Gtech eBike City, eBike Sport Operating Manual

OPERATING MANUAL
eBike City
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IMPORTANT SAFEGUARDS:
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE. RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
using an electrical appliance to reduce the risk of re, electrical shock or serious injury.
The term “eBike” throughout this manual refers to your Electrically Power Assisted Cycle.
Personal Safety:
• This eBike is intended for use as a commuter and leisure bicycle. Using the eBike for any other purpose may result in serious injury.
• Before you ride this eBike in a busy area or on public roads, practice riding in a safe area free from hazards. Take time to learn the eBike’s controls and power.
• It is your responsibility to identify and follow all local laws and regulations, including tting your eBike with any additional equipment necessary to comply with local laws.
• Observe the applicable trafc regulations.
• At night your eBike MUST have white front and red rear lights lit. It MUST also be tted with a red rear reector and amber pedal reectors which are both supplied.
• Never ride with no hands.
• Adopt a speed that reects the terrain as well as your riding ability.
• Use designated cycle paths when not using public roads.
• When riding your eBike, wear close-tting trousers, or use a bicycle clip. Loose clothing can get between moving parts and cause injury.
• Wear bright and/or reective clothing when cycling.
• When riding your eBike, you should wear a bicycle helmet that conforms to current regulations.
• Your eBike saddle should be as close as possible to horizontal. Do not tilt the saddle backwards, as this can lead to back pain and physical injury.
• Take care when loading your eBike into a car or when mounting it on a bicycle carrier.
• We DO NOT recommend that you use a bicycle trailer with your Gtech eBike.
• You can t a standard tment luggage carrier to your eBike. Please check with the manufacturer to make sure that a child seat can be safely attached to the luggage carrier.
eBike Safety:
• You must be over 14 to ride an eBike.
• The drive assist system is limited to a maximum continuous power rating of 0,25kW (250W) and a maximum speed of 25Km/h, (15.5 mph).
• Your eBike is designed for a maximum permitted overall weight (rider + luggage + bicycle) of 126kg. The maximum permitted weight of the rider (85kg) plus luggage (25kg) is 110kg.
• Do not submerge your eBike in water.
• Be aware that the speed at which you are travelling may be faster than you are used to, especially when accelerating.
Electrical Safety:
• Only use batteries and chargers supplied by Gtech.
• Never modify the charger in any way.
• The charger has been designed for a specic voltage, always check that the mains voltage is the same as that stated on the rating label. A charger that is suitable for one type of battery pack may create a risk of re when used with another battery pack; never use the charger with another appliance or attempt to charge this product with another charger.
• Before use, check the charger cord for signs of damage or ageing. A damaged or entangled charger cord increases the risk of re and electric shock.
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• Do not abuse the charger cord. Never carry the charger by the cord.
• Do not pull the cord to disconnect from a socket; grasp the plug and pull to disconnect.
• Don’t wrap the cord around the charger when storing.
• Keep the charger cord away from hot surfaces and sharp edges.
• Do not handle the charger with wet hands.
• Do not store or charge the appliance outdoors.
• The charger must be removed from the socket before removing the battery, cleaning or maintaining the appliance.
Battery Safety:
• This appliance includes Li-Ion batteries; do not incinerate batteries or expose to high temperatures, as they may explode.
• Shorting the battery terminals may cause burns or re.
• Do not place battery pack on wet or metallic surfaces.
• When you dispose of the appliance remove the battery and dispose of the battery safely in accordance with local regulations.
• You must always use the battery in accordance with the instructions on the battery label.
• Liquid ejected from the battery may cause irritation or burns.
• Leaks from the battery cells can occur under extreme conditions. Do not touch any liquid that leaks from the battery. If the liquid gets on the skin wash immediately with soap and water. If the liquid gets into the eyes, ush them immediately with clean water for a minimum of 10 minutes and seek medical attention. Wear gloves to handle the battery and dispose of immediately in accordance with local regulations.
Drive Belt Safety:
• Do not roll, pry, twist, invert or bend the belt back on itself.
• Do not zip tie the belt.
• Do not lubricate the belt drive.
• Keep body parts and clothing away from the belt drive when in motion, otherwise they might get caught in the belt drive.
• Replace the belt drive if there are any signs of serious wear and tear.
Brake Safety:
• Regularly check your brakes for signs of wear and tear. Any worn parts must be repaired or replaced immediately.
• Be careful while getting used to the brakes. Practice emergency stops in a place clear of trafc until you are comfortable controlling your eBike.
• Wet weather reduces your braking power and the grip of the brakes. Reduce your speed and be aware of longer stopping distances when cycling in wet conditions.
• Braking on unpaved surfaces will differ. Be sure to practice braking on different surface types.
• Ensure that braking surfaces and brake pads are free of wax, grease and oil.
• Do not pedal and brake at the same time as this will cause excessive wear.
Maintenance:
• Many parts on your eBike are subject to a higher degree of wear due to their function and depending on their use. Have your eBike checked regularly at a professional bike shop and have any worn parts replaced.
• After an accident or crash you must take your eBike to a bike repair specialist to make sure that it is safe to ride. Be aware that damage may not be visible. Failure to do this may result in serious injury.
• Any form of crack, scratches or change of colouring in highly stressed areas indicate that the life expectancy of the part has been reached and it should be replaced immediately.
• Ensure the battery is removed from the bike before carrying out any maintenance.
• Make sure that all screws and bolts are tightened securely and to the prescribed tightening torques before riding.
• You must always use genuine replacement parts when performing maintenance on your eBike.
• Regularly check the tyre pressures (minimum 50psi, maximum 75psi) and regularly check the tread depth of tyres.
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Thank you for choosing a Gtech eBike
“I started Gtech to create sensible, easy to use products, which do a great job. Your opinion is important to us. Please take the time to write a review of the eBike by emailing us at support@gtech.co.uk. We will use your feedback to improve our products and services and let other people know what it’s like to be part of the Gtech family.”
Nick Grey – Inventor, owner of Gtech
PRODUCT VIN NUMBER:
You can nd this on the underside of your eBike, between the pedal cranks.
Warranty registration:
We have registered your warranty for you. Keep your receipt with this manual, as you will need it if you ever have a warranty claim. You may also need your VIN number, which is on the frame of your eBike.
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What’s in the box
Your eBike comes fully assembled. All you need to do is set the handlebars in the correct position.
Your eBike is like a normal bicycle, but with electric pedal assistance. This means that you can pedal it like a normal bike, or the bike can assist your pedalling. The amount of assistance the eBike gives you will depend on how fast you are pedalling.
Power Cable
2
1 Charger
Battery lock keys
3
2
3
1
6
Contents
Inating the tyres .......................................................................... 20
Removing the front wheel ............................................................. 22
Removing the rear wheel .............................................................. 23
Replacing the inner tube ............................................................... 26
Replacing the drive belt ................................................................ 29
Attaching the rear wheel ............................................................... 32
Assembling the brakes ................................................................. 36
Adjusting the brakes ..................................................................... 37
Adjusting brake travel ................................................................... 38
Adjusting the brake cable ............................................................. 39
Aligning the brake pads ................................................................ 40
Replacing the brake pads ............................................................. 42
Maintenance
eBike parts ................................................................................... 44
Tightening Torques ....................................................................... 46
Warranty ....................................................................................... 47
Technical Specication
Charging the battery ..................................................................... 15
Turning on your eBike ................................................................... 16
Brake controls .............................................................................. 18
Operation
Setting the handlebars .................................................................... 7
Setting the saddle height ................................................................ 8
Adjusting the saddle height ............................................................. 9
Adjusting the saddle angle and travel ............................................ 10
Storing the Gtech tool .................................................................. 11
Removing the battery ................................................................... 12
Attaching the battery .................................................................... 13
Preparation
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Preparation
Preparation
Setting the handlebars .................................................................... 7
Setting the saddle height ................................................................ 8
Adjusting the saddle height ............................................................. 9
Adjusting the saddle angle and travel ............................................ 10
Storing the Gtech tool .................................................................. 11
Removing the battery ................................................................... 12
Attaching the battery .................................................................... 13
Loosen the three bolts in the order shown, turn­ing anticlockwise, using the Gtech tool.
Rotate the handle bar clockwise to the correct postion. The handle bars should be aligned straight with the main frame. Tighten the three bolts in the same order, turning clockwise, using the Gtech tool.
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2
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You will need to use your Gtech tool for the following instructions. The Gtech tool is located under the battery, in the centre of the battery cradle. See page 11
Setting the handlebars
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Preparation
Setting the saddle height
Never adjust the saddle so the minimum mark (marked on the seat post) is above the top of the seat tube, otherwise you could injure yourself or damage the seat post.
Try to reach the pedal with your heel when it is in the bottom position. Your knee should be more or less fully straight.
Place the balls of your feet on the centre of the pedal. If your knee is now slightly bent, the saddle height is correct.
If you need to adjust the saddle height see page 9.
Sit on the bike saddle.
9
Preparation
Adjusting the saddle height
Pull back the quick-release lever. Adjust the saddle to the correct height for you,
making sure that the minimum mark is not above the seat tube. See page 8 for advice about nding the correct saddle height.
Close the quick-release by rmly pushing on the quick-release lever, so that it lies at against the frame.
Check that the saddle cannot move once the quick-release is closed. If it does move, tighten the adjusting nut, until you need to use the palm of your hand to close the quick-release lever.
10
Preparation
Adjusting the saddle travel
Turn the screw clockwise to tighten it.
1. The screw for adjusting the saddle is located beneath the saddle.
2. Whilst looking up at the base of the saddle, turn the screw anti-clockwise to loosen it.
Now that the saddle is loose you can move it horizontally forwards or backwards to improve your reach to the handlebars.
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2
11
Preparation
Storing the Gtech tool
Line up the notches in the Gtech tool with the tabs on the battery cradle. Push the tool down rmly into place.
The tool should sit in its holder in the battery cradle so that the top of the tool sticks outwards, away from the battery cradle and frame. Make sure the tool is straight or it will prevent the battery seating.
Store the Gtech tool in the centre of the battery cradle.
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Preparation
To remove the battery, squeeze the green trigger, then pull the carry handle to release the battery from the cradle.
Pull the battery away from the frame to remove it.
To unlock the battery, rst remove the rubber lock cover.
Removing the battery
If you have locked your battery in place, you must unlock it before trying to remove it from the battery cradle:
Insert the battery key into the lock and turn anti-clockwise to unlock the battery. Replace the rubber lock cover.
13
Preparation
To lock the battery into place for security, rst remove the rubber lock cover.
Sit the battery in the base of the battery cradle, located on the down tube. Make sure that the green power button is facing outwards, away from the down tube.
Push the battery rmly down towards the frame. It will click when it is in place.
Attaching the battery
Once locked, the battery carry handle will not move and you will not be able to remove the battery from the cradle without unlocking it.
Insert the battery key into the lock and turn clockwise to lock the battery in place. Replace the rubber lock cover.
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Operation
Ready for your rst journey? Before you go out adventuring check that the following steps have been completed in accordance with the instructions in the assembly section. We want to ensure you get the most out of your new eBike and by following the list below you will be ready to get out there with condence.
Operation
Before you start riding, check that:
1. The wheels are mounted properly.
Yes. If not
see page
2. The brakes work properly.
3. The seat post is at the correct height.
4. The saddle is comfortable.
5. The belt drive is correctly tted.
6. The bolts, nuts and screws are tightened.
7. The pedals are rmly attached.
8. The air pressure in the tyres is correct.
9. The battery is charged and attached.
Charging the battery ..................................................................... 15
Turning on your eBike ................................................................... 16
Brake controls .............................................................................. 18
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37-40
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46
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15
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Operation
Charging battery
When the lights rapidly cycle red, recharge the battery.
Alternatively, you can remove the battery from your eBike. Plug the charger into the wall, then remove the rubber charging point cover and connect the charger to the battery.
After 3 hours all the LEDs turn green, then, once charging is complete they will turn off.
1. You can charge the battery while it is still
attached to your eBike.
2. Plug the charger into the wall, then remove
the rubber charging point cover and connect the charger to the battery.
Always fully charge your battery before storing. For optimum performance, we recommend that you store the battery indoors during the winter months.
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hours
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