GTO GTO/PRO SW-4000, GTO/PRO SW-4200 Installation Manual

Page 1
Installation Manual
for installing the GTO/PRO SW-4200 with the
GTO/PRO SW-4000 in a dual application
DC-SERIES
®
DC-SERIES
®
FOR PROFESSIONAL INSTALLATION ONLY!
WARNING!
This equipment is similar to other gate or door equipment and meets or exceeds Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has hazards associated with its use and therefore by installing this product the installer and user accept full responsibility for following and noting the installation and safety instructions. Failure to follow installation and safety instructions can result in hazards developing due to improper assembly. You agree to properly install this product and that if you fail to do so GTO, Inc. shall in no event be liable for direct, indirect, incidental, special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter. The installer and/or user agree to assume responsibility for all liability and use of this product releasing GTO, Inc. from any and all liability. If you are not in agreement with this disclaimer or do not feel capable of properly following all installation and safety instructions you may return this product for full replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install and use this automatic gate operator. This gate operator produces a high level of force. Stay clear of the unit while it is operating and exercise caution at all times.
All automatic gate operators are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which regulates gate operator safety,
as established and made effective March 1, 2000, by Underwriters Laboratories Inc.
3121 Hartsfield Road • Tallahassee, Florida, USA 32303
Telephone GTO Sales: 1-800-543-GATE (4283) or (850) 575-0176 • Fax (850) 575-8912
or GTO Technical Service: 1-800-543-1236 or (850) 575-4144 • Fax (850)575-8950
www.gtopro.com
©
2002 GTO, Inc.
R4200 INST
rev - 03/11/04
Page 2
The GTO/PRO® 4000 Series Gate Operators are intended for use with vehicular swing gates. The operators can be used in Class I, Class II, Class III and Class IV applications.
VEHICULAR GATE OPERATOR CLASS CATEGORIES
Residential Vehicular Gate Operator-Class I: A vehicular gate operator (or system) intended for use in a home
of one-to-four single family dwelling, or a garage or parking area associated therewith.
Commercial/General Access Vehicular Gate Operator-Class II: A vehicular gate operator (or system) intended for use in a commercial location or building such as a multifamily housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.
Industrial/Limited Access Vehicular Gate Operator–Class III: A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
Restricted Access Vehicular Gate Operator–Class IV: A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Conversion Chart
Converting Metric Units to English Equivalents
When You Know Multiply By T o Find Symbol
centimeters 0.3937 inches in. (or ") meters 3.2808 feet ft. (or ') kilograms 2.2046 pounds lb. (or #)
Converting English Units to Metric Equivalents
When You Know Multiply By T o Find Symbol
inches 2.5400 centimeters cm feet 0.3048 meters m pounds 0.4535 kilograms kg
Converting Temperature
deg. Celsius (ºC x 1.8) + 32 deg. Fahrenheit ºF deg. Fahrenheit (ºF-32) ÷ 1.8 deg. Celsius ºC
FOR YOUR RECORDS
Please record the product serial number (located on the control box cover), and the date and place of purchase in the spaces provided below. Refer to this information when calling GTO for service or assistance with your automatic gate operator.
Serial Number ____________________ Date of Purchase ____________________
Place of Purchase ____________________
Remember to keep all receipts for proof of purchase.
Page 3
Table of Contents
Gate Operator Class Categories -----------------------------------------------------------inside cover Units and Standards Conversion Chart---------------------------------------------------inside cover
PLEASE READ THIS FIRST!------------------------------------------------- page iii Important Safety Instructions -------------------------------------------------- page 1
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
Disconnecting the Operator -----------------------------------------------------------page 1 Important Safety Instructions for the Consumer -----------------------------------page 2 Secondary Means of Protection Against Entrapment -----------------------------page 5 Required Safety Precautions for Gates ----------------------------------------------page 6 Warning Signs and Labels ------------------------------------------------------------page 7
Installation-------------------------------------------------------------------------- page 8
Parts List ---------------------------------------------------------------------------------page 8 Technical Specifications --------------------------------------------------------------page 11 Installation Overview ---------------------------------------------------------------- page 12 Installing the Mounting Hardware ---------------------------------------------------page 13
Installing the Post Bracket Assembly-------------------------------------------page 13 Installing the Gate Bracket -------------------------------------------------------page 16
Mounting the Operator------------------------------------------------------------page 17 Installation of the Closed Position Stop ---------------------------------------------page 18 Mounting the Control Box ------------------------------------------------------------page 19 Connecting the Operator Power Cable ----------------------------------------------page 20 Installing the Battery-------------------------------------------------------------------page 20
Powering the System ------------------------------------------------------------- page 22
Solar Chart ------------------------------------------------------------------------------page 22 Connecting the Transformer ----------------------------------------------------------page 23
Control Board Settings----------------------------------------------------------- page 25
DIP Switches----------------------------------------------------------------------------page 25 Setting the Closed Position -----------------------------------------------------------page 27
Setting Your Personal Transmitter Code ------------------------------------ page 28
Obstruction Sensitivity----------------------------------------------------------- page 29
Installing the Receiver ----------------------------------------------------------- page 29
Connecting Additional Safety Devices ---------------------------------------- page 30
Connecting Accessories ---------------------------------------------------------- page 32
Push to Open Installation ------------------------------------------------------- page 33
Maintenance & Troubleshooting Guide-------------------------------------- page 34
Repair Service --------------------------------------------------------------------- page 38
Column Installation Information ---------------------------------------------- page 39
Accessory Catalog----------------------------------------------------------------- page 40
Page 4
DC-SERIES
®
DC-SERIES
®
PLEASE READ THIS FIRST!
Thank you for purchasing a GTO/PRO® 4000/4200. When correctly installed and properly used, your GTO/PRO® 4000/4200 Operators will give you many years of reliable service. Please read the following information to ensure you have the correct system for your particular needs. This manual will enable you to properly install your GTO/ PRO® 4000/4200 Automatic Gate Operators.
The GTO/PRO® 4000/4200 Operators are designed for installation on a pull-to-open leaf gates (gates that open into the property). By purchasing an accessory bracket, the GTO/PRO® 4000/4200 Operators can accommodate push-to-open gates (gates that open out from the property). The gates must not exceed 20 feet in length (per leaf) nor weigh more than 1000 pounds (per leaf) (please see Technical Specifications on page 10). The GTO/PRO® 4000/ 4200 Operators can be used on vinyl, aluminum, chain link, farm tube, and wrought iron gates. Use on solid (wood)
gates is not recommended. Solid surface gates have a high resistance to the wind. If the wind is strong enough, the operator will obstruct and stop.
The GTO/PRO® 4000/4200 Operators accommodate extra transmitters, digital keypads, solar panels, push buttons, automatic gate locks, and other access control products. These optional accessories (see the Accessory Catalog) are available.
The GTO/PRO® 4000/4200 Operators feature adjustable obstruction sensing. This safety feature makes the gates stop and reverse direction within 2 seconds if they come in contact with an obstruction. MIN is the factory setting; meaning the gates will exert the minimum force on an obstruction before they stop and reverse direction.
The GTO/PRO® 4000/4200 Operators also have an adjustable auto-close feature. After the gates reaches the fully open position, they can be set to remain open up to 120 seconds before automatically closing. Pressing the transmitter button at any time after the gates open fully will cause them to close immediately. OFF is the factory setting; meaning the gates will stay open until you press the transmitter (or keypad, etc.) again.
Please call GTO at (800) 543-GATE [4283] or (850) 575-0176 for more information about our GTO/PRO® professional line of gate operators and accessories. Our Sales Department will be glad to give you the name and phone number of a GTO/PRO® dealer near you.
BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPERATOR:
Read these instructions carefully and completely to become
familiar with all parts and installation steps.
You must read the installation manual for detailed instructions on
gate operator safety and proper use of the gate operator.
iii
Page 5
IMPORTANT SAFETY INSTRUCTIONS
Because automatic gate operators produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained automated gate operator systems. Keep in mind that the gate operator is just one component of the total gate operating system. Each component must work in unison to provide the consumer with convenience, security, and safety.
This manual contains various safety precautions and warnings for the consumer. Because there are many possible applications of the gate operator, the safety precautions and warnings contained in this manual cannot be completely exhaustive in nature. They do, however, provide an overview of the safe design, installation, and use of this product.
CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT.
Precautions and warnings in this manual are identified with this warning symbol. The symbol identifies conditions that can result in damage to the operator or its components, serious injury, or death.
Because GTO automatic gate operators are only part of the total gate operating system, it is the responsibility of the consumer to ensure that the total system is safe for its intended use.
To Manually Open and Close the Gate, Follow the Procedure Below:
CAUTION: The gate will move freely and uncontrolled when the gate operator is removed from the gate. ONLY disconnect the operator when the control box power switch is OFF and the gate is NOT moving.
Disconnecting the Operator
1. Turn control box power switch OFF.
2. Remove hairpin clip, clevis pin, and bushing
from either the front or rear mounting point.
3. Remove the opener from the mount.
The gate can be opened and closed manually when the operator is disconnected.
Front Mount
Clevis Pin
Gate Bracket
Bushing
Hairpin Clip
NOTE: Substitute a Pin Lock for the clevis pin on the front mount of the gate operator to prevent unauthorized removal of the operator from the gate (see Accessory Catalog).
1
Page 6
IMPORTANT SAFETY INSTRUCTIONS
For The Consumer
WARNING: To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction
manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible.
2. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent traffic congestion.
3. The gate must be installed in a location that provides adequate clearance between it and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates must not open into public access areas.
4. The gate and gate operator installation must comply with any applicable local codes.
I. Before Installation
1. Verify this operator is proper for the type and size of gate, its frequency of use and the proper class rating.
2. Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will enhance the performance of the operator and safety devices used with the system.
3. Review the operation of the system to become familiar with its safety features. Understand how to disconnect the operator for manual gate operation (see page 1).
4. This gate operator is intended for vehicular gates ONLY. A separate entrance or gate must be installed for pedestrian use (see page 6).
5. Always keep people and objects away from the gate and its area of travel. NO ONE SHOULD CROSS THE
PATH OF A MOVING GATE.
6. Pay close attention to the diagram below and be aware of these areas at all times.
ZONE 1
ZONE 2
ZONE 5
ZONE 4
ZONE 3
ZONE 3
Driveway
ZONE 2
ZONE 5
ZONE 4
Gate in the  Open Position
Entrapment Zones for a Pull-To-Open Application
2
Gate in the  Open Position
Page 7
IMPORTANT SAFETY INSTRUCTIONS
Entrapment Zones for a proper Pull-To-Open installation:
Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 – the space between the gate in the open position and any object such as a wall, fence, tree, etc. Zone 5 – pinch points between the opener and gate or post.
II. During Installation
1. Install the gate opener on the inside of the property and fence line. DO NOT install an opener on the outside of the gate where the public has access to it.
2. Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.
3. Devices such as contact sensors (safety edges) and non contact sensors (photo beams) provide additional protection against entrapment.
4. If push buttons or key switches are installed, they should be within sight of the gate, yet located at least 10 feet from any moving part of the gate (see diagram below). Never install any control device where a user will be tempted to
reach through the gate to activate the gate opener.
5. Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions. Watch the gate through its entire movement.
6. Secure outdoor or easily accessed gate opener controls in order to prohibit unauthorized use of the gate.
10'10'
10'10'
Moving Gate
Area
Driveway
Moving Gate
Area
NEVER INSTALL
any control device
within gray area
10'10'
Pull-To-Open Application
3
Page 8
IMPORTANT SAFETY INSTRUCTIONS
III. After Installation
1. Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals become
damaged, illegible or missing, replace them immediately. Contact GTO for free replacements.
2. The gate is automatic and could move at any time, posing a serious risk of entrapment. No one should be in contact with the gate when it is moving or stationary.
3. Do not attempt to drive into the gate area while the gate is moving; wait until the gate comes to a complete stop.
4. Do not attempt to "beat the gate" while the gate is closing. This is extremely dangerous.
5. Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep the remote controls away from children and unauthorized users; store controls where children and unauthorized users do not have access to them.
6. KEEP GATES PROPERLY MAINTAINED. Always turn power to operator OFF before performing any maintenance. Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month.
7. Service the gate and gate operator regularly. Grease hinges, spray push pull tube with high quality silicon spray and replace the battery every 3-5 years.
8. To operate this equipment safely, YOU must know how to disconnect the operator for manual gate operation (see page 1). If you have read the instructions and still do not understand how to disconnect the operator, contact the GTO Service Department.
9. Disconnect the operator ONLY when the power is TURNED OFF and the gate is NOT moving.
10. Make arrangements with local fire and law enforcement for emergency access.
11. Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all
persons authorized to use your gate.
12. IMPORTANT: Save these safety instructions. Make sure everyone who is
using or will be around the gate and gate operator are aware of the dangers associated with automated gates. In the event you sell the property with the gate operator or sell the gate operator, provide a copy of these safety instructions to the new owner.
Should you lose or misplace this manual, a copy can be obtained by downloading one from the GTO/PRO® web site (www.gtopro.com), by contacting GTO, Inc., at 3121 Hartsfield Road, Tallahassee, Florida 32303 or by calling 1-800-543-4283 and requesting a duplicate copy. One will be provided to you free of charge.
4
Page 9
IMPORTANT SAFETY INSTRUCTIONS
Secondary Means of Protection Against Entrapment
As specified by Gate Operator Safety Standard, UL 325 (30A.1.1), automatic gate operators shall have an inherent entrapment sensing system, and shall have provisions for, or be supplied with, at least one independent secondary means to protect against entrapment. The GTO/PRO® 4000/4200 utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection. Also, the GTO/PRO® 4000/4200 has provisions for the connection of Type B2 protection to be used as the secondary type of entrapment protection, if desired.
1. For gate operators utilizing a contact sensor (e.g., safety edge sensor– Type B2) in accordance with UL 325 (51.8.4 [i]):
A. One or more contact sensors shall be located at the leading edge, bottom edge, and post edge, both inside and outside of a vehicular swing gate system. B. A hard wired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. C. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
Leading Edge Contact Sensor
on both sides of the gate
Vehicular GateVehicular Gate
Post Edge Contact Sensor
on both sides of the gate
Bottom Edge Contact Sensor
on both sides of the gate
Post Edge Contact Sensor
on both sides of the gate
ENTRAPMENT ALARM (UL 325; 30A.1.1A)
The GTO/PRO® 4000/4200 Automatic Gate Operators are designed to stop and reverse within 2 seconds when the gate comes in contact with an obstruction. Additionally, these operators are equipped with an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing. This alarm will sound for a period of 5 minutes, or until the operator receives an intended signal from a hardwired entry/exit source (e.g. push button control or keypad) and the gate returns to a fully open or fully closed position. Turning the power switch on the control box OFF and back ON will also deactivate the alarm. Wireless controls such as transmitters and wireless keypads will not deactivate the alarm.
5
Page 10
IMPORTANT SAFETY INSTRUCTIONS
Required Safety Precautions for Gates
Install Warning Signs
Warning signs alert people of automatic gate operation and are required when installing the GTO/PRO® 4000/4200 Automatic Gate Operators. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We recommend using the GTO Bulldog Pedestrian Gate Lock (Call the GTO Sales Department) for controlled access.
Bulldog Pedestrian
Gate Lock
(recommended, not included
Pedestrian Gate
)
Contact Sensor
(
recommended, not included
)
Warning SignWarning Sign
Vehicular GateVehicular Gate
Contact Sensor
(
recommended, not included
)
Contact Sensor
(
recommended, not included
)
Contact Sensor
(
recommended, not included
)
Entrapment Protection
GTO’s inherent obstruction settings, even when properly adjusted, may not be sensitive enough to prevent bodily injury in some circumstances. For this reason, safety devices such as safety edge sensors (or photoelectric sensors), which stop and
reverse gate direction upon sensing an obstruction, are suggested for enhanced protection against entrapment.
Warning Signs
The warning signs (at right) must be installed on both sides of the gate (see page 7 for details).
!
WARNING
Moving Gate Can Cause
Injury Or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use a separate entrance.
6
Page 11
IMPORTANT SAFETY INSTRUCTIONS
!
These warning labels should be found
at the locations specified below.
If any of them are missing,
immediately contact GTO for
replacements.
DC SW-4000 SERIES
Conforms to UL 325 STANDARDS
Maximum Gate: 1000 lb. (453.5 kg); 20 ft. (6.1 m)
US
C
L
I
S
#xxxxxxx
TO MANUALLY OPEN AND CLOSE THE GATE:
1. Turn control box power switch OFF.
2. Disconnect front or rear mount from gate bracket.
3. Pull operator away from front or real mounts.
Disconnect operator ONLY when the control box power switch is OFF and the gate is NOT moving.
Voltage: 12 Vdc; Frequency: 0 Hz; Power: 60 W
D
E
T
Class I, II, III and IV Vehicular Swing Gate Operator. Serial Number: XXXXXXXXXX
GTO, Inc. Ta llahassee, Florida USA
Warning signs (4 enclosed) to be installed on each side of the gate (3–5 feet above the bottom of the gate).
DC-SERIES
®
1-800-543-GATE (4283) • www.gtopro.com
!
WARNING
MOVING GATE
Can Cause Injury or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use separate entrance.
Product identification and manual operation instruction label (1) installed on control box.
Logo and warning labels (2) installed on each side of master operator housing.
DC-SERIES
®
1-800-543-GATE (4283) • www.gtopro.com
Logo and warning labels (2) installed on each side of slave operator housing.
!
WARNING
MOVING GATE
Can Cause Injury or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use separate entrance.
7
Page 12
SW-4000 Parts List
Receiver (1)
Control Box w/ Control Board (1)
Post Bracket (1)
8" Nylon Cable Tie (10)
1/2" x 10" Carriage Bolt (2)
ON/OFF
GTO Transmitter(1)
Gate Bracket (1)
Battery (1)
Transformer (1)
Post Pivot Bracket (1)
Hardware
Warning Signs (2)
Gate Opener
(6' Power Cable)
®
Customer Support Card
Closed Position Stop Plate (1)
1/2" x 2-3/4" Bolt (2)
3/8" x 3-3/4" Bolt (2)
3/8" x 3-1/2" Clevis Pin (1)
3/8" x 1-3/4" Clevis Pin (1)
Hairpin Clip (2)
1/2" Washer (4)
1/2" Lock Nut (4)
3/8" Washer (3)
3/18" Lock Nut (2)
3/8" x 3/16" Bushing (2)3/8" x 3/4" Bushing (2)
2" Receiver Mounting Screw (5)
8
Page 13
SW-4200 Parts List
Warning Signs (2)
Gate Operator (50' power cable)
8" Nylon Cable Tie (10)
Gate Bracket (1)
Post Bracket (1)
1/2" x 10" Carriage Bolt (2)
1/2" x 2-3/4" Bolt (2)
3/8" x 3-3/4" Bolt (2)
3/8" x 3-1/2" Clevis Pin (1)
3/8" x 1-3/4" Clevis Pin (1)
Post Pivot Bracket (1)
Hardware
1/2" Washer (4)
1/2" Lock Nut (4)
3/8" Washer (3)
3/18" Lock Nut (2)
Closed Position Stop Plates (1)
2" Receiver Mounting Screw (5)
Hairpin Clip (2)
3/8" x 3/16" Bushing (2)3/8" x 3/4" Bushing (2)
9
Page 14
Other Materials You May Need Before You Start the Installation:
Depending on the type of gate and fence post, you may need some additional materials/hardware. Some of these
items can be found in the GTO/PRO Accessory Catalog.
• Low voltage wire may be needed. Length depends upon the distance between the transformer power supply
and the control box. See page 22, Powering the System and the Accessory Catalog for wire and solar charging panels.
• If the gate is more than 1000' away from an AC power source you will need to use at least one GTO Solar Panel to trickle charge the battery. See the Accessory Catalog.
• The diameter of the fence post should be at least 8" (round) or 6" (square) in order to mount the post bracket (see page 13).
• Depending upon the diameter of the fence post, you may need longer carriage bolts than those provided. Bolts should be at least 1" longer than the diameter of the fence post (see page 13).
•A horizontal or vertical cross member or mounting plate may be needed to mount the operator to the gate. See page 12.
Tools Needed
• Power Drill
• Open End Wrenches — 3/8", 7/16", 1/2", and 9/16"
• 3/8" Drill Bit
• Hacksaw or Heavy Duty Bolt Cutters
• Small (Flat Bladed) Screwdriver
• Phillips Screwdriver
• Tape Measure
• Level
• Wire Strippers
• C-Clamps — small, medium, and large
• Center Punch
• Extra person will be helpful
10
Page 15
Technical Specifications
GTO/PRO® 4000/4200 AUTOMATIC GATE OPERATOR
DRIVE
• Low friction screw drive (linear actuator) rated for -5 ºF to +160 ºF (-28 ºC to +71 ºC). Use of heater bans on arm and control box will enhance performance in extreme cold temperatures.
• Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 260 rpm. Generates 820 ft.. lb. of torque at 12 V.
•Maximum opening arc of 110º. Approximate opening time (90º): 20 seconds, depending on weight of gate.
POWER
• The system is powered by a 12 Vdc, 7.0 Ah, sealed, rechargeable acid battery.
• Battery charge is maintained by a 120 Vac, 18 Vac output transformer rectified to 14.5 Vdc (40 VA) through the GTO control board. Blade-style control board fuse is rated for 25 A.
NOTE: The transformer should not be directly connected to any battery. Do not replace fuses with higher ampere rated fuses; doing so will void your warranty and may damage your control board.
• Battery charge is maintained by GTO Solar Panel Charger: float voltage of 14.5 Vdc output from a 19 silicon alloy panel. Generates minimum of 5 W at 300 mA. A gated diode on the control board prevents battery discharge.
CONTROL
GTO microprocessor-based control board is set for single leaf, pull-to-open gate installations. DIP switches can be adjusted to accommodate an optional kit for push-to-open gates (see Accessory Catalog).
• Control board has temperature compensated circuits.
•A circuit on the control board regulates charging. "Sleep draw" is 40 mA; "active draw" is 5 to 9 A.
• Auto-memorization of digital transmitter code.
• GTO remote-mounted RF receiver tuned to 318 MHz.
1
• Operator length with push-pull tube fully retracted is 46
/
4", mounting point to mounting point.
• Adjustable auto-close timer (15 to 120 s), and obstruction sensitivity.
• Power terminal bock accommodates a transformer and solar panels.
• DIP switches simplify setup of gate operator.
• Accessory terminal block fully compatible with push button controls, digital keypads, safety loops, etc.
• Control board allows connection of safety edge sensors and photoelectric sensors.
• Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing.
3
/
8" x 8
1
/
2"
• The Gate Capacity Chart shows approximate cycles, per day, you can expect from the GTO/PRO® 4000/4200 Automatic Gate Operators when powered with a transformer. Actual cycles may vary slightly depending upon the type and condition of gate and installation.
Gate Capacity Chart GTO/PRO 4200
Estimated number of cycles are based on use with a transformer and one(1) 12 Volt battery on a dual gate system.
20 ft. 16 ft. 12 ft.
8 ft.
Gate Length
NOTE: BALL BEARING HINGES SHOULD BE USED ON ALL GATES WEIGHING OVER 250 LB.
To determine the number of cycles the gate operator will perform using solar panels, please see the specifications listed on page 21 or call (800) 543-1236 or (850) 575-4144 for more information.
* An operation cycle is one full opening and closing of the gate.
67 70 72 75
300 lb.
These specifications are subject to change without notice.
OPERATIONAL CAPACITY
65 67 70 72
400 lb.
62 65 67 70
500 lb.
Gate Weight
600 lb.
60 62 65 67
11
57 60 62 65
700 lb.
55 57 60 62
800 lb.
52 55 57 60
900 lb.
50 52 55 57
1000 lb.
Page 16
Installation Overview
Pull-to-Open Gates (Gates Open into the Property)
The diagram shown below is an example of a pull-to-open installation on a chain link fence and single gate. Mounting the operators on a masonry columns require special procedures; see Column Installation Information on page 38 if you intend to mount the operator on a column. Furthermore, if you have a push-to-open gates, you will need to purchase two push-to- open brackets (see Accessory Catalog) to properly configure your system. See Push to Open Installation on page 33 before proceeding.
Receiver
Control Box with Battery
120 Volt Indoor Transformer
(surge protector
not supplied)
Run 1000' (max.) of low voltage wire to control box from transformer (wire not included).
Gate Swings Evenly and Freely Hung Firmly and Plumb
Post Bracket Assembly
MASTER Gate Opener
Gate Bracket
4 1/2' Power Cable
PVC conduit (not included) to protect second opener power cable and low voltage wire from lawn mowers and weed eaters.
SLAVE Gate Opener
Closed Position Positive Stop Plates
Concrete Poured Around Gate Post
Preparation of the Gate
Step 1
The gates must be plumb, level, and swing freely on hinges. Wheels must not be attached to the gates. The gates must move throughout the arc without binding or
dragging on the ground. Note that gates over 250 lb. should have ball bearing hinges with grease fittings.
Step 2
The fence posts must be secured in the ground with concrete to minimize twist or flex when the operators are activated. We recommend you position the operators near the centerline of the gates to keep them from twisting and flexing. The addition of horizontal or vertical cross members (if one is not already in place) to provide a stable area for mounting the gate brackets also important.
12
Horizontal Cross Member
Vertical Cross Member
Page 17
Installing Mounting Hardware
Installing the Post Bracket Assembly
The post bracket is designed to work on a flat fence post. Fence posts must be at least 6” square in order to mount the post bracket.
NOTE: The best method of attaching the post bracket to metal post is welding. Round wood posts (no smaller than 8” diameter) may be notched to create a flat surface for attaching the post bracket.
If bolts are used to mount the post bracket, the bolts must completely penetrate the fence post. If your fence post is wider than 8", it will be necessary to use carriage bolts longer than those supplied. On wood posts use a metal plate (not provided) between the nuts and post to prevent the operator from pulling the bolts and washers through the wood.
On masonry columns use red heads or other secure masonary mounting hardware.
NOTE: A fence post smaller than 6" in diameter or 6" square should be made of metal instead of wood so that it will remain stable while the operator is moving the gate.
Step 1:
Close the gate and place your level against the horizontal cross member. The top of the level should be in the center of the cross member and should overlap the fence post. Scribe a line across the cross member and fence post. You will use this line to help determine position of gate and post brackets.
13
Page 18
Step 2:
Position the post bracket on the fence post with the mounting holes centered over the scribe line. The post bracket should be flush with the edge of the fence post closest to the gate (see illustration). Mark the position of post bracket holes on the fence post.
Step 3:
Drill holes in fence post as marked using a 1/2" drill bit. Install the post bracket using the 1/2" x 10" carriage bolts,
1
/2" washers, and lock nuts (provided).
Step 4:
Place the end of post pivot bracket with two holes inside the post bracket. Align the back hole in the post pivot bracket with back hole in the post bracket. Insert 1/2" x 33/4" hex head bolt through post pivot bracket and post bracket and secure with washer, lockwasher and nut.
1/2" x 3-3/4" Bolt
Post Bracket
1/2" Washer
1/2" Lock Washer
1/2" Nut
Post Pivot Bracket
14
Page 19
Step 5:
Position the operator rear mount between post pivot bracket. Place a large bushing under the rear mount. Align the hole in rear mount, bushing and post pivot brackets and secure with the clevis pin and hair pin clip.
Clevis Pin
Operator
Hairpin Clip
Clevis Pin
Front Mount
Gate Bracket
Small Bushing Goes Under Front Mount
Hairpin Clip
Step 7:
Open the gate to the desired open position. Position the operator so that the gate bracket rests against the gate along the level scribed line. Check the clearance between the operator and the gate. The operator should only make contact with the gate at the gate bracket. See illustration at right for examples of clearance.
Large Bushing Goes Under Rear Mount
Step 6:
Place a small bushing under the the front mount and attach the gate bracket to the front mount using the clevis pin and hairpin clip.
Pinch Area
When you feel that you have the best position for the post pivot bracket in the open position, insert the bolt through the aligned holes of the post bracket and post pivot bracket to hold it in place.
Clamp the gate bracket to the gate using c-clamps or another type of clamp.
IMPORTANT: While determining the position of
the post pivot bracket, be sure that the position allows for minimum 2 inches of clearance between the gate and the operator in both the open and closed positions, as shown in Steps 7 & 8 . This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area.
15
Gate in the OPENED POSITION
2" minimum
Page 20
Step 8:
Remove the clevis pin from the front mount and while supporting the gate operator, swing the gate and gate operator to the closed position. With the gate and gate operator in the closed position check the clearance and be sure that the gate operator is not binding at the post pivot bracket.
If you don't have 2 inches of clearance or the gate operator is binding on the post pivot bracket, remove the bolt in the post bracket and readjust the pivot bracket until you can achieve the proper clearance.
With the post pivot bracket in the optimum position for clearance and freedom of movement, replace the bolt in a post bracket adjustment hole and return the operator to the open position and recheck the gate operator level and clearance. Make sure the gate bracket is clamped securely.
2" minimum
Gate in the
CLOSED POSITION
Pinch Area
Installing the Gate Bracket
Step 9:
Move the operator away from the gate bracket. The mounting holes should be centered over the scribe line. Mark the gate in the center of the gate bracket holes. Remove the gate bracket and drill the 1/2" holes in the gate cross member and attach the gate bracket using the 1/2" x 23/4" bolts, washers and nuts.
LEVEL horizontal cross member
Mark cross member through middle of gate bracket slots and drill 1/2" holes
FRONT VIEW
Round Tube & Chain Link Gate
SIDE VIEW
FRONT VIEW
SIDE VIEW
Square Tube Gate
Mounting Plate Created for Decorative Gate
(required but not supplied)
16
Page 21
Mounting the Operator
Step 10
Attach the operator to the securely bolted post bracket assembly and gate bracket using clevis pins, bushings, and hairpin clips, or optional Pin Locks (see Accessory Catalog). Verify that the operator is level and adjust the post bracket assembly if necessary.
Level Operator
Clevis Pin, Bushing, and Hairpin Clip
Fence Post
DUAL GATE INSTALLATION
You will need to install the GTO/PRO 4200 SLAVE operator arm on the second gate following the same steps you did to install the GTO/PRO 4000 MASTER operator arm. Begining on page 13, Step 1 through page 17, Step 10. When the second gate operator is installed go to the page 18 and continue.
17
Page 22
Installation of the Closed Position Stops
The GTO/PRO® 4000/4200 Gate Operators firmly hold the gates in the closed position using positive stops. The positive stops help stabilize the gate leaves in the closed position. To further enhance stability and security, we strongly recommended using an optional GTO/PRO® Automatic Gate Lock (see Accessory Catalog) with your dual gates.
IMPORTANT: You need to
determine which side of the driveway you will mount the control box. From this point on the gate and gate operator on the same side as the control box will be referred to as the MASTER gate and gate operator. The gate and gate operator on the opposite side of the driveway from the control box will be referred to as the SLAVE gate and gate operator.
Step 1
Detach the gate operators from the gates and move the gates to their closed position (Illustration A). Using appropriate hardware for your type of gate (U-bolts for tube or chain link; screw or bolts for wood or metal) attach the closed position stop plate (horizontally) about mid height on the MASTER gate frame. Do not tighten it completely at this time. Slide the stop plate toward the frame of the SLAVE gate leaf until they touch (Illustration B). Once you have moved the stop plate to the correct position, tighten its hardware completely.
CONTROL BOX
Gate Hinge
MASTER GATE SLAVE GATE
The gate leaf can open up to 110˚ (max.)
Closed Position Stop Plate mounted  horizontally on metal post with U-bolts.
FRONT VIEW
MASTER Gate Frame
Optional Ground Stop
(beneath gate)
Closed Position  Stop Plates
Illustration A
The gate leaf can open up to 110˚ (max.)
SLAVE Gate Frame
Gate Hinge
NOTE:
The optional ground stop post is used to provide a secure point for the SLAVE gate to close against. If you will be using the GTO/PRO Horizontal Gate Lock accessory with your gate operator system, the closed position ground stop is REQUIRED, as shown in Steps 2 and 3 on the next page.
Illustration B
18
TOP VIEW
Page 23
Step 2
Install a low profile ground stop (not provided) beneath the SLAVE gate stop plate.
The ground stop needs to be positioned near the end of the gate as shown in Illustration A and may be made of metal or concrete and should be firmly secured in the ground (we recommend setting it in concrete).
Mount Vertically
Closed Position Stop Plate mounted on the gate leaf that CLOSES FIRST
FRONT VIEW
SIDE VIEW
Closed Position Stop Plate 
Low Profile Ground Stop in Near the Center of Driveway
Step 3
Attach a vertical closed position stop plate to the SLAVE gate.
Using appropriate hardware for your type of gate attach the vertical closed position stop plate to the SLAVE gate frame at the point where it will come in contact with the ground stop post.. Do not tighten it completely at this time. You must slide the closed position stop plate toward the ground stop until they touch (Illustration C). Once you have moved the stop plate to the correct position, tighten its hardware completely.
NOTE: For a push-to-open installation (gate opens out from the property) attach the closed position stop plate to the outside of the gate.
At this stage of the installation, the operators should be installed on the gate leaves and closed position stops should be in place.
Illustration C
SLAVE Gate Opener
Post Bracket Assembly
®
1-800-543-GATE (4283)
www.mightymule.com
MASTER Gate Opener
Gate Bracket
Closed Position Positive Stop Plates
OPTIONAL Closed Position Ground Stop Post
19
Page 24
Mounting the Control Box
Step 1
Mount the control box using the screws (provided) or another secure mounting method. The control box must be mounted at least 3 feet above the ground to protect it from rain splash, snow, etc., and at least 3 feet from an AC power
source to prevent electrical interference.
NOTE: The battery that came
with your GTO/PRO® 4000/4200, MUST be placed in the top (horizontal) battery slot with the terminals on the RIGHT. The extra (vertical) battery slot is for an optional second battery. An optional second battery can be used for solar and/or high traffic applications, if needed..
Single Battery
Installed Horizontally
with terminals on the right.
Use mounting holes and screws provided to mount control box to a secure surface.
Dual Batteries
Installed Vertically
with terminals on bottom.
ALARM
15
FUSE
BAT
SWITCH
GRN WHT BLUE BRN ORG RED BLK COM COM
MASTER INPUTS
DUAL MODES
MODES
CYCLE
CLOSE
SAFETY
EXIT/
OPEN
SHADOW
LOOP
CLOSE
EDGE
BAT
+
SWITCH
800-543-GATE
GTO, Inc.
www.gtoinc.com
3121 Hartsfield Rd Tallahassee, FL 32303
GRN WHT BLUE BRN ORG RED BLKNCRLY-COM NO
+–~~
18VAC RECEIVER
SOLAR RELAY OUT SLAVE INPUTS
1 2 3 4
1ON234
1 2 3 4 5 6 7
1ON234567
TRANSMITTER
OPEN
EDGE
ON
OFF
SET
LIMIT
ON
OFF
LEARN
12'
14'
10'
8'
16'
GATE LENGTH
BLKGRN RED
Step 2
Make sure the control box power switch is in the OFF position. The ON/OFF Switch is located on the bottom of the control box. Remove the control box cover and slide the battery into position with its terminals to the RIGHT (see illustration). Connect the BLACK battery wire to the NEGATIVE (–) battery terminal. Connect the RED battery wire to the POSITIVE (+) terminal. Pay
close attention to the color of the wires. If the wires are connected incorrectly, the control board will be damaged. NEVER insert the battery with the
terminals to the left.
BLACK wire to NEGATIVE () terminal
RED wire to POSITIVE (+) terminal
Connecting Operator Power Cables
Step 3
Strip approximately 3/16" of insulation from each wire of the power cable. Twist each exposed wire tightly (there are seven [7] wires inside the power cable sheath). Loosen sealing nut on strain relief hub at bottom of control box. Insert power cable into control box through strain relief. Thread approximately 6" of the power cable into the control box and retighten sealing nut until the power cable locks into place.
Lock Nut
+–~~
18VAC RECEIVER
SOLAR RELAY OUT SLAVE INPUTS
BLACK
12 V Battery (Included)
ALARM
15
FUSE
BAT
BAT
+
SWITCH
800-543-GATE
GTO, Inc.
www.gtoinc.com
3121 Hartsfield Rd Tallahassee, FL 32303
SWITCH
GRN WHTBLUE BRN ORG RED BLKNCRLY-COM NO
GRN WHTBLUE BRN ORG RED BLK COM COM
MASTER INPUTS
1 2 3 4
ON
DUAL
MODES
1ON234
OFF
SET
LIMIT
1 2 3 4 5 6 7
ON
MODES
1ON234567
OFF
LEARN
TRANSMITTER
12'
14'
10'
8'
16'
GATE LENGTH
BLKGRN RED
CYCLE
CLOSE
SAFETY
EXIT/
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDGE
RED
Strain Relief
20
Hub
Sealing Nut
Strain Relief
Operator Power Cable
Page 25
MASTER Operator
SWITCH
Power Cable from the
SLAVE operator arm
MASTER INPUTS
GRN WHT BLUE BRN ORG RED BLK
J5J13
SLAVE INPUTS
GRN WHT BLUE BRN ORG RED BLK
J21J6
Step 4
Insert the stripped power cable wires into the appropriate terminals on the MASTER OPERATOR terminal block. The green wire should be inserted into the GRN terminal, the blue wire into BLU, the orange wire into ORG, black wire into BLK, and the red wire into the RED terminal.
Tighten the set screws against the end of the wires. A dab of petroleum jelly on each terminal will help prevent corrosion.
Wrong Wrong
Terminal 
Wire Wire
Block
Terminal  Block
Wire
Correct
Terminal  Block
SLAVE Operator
Power cable from
MASTER operator arm
GRN WHT BLUE BRN ORG RED BLK
MASTER INPUTS
COM COM
J11
CYCLE CLOSE
SAFETY
EXIT
J8J5J13
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDGE
GRN BLK RED
RECEIVER
J12
SWITCH
N
I
M
STALL FORCE
X
A
M
Step 5
Review the Installation Overview illustration on page 12 before proceeding.
Cut a slot into the driveway to accommodate PVC conduit (not provided). The buried conduit will protect the 40 foot power cable from automobile tires, lawn mower blades, weed eaters, and grazing animals. Pull the 40 foot second operator power cable through the conduit and secure them into the slot in the driveway.
Step 6
Strip approximately 3/16" of insulation from each wire of the 40 foot power cable. Twist each exposed wire tightly. Insert the second operator power cable upward through the right strain relief (if necessary, loosen the sealing nut). Thread approximately 4" of wire into the control box. Retighten strain relief (on the black sheath of the power cable) until the power cable locks into place.
Insert the stripped wires of the power cable into the appropriate terminals on the SLAVE OPERATOR terminal block. The green wire should be inserted into the GRN terminal, the blue wire into BLU, the orange wire into ORG, black wire into BLK, and the red wire into the RED terminal.
Tighten the set screws against the end of the wires.
21
Page 26
Powering the System
Installation of the Transformer
IMPORTANT:
The transformer is designed and intended for indoor use. If the transformer can be plugged only into an outside electrical outlet, a weatherproof cover or housing (available at local electrical supply stores) must be used.
All low voltage wire used with the GTO/PRO® 4000/4200 Gate Operator must be 16 gauge dual conductor, multi-stranded, direct burial wire (see page 23 and the Accessory Catalog). Do not run
more than 1000 feet of wire.
If your gate is more than 1000 ft. from an ac power source, you will need to use from 10 to 30 watts of solar charging power to charge the battery (see Accessory Catalog). Refer to the Solar Panel and Gate Activity chart below.
OPTIONAL Solar Panel and Gate Activity
The table and map illustrate the maximum number of gate cycles to expect per day in a particular area when using from 15 to 30 watts of solar charging power. (see Accessory
Catalog). The figures shown are for winter (minimum sunlight) and do not account for the use of any accessory items. Accessories connected to
your system will draw additional power from the battery.
Winter Ratings Zone 1 Zone 2 Zone 3 12 v dual gate (15 watts) solar charger 3 6 10
12 v dual gate (20 watts) solar charger 4 8 13 12 v dual gate (25 watts) solar charger 5 10 16 12 v dual gate (30 watts) solar charger 6 12 19
NOTE: A minimum of 15 watts of solar charging power is required for GTO/PRO 4000/4200 dual gate systems, with a maximum of 30 watts. An optional second battery can be used for solar and/or high traffic applications, if needed. Consult
Solar Panel Installation Instructions for further information.
FF
/O
N
O
ON/OFF Switch
Step 1
Make sure the power switch is OFF before proceeding to the next step.
Step 2
Select the electrical outlet into which you will plug the transformer. Measure the distance from this outlet to the control box following the path where the wire will be laid. After you have measured how much wire is needed, cut the wire to the appropriate length. (Not more than a 1,000 feet).
22
Page 27
IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE
RED
BLACK
The only wire acceptable for use with GTO products is 16 gauge multi-stranded, low voltage, PVC sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft.
DO NOT use telephone wire or solid core wire. Unlike multi-stranded wire, these types of wire are
inadequate for use with your gate operator system. Telephone wire and solid core wire do not deliver enough voltage for your gate operator to function and will cause the system to go into a condition known as "low voltage lockout."
NEVER splice wires together. Splicing permits corrosion and seriously degrades the wire's ability to
carry an adequate current.
Step 3
Lay the measured length of low voltage wire in a trench following a path from the selected electrical outlet to the control box. Wires coming up from the ground should be run through PVC conduit to protect them from lawn mower blades, weed eaters, and grazing animals. Be sure to bury the wire laid in the trench.
Step 4
Feed the low voltage wires upward through the strain relief opening on the lower left of the control box. Pull 6" to 8" of wire into the control box and tighten the strain relief screw to secure the wires.
WARNING! DO NOT PLUG THE TRANSFORMER INTO AN OUTLET DURING THIS STEP! THE TRANSFORMER MUST ONLY BE PLUGGED INTO AN OUTLET DURING STEP 7!!
Low Voltage Wire from Transformer or Solar Panel
PVC Pipe
12 V Battery
ALARM
15
FUSE
BAT
MASTER INPUTS
DUAL MODES
1 2 3 4 5 6 7
MODES
1ON234567
TRANSMITTER
CYCLE
CLOSE
SAFETY
EXIT/
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDGE
BAT
+
SWITCH
800-543-GATE
GTO, Inc.
www.gtoinc.com
3121 Hartsfield Rd Tallahassee, FL 32303
SWITCH
GRN WHTBLUE BRN ORG RED BLKNC RLY-COM NO
GRN WHTBLUE BRN ORG RED BLK COM COM
+–~~
18VAC RECEIVER
SOLAR RELAY OUT SLAVE INPUTS
Strain Relief
Operator Power Cable
1 2 3 4
ON
1ON234
OFF
SET
LIMIT
ON
OFF
LEARN
12'
14'
10'
8'
16'
GATE LENGTH
BLKGRN RED
Step 5
Strip 3/16" off the ends of the low voltage wire and twist tightly. Attach these ends to the 18VAC terminals located on the POWER IN terminal block (see illustration at right). Be certain not to let the
exposed wires touch each other!
Insert one transformer wire into an 18VAC terminal. Insert the other transformer wire into the remaining 18VAC terminal. The transformer wires can be connected to the 18VAC terminals regardless of color.
Tighten set screws against exposed end of wires. A dab of household petroleum jelly on each terminal will help prevent corrosion.
23
RED
RED
BLACK
BLACK
Low Voltage Wire from AC Transformer
18 VAC SOLAR RELAY OUT
~~- +
NC NORLY-COM
GRN WHT BLUE BRN ORG RED BLK
SLAVE INPUTS
J21J6J9J2J1
GRN WHT BLUE BRN ORG RED BLK
MASTER INPUTS
J5J13
SWITCH
Page 28
Step 6
1
Strip
/2" of insulation from the ends of the low voltage
wire. Attach these stripped ends to the transformer terminals.
A dab of household petroleum jelly on each terminal will help prevent corrosion.
Make sure the exposed wires do not touch each other!
Step 7
Plug the transformer into the electrical outlet. (Use of a surge protector with the transformer is strongly recommended.)
Transformer
SURGE PROTECTOR
24
Page 29
CONTROL BOARD SETTINGS
DIP Switches
Main DIP Switch Settings (MODES)
DIP Switch #1 - Soft Start/Stop
The Soft Start/Stop feature slowly starts the gate as it begins to open and slows the gate as it comes to the closed position. This saves wear and tear on the gate and gate operator system.
1 2 3 4 5 6 7
ON
DIP Switch #2 - Warning Buzzer
The Warning Buzzer alerts you when the gate operator is beginning to either open or close the gate. It sounds for the first 2 seconds in each direction. It also sounds a warning when the gate obstructs two times in one cycle. Switching this to OFF only disables the open and close warning not the obstruction warning.
DIP Switch #3 - Auto-Close
With the Auto-Close switch in the OFF position the gate will remain open until it receives another signal from an activation device such as a transmitter, keypad, or push button control. With the Auto-Close switch in the ON position the gate operator will automatically close the gate, if the gate is in it's open limit position. The time the gate will remain open is determined using DIP Switches #6 and #7.
DIP Switch #4 - Push/Pull-to-Open
If your gate opens into the property the DIP Switch is set to OFF (factory). If your gate opens out from the property the DIP Switch must be set to the ON position. NOTE: if you have a Push-to-Open gate application you will need a Push-to-Open bracket (see Push-to­Open Instructions on page 32).
DIP Switch #5 - B2/D1 Mode
This DIP Switch must remain in the OFF position unless the gate operator is going to be used by a guard or gate attendant, who can only open the gate when constant pressure is applied to a push button control device.
1ON234567
* Factory Preset.
OFF
DIP#6 DIP#7 Delay Time for Auto-Close ON ON 15 seconds
ON OFF 30 seconds OFF ON 60 seconds OFF* OFF* 120 seconds (factory preset)
DIP#5 ON OFF*
DIP#4 ON Push-to-open operation. OFF* Pull-to-open operation.
DIP#3 ON Auto-close enabled. OFF* Auto-close disabled.
DIP#2 ON* Buzzer warning enabled. OFF Buzzer warning disabled
DIP#1 ON* Soft start enabled. OFF Soft start disabled.
D1 mode, constant pressure to operate gate. B2 mode, momentary contact to operate gate.
DIP Switches #6 and #7
The combination of these two switches determines the amount of time the gate will remain open when DIP Switch #3 is set in the ON position.
25
Page 30
Dual Gate DIP Switch Settings (DUAL MODES)
DIP Switches #1 and #2 (Factory Set OFF/OFF)
The combination of DIP Switches #1 and #2 will determine the sequence dual gates will open and close.
DIP Switch #3 - Additional Delay (Factory Set OFF)
To add 4 seconds to the standard 4 seconds, a total of 8 seconds delay, sequence delay switch to ON.
DIP Switch #4 - Used to set MASTER and SLAVE gate closed position limits (next section). #4 ON = when setting closed limit for SLAVE gate. #4 OFF = when setting closed limit for MASTER gate.
OFF
ON
1 2 3 4 5 6 7
67
ON
LIMIT
SET
OFF
MODES
DUAL
ON
1
234
1 2 3 4
ON
#1 OFF & #2 OFF
#1 ON , #2 OFF and #3 OFF
#1 ON, #2 OFF and #3 ON
*
#1 OFF, #2 ON and #3 OFF
#1 OFF, #2 ON and #3 ON
DUAL
MODES
DUAL
MODES
DUAL
MODES
DUAL
MODES
DUAL
MODES
1 2 3 4
1ON234
1 2 3 4
1ON234
1 2 3 4
1ON234
1 2 3 4
1ON234
1 2 3 4
1ON234
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Factory setting. Single Arm (Master Only) operation.
Set Limit Button
Dual Mode DIP Switches
MASTER gate starts to open 2 seconds before SLAVE gate / SLAVE gate starts to close 4 seconds before MASTER gate.
MASTER gate starts to open 2 seconds before SLAVE gate / SLAVE gate starts to close 8 seconds before MASTER gate.
MASTER and SLAVE gates open simultaneously / SLAVE gate starts to close 4 seconds before MASTER gate.
MASTER and SLAVE gates open simultaneously / SLAVE gate starts to close 8 seconds before MASTER gate.
*
REQUIRED SETTING for use with GTO/PRO Horizontal Gate Lock accessory.
1 2 3 4
DUAL
MODES
1ON234
ON
#4 OFF to set or CLEAR MASTER Position Limit
OFF
26
DUAL
MODES
1 2 3 4
1ON234
ON
OFF
#4 ON to set or CLEAR SLAVE Position Limit
Page 31
Setting the Closed Position Limits
TURN CONTROL BOX ON Your GTO/PRO® 4000/4200 has two Limit Settings
1) OPEN Limit setting: (Gate in the OPEN POSITION / FACTORY SET NOT ADJUSTABLE) The open limit setting is the fully open position.
2) CLOSED Limit setting: (Gate in the CLOSED POSITION) To achieve optimum closed position, you are required to complete the following SEVEN STEPS:
Step 1
Confirm that the power switch is in the ON position, and the gates are in the OPEN POSITIONS.
Step 2
Activate your operators by pressing the entry transmitter button. Your gates should now be moving from the fully open positions toward their closing position. Prepare to STOP gate by pressing the entry transmitter button again when the first gate reaches the desired closed position. This step may be repeated until desired close position is achieved. Once the desired CLOSED position has been achieved, proceed to step 3.
Step 3
With the first gate in the desired closed position. Program the closed limit setting by setting the number 4 DIP switch on the DUAL MODES switches to the OFF position (if the MASTER gate closed first) or the ON position (if the SLAVE gate closed first) then PRESS & HOLD the “SET LIMIT" button on the control board for 5 seconds.
Step 4
Press the transmitter button and allow the gates to return to the fully open position. YOUR FIRST GATE’S CLOSED POSITION LIMIT IS NOW PROGRAMMED.
Step 5
Activate your operators again by pressing the entry transmitter button. Your gates should now be moving from the fully open positions toward their closing position. The first gate will stop at the spot you just programmed and the second gate will continue to close until you press the transmitter button again. The optimum CLOSED POSITION for the second gate is when it closes firmly, without excess tension, against the first gate. This step may be repeated until desired close position is achieved. Once the desired CLOSED position has been achieved, proceed to step 6.
Step 6
With the second gate in the desired closed position. Program the closed limit setting by setting the number 4 DIP switch on the DUAL MODES switches to the ON position (if the MASTER gate closed first) or the OFF position (if the SLAVE gate closed first) then PRESS & HOLD the “SET LIMIT" button on the control board for 5 seconds.
Step 7
Press the transmitter button and allow the gates to return to
COM COM
CYCLE CLOSE
SAFETY
EXIT
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN EDGE
GRN BLK RED
RECEIVER
J11
J8
J12
MODES
TRANSMITTER
ON
1 2 3 4 5 6 7
1
234567
STALL FORCE
LEARN
LIMIT
ON
OFF
N
I
M
X
A
M
MODES
DUAL
ON
1 2 3 4
1
234
SET
ON
OFF
Set Limit Button
27
Page 32
the fully open position. BOTH YOUR MASTER AND SLAVE GATE’S CLOSED POSITION LIMITS ARE NOW
, Inc.
PROGRAMMED.
TESTING YOUR CLOSED LIMIT SETTING:
Press your entry transmitter and allow your gates to close. If CLOSED positions are not correct or need to be changed, you will need to CLEAR your CLOSED LIMIT settings and follow Steps 1-7 again.
CLEARING PROGRAMMED CLOSED LIMIT SETTING:
If you make a mistake and set the limit at the wrong position – press your transmitter to return the gates to their fully opened positions, then press and hold the "SET LIMIT" button for 10 seconds. This will clear the memory for the closed limit positions. Follow Steps 1-7 again.
Setting Your Personal Transmitter Code
All GTO transmitters are set to a standard code at the factory and are ready to operate your GTO/PRO® 4000/4200 Gate Operator. For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code. Follow the directions below:
1. Remove the Transmitter Cover
Grasp the sides of the access cover and slide it away from the transmitter button (see illustration). When the access cover is removed, the battery and the DIP switches will be
exposed. To set a new code, use a small screwdriver to move the switches.
, Inc.
, Inc.
2. Set the transmitter DIP Switches
There are nine (9) transmitter DIP switches; each can be placed in three different positions (+, 0, –). DO NOT set all the switches in the same position, such as all +, all 0, or all –. Once the DIP switches have been set to a personal code, replace and close the access cover.
WARNING: No other adjustments should be made inside the transmitter.
3. “Teach” the New Code to Control Board Memory
A. Press and hold transmitter button. B. Press and hold the LEARN TRANSMITTER button on the control board for 5 seconds. C. Release transmitter button. D. Release LEARN TRANSMITTER button. The new code is stored in control board memory.
COM COM
CYCLE CLOSE
SAFETY
EXIT
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN EDGE
GRN BLK RED
RECEIVER
J11
J8
J12
MODES
TRANSMITTER
ON
1 2 3 4 5 6 7
1
234567
STALL FORCE
LEARN
LIMIT
ON
OFF
N
I
M
X
A
M
MODES
DUAL
ON
1
234
SET
ON
OFF
1 2 3 4
Learn Transmitter Button
28
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Obstruction Sensitivity Potentiometer
STALL FORCE
M
I
N
M
A
X
SET
LIMIT
LEARN
TRANSMITTER
1
ON
234567
MODES
ON
OFF
1 2 3 4 5 6 7
1
ON
234
DUAL
MODES
ON
OFF
1 2 3 4
STALL FORCE
M
I
N
M
A
X
GRN
BLK
RED
RECEIVER
COM COM
CYCLE
CLOSE
SAFETY
EXIT
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDGE
J11
J8
J12
IMPORTANT: For safety reasons the obstruction setting or Stall Force on the GTO/PRO 4000 control board comes from the factory set at MIN (minimum). In many gate installations this setting will need to be adjusted to overcome the weight and size of the gates.
TThe Stall Force potentiometer on the control board operates like a volume control on a radio. It controls the obstruction sensitivity (or the amount of force the opener will apply to an obstruction) before it automatically stops and reverses direction for approximately two (2) seconds.
Use a small slotted screwdriver to turn the arrow in the center of the potentiometer. Adjust the sensitiv­ity from the MINIMUM position where the gate operates without obstructing from its own weight or the wind conditions in your area.
NOTE: You may need to increase the stall force in cold weather due to increased resistance from gate hinges.
ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST WHEN ADJUSTING OR
SERVICING YOUR AUTOMATIC GATE OPENER!
Installing the Receiver
Use the transmitter to check the range of the receiver before permanently mounting it.
Consider the following when mounting the receiver:
• Standard receiver cable length is 10 feet (receivers with a longer cable are available as special order items; call the GTO Sales Department). NEVER splice receiver cable!
Run the cable through PVC conduit to protect it from damage.
• DO NOT run cable through metal conduit because the receiver signal range will be decreased.
FCC Regulation
This device complies with FCC rules Part 15. Operation is subject to the following conditions:
1. This device may not cause harmful interference.
2. This device must accept an interference that may cause undesired operation.
Transmitter distance may vary due to circumstances beyond our control. NOTE: The
manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment.
29
• DO NOT run cable in conduit containing ac wiring.
• DO NOT mount receiver on a metal fence or post; doing so will decrease signal range.
• The receiver range can vary from 50 to 100 feet depending upon weather, topography, and external interference.
• DO NOT mount upside down.
Page 34
Connecting Additional Safety Devices
Although GTO strongly recommends the use of additional safety devices, we do not endorse any
specific brand names. Only use products that are certified and listed to be in compliance with
any applicable UL standards (United Laboratories) and national and regional safety codes.
Call GTO Sales at 1-800-543-4283 for information on compatible
products for your specific application.
The GTO/PRO® 4000 will ONLY accept accessory devices with normally open contact output.
Contact Sensors (safety edges)
If not installing a contact sensor skip to next section.
PLEASE NOTE: Contact sensors are not included with the GTO/PRO® 4000.
The GTO/PRO® 4000 is equipped with built-in obstruction sensitivity. The operator is designed to stop and reverse the gate within 2 seconds when it comes in contact with an obstruction. However, obstruction sensitivity, although functioning properly, may not be sensitive enough to prevent bodily injury in some circumstances. To augment your protection against entrapment, GTO recommends using some form of additional safety device. When installed, contact sensors must be mounted in compliance with UL 325, Underwriters Laboratories safety standard for gate operators. Review page 5 for information about mounting requirements for safety edges ("contact sensors").
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the power switch to the operator is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the operator OFF.
Contact Sensor Input Connection:
Connect one of the OPEN EDGE contact sensor wires to the
COMMON (COM) terminal and the other to the OPEN EDGE terminal on the GTO/PRO® 4000 control board.
Connect one of the CLOSE EDGE contact sensor wires to the COMMON (COM) terminal and the other to the CLOSE EDGE terminal on the GTO/PRO® 4000 control board.
Activation of a contact sensor while the gate is in motion will cause the gate to stop and reverse within two (2) seconds.
J11
COM COM
CYCLE
CLOSE
J8
SAFETY
EXIT
EDGE
EDGE
LOOP
OPEN
OPEN
CLOSE
SHADOW
Wire from Contact Sensor (open safety edge)
Wire from Contact Sensor (close safety edge)
STALL FORCE
N
I
M
J12
GRN BLK RED
RECEIVER
M
A
X
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Page 35
Non-Contact Sensors (photo beams)
If not installing a non-contact sensor skip to next section.
PLEASE NOTE: Non-contact sensors are not included with the GTO/PRO® 4000.
The GTO/PRO® 4000 can also accept "Safety" input from normally open "dry-contact" output devices such as photo beams connected to the SAFETY input terminal.
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the power switch to the operator is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the operator OFF.
Non-Contact Sensor Connection:
Connect one of the non-contact sensor dry contact output wires to the COMMON (COM) terminal and the other to the
SAFETY terminal on the GTO/PRO® 4000 control board.
This input is ONLY monitored when the gate is closing. Activating the non-contact sensor (obstructing the safety beam path) will cause the gate to reverse to the fully open position.
Shadow Loop
J11
COM COM
CYCLE
CLOSE
J8
SAFETY
EXIT
OPEN
LOOP
SHADOW
EDGE
CLOSE
GRN BLK RED
EDGE
OPEN
RECEIVER
Wire from Non-Contact Sensor (photo beam)
STALL FORCE
N
I
M
J12
M
A
X
If not installing a shadow loop skip to next section.
PLEASE NOTE: Non-contact sensors are not included with the GTO/PRO® 4000.
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the power switch to the operator is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer
J11
does not turn power to the operator OFF.
COM COM
Shadow Loop Connection:
Connect one of the shadow loop wires to the COMMON (COM) terminal and the other to the SHADOW LOOP terminal
on the GTO/PRO® 4000 control board.
The shadow loop is a detector located with the moving path of the gate to prevent the gate from closing when a vehicle in the path.
CYCLE
CLOSE
SAFETY
STALL FORCE
N
I
M
EXIT
J8
OPEN
LOOP
SHADOW
EDGE
CLOSE
GRN BLK RED
EDGE
OPEN
RECEIVER
J12
Wire from Shadow Loop
M
A
X
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Page 36
Connecting Accessories
If not connecting accessories skip to next section.
The GTO/PRO® 4000 can accept NORMALLY OPEN CONTACT accessories, such as; Push Button Entry Devices and Key Pads.
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the power to the operator is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the operator OFF.
Accessory Input Connection:
Connect one of the accessory wires to the COMMON (COM) terminal and the other to the CYCLE CLOSE
terminal on the GTO/PRO® 4000 control board.
Each activation of the accessory will cause the gate to cycle as follows:
OPEN STOP CLOSE STOP
J11
COM COM
J8
CYCLE
CLOSE
SAFETY
EXIT
OPEN
LOOP
SHADOW
EDGE
CLOSE
GRN BLK RED
EDGE
OPEN
RECEIVER
Wire from Accessory (push button, key pad, etc.)
STALL FORCE
N
I
M
J12
M
A
X
Output Relay
The output relay provides N/O and N/C contact. N/O contact functions only when gate is moving. N/C contact functions only when gate is at rest. Relay can switch up to 36 volts A/C or D/C and can be used for strobe type warning lights, to turn on safety beams, etc.
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Page 37
Push to Open Installation
Determining The Mounting Position of The Post Bracket Assembly
Swinging gates shall not open into public access areas!
A "Push-to-Open" gate opens out from the property.
A PRO-SW4000 Push-to-Open Bracket is required for this type of installation (see Accessory Catalog). If you have a pull-to-open
gate (gate opens into the property), return to page 13.
In a PUSH-TO-OPEN installation the operators are installed while the gates are in the closed position.
1/2" Washer
Step 1
With the gates closed, adjust the post bracket assembly and the gate bracket until the operator is level. While holding the operator level, use C-clamps to temporarily keep the post bracket assembly and gate bracket in their respective positions on the fence post and gate.
IMPORTANT: While determining the mounting point for the post
pivot bracket assembly be sure that the position allows for maximum clearance between the gate and the operator in both the open and closed positions, as shown in the diagrams below. This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area.
1/2" Lock Washer
1/2" Nut
1/2" x 3-3/4" Bolt
Post Bracket
Post Pivot Bracket
Gate in the Open Position
Pinch Area
2" minimum
Gate in the Closed Position
Pinch Area
2" minimum
Step 2
After verifying that you have the best position for the post pivot bracket, insert the 5/16" x 1 3/4" bolt through the aligned holes of the post bracket and post pivot bracket and fasten it with the 5/16" washer and nut.
IMPORTANT: If you loosened the clamp on the post bracket to achieve the optimum position, tighten it in its new position and recheck the gate bracket with the gate in the open position (move the gate bracket and re-clamp it if necessary).
33
Page 38
Step 3
With the gate in the fully closed position and the operator retracted, swing the operator to the gate. Mark reference points for bolt holes on gate cross member through middle of gate bracket slots. The operator must be level. Drill gate cross member as marked. Fasten gate bracket to cross member using (2) 3/8" x 3" bolts, washers, lock washers, and
nuts. Attach the operator to the post bracket assembly and gate bracket using clevis pins, bushings, and hairpins clips.
Level Operator
Clevis Pin, Bushing, and Hairpin Clip
Fence Post
3
/8" holes into the
Step 4
Make sure the control box power switch is OFF. Use a small screwdriver to move the Number 4 DIP switch from the factory setting (OFF / Pull-To-Open) to ON for Push-To-Open. Turn power switch ON. The control board is now configured to push the gate open.
1 2 3 4 5 6 7
1ON234567
ON
OFF
DIP#4
ON Push-to-open operation.
OFF Pull-to-open operation (factory setting).
COM COM
GRN BLK RED
EXIT
EDGE
EDGE
LOOP
OPEN
OPEN
CYCLE
CLOSE
CLOSE
SAFETY
SHADOW
RECEIVER
Setting the Open Position Limit
Step 1
Confirm that the power switch is in the ON position, and the gate is in the CLOSED POSITION.
Step 2
Activate your operator by pressing the entry transmitter button. Your gate should now be moving from the closed position toward the open position. Prepare to STOP gate by pressing the entry transmitter button again when the gate reaches the desired open position. This step may be repeated until desired close position is achieved. Once the desired OPEN position has been achieved, proceed to Step 3.
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Page 39
Step 3
With the gate in the desired open position PRESS & HOLD the “SET LIMIT" button on the control board for 5 seconds.
Step 4
Press the transmitter button and allow the gate to return to the closed position. YOUR GATE’S OPEN POSITION LIMIT IS NOW PROGRAMMED.
TESTING YOUR OPEN LIMIT SETTING:
Press your entry transmitter and allow your gate to open. If the OPEN position is not correct or need to be changed, you will need to CLEAR your OPEN LIMIT settings and follow steps one (1) to four (4) again.
CLEARING PROGRAMMED OPEN LIMIT SETTING:
If you make a mistake and set the limit at the wrong position – press your transmitter to return the gate to the closed position, then press and hold the "SET LIMIT" button for 10 seconds. This will clear the memory for the open limit position. Follow steps one (1) to four (4) again.
COM COM
CYCLE CLOSE
SAFETY
EXIT
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN EDGE
GRN BLK RED
RECEIVER
J11
J8
MODES
TRANSMITTER
ON
1 2 3 4 5 6 7
1
234567
STALL FORCE
LEARN
LIMIT
SET
ON
OFF
N
I
M
J12
X
A
M
Set Limit Button
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Page 40
Maintenance & Troubleshooting Guide
If your gate operator does not function properly after it is installed, use this guide
before calling the GTO Service Department.
On all gates weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year; more
frequently if the gates are near a coastal area.
Keeping a few mothballs in the control box will discourage insects from entering it and damaging the control board.
Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month.
While oxidation is a normal part of weathering of equipment that is exposed to the elements, we recommend
you apply silicone spray the front and rear mounts to minimize this effect.
If the Operator Does Not Work
Check the Green LED on the Control Board:
IF THE LED IS OFF: This condition indicates a transformer power failure.
1. Test the transformer for voltage with a voltmeter. The acceptable range can be found in the VOLTAGE LIMITS chart on the next page. If the transformer test shows no voltage, then test the electrical outlet for voltage. If the outlet test shows voltage, then the transformer is dead and must be replaced. Allow the new transformer 12 hours to charge the battery before using the gate operator.
2. If the transformer test shows voltage, check the POWER IN terminal block on the control board for voltage. If the terminal block shows no voltage, look for broken or spliced wires.
Check the Red STATUS LED on the Control Board:
IF THE LED IS ON: but the unit is not working.
1. Check the battery in your transmitter and replace with a fresh one if needed..
2. Verify that the power cable is securely connected.
3. Replace the control board fuse if it is blown (25 ampere fuse only - DO NOT USE A HIGHER RATED FUSE!).
IF THE LED IS OFF:
1. Make sure the ON / OFF switch at the bottom of the control box is set to ON.
2. Check all connections for looseness and corrosion.
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If the Operator is Working
The Gate CLOSES Then Opens Again on its Own:
1. Check the position of the mounting brackets and readjust if necessary.
2. Check the gate for binding or hinge damage.
The Gate OPENS Then Closes Again on its Own:
1. Check the position of the mounting brackets and readjust if necessary.
2. Check the gate for binding or hinge damage.
VOLTAGE RATINGS
18 Vac Transformer __________________________18.0 to 22.0 Vac
5 W Solar panel (single) _______________________18.0 to 22.0 Vdc 300 mA
measure voltage at panel and control box.
12 V Battery ________________________________12.0 to 13.5 Vdc 7.0 Ah
Charging circuit _____________________________12.0 to 14.8 Vdc
measure voltage with battery connected
®
PROFESSIONAL ACCESS SYSTEMS
The GTO, Inc. Technical Service Department is open
Monday – Friday 7:30 A.M. – 5:30 P.M. (Eastern Time)
Telephone (800) 543-1236 Telephone (850) 575-4144
Fax (850) 575-8950 • Web site: www.gtopro.com
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Page 42
Repair Service
If your GTO/PRO® 4000/4200 Gate Operators are not operating properly, please follow the steps below:
1. First use the procedures found in the Maintenance & Troubleshooting Guide (see page 36).
2. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144.
Refer to the serial number (located on the control box cover) and date of purchase when calling for assistance.
3. If repair or replacement of your gate operator is necessary, the Service Department will assign a Return Goods Authorization (RGA) number to you.
4. Securely pack the component(s) authorized for return to the factory. Write the RGA number issued to you on the outside of the package in LARGE BOLD PRINT. Ship the package(s) freight prepaid to:
GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA 32303.
NOTE: Products returned to GTO without a Return Goods Authorization (RGA) number in LARGE BOLD PRINT on the outside of the package WILL NOT be accepted. Also, items returned to GTO freight collect WILL NOT be accepted.
PROFESSIONAL ACCESS SYSTEMS
Fax (850) 575-8950 • Web site: www.gtopro.com
E-Mail: techsupport@gtoinc.com
3121 Hartsfield Road Tallahassee, Florida, USA 32303 (850) 575-0176 Fax (850) 575-8912
®
GTO, Inc.
Web site www.gtopro.com
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Page 43
Column Installation Information
IF THIS OPERATOR WILL BE USED WITH GATES THAT ARE MOUNTED ON
MASONRY, BRICK, OR ROCK (etc.) COLUMNS:
READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING
A. The simplest solution is to install the operator in a push-to-open configuration (requires Push-To-Open Bracket, see
Accessory Catalog). The minimum clearance is easier to achieve and clearance is no longer a problem, since the operator will be pushing the gate away from the column instead of pulling it toward the column. It is recommended that you place a steel plate between the operator mounting brackets and masonry surface for additional strength.
B. If a push-to-open installation is impossible due to traffic hazards, terrain, etc., another option is to re-hang the gate.
You may hang it on a post, either in the center of the column or at the back corner, or move the gate to the back corner of the columns.
C. The most difficult solution is to cut a notch in the column to accommodate the operator and power cable. This job is
NOT for the inexperienced!
Pivot Bracket
Column
A
Column Mount Example (A + B can not exceed 17 inches) Example: If A is 2" then B can not exceed 15"
B
Gate
Hinge
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Page 44
DC-SERIES
®
DC-SERIES
®
ACCESSORIES
Solar Panel (FM123)
The Solar Panel is a 10 watt solar powered battery charger for use with the GTO/PRO® 2000, GTO/PRO® 3000/3200, GTO/PRO® 4000/4200 gate operator systems. Particularly suited for
remote installations, each Solar Panel comes with tubular steel support, mounting clips, wire connectors, and 8 ft. of low voltage wire (see Low Voltage Wire for additional wire). The GTO/
PRO® control boards have clearly labeled terminal connections for easy installation of the Solar Panels. Installation in some regions of the world will require multiple solar panels for adequate charging
power.
Solar Panel (FM122) is a 5 watt solar powered battery charger with all the same features as (FM123).
Push Button (doorbell) Control (RB101)
Unlit doorbell button for remote entry or exit control. Wires directly to the control board and uses 16 gauge multi-stranded, dual conductor low voltage wire (sold separately).
12
4
789
Pin Lock (RB975)
The Pin Lock substitutes for the clevis pin at the front end of the GTO/PRO® 4000/4200 gate operator. Helps prevent theft of the operator from the gate, while allowing quick release of the operator.
Key Chain Mini Transmitter (RB744)
The Key Chain Mini Transmitter is a miniature version of the GTO/PRO® 4000/4200 entry transmitter and has the same adjustable code settings. 12 Volt battery included.
Entry Transmitter (RB741)
The GTO/PRO® entry transmitter, with adjustable code settings, is standard equipment with all
3
65
0
GTO/PRO® 4000/4200 systems. 9 Volt battery included.
Digital Keypad (F300)
The specially designed digital keypad can be easily installed as a wireless or wired keypad. It can be programmed to use up to fifteen different personal identification number (PIN) codes. Each code is face programmable with additional security features built in. Wired installations require 16 gauge, low voltage, multi-stranded, dual conductor, direct burial wire (sold separately). Requires 3 AA
batteries (not included).
GTO/PRO Exit Wand (FM139)
The GTO/PRO® Exit Wand is designed for residential and agricultural applications and is compatible with all GTO/PRO® automatic gate operator models. The wand is an electromagnetic sensor, which offers 'hands free' operation of the GTO/PRO® 4000/4200 Gate Operators with a 12 ft. radius of detection of vehicles in motion.
C
I
T
A
®
M
K
O
C
T
O
U
L
K
A
C
O
E
L
T
Y
A
IT
R
G
U
C E S
Automatic Gate Lock Pull-to-Open (FM144)
C I
N O R
T
C E L
E
A MUST for added security. Solenoid driven, with a steel housing. Unlocks and locks automatically as gates open and close. Used with the GTO/PRO® 4000/4200 system for maximum stability and security. Comes with a keyed manual release. Recommended for gates over 8 ft. long. Ideal for
animal enclosures or high wind areas.
40
Page 45
ACCESSORIES
Replacement Battery (RB500)
Standard 12 volt, 7.0 amp-hour, maintenance-free battery for the GTO/PRO® 2000, GTO/PRO® 3000/3200, GTO/PRO® 4000/4200 gate operator systems. This is the only battery approved for use with the GTO/PRO®
gate operator systems. Life expectancy is 3-5 years.
Low Voltage Wire (RB509)
The 16 gauge, multi-stranded, dual conductor Low Voltage Wire is for connecting the AC powered transformer, or the Solar Panel to the control board. Also used for the connection of accessories, such as locks, keypads, push buttons and other wired control devices. This specially designed wire is UV treated, PVC coated and ready for direct burial. Available in 1000' rolls or special lengths.
Push to Open Bracket (348IH)
Required when GTO/PRO® 4000/4 200 gate operator(s) must push the gate open, such as on a sloping driveway or where space prevents gate(s) from opening inward (pulled open). Order two PTO brackets for conversion of a dual
swing gate installation.
Column Mount Lock Receiver (433IH)
For mounting the Automatic Gate Lock on brick columns, walls, or for other applications with limited space between gate and post.
Replacement Transformer (RB570)
Standard 18 volt AC transformer for maintaining the battery included with the GTO/PRO® 4000/4200 gate operator. This is the only transformer approved for use with all UL325 GTO/PRO® gate operator systems.
H
E
D
D
U
O
N
L I V
F
E
R
R
E
S
C
A
E
M
L I V
O
E
D
R E L
2
Garage Door Receiver (RB709)
9
4
The Garage Door Receiver allows you to use the same GTO/PRO® entry transmitter (see Dual and Triple Transmitters) to operate your gate operator and your garage door operator. Compatible with most garage door operators.
Dual & Triple Button Transmitters (RB742 & RB743)
The Dual (RB742) & Triple (RB743) Button Transmitters are for remote control of multiple separate gate operators, and/or gate operator(s) and garage door operator(s) (see Garage Door Receiver). 9 Volt battery included.
If you have a question about GTO/PRO accessories
just call 1-800-543-GATE!
The contents of all material available on this installation manual are copyrighted by GTO, Inc. (“GTO”), unless otherwise indicated. All rights are reserved by GTO, and content may not be reproduced,
downloaded, disseminated, published, or transferred in any form or by any means, except with the prior, written permission of GTO. Any reprinting of GTO publications is by permission only.
GTO®, GTO/PRO®, Bulldog® are registered trademarks of GTO, Inc. Professional Access Systems™ is a trademark of GTO, Inc. and are the exclusive property of GTO, Inc. (“GTO”).
All rights are reserved by GTO, and these marks may not be used, in any for without the prior, written permission of GTO.
Copyright infringement is a violation of federal law.
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