GTO GTO/PRO SW-3200, GTO/PRO SW-300 Installation Manual

Page 1
Installation Manual
®
DC-SERIES
®
DC-SERIES
for installing the GTO/PRO SW-3200 with the
GTO/PRO SW-3000 in a dual application
FOR PROFESSIONAL INSTALLATION ONLY!
WARNING!
This equipment is similar to other gate or door equipment and meets or exceeds Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has hazards associated with its use and therefore by installing this product the installer and user accept full responsibility for following and noting the installation and safety instructions. Failure to follow installation and safety instructions can result in hazards developing due to improper assembly. You agree to properly install this product and that if you fail to do so GTO, Inc. shall in no event be liable for direct, indirect, incidental, special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter. The installer and/or user agree to assume responsibility for all liability and use of this product releasing GTO, Inc. from any and all liability. If you are not in agreement with this disclaimer or do not feel capable of properly following all installation and safety instructions you may return this product for full replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install and use this automatic gate operator. This gate operator produces a high level of force. Stay clear of the unit while it is operating and exercise caution at all times.
All automatic gate operators are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which regulates gate operator safety, as
established and made effective March 1, 2000, by Underwriters Laboratories Inc.
3121 Hartsfield Road • Tallahassee, Florida, USA 32303
Telephone GTO Sales: 1-800-543-GATE (4283) or (850) 575-0176 • Fax (850) 580-8816
or GTO Technical Service: 1-800-543-1236 or (850) 575-4144 • Fax (850) 575-8950
www.gtopro.com
©
2002 GTO, Inc.
R3200INST
rev - 02/12/06
Page 2
The GTO/PRO® 3000/3200 Gate Operators are intended for use with vehicular swing gates. The operators can be used in Class I, Class II, Class III and Class IV applications.
VEHICULAR GATE OPERATOR CLASS CATEGORIES
Residential Vehicular Gate Operator-Class I: A vehicular gate operator (or system) intended for use in a home
of one-to-four single family dwelling, or a garage or parking area associated therewith.
Commercial/General Access Vehicular Gate Operator-Class II: A vehicular gate operator (or system) intended for use in a commercial location or building such as a multifamily housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.
Industrial/Limited Access Vehicular Gate Operator–Class III: A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
Restricted Access Vehicular Gate Operator–Class IV: A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Conversion Chart
Converting Metric Units to English Equivalents
When You Know Multiply By To Find Symbol
centimeters 0.3937 inches in. (or ") meters 3.2808 feet ft. (or ') kilograms 2.2046 pounds lb. (or #)
Converting English Units to Metric Equivalents
When You Know Multiply By To Find Symbol
inches 2.5400 centimeters cm feet 0.3048 meters m pounds 0.4535 kilograms kg
Converting Temperature
deg. Celsius (ºC x 1.8) + 32 deg. Fahrenheit ºF deg. Fahrenheit (ºF-32) ÷ 1.8 deg. Celsius ºC
FOR YOUR RECORDS
Please record the product serial number (located on the control box cover), and the date and place of purchase in the spaces provided below. Refer to this information when calling GTO for service or assistance with your automatic gate operator.
Serial Number ____________________ Date of Purchase ____________________
Place of Purchase ____________________
Remember to keep all receipts for proof of purchase.
Page 3
Table of Contents
Gate Operator Class Categories ------------------------------------------------------------inside cover Units and Standards Conversion Chart ---------------------------------------------------inside cover
PLEASE READ THIS FIRST! --------------------------------------------------page iii
Important Safety Instructions --------------------------------------------------page 1
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
Disconnecting the Operator ----------------------------------------------------------- page 1 Important Safety Instructions for the Consumer ------------------------------------ page 2 Secondary Means of Protection Against Entrapment ------------------------------ page 5 Required Safety Precautions for Gates -----------------------------------------------page 6 Warning Signs and Labels -------------------------------------------------------------page 7
Installation --------------------------------------------------------------------------page 8
Parts List ---------------------------------------------------------------------------------page 8 Technical Specifications -------------------------------------------------------------page 11
Installation Overview ---------------------------------------------------------------- page 12
Installation of the Mounting Hardware ----------------------------------------------page 13 Mounting the First Operator ----------------------------------------------------------- page 17 Installing the Second Operator --------------------------------------------------------page 17 Installation of the Closed Position Stops --------------------------------------------page 18 Mounting the Control Box ------------------------------------------------------------- page 20 Connecting the Operator Power Cables ----------------------------------------------page 21
Powering the System --------------------------------------------------------------page 22
Solar Chart -------------------------------------------------------------------------------page 22 Connecting the Transformer -----------------------------------------------------------page 23
Control Board Settings ----------------------------------------------------------page 25
Main DIP Switches ---------------------------------------------------------------------page 25 Dual Mode DIP Switches --------------------------------------------------------------page 26 Setting Closed Position Limits --------------------------------------------------------page 27 Setting Your Personal Transmitter Code ---------------------------------------------page 28 Obstruction Sensitivity -----------------------------------------------------------------page 29
Installing the Receiver -----------------------------------------------------------page 29
Connecting Additional Safety Devices ----------------------------------------page 30
Connecting Accessories ----------------------------------------------------------page 32
Push to Open Installation --------------------------------------------------------page 33
Setting Open Position Limits ---------------------------------------------------------- page 34
Maintenance & Troubleshooting Guide --------------------------------------page 36
Repair Service ---------------------------------------------------------------------page 38
Column Installation Information ----------------------------------------------page 39
Accessory Catalog ----------------------------------------------------------------page 40
Page 4
PLEASE READ THIS FIRST!
®
DC-SERIES
®
DC-SERIES
Thank you for purchasing the GTO/PRO® 3000/3200 gate operator system. When correctly installed and properly used, your GTO/PRO® 3000/3200 Operators will give you many years of reliable service. Please read the following information to ensure you have the correct system for your particular needs. This manual will enable you to properly install your GTO/PRO® 3000/3200 Automatic Gate Operators.
The GTO/PRO® 3000/3200 Operators are designed for installation on a pull-to-open dual leaf gates (gates that open into the property). By purchasing an accessory bracket, the GTO/PRO® 3000/3200 Operators can accommodate push-to-open dual leaf gates (gates that open out from the property). The gates must not exceed 16 feet in length (per leaf) nor weigh more than 650 pounds (per leaf) (please see Technical Specifications on page 11). The GTO/PRO® 3000/3200 Operators can be used on vinyl, aluminum, chain link, farm tube, and wrought iron gates. Use on solid (wood) gates is not recommended. Solid surface gates have a high resistance to the wind. If the wind is strong enough, the operator will obstruct and stop.
The GTO/PRO® 3000/3200 Operators accommodate extra transmitters, digital keypads, solar panels, push buttons, automatic gate locks, and other access control products. These optional accessories (see the enclosed GTO/PRO® Accessory Catalog) are available.
The GTO/PRO® 3000/3200 Operators feature adjustable obstruction sensing. This safety feature makes the gates stop and reverse direction within 2 seconds when they come in contact with an obstruction. MIN is the factory setting; meaning the gates will exert the minimum force on an obstruction before they stop and reverse direction.
The GTO/PRO® 3000/3200 Operators also have an adjustable auto-close feature. After the gates reache the fully open position, they can be set to remain open up to 120 seconds before automatically closing. Pressing the transmitter button at any time after the gates open fully will cause them to close immediately. OFF is the factory setting; meaning the gates will stay open until you press the transmitter (or keypad, etc.) again.
Please call GTO at (800) 543-GATE [4283] or (850) 575-0176 for more information about our GTO/PRO® professional line of gate operators and accessories. Our Sales Department will be glad to give you the name and phone number of a GTO/PRO® dealer near you.
BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPERATOR:
Read these instructions carefully and completely to become
familiar with all parts and installation steps.
You must read the installation manual for detailed instructions on
gate operator safety and proper use of the gate operator.
iii
Page 5
IMPORTANT SAFETY INSTRUCTIONS
Clevis Pin
Hairpin Clip
Gate Bracket
Front or Rear Mount
Bushing
Because automatic gate operators produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained automated gate operator systems. Keep in mind that the gate operator is just one component of the total gate operating system. Each component must work in unison to provide the consumer with convenience, security, and safety.
This manual contains various safety precautions and warnings for the consumer. Because there are many possible applications of the gate operator, the safety precautions and warnings contained in this manual cannot be completely exhaustive in nature. They do, however, provide an overview of the safe design, installation, and use of this product.
CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT.
Precautions and warnings in this manual are identified with this warning symbol. The symbol identifies conditions that can result in damage to the operator or its components, serious injury, or death.
Because GTO automatic gate operators are only part of the total gate operating system, it is the responsibility of the consumer to ensure that the total system is safe for its intended use.
To Manually Open and Close the Gate, Follow the Procedure Below:
CAUTION: The gate will move freely and uncontrolled when the gate operator is remove from the gate. ONLY disconnect the operator when the control box power
switch is OFF and the gate is NOT moving.
Disconnecting the Operator
1. Turn control box power switch OFF.
2. Remove hairpin clip, clevis pin, and bushing from either the front or rear mounting point.
3. Remove the opener from the mount.
The gate can be opened and closed manually when the operator is disconnected.
NOTE: Substitute a Pin Lock for the clevis pin on the front mount of the gate operator to prevent unauthorized removal of the operator from the gate (see Accessory Catalog).
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IMPORTANT SAFETY INSTRUCTIONS
Gate in the  Open Position
Gate in the  Open Position
ZONE 2
ZONE 3
ZONE 4
ZONE
5
Driveway
ZONE 1
ZONE 2
ZONE 4
ZONE 5
ZONE 3
For The Consumer
WARNING: To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction
manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible.
2. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent traffic congestion.
3. The gate must be installed in a location that provides adequate clearance between it and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates must not open into public access areas.
4. The gate and gate operator installation must comply with any applicable local codes.
I. Before Installation
1. Verify the operators are proper for the type and size of gate, its frequency of use and the proper class rating.
2. Make sure the dual gate has been properly installed and swings freely in both directions. Repair or replace all worn or damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will enhance the performance of the operator and safety devices used with the system.
3. Review the operation of the system to become familiar with its safety features. Understand how to disconnect the operator for manual gate operation (see page 1).
4. This gate operator is intended for vehicular gates ONLY. A separate entrance or gate must be installed for pedestrian use (see page 6).
5. Always keep people and objects away from the gate and its area of travel. NO ONE SHOULD CROSS THE
PATH OF A MOVING GATE.
6. Pay close attention to the diagram below and be aware of these areas at all times.
Entrapment Zones For a Pull-To-Open Application
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IMPORTANT SAFETY INSTRUCTIONS
Moving Gate
Area
Moving Gate
Area
Driveway
10'
10'
10'
10'
10'
10'
NEVER INSTALL
any control device
within gray area
Entrapment Zones for a proper Pull-To-Open installation: Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 – the space between the gate in the open position and any object such as a wall, fence, tree, etc. Zone 5 – pinch points between the opener and gate or post.
II. During Installation
1. Install the gate operator on the inside of the property and fence line. DO NOT install an operator on the outside of the gate where the public has access to it.
2. Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.
3. Devices such as contact sensors (safety edges) and non contact sensors (photo beams) provide additional protection against entrapment.
4. If push buttons or key switches are installed, they should be within sight of the gate, yet located at least 10 feet from any moving part of the gate (see diagram below). Never install any control device where a user will be tempted to reach through the gate to activate the gate operator.
5. Do not activate your gate operator unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions. Watch the gate through its entire movement.
6. Secure outdoor or easily accessed gate operator controls in order to prohibit unauthorized use of the gate.
Pull-To-Open Application
3
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IMPORTANT SAFETY INSTRUCTIONS
III. After Installation
1. Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals become
damaged, illegible or missing, replace them immediately. Contact GTO for free replacements.
2. The gate is automatic and could move at any time, posing a serious risk of entrapment. No one should be in contact with the gate when it is moving or stationary.
3. Do not attempt to drive into the gate area while the gate is moving; wait until the gate comes to a complete stop.
4. Do not attempt to "beat the gate" while the gate is closing. This is extremely dangerous.
5. Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep the remote controls away from children and unauthorized users; store controls where children and unauthorized users do not have access to them.
6. KEEP GATES PROPERLY MAINTAINED. Always turn power to operator OFF before performing any maintenance. Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month.
7. Service the gate and gate operator regularly. Grease hinges, spray push pull tube with high quality silicon spray and replace the battery every 3-5 years.
8. To operate this equipment safely, YOU must know how to disconnect the operator for manual gate operation
(see page 1). If you have read the instructions and still do not understand how to disconnect the operator, contact the
GTO Service Department.
9. Disconnect the operator ONLY when the power is TURNED OFF and the gate is NOT moving.
10. Make arrangements with local fire and law enforcement for emergency access.
11. Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all persons authorized to use your gate.
12. IMPORTANT: Save these safety instructions. Make sure everyone who is
using or will be around the gate and gate operator are aware of the dangers associated with automated gates. In the event you sell the property with the gate operator or sell the gate operator, provide a copy of these safety instructions to the new owner.
Should you lose or misplace this manual, a copy can be obtained by
downloading one from the GTO/PRO® website (www.gtopro.com), by contacting GTO, Inc., at 3121 Hartsfield Road, Tallahassee, Florida 32303 or by calling 1-800-543-4283 and requesting a duplicate copy. One will be provided to you free of charge.
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IMPORTANT SAFETY INSTRUCTIONS
Bottom Edge Contact Sensor
on both sides of the gate
Leading Edge Contact Sensor
on both sides of the gate
Post Edge Contact Sensor
on both sides of the gate
Post Edge Contact Sensor
on both sides of the gate
Vehicular Gate
Vehicular Gate
Secondary Means of Protection Against Entrapment
As specified by Gate Operator Safety Standard, UL 325 (30A.1.1), automatic gate operators shall have an inherent entrapment sensing system, and shall have provisions for, or be supplied with, at least one independent secondary means to protect against entrapment. The GTO/PRO® 3000/3200 utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection. Also, the GTO/PRO® 3000/3200 has provisions for the connection of Type B2 protection to be used as the secondary type of entrapment protection, if desired.
1. For gate operators utilizing a contact sensor (e.g., safety edge sensor– Type B2) in accordance with UL 325 (51.8.4 [i]):
A. One or more contact sensors shall be located at the leading edge, bottom edge, and post edge, both inside and
outside of a vehicular swing gate system.
B. A hard wired contact sensor shall be located and its wiring arranged so that the communication between the
sensor and the gate operator is not subjected to mechanical damage.
C. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for
entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
ENTRAPMENT ALARM (UL 325; 30A.1.1A)
The GTO/PRO® 3000/3200 Operatosr are designed to stop and reverse within 2 seconds when the gate comes in contact with an obstruction. Additionally, these operators are equipped with an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing. This alarm will sound for a period of 5 minutes, or until the operator receives an intended signal from a hardwired entry/exit source (e.g. push button control or keypad) and the gate returns to a fully open or fully closed position. Turning the power switch on the control box OFF and back ON will also deactivate the alarm. Wireless controls such as transmitters and wireless keypads will not deactivate the alarm.
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IMPORTANT SAFETY INSTRUCTIONS
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use a separate entrance.
Moving Gate Can Cause
Injury Or Death
WARNING
!
Warning SignWarning Sign
Contact Sensor
(recommended, not included)
Contact Sensor
(recommended, not included)
Pedestrian Gate
Bulldog Pedestrian
Gate Lock
(recommended, not included
)
Vehicular Gate
Vehicular Gate
Contact Sensor
(
recommended, not included
)
Contact Sensor
(
recommended, not included
)
Required Safety Precautions for Gates
Install Warning Signs
Warning signs alert people of automatic gate operation and are required when installing the GTO/PRO® 3000/3200 Operators. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We recommend using the GTO Bulldog® Pedestrian Gate Lock (Call the GTO Sales Department) for controlled access.
Entrapment Protection
GTO’s inherent obstruction settings, even when properly adjusted, may not be sensitive enough to prevent bodily injury in some circumstances. For this reason, safety devices such as safety edge sensors (or photoelectric sensors), which stop and
reverse gate direction upon sensing an obstruction, are suggested for enhanced protection against entrapment.
Warning Signs
The warning signs (at right) must be installed on both sides of the gates (see page 7 for details).
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IMPORTANT SAFETY INSTRUCTIONS
!
Warning signs (2 enclosed) to be installed on each side of the gate (3–5 feet above the bottom of the gate)
Maximum Gate: 500 lb. (226.7 kg); 16 ft. (4.8 m) Voltage: 12 Vdc; Frequency: 0 Hz; Power: 40 W Class I, II, III and IV Vehicular Swing Gate Operator
.
Serial Number: XXXXXXXXXX
#xxxxxxx
Conforms to UL 325 STANDARDS
TO MANUALLY OPEN AND CLOSE THE GATE:
1. Turn control box power switch OFF
.
2. Disconnect front or rear mount from gate bracket
.
3. Pull operator away from front or real mounts.
DC SW-3000 SERIES
GTO, Inc. Tallahassee, Florida USA
Disconnect operator ONLY when the control box power switch is OFF and the gate is NOT moving.
L
I
S
T
E
D
US
C
Product identification and manual operation instruction label (1) installed on control box cover
Logo and warning labels (2) installed on each side of operator housing.
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only
. Pedestrians must
use separate entrance.
WARNING
!
MOVING GATE
Can Cause Injury or Death
®
DC-SERIES
1-800-543-GATE (4283) • www.gtopro.com
Logo and warning labels (2) installed on each side of operator housing.
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only
. Pedestrians must
use separate entrance.
WARNING
!
MOVING GATE
Can Cause Injury or Death
®
DC-SERIES
1-800-543-GATE (4283) • www.gtopro.com
These warning labels should be found at the locations specified below. If any of them are missing, immediately contact GTO for replacements.
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SW-3000 Parts List
Hairpin Clip (2)
3/8" x 1-1/4" Clevis Pin (2)
5/16" x 1-3/4" Bolt (1)
3/8" x 2" Bolt (1)
3/8" x 3" Bolt (2)
3/8" x 8" Bolt (4)
8" Nylon Cable Tie (14)
3/8" Washer (9)
3/8" Lock Washer (7)
5/16" Washer (1)
3/8" Nut (7)
5/16" Nut (1)
Hardware
Gate Operator (1) w/ 6' Power Cable
Gate Bracket (1)
Post Pivot Bracket (1)
Customer Support Card (1)
Post Bracket (2)
Closed Position Stop Plate (1)
2" Receiver Mounting Screw (5)
®
E
-Z GA
TE OPENER
3/8" Bushings (2)
O
N
/O
F
F
Transformer (1)
Battery (1)
Control Box (1)
Warning Signs (2)
GTO Transmitter(1)
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use a separate entrance.
Moving Gate Can Cause
Injury Or Death
WARNING
!
Receiver (1)
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Page 13
Hairpin Clip (2)
3/8" x 1-1/4" Clevis Pin (2)
5/16" x 1-3/4" Bolt (1)
3/8" x 2" Bolt (1)
3/8" x 3" Bolt (2)
3/8" x 8" Bolt (4)
8" Nylon Cable Tie (10)
3/8" Washer (9)
3/8" Lock Washer (7)
5/16" Washer (1)
3/8" Nut (7)
5/16" Nut (1)
Hardware
Gate Operator (1) w/ 40' Power Cable
Gate Bracket (1)
Post Pivot Bracket (1)
Post Bracket (2)
Closed Position Stop Plate (1)
2" Mounting Screw (5)
3/8" Bushings (2)
Warning Signs (2)
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use a separate entrance.
Moving Gate Can Cause
Injury Or Death
WARNING
!
SW-3200 Parts List
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Page 14
Other Materials You May Need Before You Start the Installation:
Depending on the type of gate and fence post, you may need some additional materials/hardware. Some of
these items can be found in the GTO/PRO Accessory Catalog.
• Low voltage wire may be needed. Length depends upon the distance between the transformer power supply
and the control box. See page 22, Powering the System and the Accessory Catalog for wire and solar charging panels.
• If the gate is more than 1000' away from an AC power source you will need to use at least one GTO Solar Panel to trickle charge the battery. See the Accessory Catalog.
• The diameter of the fence post should be at least 8" (round) or 6" (square) in order to mount the post bracket (see page 14).
• Depending upon the diameter of the fence post, you may need longer carriage bolts than those provided. Bolts should be at least 1" longer than the diameter of the fence post (see page 14).
• A horizontal or vertical cross member or mounting plate may be needed to mount the operator to the gate. See page 13.
Tools Needed
• Power Drill
• Open End Wrenches — 3/8", 7/16", 1/2", and 9/16"
• 3/8" Drill Bit
• Hacksaw or Heavy Duty Bolt Cutters
• Small (Flat Bladed) Screwdriver
• Phillips Screwdriver
• Tape Measure
• Level
• Wire Strippers
• C-Clamps — small, medium, and large
• Center Punch
• Extra person will be helpful
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Gate Weight
Gate Length
GTO/PRO® 3000/3200 Gate Capacity Chart
Estimated number of daily cycles are based on use with a transformer and one(1) 12 Volt battery on a dual gate system.
16 ft. 14 ft. 12 ft.
up to10 ft.
80 85 90 95
50 lb.
75 80 85 90
100 lb.
70 75 80 85
150 lb.
65 70 75 80
200 lb.
60 65 70 75
300 lb.
55 60 65 70
400 lb.
50 55 60 65
500 lb.
45 50 55 60
650 lb.
Technical Specifications
GTO/PRO® 3000/3200 AUTOMATIC GATE OPERATOR
GTO/PRO® 3200 OPERATOR
DRIVE
• Low friction screw drive (linear actuator) rated for -5 ºF to +160 ºF (-28 ºC to +71 ºC). Use of heater bans on arm and control box will enhance performance in extreme cold temperatures.
• Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 260 rpm. Generates 820 ft.. lb. of torque at 12 V.
• Maximum opening arc of 110º. Approximate opening time (90º): 20 seconds, depending on weight of gate.
POWER
• The system is powered by a 12 Vdc, 7.0 Ah, sealed, rechargeable acid battery.
• Battery charge is maintained by a 120 Vac, 18 Vac output transformer rectified to 14.5 Vdc (40 VA) through the GTO control board. Blade-style control board fuse is rated for 25 A.
NOTE: The transformer should not be directly connected to any battery. Do not replace fuses
with higher ampere rated fuses; doing so will void your warranty and may damage your control board.
3
1
/
• Battery charge is maintained by GTO Solar Panel Charger: float voltage of 14.5 Vdc output from a 19
8" x 8
/
2"
silicon alloy panel. Generates minimum of 5 W at 300 mA. A gated diode on the control board prevents battery dis­charge.
CONTROL
GTO microprocessor-based control board is set for single leaf, pull-to-open gate installations. DIP switches can be adjusted to accommodate an optional kit for push-to-open gates (see Accessory Catalog).
• Control board has temperature compensated circuits.
• A circuit on the control board regulates charging. "Sleep draw" is 40 mA; "active draw" is 3 to 7 A.
• Auto-memorization of digital transmitter code.
• GTO remote-mounted RF receiver tuned to 318 MHz.
1
• Operator length with push-pull tube fully retracted is 40
/
4", mounting point to mounting point.
• Adjustable auto-close timer (OFF to 120 s), and obstruction sensitivity.
• Power terminal bock accommodates a transformer and solar panels.
• DIP switches simplify setup of gate operator.
• Accessory terminal block fully compatible with push button controls, digital keypads, safety loops, etc.
• Control board allows connection of safety edge sensors and photoelectric sensors.
• Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing.
OPERATIONAL CAPACITY
• The Gate Capacity Chart shows approximate cycles, per day, you can expect from the GTO/PRO® 3000/3200 Auto­matic Gate Operator when powered with a transformer. Actual cycles may vary slightly depending upon the type and condition of gate and installation.
NOTE: BALL BEARING HINGES SHOULD BE USED ON ALL GATES WEIGHING OVER 250 LB.
To determine the number of cycles the gate operator will perform using solar panels, please see the specifications
listed on page 20 or call (800) 543-1236 or (850) 575-4144 for more information.
* An operation cycle is one full opening and closing of the gate.
These specifications are subject to change without notice.
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Installation Overview
Horizontal Cross Member
Vertical Cross Member
Gate Swings Evenly and Freely Hung Firmly and Plumb
Receiver
PVC conduit (not included) to protect second opener power cable and low voltage wire from lawn mowers and weed eaters.
Post Bracket Assembly
Control Box with Battery
Gate Bracket
MASTER Gate Opener
Concrete Poured Around Gate Post
Run 1000' (max.) of low voltage wire to control box from transformer (wire not included).
4 1/2' Power Cable
Closed Position Positive Stop Plates
120 Volt Indoor Transformer
(surge protector
not supplied)
SLAVE Gate Opener
Pull-to-Open Gates (Gate Opens into the Property)
The diagram shown below is an example of a pull-to-open installation on a chain link fence and dual gates. Mounting the operators on a masonry column requires special procedures; see Column Installation Information on page 39 if you intend to mount the operators on columns. Furthermore, if you have push-to-open gates, you will need to purchase two (2) push- to-open brackets (see Accessory Catalog) to properly configure your system. See Push to Open Installation on page 33 before proceeding.
Preparation of the Gate
Step 1
The gates must be plumb, level, and swing freely on their hinges. Wheels must not be attached to the gates. The gates must move throughout their arc without
binding or dragging on the ground. Note that gates over 250 lb. should have ball bearing hinges with grease fittings.
Step 2
The fence posts must be secured in the ground with concrete so they will minimize twist or flex when the operators are activated. We recommend you position the operators near the centerline of the gates to keep the gates from twisting and flexing. The addition of horizontal or vertical cross members (if they are not already in place) to provide a stable area for mounting the gate brackets is also important.
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Installation of Mounting Hardware
Thin Walled Tube Gate
Steel Pipe Cut in Half
Gate Bracket
Gate Bracket
Wood or Metal Reinforcement
Gate Bracket
Panel Gate
1" x 6" Wood Reinforcement
(not supplied)
(not supplied)
Center of Gate Hinge
Pull-to-Open Installation
Larger than 6" diameter post
Post  Bracket
Post  Pivot Bracket
Metal Plate
Wooden Post
Post Bracket
Post Pivot Bracket
Metal Plate
Wooden Post
The position of the post bracket determines the leverage and efficiency of the operator. The post bracket position also sets the clearance between the operator and gate in the open and closed positions (minimum 2 inches).
The curved design of the post bracket works well for installations on round and square fence posts. Because the post bracket carries the entire thrust of the active operator, bolts that completely penetrate the fence post must be used.
On wooden posts, place a metal plate or washer (not supplied) between the nuts and the fence post to prevent the thrust of the operator from pulling the bolts and washers out of the wood.
NOTE: A fence post smaller than 6" in diameter or 6" square should be made of metal instead of wood so that it will remain stable while the operator is moving the gate.
On round posts of 6" diameter or larger, the post pivot bracket may not be necessary for the installation. In this instance, the two post brackets are mounted by themselves.
IMPORTANT:
We strongly recommend using steel pipe, wood or metal to reinforce thin walled tube gates or wood to reinforce panel gates as shown. These reinforcement methods will prevent damage to the operator and gate when the operator is installed.
Recommended Reinforcement Examples
13
Page 18
Determining the Mounting Position
3/8" x 2" Bolt
3/8" Nut
Post Pivot Bracket
Post Bracket
Post Bracket
3/8" Lock Washer
Post Bracket Assembly
3/8" Washer
Clevis Pin
Hairpin Clip
Post Bracket Assembly
Bushing
Rear Mount
Operator
Clevis Pin
Hairpin Clip
Gate Bracket
Front Mount
Bushing
Level Operator
Fence Post
Gate In Open Position  
LEVEL horizontal cross member
Post Bracket Assembly
Gate Bracket
of the Post Bracket Assembly and the Gate Bracket
Step 3
Insert the 3/8" x 2" bolt through the center hole of the post brackets and post pivot bracket
as shown. Fasten a 3/8" lock washer, 3/8" washer and 3/8" nut
on the end of the bolt. DO NOT overtighten the nut because the post pivot bracket will have to be adjusted later.
NOTE: The following steps are intended for pull-to-open gate installations. If you are mounting your operators on a push-to-open gate (e.g., a gate on a sloped driveway) you will need to purchase two Push To Open brackets (see
Accessory catalog). Also, see Push- to-Open Installation beginning on
page 33.
Step 4
Attach post bracket assembly and gate bracket to the operator with the clevis pins and bushings. Secure the clevis pins with hairpin clips.
Step 5
With the gate in the open position (up to 110º from its closed position) and the operator fully retracted, adjust the post bracket assembly and gate bracket until the operator is level. While holding the operator level, use C-clamps to temporarily keep the post bracket assembly and gate bracket in their respective positions on the fence post and gate.
14
Page 19
Gate in the
CLOSED POSITION
Pinch Area
Gate in the OPENED POSITION
Pinch Area
2" minimum
2" minimum
Be sure gate opener and bracket don't bind.
IMPORTANT: While determining the mounting point for the post pivot bracket assembly, be sure that the position allows
for minimum 2 inches of clearance between the gate and the operator in both the open and closed positions, as shown in the diagrams below. This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area.
Step 6
When you feel that you have the best position for the post pivot bracket in the open position, insert the 5/16" x 1-3/4" bolt through the aligned holes of the post bracket and post pivot bracket to hold it in place. Remove the clevis pin from the front mount and while supporting the gate operator, swing the gate and gate operator to the closed position. With the gate and gate operator in the closed position check the clearance and be sure that the gate operator is not binding at the post pivot bracket.
If you don't have 2 inches of clearance or the gate operator is binding on the post pivot bracket, remove the 5/16" x 1-3/4" bolt and readjust the pivot bracket until you can achieve these important clearances.
With the post pivot bracket in the optimum position for clearance and freedom of movement, reattach the operator to the gate bracket in the open position and recheck the gate operator level and make sure the brackets are clamped securely.
TIP: Turning the pivot bracket over gives
more hole alignment options for the post pivot bracket assembly. You can also move the entire post pivot bracket assembly to different positions on the gate post to help achieve the proper clearances.
15
Page 20
Installing the Post Bracket Assembly and Gate
Post Bracket Assembly
Mark fence post through middle of bracket slots and drill 3/8" holes
Round Metal Post
Round Wood Post
Square Metal Pos
t
Square Wood Pos
t
Remove excess bolt length  with hacksaw or bolt cutters
SIDE VIEW
TOP VIEW
EXAMPLES
Gate In Open Position  
LEVEL horizontal cross member
Mark cross member through middle of gate bracket slots and drill 3/8" holes
Round Tube & Chain Link Gate
Square Tube Gate
Mounting Plate  Created for  Decorative Gate
(required but not
supplied)
Remove excess bolt length  with hacksaw or bolt cutters
FRONT VIEW
SIDE VIE
W
FRONT VIEW
SIDE VIEW
Step 7
Mark reference points for bolt holes on the fence post through middle of bracket slots. Marking reference points in this manner allows room for adjustment when mounting the post bracket assembly and gate bracket. After marking your reference points, remove the operator and brackets from the fence and gate.
Step 8
Drill 3/8" holes into fence post as marked.
Step 9
Fasten post bracket assembly to the fence post using
(4) 3/8" x 8" bolts, washers, lock washers, and nuts (provided). Remove excess bolt length extending beyond the tightened nuts with a hacksaw or bolt cutters.
NOTE: In cases where the fence post has a diameter larger than 6", threaded rods or
carriage bolts longer than 8"
(not supplied) must be used.
Step 10
Mark reference points for bolt holes on the gate cross member through middle of
gate bracket slots. Drill 3/8" holes into the gate cross member as marked.
Mount gate bracket using (2)
3
/8" x 3" bolts, washers, lock washers, and nuts (provided). Cut off excess bolt length extending beyond the tightened nuts.
Gate Bracket Mounting Examples
16
Page 21
Mounting the First Operator
Level Operator
Fence Post
Gate In Open Position  
LEVEL horizontal cross member
Post Bracket Assembly bolted to fence post
Clevis Pin, Bushing and Hairpin Clip
Clevis Pin, Bushing, and Hairpin Clip
Gate Bracket bolted to gate cross member
Step 11
Attach the operator to the securely bolted post bracket assembly and gate bracket using clevis pins, bushings, and hairpin clips, or optional Pin Locks (see Accessory Catalog). Verify that the operator is level and adjust the post bracket assembly if necessary.
Installing the Second Operator
Step 12
Install the SLAVE operator on the remaining gate leaf by repeating Step 3 through Step 11, starting on page 14. After you have mounted the SLAVE operator, proceed to Installing the Closed Position Stops on the next page.
17
Page 22
Closed Position  Stop Plates
Gate Hinge
CONTROL BOX
Gate Hinge
The gate leaf can open up to 110˚ (max.)
Optional Ground Stop
(beneath gate)
The gate leaf can open up to 110˚ (max.)
MASTER GATE SLAVE GATE
Installation of the Closed Position Stops
Closed Position Stop Plate mounted  horizontally on metal post with U-bolts.
SLAVE Gate Frame
MASTER Gate Frame
TOP VIEW
FRONT VIEW
The GTO/PRO® 3000/3200 Gate Operators firmly hold the gates in the closed position using positive stops. The positive stops help stabilize the gate leaves in the closed position. To further enhance stability and security, we strongly recommended using an optional GTO/PRO® Automatic Gate Lock (see Accessory Catalog) with your dual gate.
IMPORTANT: You need
to determine which side of the driveway you will mount the control box. From this point on the gate and gate operator on the same side as the control box will be referred to as the MASTER gate and gate operator. The gate and gate operator on the opposite side of the driveway from the control box will be referred to as the SLAVE gate and gate operator.
Illustration A
Step 1
Attach the horizontal closed position stop plate to the MASTER gate leaf.
Detach the gate operators from the gates and move the gates to their closed position (Illustration A). Using appropriate hardware for your type of gate (U-bolts for tube or chain link; screw or bolts for wood or metal) attach the closed position stop plate (horizontally) about mid height on the MASTER gate frame. Do not tighten it completely at this time. Slide the stop plate toward the frame of the SLAVE gate leaf until they touch (Illustration B). Once you have moved the stop plate to the correct position, tighten its hardware completely.
Illustration B
NOTE:
against. If you will be using the GTO/PRO Horizontal Gate Lock accessory with your gate operator system, the closed position ground stop is REQUIRED, as shown in Steps 2 and 3 on the next page.
The optional ground stop post is used to provide a secure point for the SLAVE gate to close
18
Page 23
Post Bracket Assembly
Gate Bracket
MASTER Gate Opener
Closed Position Positive Stop Plates
SLAVE Gate Opener
OPTIONAL Closed Position Ground Stop Post
®
1-800-543-GATE (4283)
www.mightymule.com
Step 2
Closed Position Stop Plate mounted on the gate leaf that CLOSES FIRST
Closed Position Stop Plate 
Low Profile Ground Stop in Near the Center of Driveway
FRONT VIEW
SIDE VIEW
Mount Vertically
Install a low profile ground stop (not provided) beneath the SLAVE gate stop plate.
The ground stop needs to be positioned near the end of the gate as shown in Illustration A and may be made of metal or concrete and should be firmly secured in the ground (we recommend setting it in concrete).
Illustration C
Step 3
Attach a vertical closed position stop plate to the SLAVE gate.
Using appropriate hardware for your type of gate attach the vertical closed position stop plate to the SLAVE gate frame at the point where it will come in contact with the ground stop post.. Do not tighten it completely at this time. You must slide the closed position stop plate toward the ground stop until they touch (Illustration C). Once you have moved the stop plate to the correct position, tighten its hardware completely.
NOTE: For a push-to-open installation (gate opens out from the property) attach the closed position stop plate to the outside of the gate.
At this stage of the installation, the operators should be installed on the gate leaves and closed position stops should be in place.
19
Page 24
Mounting the Control Box
RED wire to POSITIVE (+) terminal
BLACK wire to NEGATIVE () terminal
RED
BLACK
Sealing Nut
Hub
Lock Nut
Strain Relief
Use mounting holes and screws provided to mount control box to a secure surface.
1ON23 4 5 6 7
1ON23 4
15
18VAC RECEIVER
BAT
+
SWITCH
FUSE
ALARM
SWITCH
DUAL MODE
S
SET LIMI
T
LEARN
TRANSMITTE
R
MODES
ON
OF
F
ON
OF
F
1 2 3 4 5 6 7
1 2 3 4
BAT
SOLAR RELAY OUT SLAVE INPUTS
GRN WHT BLUE BRN ORG RED BLKNCRLY-COM NO
MASTER INPUTS
GRN WHT BLUE BRN ORG RED BLK COM COM
CYCLE
CLOS
E
SAFETY
EXIT
/
OPENSHADOW
LOOP
CLOS
E
EDGE
OPE
N
EDGE
BLKGRN RED
+–~~
12'
10'
8'
14'
16'
GATE LENGT
H
800-543-GATE
www.gtoinc.com
GTO, Inc. 3121 Hartsfield Rd Tallahassee, FL 32303
Operator Power Cable
12 V Battery (Included)
Strain Relief
1ON2 3 4 5 6 7
1ON2 3 4
15
18VAC RECEIVER
BAT
+
SWITCH
FUSE
ALARM
SWITCH
DUAL
MODE
S
SET LIMI
T
LEARN
TRANSMITTE
R
MODE
S
ON
OF
F
ON
OF
F
1 2 3 4 5 6 7
1 2 3 4
BAT
SOLAR RELAY OUT SLAVE INPUTS
GRN WHT BLUE BRN ORG RED BLKNCRLY-COM NO
MASTER INPUTS
GRN WHT BLUE BRN ORG RED BLK COM COM
CYCLE
CLOS
E
SAFET
Y
EXIT
/
OPEN
SHADOW
LOOP
CLOS
E
EDGE
OPEN
EDGE
BLKGRN RED
+–~~
12'
10'
8'
14'
16'
GATE LENGT
H
800-543-GATE
www.gtoinc.com
GTO, Inc. 3121 Hartsfield Rd Tallahassee, FL 32303
Single Battery
Installed Horizontally
with terminals on the right.
Dual Batteries
Installed Vertically
with terminals on bottom
.
Step 1
Mount the control box using the screws (provided) or another secure mounting method. The control box must be mounted at least 3 feet above the ground to protect it from rain splash, snow, etc., and at least 3 feet from an AC power source to
prevent electrical interference.
NOTE: The battery that came with your GTO/PRO®
3000, MUST be placed in the top (horizontal) battery slot with the terminals on the RIGHT. The extra (vertical) battery slot is for an optional second battery. An optional second battery can be used for solar and/or high traffic applications, if needed..
Step 2
Make sure the control box power switch is in the OFF position. The ON/OFF Switch is located on the bottom of the control box. Remove the control box cover and slide the battery into position with its terminals to the RIGHT (see illustration). Connect the BLACK battery wire to the NEGATIVE (–) battery terminal. Connect the RED battery wire to the POSITIVE (+) terminal. Pay close attention to
the color of the wires. If the wires are connected incorrectly, the control board will be damaged. NEVER insert the
battery with the terminals to the left.
Step 3
Strip approximately 3/16" of insulation from each wire of the power cable. Twist each exposed wire tightly (there are seven [7] wires inside the power cable sheath). Loosen sealing nut on strain relief hub at bottom of control box. Insert power cable into control box through strain relief. Thread approximately 6" of the power cable into the control box and retighten sealing nut until the power cable locks into place.
NOTE: The battery that came with your GTO/PRO® 3000 ,
MUST be placed horizontally battery with the terminals on the RIGHT. If an optional second battery is needed, both batteries
must be placed vertically with terminals at the bottom. An optional second battery can be used for solar and/or high traffic applications, if needed..
20
Page 25
Correct
Wrong Wrong
Wire
Terminal  Block
Terminal  Block
Terminal Block
Wire
Wire
Connecting Operator Power Cables
SWITCH
Power Cable from the
SLAVE operator arm
MASTER INPUTS
GRN
WHT
BLUE
BRN
ORG
RED
BLK
J5J13
SLAVE INPUTS
GRN
WHT
BLUE
BRN
ORG
RED
BLK
J21J6
Power cable from
MASTER operator arm
SWITCH
STALL FORCE
M
I
N
M
A
X
MASTER INPUTS
GRN
WHT
BLUE
BRN
ORG
RED
BLK
GRN
BLK
RED
RECEIVER
COM COM
CYCLE CLOSE
SAFET
Y
EXI
T
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN EDGE
J11
J8J5J13
J12
MASTER Operator
Step 4
Insert the stripped power cable wires into the appropriate terminals on the MASTER OPERATOR terminal block. The green wire should be inserted into the GRN terminal, the blue wire into BLU, the orange wire into ORG, black wire into BLK, and the red wire into the RED terminal.
Tighten the set screws against the end of the wires. A dab of petroleum jelly on each terminal will help prevent corrosion.
SLAVE Operator
Step 5
Review the Installation Overview illustration on page 12 before proceeding.
Cut a slot into the driveway to accommodate PVC conduit (not provided). The buried conduit will protect the 40 foot power cable from automobile tires, lawn mower blades, weed eaters, and grazing animals. Pull the 40 foot second operator power cable through the conduit and secure them into the slot in the driveway.
Step 6
Strip approximately 3/16" of insulation from each wire of the 40 foot power cable. Twist each exposed wire tightly. Insert the second operator power cable upward through the right strain relief (if necessary, loosen the sealing nut). Thread approximately 4" of wire into the control box. Retighten strain relief (on the black sheath of the power cable) until the power cable locks into place.
Insert the stripped wires of the power cable into the appropriate terminals on the SLAVE OPERATOR terminal block. The green wire should be inserted into the GRN terminal, the blue wire into BLU, the orange wire into ORG, black wire into BLK, and the red wire into the RED terminal.
Tighten the set screws against the end of the wires.
21
Page 26
Powering the System
ON/OFF Switch
ON/OFF
Installation of the Transformer
IMPORTANT:
The transformer is designed and intended for indoor use. If the transformer can be plugged only into an outside electrical outlet, a weatherproof cover or housing (available at local electrical supply stores) must be used.
All low voltage wire used with the GTO/PRO® 300/3200® Gate Operator must be 16 gauge dual conductor, multi-stranded, direct burial wire (see page 23 and the Accessory Catalog). Do not run
more than 1000 feet of wire.
If your gate is more than 1000 ft. from an ac power source, you will need to use from 10 to 30 watts of solar charging power to charge the battery (see Accessory Catalog). Refer to the Solar Panel and Gate Activity chart below.
OPTIONAL Solar Panel and Gate Activity
Winter Ratings Zone 1 Zone 2 Zone 3
The table and map illustrate the maximum number of gate cycles to expect per day in a particular area when using from 10 to 30 watts of solar charging power. (see Accessory Catalog). The
figures shown are for winter (minimum sunlight) and do not account for the use of any accessory items. Accessories
connected to your system will draw additional power from the battery.
12 v dual gate (10 watts) solar charger 8 16 26 12 v dual gate (15 watts) solar charger 11 20 30 12 v dual gate (20 watts) solar charger 14 28 38 12 v dual gate (25 watts) solar charger 17 36 46 12 v dual gate (30 watts) solar charger 20 44 54
NOTE: A maximum of 30 watts of solar charging power can be connected to the GTO/PRO® 3000/3200 Gate Opener. Consult Solar Panel Installation Instructions for further information.
Step 1
Make sure the power switch is OFF before proceeding to the next step.
Step 2
Select the electrical outlet into which you will plug the transformer. Measure the distance from this outlet to the control box following the path where the wire will be laid. After you have measured how much wire is needed, cut the wire to the appropriate length. (Not more than a 1,000 feet).
22
Page 27
IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE
RED
BLACK
RED
BLACK
Low Voltage Wire from AC Transformer
SWITCH
MASTER INPUTS
GRN
WHT
BLUE
BRN
ORG
RED
BLK
J5J13
18 VAC SOLAR RELAY OUT
~ ~ - +
NC NORLY-COM
SLAVE INPUTS
GRN
WHT
BLUE
BRN
ORG
RED
BLK
J21J6J9J2J1
Low Voltage Wire from Transformer or Solar Panel
PVC Pipe
Operator Power Cable
12 V Battery
Strain Relief
1ON2 3 4 5 6 7
1ON2 3 4
15
18VAC RECEIVER
BAT
+
SWITCH
FUSE
ALARM
SWITCH
DUAL
MODES
SET LIMI
T
LEAR
N
TRANSMITTE
R
MODE
S
ON
OF
F
ON
OF
F
1 2 3 4 5 6 7
1 2 3 4
BAT
SOLAR RELAY OUT SLAVE INPUTS
GRN WHT BLUE BRN ORG RED BLKNCRLY-COM NO
MASTER INPUTS
GRN WHT BLUE BRN ORG RED BLK COM COM
CYCLE
CLOS
E
SAFET
Y
EXIT/
OPEN
SHADOW
LOOP
CLOS
E
EDGE
OPEN
EDGE
BLKGRN RED
+–~~
12'
10'
8'
14'
16'
GATE LENGT
H
800-543-GATE
www.gtoinc.com
GTO, Inc. 3121 Hartsfield Rd Tallahassee, FL 32303
The only wire acceptable for use with GTO products is 16 gauge multi-stranded, low voltage, PVC sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft.
DO NOT use telephone wire or solid core wire. Unlike multi-stranded wire, these types of wire are
inadequate for use with your gate operator system. Telephone wire and solid core wire do not deliver enough voltage for your gate operator to function and will cause the system to go into a condition known as "low voltage lockout."
NEVER splice wires together. Splicing permits corrosion and seriously degrades the wire's ability to
carry an adequate current.
Step 3
Lay the measured length of low voltage wire in a trench following a path from the selected electrical outlet to the control box. Wires coming up from the ground should be run through PVC conduit to protect them from lawn mower blades, weed eaters, and grazing animals. Be sure to bury the wire laid in the trench.
Step 4
Feed the low voltage wires upward through the strain relief opening on the lower left of the control box. Pull 6" to 8" of wire into the control box and tighten the strain relief screw to secure the wires.
WARNING! DO NOT PLUG THE TRANSFORMER INTO AN OUTLET DURING THIS STEP! THE TRANSFORMER MUST ONLY BE PLUGGED INTO AN OUTLET DURING STEP 7!!
Step 5
Strip 3/16" off the ends of the low voltage wire and twist tightly. Attach these ends to the 18VAC terminals located on the POWER IN terminal block (see illustration at right). Be certain not to let the
exposed wires touch each other!
Insert one transformer wire into an 18VAC terminal. Insert the other transformer wire into the remaining 18VAC terminal. The transformer wires can be connected to the 18VAC terminals regardless of color.
Tighten set screws against exposed end of wires. A dab of household petroleum jelly on each terminal will help prevent corrosion.
23
Page 28
Step 6
SURGE PROTECTOR
Transformer
1
Strip
/2" of insulation from the ends of the low voltage
wire. Attach these stripped ends to the transformer terminals.
A dab of household petroleum jelly on each terminal will help prevent corrosion.
Make sure the exposed wires do not touch each other!
Step 7
Plug the transformer into the electrical outlet. (Use of a surge protector with the transformer is strongly recommended.)
HINT: Keep a few mothballs in the control box to discourage insects from entering it and damaging the control board.
24
Page 29
1ON2 3 4 5 6 7
ON
OFF
1 2 3 4 5 6 7
DIP#6 DIP#7 Delay Time for Auto-Close
ON ON 15 seconds ON OFF 30 seconds OFF ON 60 seconds OFF* OFF* 120 seconds (factory preset)
DIP#5 ON
D1 mode, constant pressure to operate gate.
OFF*
B2 mode, momentary contact to operate gate.
DIP#4 ON Push-to-open operation. OFF* Pull-to-open operation.
DIP#3 ON Auto-close enabled. OFF* Auto-close disabled.
DIP#2 ON* Buzzer warning enabled. OFF Buzzer warning disabled
DIP#1 ON* Soft start enabled. OFF Soft start disabled.
* Factory Preset.
CONTROL BOARD SETTINGS
DIP Switches
Main DIP Switch Settings (MODES)
DIP Switch #1 - Soft Start/Stop
The Soft Start/Stop feature slowly starts
the gate as it begins to open and slows the gate as it comes to the closed position. This saves wear and tear on the gate and gate operator system.
DIP Switch #2 - Warning Buzzer
The Warning Buzzer alerts you when the
gate operator is beginning to either open or close the gate. It sounds for the first 2 seconds in each direction. It also sounds a warning when the gate obstructs two times in one cycle. Switching this to OFF only disables the open and close warning not the obstruction warning.
DIP Switch #3 - Auto-Close
With the Auto-Close switch in the OFF
position the gate will remain open until it receives another signal from an activation device such as a transmitter, keypad, or push button control. With the Auto-Close switch in the ON position the gate operator will automatically close the gate, if the gate is in it's open limit position. The time the gate will remain open is determined using DIP Switches #6 and #7.
DIP Switch #4 - Push/Pull-to-Open
If your gate opens into the property the
DIP Switch #5 - B2/D1 Mode
This DIP Switch must remain in the OFF
DIP Switches #6 and #7
The combination of these two switches
DIP Switch is set to OFF (factory). If your gate opens out from the property the DIP Switch must be set to the ON position. NOTE: if you have a Push-to-Open gate application you will need a Push-to-Open bracket (see Push-to-Open Instructions on page 30).
position unless the gate operator is going to be used by a guard or gate attendant, who can only open the gate when constant pressure is applied to a push button control device.
determines the amount of time the gate will remain open when DIP Switch #3 is set in the ON position.
IMPORTANT CONTROL BOARD SETTINGS:
CONTROL BOARD DIP SWITCH #1 is factory preset in the ON position and MUST remain in the ON position. Changing this setting can damage your gate, gate opener and possibly void your warranty!
25
Page 30
1
ON
2 3 4
DUAL
MODES
ON
OFF
1 2 3 4
1
ON
2 3
4
DUAL
MODES
ON
OFF
1 2 3 4
1
ON
2 3 4
DUAL
MODES
ON
OFF
1 2 3 4
1
ON
2 3 4
DUAL
MODES
ON
OFF
1 2 3 4
1
ON
2 3
4
DUAL
MODES
ON
OFF
1 2 3 4
1
ON
2 3 4
DUAL
MODE
S
ON
OFF
1 2 3 4
ON
6 7
SET
LIMI
T
ON
OF F
1 2 3 4 5 6 7
Set Limit Button
Dual Mode DIP Switches
Factory setting. Single Arm (Master Only) operation.
MASTER gate starts to open 2 seconds before SLAVE gate / SLAVE gate starts to close 4 seconds before MASTER gate.
MASTER gate starts to open 2 seconds before SLAVE gate / SLAVE gate starts to close 8 seconds before MASTER gate.
MASTER and SLAVE gates open simultaneously / SLAVE gate starts to close 4 seconds before MASTER gate.
MASTER and SLAVE gates open simultaneously / SLAVE gate starts to close 8 seconds before MASTER gate.
1
ON
2 3 4
DUAL
MODES
ON
OFF
1 2 3 4
1ON2 3 4
DUAL
MODES
ON
OFF
1 2 3 4
#1 OFF & #2 OFF
#1 ON , #2 OFF and #3 OFF
#1 ON, #2 OFF and #3 ON
#1 OFF, #2 ON and #3 ON
#1 OFF, #2 ON and #3 OFF
*
REQUIRED SETTING for use with GTO/PRO Horizontal Gate Lock accessory.
*
#4 OFF to set or CLEAR MASTER Position Limit
#4 ON to set or CLEAR SLAVE Position Limit
Dual Gate DIP Switch Settings (DUAL MODES)
DIP Switches #1 and #2 (Factory Set OFF/OFF)
The combination of DIP Switches #1 and #2 will determine the sequence dual gates will open and close.
DIP Switch #3 - Additional Delay (Factory Set OFF)
To add 4 seconds to the standard 4 seconds, a total of 8 seconds delay, sequence delay switch to ON.
DIP Switch #4 - Used to set MASTER and SLAVE gate closed position limits (next section). #4 ON = when setting closed limit for SLAVE gate. #4 OFF = when setting closed limit for MASTER gate.
26
Page 31
Setting the Closed Position Limits
1
ON
2 3 4 5 6 7
1
ON
2 3 4
DUAL
MODES
SET
LIMIT
LEARN
TRANSMIT
TER
MODES
ON
OFF
ON
OFF
1 2 3 4 5 6 7
1 2 3
4
Set Limit Button
STALL FORCE
M
I
N
M
A
X
GRN
BLK
RED
RECEIVER
COM COM
CYCLE CLOSE
SAFETY
EXI
T
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN EDGE
J11
J8
J12
TURN CONTROL BOX ON
Your GTO/PRO® 3000/3200 has two Limit Settings
1) OPEN Limit setting: (Gate in the OPEN POSITION / FACTORY SET NOT ADJUSTABLE) The open limit setting is the fully open position.
2) CLOSED Limit setting: (Gate in the CLOSED POSITION) To achieve optimum closed position, you are required to complete the following SEVEN STEPS:
Step 1
Confirm that the power switch is in the ON position, and the gates are in the OPEN POSITIONS.
Step 2
Activate your operators by pressing the entry transmitter button. Your gates should now be moving from the fully open positions toward their closing position. Prepare to STOP gate by pressing the entry transmitter button again when the first gate reaches the desired closed position. This step may be repeated until desired close position is achieved. Once the desired CLOSED position has been achieved, proceed to step 3.
Step 3
With the first gate in the desired closed position. Program the closed limit setting by setting the number 4 DIP switch on the DUAL MODES switches to the OFF position (if the MASTER gate closed first) or the ON position (if the SLAVE gate closed first) then PRESS & HOLD the “SET LIMIT" button on the control board for 5 seconds.
Step 4
Press the transmitter button and allow the gates to return to the fully open position. YOUR FIRST GATE’S CLOSED POSITION LIMIT IS NOW PROGRAMMED.
Step 5
Activate your operators again by pressing the entry transmitter button. Your gates should now be moving from the fully open positions toward their closing position. The first gate will stop at the spot you just programmed and the second gate will continue to close until you press the transmitter button again. The optimum CLOSED POSITION for the second gate is when it closes firmly, without excess tension, against the first gate. This step may be repeated until desired close position is achieved. Once the desired CLOSED position has been achieved, proceed to step 6.
Step 6
With the second gate in the desired closed position. Program the closed limit setting by setting the number 4 DIP switch on the DUAL MODES switches to the ON position (if the MASTER gate closed first) or the OFF position (if the SLAVE gate closed first) then PRESS & HOLD the “SET LIMIT" button on the control board for 5 seconds.
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Step 7
1
ON
2 3 4 5 6 7
1
ON
2 3 4
DUAL
MODES
SET
LIMIT
LEARN
TRANSMIT
TER
MODES
ON
OFF
ON
OFF
1 2 3 4 5 6 7
1 2 3
4
Learn Transmitter Button
STALL FORCE
M
I
N
M
A
X
GRN
BLK
RED
RECEIVER
COM COM
CYCLE CLOSE
SAFETY
EXI
T
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN EDGE
J11
J8
J12
Press the transmitter button and allow the gates to return to the fully open position. BOTH YOUR MASTER AND SLAVE GATE’S CLOSED POSITION LIMITS ARE NOW PROGRAMMED.
TESTING YOUR CLOSED LIMIT SETTING:
Press your entry transmitter and allow your gates to close. If CLOSED positions are not correct or need to be changed, you will need to CLEAR your CLOSED LIMIT settings and follow Steps 1-7 again.
CLEARING PROGRAMMED CLOSED LIMIT SETTING:
If you make a mistake and set the limit at the wrong position – press your transmitter to return the gates to their fully opened positions, then press and hold the "SET LIMIT" button for 10 seconds. This will clear the memory for the closed limit
Setting Your Personal Transmitter Code
All GTO transmitters are set to a standard code at the factory and are ready to operate your GTO/PRO® 3200 Gate Operator®. For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code. Follow the directions below:
1. Remove the Transmitter Cover
Grasp the sides of the access cover and slide it away from the transmitter button (see illustration). When the access cover is removed, the battery and the DIP switches will be
exposed. To set a new code, use a small screwdriver to move the switches.
2. Set the transmitter DIP Switches
There are nine (9) transmitter DIP switches; each can be placed in three different positions (+, 0, –). DO NOT set all the switches in the same position, such as all +, all 0, or all –. Once the DIP switches have been set to a personal code, replace and close the access cover.
WARNING: No other adjustments should be made inside the transmitter.
3. “Teach” the New Code to Control Board Memory
A. Press and hold transmitter button. B. Press and hold the LEARN TRANSMITTER button on the control board for 5 seconds. C. Release transmitter button. D. Release LEARN TRANSMITTER button. The new code is stored in control board memory.
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Obstruction Sensitivity Potentiometer
STALL FORCE
M
I
N
M
A
X
SET
LIMIT
LEARN
TRANSMITTER
1ON2 3 4 5 6 7
MODES
ON
OFF
1 2 3 4 5 6 7
1ON2 3 4
DUAL
MODES
ON
OFF
1 2 3 4
STALL FORCE
M
I
N
M
A
X
GRN
BLK
RED
RECEIVER
COM COM
CYCLE
CLOSE
SAFETY
EXI
T
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDGE
J11
J8
J12
IMPORTANT: For safety reasons the obstruction setting or Stall Force on the Mighty Mule® control board comes from the factory set at MIN (mini­mum). In many gate installations this setting will need to be adjusted to overcome the weight and size of the gates.
TThe Stall Force potentiometer on the control board operates like a volume control on a radio. It controls the obstruction sensitivity (or the amount of force the opener will apply to an obstruction) before it automatically stops and reverses direction for approximately two (2) seconds.
Use a small slotted screwdriver to turn the arrow in the center of the potentiometer. Adjust the sensitiv­ity from the MINIMUM position where the gate operates without obstructing from its own weight or the wind conditions in your area.
NOTE: You may need to increase the stall force in cold weather due to increased resistance from gate hinges.
ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST WHEN ADJUSTING OR
SERVICING YOUR AUTOMATIC GATE OPENER!
Installing the Receiver
Use the transmitter to check the range of the receiver before permanently mounting it.
Consider the following when mounting the receiver:
• Standard receiver cable length is 10 feet (receivers with a longer cable are available as special order items; call the GTO Sales Department). NEVER splice receiver cable!
Run the cable through PVC conduit to protect it from damage.
• DO NOT run cable through metal conduit because the receiver signal range will be decreased.
• DO NOT run cable in conduit containing ac wiring.
• DO NOT mount receiver on a metal fence or post; doing so will decrease signal range.
• The receiver range can vary from 50 to 100 feet depending upon weather, topography, and external interference.
• DO NOT mount upside down.
FCC Regulation
This device complies with FCC rules Part 15. Operation is subject to the following conditions:
1. This device may not cause harmful interference.
2. This device must accept an interference that may cause undesired operation.
Transmitter distance may vary due to circumstances beyond our control. NOTE:
The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment.
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Page 34
Connecting Additional Safety Devices
Wire from Contact Sensor (open safety edge)
Wire from Contact Sensor (close safety edge)
STALL FORCE
M
I
N
M
A
X
GRN
BLK
RED
RECEIVER
COM COM
CYCLE
CLOSE
SAFETY
EXIT
OPEN
SHADOW
LOO
P
CLOSE
EDGE
OPEN
EDGE
J11
J8
J12
Although GTO strongly recommends the use of additional safety devices, we do not endorse any
specific brand names. Only use products that are certified and listed to be in compliance with any
applicable UL standards (United Laboratories) and national and regional safety codes.
Call GTO Sales at 1-800-543-4283 for information on compatible
products for your specific application.
The GTO/PRO® 3000/3200 will ONLY accept accessory devices with normally open contact output.
Contact Sensors (safety edges)
If not installing a contact sensor skip to next section.
PLEASE NOTE: Contact sensors are not included with the GTO/PRO® 3000/3200.
The GTO/PRO® 3000/3200 is equipped with built-in obstruction sensitivity. The operator is designed to stop and reverse the gate within 2 seconds when it comes in contact with an obstruction. However, obstruction sensitivity, although function­ing properly, may not be sensitive enough to prevent bodily injury in some circumstances. To augment your protection against entrapment, GTO recommends using some form of additional safety device. When installed, contact sensors must be mounted in compliance with UL 325, Underwriters Laboratories safety standard for gate operators. Review page 5 for information about mounting requirements for safety edges ("contact sensors").
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the power switch to the operator is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the operator OFF.
Contact Sensor Input Connection:
Connect one of the OPEN EDGE contact sensor wires to the
COMMON (COM) terminal and the other to the OPEN EDGE terminal on the GTO/PRO®3000/3200 control board.
Connect one of the CLOSE EDGE contact sensor wires to the
COMMON (COM) terminal and the other to the CLOSE EDGE terminal on the GTO/PRO® 3000/3200 control board.
Activation of a contact sensor while the gate is in motion will cause the gate to stop and reverse within 2 seconds.
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Page 35
Non-Contact Sensors (photo beams)
Wire from Non-Contact Sensor (photo beam)
STALL FORCE
M
I
N
M
A
X
GRN
BLK
RED
RECEIVER
COM COM
CYCLE
CLOS
E
SAFETY
EXIT
OPEN
SHADO
W
LOOP
CLOSE
EDGE
OPEN
EDGE
J11
J8
J12
Wire from Shadow Loop
STALL FORCE
M
I
N
M
A
X
GRN
BLK
RED
RECEIVER
COM COM
CYCLE
CLOSE
SAFETY
EXIT
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDG
E
J11
J8
J12
If not installing a non-contact sensor skip to next section.
PLEASE NOTE: Non-contact sensors are not included with the GTO/PRO® 3000/3200 .
The GTO/PRO® 3000/3200 can also accept "Safety" input from normally open "dry-contact" output devices such as photo beams connected to the SAFETY input terminal.
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the power switch to the operator is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the operator OFF.
Non-Contact Sensor Connection:
Connect one of the non-contact sensor dry contact output wires to the COMMON (COM) terminal and the other to the SAFETY terminal on the GTO/PRO® 3000/3200 control board.
This input is ONLY monitored when the gate is closing. Activating the non-contact sensor (obstructing the safety beam path) will cause the gate to reverse to the fully open position.
Shadow Loop
If not installing a shadow loop skip to next section.
PLEASE NOTE: Non-contact sensors are not included with the GTO/PRO® 3000/3200 .
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the power to the operator is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the operator OFF.
Shadow Loop Connection:
Connect one of the shadow loop wires to the COMMON terminal and the other to the SHADOW LOOP terminal on the GTO/ PRO® 3000/3200 control board.
The SHADOW LOOP is a detector located with the moving path of the gate to prevent the gate from closing when a vehicle in the path.
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Page 36
Connecting Accessories
OPEN STOP CLOSE STOP
Wire from Accessory (push button, key pad, etc.)
STALL FORCE
M
I
N
M
A
X
GRN
BLK
RED
RECEIVER
COM COM
CYCLE
CLOSE
SAFETY
EXI
T
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDGE
J11 J8
J12
If not connecting accessories skip to next section.
The GTO/PRO® 3000/3200 can accept NORMALLY OPEN CONTACT accessories, such as; Push Button Entry De­vices and Key Pads.
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the power to the operator is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the operator OFF.
Accessory Input Connection:
Connect one of the accessory wires to the COMMON (COM) terminal and the other to the CYCLE CLOSE terminal on the GTO/PRO® 3000/3200 control board.
Each activation of the accessory will cause the gate to cycle as follows:
Output Relay
The output relay provides N/O and N/C contact. N/O contact functions only when gate is moving. N/C contact functions only when gate is at rest. Relay can switch up to 36 volts A/C or D/C and can be used for strobe type warning lights, to turn on safety beams, etc.
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Page 37
Gate in the Closed Position
Pinch Area (gray)
Gate in the Open Position
Pinch Area (gray)
Two inch minimum
Two inch minimum
Push to Open Installation
3/8" x 2" Bolt
3/8" Nut
Push-To-Open Bracket (optional accessory)
Post Bracket
Post Bracket
3/8" Lock Washer
Post Bracket Assembly
3/8" Washer
Determining The Mounting Position of The Post Bracket Assembly
Swinging gates shall not open into public access areas!
A "Push-to-Open" gate opens out from the property.
A Push-to-Open Bracket is required for this type of installation (see Accessory Catalog). If you have a pull-to-open gate (gate opens into the
property), return to page 14; step 3.
In a PUSH-TO-OPEN installation the operators are installed while the gates are in the closed position.
Step 1
With the gates closed, adjust the post bracket assembly and the gate bracket until the operator is level. While holding the operator level, use C-clamps to temporarily keep the post bracket assembly and gate bracket in their respective positions on the fence post and gate.
IMPORTANT: While determining the mounting point for the post
pivot bracket assembly be sure that the position allows for maximum clearance between the gate and the operator in both the open and closed positions, as shown in the diagrams below. This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area.
Step 2
After verifying that you have the best position for the post pivot bracket, insert the 5/16" x 1 3/4"
bolt through the aligned holes of the post bracket and post pivot bracket and fasten it with the 5/16"
washer and nut.
IMPORTANT: If you loosened the clamp on the post bracket to achieve the optimum position, tighten it in its new position and recheck the gate bracket with the gate in the open position (move the gate bracket and re-clamp it if necessary).
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Page 38
Step 3
1ON2 3 4 5 6 7
ON
OFF
1 2 3 4 5 6 7
DIP#4
ON Push-to-open operation.
OFF Pull-to-open operation (factory setting).
GRN
BLK
RED
RECEIVER
COM COM
CYCLE
CLOSE
SAFETY
EXIT
OPEN
SHADOW
LOO
P
CLOSE
EDGE
OPEN
EDGE
Operator
Fence Post
Gate Post and Gate Cross Member (In Closed Position)
POST PIVOT BRACKET level with the horizontal surface of the GATE BRACKET
LEVEL
LEVEL
LEVEL
With the gate in the fully closed position and the operator retracted, swing the operator to the gate. Mark reference points for bolt holes on gate cross member through middle of gate bracket slots. The operator must be level. (Some vertical adjustment
is possible by sliding the post bracket assembly up and down.) Drill 3/8" holes into the gate cross member as marked. Fasten gate bracket to cross member using (2) 3/8" x 3" bolts, washers, lock washers, and nuts. Attach the operator to the post bracket assembly and gate bracket using clevis pins, bushings, and hairpins clips.
Step 4
Make sure the control box power switch is OFF. Use a small screwdriver to move the Number 4 DIP switch from the factory setting (OFF / Pull-To-Open) to ON for Push-To-Open. Turn power switch ON. The control board is now configured to push the gate open.
Step 5
Install the second gate operator on the other gate in the same manner. Then refer to the CONTROL BOARD SETTINGS on page 26 for gate sequencing and other programming steps before proceeding.
Setting the Open Position Limit
In a PUSH-TO-OPEN Installation Your GTO/PRO® 3200 has two Limit Settings
1) CLOSED Limit setting: (Gates in the CLOSED POSITION / FACTORY SET NOT ADJUSTABLE) The closed limit setting in the closed position.
2) OPEN Limit setting: (Gates in the OPEN POSITION) To achieve optimum open position, you are required to complete the following SEVEN STEPS:
Step 1
Confirm that the power switch is in the ON position, and the gates are in the CLOSED POSITIONS.
Step 2
Activate your operators by pressing the entry transmitter button. Your gates should now be moving from the closed positions toward their open position. Prepare to STOP gates by pressing the entry transmitter button again when the first gate reaches the desired open position. This step may be repeated until desired close position is achieved. Once the desired OPEN position has been achieved, proceed to step 3.
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Page 39
SET
LIMIT
LEARN
TRANSMITTER
1ON2 3 4 5 6 7
MODES
ON
OFF
1 2 3 4 5 6 7
1ON2 3 4
DUAL
MODES
ON
OFF
1 2 3 4
1ON2 3 4
DUAL
MODES
ON
OFF
1 2 3 4
STALL FORCE
M
I
N
M
A
X
GRN
BLK
RED
RECEIVER
COM COM
CYCLE
CLOSE
SAFETY
EXI
T
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDGE
J11
J8
J12
Step 3
• IF the MASTER gate was the first gate to reach the opened position: set the number 4 DIP switch of the DUAL MODES switches on the control board to the OFF position. Then press and hold the SET LIMIT button for five seconds.
• IF the SLAVE gate was the first gate to reach the opened position: set the number 4 DIP switch of the DUAL MODES switches to the ON position. Then press and hold the SET LIMIT button for five seconds.
Step 4
Press the transmitter button and allow the gates to return to the closed position. YOUR FIRST GATE’S OPEN POSITION LIMIT IS NOW PROGRAMMED.
Step 5
Activate your openers again by pressing the entry transmitter button. Your gates should now be moving from the closed positions toward their open positions. The first gate will stop at the spot you just programmed and the second gate will continue to open until you press the transmitter button again. Press the transmitter button when the second gate reaches the desired open position. This step may be repeated until desired open position is achieved. Once the desired OPEN position has been achieved, proceed to step 6.
Step 6
• IF the MASTER gate was the second gate to reach the opened position: set the number 4 DIP switch of the DUAL MODES switches on the control board to the OFF position. Then press and hold the SET LIMIT button for five seconds.
• IF the SLAVE gate was the second gate to reach the opened position: set the number 4 DIP switch of the DUAL MODES switches to the ON position. Then press and hold the SET LIMIT button for five seconds.
Step 7
Press the transmitter button and allow the gates to return to the closed position. BOTH YOUR MASTER AND SLAVE GATE’S OPEN POSITION LIMITS ARE NOW PROGRAMMED.
TESTING YOUR OPEN LIMIT SETTING:
Press your entry transmitter and allow your gates to open. If OPEN positions are not correct or need to be changed, you will need to CLEAR your OPEN LIMIT settings and follow steps one (1) to seven (7) again.
CLEARING THE PROGRAMMED OPEN LIMIT SETTING:
If you make a mistake and set the limit at the wrong position – press your transmitter to return the gates to their closed positions, then press and hold the "SET LIMIT" button for 10 seconds. This will clear the memory for the open limit positions. Follow steps one (1) to seven (7) again.
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Page 40
Maintenance & Troubleshooting
If your gate operator does not function properly after it is installed, use this guide
before calling the GTO Service Department.
On all gates weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year; more
frequently if the gates are near a coastal area.
Keeping a few mothballs in the control box will discourage insects from entering it and damaging the control
board.
Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month.
While oxidation is a normal part of weathering of equipment that is exposed to the elements, we recommend
you apply silicone spray the front and rear mounts to minimize this effect.
If the Operator Does Not Work
Check the Green LED on the Control Board:
IF THE LED IS OFF: This condition indicates a transformer power failure.
1. Test the transformer for voltage with a voltmeter. The acceptable range can be found in the VOLTAGE LIMITS chart on the next page. If the transformer test shows no voltage, then test the electrical outlet for voltage. If the outlet test shows voltage, then the transformer is dead and must be replaced. Allow the new transformer 12 hours to charge the battery before using the gate operator.
2. If the transformer test shows voltage, check the POWER IN terminal block on the control board for voltage. If the terminal block shows no voltage, look for broken or spliced wires.
Check the Red STATUS LED on the Control Board:
IF THE LED IS ON: but the unit is not working.
1. Check the battery in your transmitter and replace with a fresh one if needed..
2. Verify that the power cable is securely connected.
3. Replace the control board fuse if it is blown (25 ampere fuse only - DO NOT USE
A HIGHER RATED FUSE!).
IF THE LED IS OFF:
1. Make sure the ON / OFF switch at the bottom of the control box is set to ON.
2. Check all connections for looseness and corrosion.
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Page 41
If the Operator is Working
The Gate CLOSES Then Opens Again on its Own:
1. Check the position of the mounting brackets and readjust if necessary.
2. Check the gate for binding or hinge damage.
3. Check the position of the stroke adjustment knob.
The Gate OPENS Then Closes Again on its Own:
1. Check the position of the mounting brackets and readjust if necessary.
2. Check the gate for binding or hinge damage.
3. Check the position of the stroke adjustment knob.
VOLTAGE RATINGS
18 Vac Transformer ___________________________ 18.0 to 22.0 Vac
5 W Solar panel (single) _______________________18.0 to 22.0 Vdc 300 mA measure voltage at panel and control box.
12 V Battery ________________________________12.0 to 13.5 Vdc 7.0 Ah
Charging circuit _____________________________12.0 to 14.8 Vdc measure voltage with battery connected
The GTO, Inc. Technical Service Department is open
Monday – Friday 8:00 A.M. – 5:00 P.M. (Eastern Time)
Telephone (800) 543-1236 Telephone (850) 575-4144
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Page 42
Repair Service
PROFESSIONAL ACCESS SYSTEMS
®
If your GTO/PRO® 3200 Automatic Gate Operator is not operating properly, please follow the steps below:
1. First use the procedures found in the Maintenance & Troubleshooting Guide (see page 35).
2. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144. Refer to the serial number (located on the control box cover) and date of purchase when calling for assistance.
3. If repair or replacement of your gate operator is necessary, the Service Department will assign a Return Goods Authorization (RGA) number to you.
4. Securely pack the component(s) authorized for return to the factory. Write the RGA number issued to you on the outside of the package in LARGE BOLD PRINT. Ship the package(s) freight prepaid to: GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA 32303.
NOTE: Products returned to GTO without a Return Goods Authorization (RGA) number in LARGE BOLD PRINT on the outside of the package WILL NOT be accepted. Also, items returned to GTO freight collect WILL NOT be accepted.
Fax (850) 575-8950 • Web site: www.gtopro.com
E-Mail: techsupport@gtoinc.com
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Column Installation Information
Column
Pivot Bracket
Gate
A
B
Column Mount Example (A + B can not exceed 14 inches) Example: If A is 2" then B can not exceed 12"
Hinge
IF THIS OPERATOR WILL BE USED WITH GATES THAT ARE MOUNTED ON
MASONRY, BRICK, OR ROCK (etc.) COLUMNS:
A. The simplest solution is to install the operator in a push-to-open configuration (requires Push-To-Open Bracket,
see Accessory Catalog). The minimum clearance is easier to achieve and clearance is no longer a problem, since the operator will be pushing the gate away from the column instead of pulling it toward the column. It is recommended that you place a steel plate between the operator mounting brackets and masonry surface for additional strength.
B. If a push-to-open installation is impossible due to traffic hazards, terrain, etc., another option is to re-hang the
gate. You may hang it on a post, either in the center of the column or at the back corner, or move the gate to the back corner of the columns.
C. The most difficult solution is to cut a notch in the column to accommodate the operator and power cable. This
job is NOT for the inexperienced!
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Page 44
ACCESSORIES
®
DC-SERIES
®
DC-SERIES
AUTOMATIC G
ATE
L
OCK
®
ELECTRO
NIC SEC
URITY
L
OCK
1
2
ABC
3
DEF
4
GHI
5
JKL
6
MNO
7
PRS
8
TUV
9
WXY
0
POW
E
R
K
e
y
p
a
d
B
a
t
t Lo
w
Gran
t
Perm
i
ssio
n
An
s
w
er
D V
9V
A
CC
ES
S CONTR
OL
S
YS
T
E
MS
1-
80
0
-5
4
3
-
4
2
8
3
Solar Panel (FM123), (FM122)
The Solar Panel is a 10 watt solar powered battery charger for use with the all GTO/PRO DC gate operator systems. Particularly suited for remote installations, each Solar Panel comes with tubular steel support, mounting clips, wire connectors, and 8 ft. of low voltage wire (see Low Voltage Wire for additional wire). The GTO/PRO® control board has clearly labeled terminal connections for easy installation of the Solar Panel. Installation in some regions of the world will require multiple solar
panels for adequate charging power. Solar Panel (FM122) is a 5 watt solar powered battery
charger with all the same features as (FM123).
Push Button Control (RB101)
Unlit doorbell button for remote entry or exit control. Wires directly to the control board and uses 16 gauge multi-stranded, dual conductor low voltage wire (sold separately).
Pin Lock (RB975)
The Pin Lock substitutes for the clevis pin at the front end of the GTO/PRO® 1500 gate operator. Helps prevent theft of the operator from the gate, while allowing quick release of the operator.
Key Chain Mini Transmitter (RB744)
The Key Chain Mini Transmitter is a miniature version of the GTO/PRO® entry transmitter and has the same adjustable code settings. 12 Volt battery included.
Entry Transmitter (RB741) The GTO/PRO® entry transmitter, with adjustable code settings, is standard equipment with all GTO/PRO® systems. 9 Volt battery included.
Digital Keypad (F300)
The specially designed digital keypad can be easily installed as a wireless or wired keypad. It can be programmed to use up to fifteen different personal identification number (PIN) codes. Each code is face programmable with additional security features built in. Wired installations require 16 gauge, low voltage, multi-stranded, dual conductor, direct burial wire (sold separately). Requires 3 AA batteries
(not included).
GTO/PRO 50' Exit Wand (FM139), 100' Exit Wand (FM140), 150' Exit Wand (FM141)
The GTO/PRO® Exit Wand is designed for residential and agricultural applications and is compatible with all GTO/PRO® automatic gate operator models. The wand is an electromagnetic sensor, which offers 'hands free' operation of the GTO/PRO® Gate Operators with a 12 ft. radius of detection of vehicles in motion.
Automatic Gate Lock Pull-to-Open (FM144)
A MUST for added security. Solenoid driven, with a steel housing. Unlocks and locks automatically as gates open and close. Used with GTO/PRO® DC swing gate operating systems for maximum stability and security. Comes with a keyed manual release. Recommended for gates over 8 ft. long. Ideal for animal enclosures or high wind areas.
Wireless Entry Intercom / Keypad (FM136)
Allows owner to screen guest at the gate before allowing access to the property. Keypad also allows owner to give up to 25 programmable entry codes to family, friends or approved delivery personnel. Codes can be permanent of temporary. Can be wireless or hard wired up to 1000 feet.
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Page 45
HEDDOLF
UNIVERSAL
RECEIVER
MODEL 294
Accessories (con't)
Replacement Battery (RB500)
Standard 12 volt, 7.0 amp-hour, maintenance-free battery for the GTO/PRO® 2000, GTO/PRO® 3000, GTO/ PRO® 4000 gate operator systems. This is the only battery approved for use with the GTO/PRO® gate operator
systems. Life expectancy is 3-5 years.
Low Voltage Wire (RB509)
The 16 gauge, multi-stranded, dual conductor Low Voltage Wire is for connecting the AC powered transformer, or the Solar Panel to the control board. Also used for the connection of accessories, such as locks, keypads, push buttons and other wired control devices. This specially designed wire is UV treated, PVC coated and ready for direct burial.
Push to Open Bracket (347IH)
Required when GTO/PRO® 3000/3200 gate operator(s) must push the gate open, such as on a sloping driveway or where space prevents gate(s) from opening inward (pulled open). Order two PTO brackets for conversion of a dual
swing gate installation.
Column Mount Lock Receiver (433IH)
For mounting the Automatic Gate Lock on brick columns, walls, or for other applications with limited space between gate and post.
Replacement Transformer (RB570)
Standard 18 volt AC transformer for maintaining the battery included with the GTO/PRO® 3000 gate operator. This is the only transformer approved for use with all UL325 GTO/PRO® gate operator systems.
Garage Door Receiver (RB709)
The Garage Door Receiver allows you to use the same GTO/PRO® entry transmitter (see Dual and Triple Transmitters) to operate your gate operator and your garage door operator. Compatible with most garage door operators.
Dual & Triple Button Transmitters (RB742 & RB743)
The Dual (RB742) & Triple (RB743) Button Transmitters are for remote control of multiple separate gate operators, and/or gate operator(s) and garage door operator(s) (see Garage Door Receiver). 9 Volt battery included.
If you have a question about any accessory,
just call 1-800-543-GATE!
The contents of all material available on this installation manual are copyrighted by GTO, Inc. (“GTO”), unless otherwise indicated. All rights are reserved by GTO, and content may not be reproduced,
downloaded, disseminated, published, or transferred in any form or by any means, except with the prior, written permission of GTO. Any reprinting of GTO publications is by permission only. Copyright
GTO®, GTO/PRO®, Bulldog® are registered trademarks of GTO, Inc. Professional Access Systems™ is a trademark of GTO, Inc. and are the exclusive property of GTO, Inc. (“GTO”).
All rights are reserved by GTO, and these marks may not be used, in any for without the prior, written permission of GTO.
infringement is a violation of federal law.
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