GTE ADICOS HOTSPOT-1000 Installation Operation & Maintenance
HOTSPOT-1000
410-2410-001 EN11
EN
Installation - Operation - Maintenance
Thermographic Surface Temperature Detector
HOTSPOT-1000
GTE Industrieelektronik GmbH
Helmholtzstr. 21, 38-40 | D-41747 Viersen, GERMANY | info@gte.de | +49(0)2162 / 3703-0 | www.gte.de
ADICOS HOTSPOT-1000 Operating manual
Document version:410-2410-001 EN11
– Translation from German –
Manufacturer:
GTE Industrieelektronik GmbH
Helmholtzstr. 21, 38-40
41747 Viersen
GERMANY
Support hotline: +49 (0)2162 /37030
E-mail: service@adicos.de
© 2018 GTE Industrieelektronik GmbH – This document and all illustrations contained herein are protected by copyright and may not be copied and pasted, modified or distributed without the express consent of
the manufacturer!
Technical data is subject to change without notice!
Brief Description
The Advanced Discovery System (ADICOS) is used for early detection of hot spots in industrial
environments. It is comprised of various separate detector units that are positioned and parameterized to facilitate a detection goal specified during the planning phase in a way that is not
susceptible to breakdown and malfunctioning.
The detector units are linked to a central unit through an ADICOS M-Bus.
In the central unit the parameterization of each detector is specified. All of the sensor data
needed for statistical analyses are also stored in the central unit.
The ADICOS HOTSPOT-1000 is an IR fire detector used for optical and spatially resolved fire
and heat detection. It is well suited for these applications:
■ Detection of hot surfaces
■ Detection of flaming fires
■ Detection of moving hot spots (pockets of embers)
■ Monitoring of machinery and parts
ADICOS HOTSPOT-1000
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Table of Contents
1 About this Manual .......................................... 1
1.1 Objective ........................................... 1
1.2 Explanation of Symbols .................................. 1
1.3 Abbreviations......................................... 2
1.4 Storing this Manual ..................................... 2
2 For your Safety ............................................ 3
2.1 Intended Use ......................................... 3
2.2 Unintended Use ....................................... 3
2.3 Standards and Regulations ................................ 3
2.4 Qualification Required of Personnel .......................... 4
2.5 Modifications......................................... 4
2.6 Accessories and Spare Parts ............................... 4
3 Product Description.......................................... 5
3.1 Overview ........................................... 5
3.2 Sensor Specification .................................... 5
3.3 Potential Uses......................................... 6
3.4 Connecting Purge Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Signal Relays ......................................... 8
3.6 Detector Heater ....................................... 8
3.7 ADICOS M-Bus ....................................... 8
4 Functioning ............................................... 8
4.1 Configuration and Evaluation .............................. 9
4.2 LED Signals .......................................... 9
5 Installation ............................................... 10
5.1 Requirements of Mounting Location........................... 10
5.2 Mounting ........................................... 13
5.3 Wiring ............................................. 14
6 Commissioning ............................................ 22
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ADICOS HOTSPOT-1000
7 Operation ............................................... 23
7.1 Software Access ....................................... 23
7.2 Alarm .............................................. 23
8 Maintenance.............................................. 25
8.1 Dirt and Condensation................................... 25
8.2 Checking Signal Relay Functioning........................... 26
8.3 Function Text ......................................... 26
8.4 Replacing Detectors..................................... 26
9 Failure .................................................. 27
10 Technical Data ............................................ 28
10.1 Measuring Range ...................................... 29
10.2 Precision of Standard Version ADICOS HOTSPOT-1000 ............ 29
10.3 Purge Air Requirements................................... 30
11 Disposal................................................. 30
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ABOUT THIS MANUAL
1 About this Manual
1.1 Objective
This manual describes how to properly attach, wire, start up and operate the ADICOS detectors “HOTSPOT-1000.” Once the device has been successfully started up, this document
serves as a reference in the event of malfunctions.
It is intended to be used only by properly qualified personnel (–› Chap. 2, For your Safety).
1.2 Explanation of Symbols
This manual follows a certain structure to make it easy to work with and understand. The
following designations are used throughout.
Operational objectives
Operational objectives specify the result to be achieved by following the subsequent instructions. Operational objectives are shown in bold print.
Instructions
Instructions are the steps to be taken in order to achieve the previously stated operational
objective.
Instructions appear like this
► Indicates a single instruction
1 First of a series of instructions
2 Second of a series of instructions
3 etc.
Intermediate states
When it is possible to describe intermediate states or events resulting from the instruction steps
(e.g. screens, internal function steps, etc.), they are shown like this:
Z Intermediate state
Warnings
The following types of notes are used through this manual:
NOTE!
Indicates information relevant to further operation of the equipment.
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WARNING!
Signals a hazard that can cause death or serious injury.
DANGER!
Indicates a hazard that will immediately cause death or serious injury.
1.3 Abbreviations
The following abbreviations are used through this manual:
Abbr. Meaning
ADICOS
AAB
BMZ
M-BM
NT
FDnet
LSN
BMA
Advanced Discovery System
ADICOS branching and connection box
ADICOS control panel BMZ-30
ADICOS M-BUSMASTER
ADICOS power supply unit NT V40-A3
Field Device Network (fire detection bus, SIEMENS fire detection systems)
Local Security Network (fire detection bus, BOSCH fire detection systems)
Fire detection system
ABOUT THIS MANUAL
1.4 Storing this Manual
Store this manual near the detectors, in a place where it can easily be accessed when needed
for reference.
ADICOS HOTSPOT-1000
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FOR YOUR SAFETY
2 For your Safety
When properly installed, started up, operated and serviced, ADICOS HOTSPOTs ensure operational safety at your facility. But it is imperative that the manual, including all safety notes, be
read, understood and followed completely.
WARNING!
Incorrect installation and operating errors can cause death, serious
injury and damage to industrial equipment.
− Read the entire manual and follow the instructions!
2.1 Intended Use
The thermal imaging camera ADICOS HOTSPOT-1000 is designed in line with state-of-the-art
technology and accepted safety regulations.
The ADICOS HOTSPOT-1000 may be used only in compliance with the limits stated as technical operating specifications. These can be found in Chap. 10, »Technical Data«.
Intended use also includes following the instructions in this manual and complying with all
relevant local regulations.
The ADICOS HOTSPOT-1000 may not be used for any other purpose. If the device is used in
any other way, or if changes are made to the product, including in the course of installation
and maintenance, the warranty claim is no longer valid.
2.2 Unintended Use
The ADICOS HOTSPOT-1000 may not be installed in potentially explosive areas.
There are special HOTSPOT models available for use in potentially explosive areas.
2.3 Standards and Regulations
The safety and accident prevention regulations relevant to the specific application must be
complied with when installing, starting up, servicing and inspecting the detector.
The following standards and directives are particularly important when working in potentially
explosive atmospheres:
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FOR YOUR SAFETY
Regulation Description
VDE 0100 Erection of power installations with rated voltages below 1000 V
VDE 0800 Telecommunications – general concepts; requirements and tests for the
safety of facilities and apparatus
VDE 0833 Alarm systems for fire
VdS 3189 IR camera units for monitoring temperatures in fire prevention
VDE 0845 Protection of telecommunication systems against lightning, electrostatic
discharges and overvoltages from electric power installations –
provisions against overvoltages
VdS 2095 Guidelines for automatic fire detection and fire alarm systems - planning
and installation
DIN 14675 Fire detection and fire alarm systems – setup and operation
2.4 Qualication Required of Personnel
Only properly trained and qualified persons may work on ADICOS equipment. Qualified persons are those who have received relevant professional training, have the required skills and
experience and who are aware of applicable regulations, enabling them to work on electrical
equipment and detect potential hazards.
WARNING!
Installation, startup, parameterization and maintenance may be performed only
by authorized and properly trained personnel.
2.5 Modications
WARNING!
All kinds of unauthorized modifications or additions to the equipment
are expressly prohibited!
− When in doubt, consult the manufacturer!
2.6 Accessories and Spare Parts
WARNING!
Only original spare parts and accessories provided by the manufacturer may
be used!
WARNING!
Original spare parts and accessories may be installed only by properly trained
personnel.
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PRODUCT DESCRIPTION
3 Product Description
The ADICOS HOTSPOT-1000 is an infrared fire detector with an integrated signal evaluator
for which the parameters can be individually configured.
Because of its durable design, the ADICOS HOTSPOT-1000 can be used in adverse industrial
environments. It is ideal for monitoring bulk goods prone to spontaneous combustion as well
as conveyor lines.
3.1 Overview
4
3
No. Description
Pre-assembled bayonet connection
Camera as installation aid
Purge air adapter with IR sensor array
HOTSPOT-1000 enclosure
Adjustable mounting bracket
5
1
2
3.2 Sensor Specication
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PRODUCT DESCRIPTION
Type Pixels Capture angle
Object resolution
at a distance
of 5 meters
HOTSPOT-1000 32 x 31 53° x 52° 14 cm
3.3 Potential Uses
3.3.1 Moving Objects
Because of the quick reaction time of 100 milliseconds, the ADICOS HOTSPOT-1000 is ideal
for monitoring moving objects, e.g. transport and conveyor belts. This means that hot spots on
transport and conveyor belts can be found early.
When installing the ADICOS HOTSPOT-1000, ensure that the detector always has a clear,
unobstructed view of the transport or conveyor belt to be monitored. If it is not possible to scan
and monitor the entire moving object with a single ADICOS HOTSPOT-1000, you can install
multiple detectors, positioning them such that together they can scan and monitor the whole
object.
3.3.2 Stationary Objects
The ADICOS HOTSPOT-1000 can monitor immobile, stationary objects as well, ensuring
early detection of any hot spots that may be forming. The detector also senses overheated
drives, shaft bearings and reels early.
And the ADICOS HOTSPOT-1000 can be used in conjunction with the GSME to monitor bulk
goods stored above storage sites or in silos and to quickly detect any hot spots.
As with moving objects, you can use multiple ADICOS HOTSPOT-1000s at the same time, if it
is not possible to scan and monitor the entire area required with only a single device.
3.4 Connecting Purge Air
The ADICOS HOTSPOT-1000 optics can be found in an air settling tube that prevents dust
from collecting on the lens at low air flow or turbulence. But when the air flow is greater or
the air rate is faster, the air settling tube can no longer prevent the ADICOS HOTSPOT-1000
optics from getting dirty. The ADICOS HOTSPOT-1000 has a purge air connection to ensure
that the optics stay clean even when exposed to strong turbulence and high wind speeds.
It is essential to provide a continuous supply of purge air as long as dust residue can be anticipated.
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