GSI Outdoors PNEG-1447 User Manual

Parts

Manual

1200S Network Series
Portable Dryers

PNEG-1447

Date: 10-12-2006

PNEG-1447

Table of Contents

MAIN STRUCTURE ASSEMBLY...................................................................................5

FRAME ASSEMBLY..............................................................................................................................................................5

FRAME, LOWER BASKET, AND METERING ROLLS......................................................................................................8

PLENUM (INSIDE) SCREENS AND METER ROLL UPPER SHIELD.............................................................................12

OUTER SCREENS AND PLENUM DIVIDER...................................................................................................................14

CLEAN OUT DOORS...........................................................................................................................................................16

FRONT AND REAR PLENUM END PANELS AND REAR ACCESS DOORS................................................................18

LADDER ASSEMBLIES......................................................................................................................................................20

BOTTOM AUGER...............................................................................................................................................................22

TOP AUGER WITH WET BIN............................................................................................................................................24

AUGER AND METER ROLL DRIVE TRAINS..............................................................26

BOTTOM AUGER DRIVE..........................................................................................................................................................26

TOP AUGER DRIVE...........................................................................................................................................................28

METER ROLL DRIVE........................................................................................................................................................30

FAN HEATERS.................................................................................................................32

FAN HOUSING ASSEMBLIES.................................................................................................................................................32

FAN MOTOR, MOTOR MOUNT, AND FAN BLADE................................................................................................................34

AIR MIXERS........................................................................................................................................................................35

FLAME PROBE, IGNITOR, AND BURNER ASSEMBLIES..............................................................................................36

LP PIPE TRAIN ASSEMBLIES...........................................................................................................................................38

NG PIPE TRAIN ASSEMBLIES..........................................................................................................................................44

FAN HEATER ORIFICES.............................................................................................................................................47

LP SUPPLY LINE.......................................................................................................................................................48

NG SUPPLY LINE.......................................................................................................................................................49

DRYER ELECTRICAL CONDUITS..................................................................................50

RIGHT AND LEFT GRAIN, AND PLENUM HIGH LIMITS.......................................................................................50

LOWER JUNCTION BOXES, METER ROLL MOTOR CONDUIT, AND REAR DISCHARGE CONDUIT.................52

UPPER JUNCTION BOX, TOP AUGER MOTOR CONDUIT, AND OPERATOR LIGHT...........................................54

AIR SWITCH ASSEMBLY............................................................................................................................................55

CONTROL BOXES..........................................................................................................56

NETWORK CONTROL BOX......................................................................................................................................56

FAN HEATER CONTROL BOX..................................................................................................................................58

LOWER CONTROL BOX CONTROL PANEL...........................................................................................................60

LOWER CONTROL BOX CONTROL PANEL (INSIDE)............................................................................................61

LOWER CONTROL BOX BACK PANEL...................................................................................................................62

UPPER CONTROL BOX.............................................................................................................................................63

NOTES................................................................................................................................67

PNEG-1447

3

4

PNEG-1447

Frame

5 3

3

55 3

4a

Frame Assembly (view from fan/heater end with hitch weldment removed).

PNEG-1447

3

5

4

Right side Left side

**NOTE: The parts pointed out on this page are listed on page 7.

2 1a

1

The fan heater end of the dryer is considered by GSI as the front end of the dryer (the

foreground of this photograph is the front end. Right and left sides are labeled above).

5

Right front corner of frame.

3

1

1a

Frame

**NOTE: The right front corner
is shown in the photo. For left
front corner all parts are the
same except for the Hitch
Bracket (use 1a for the left side),
and the Frame Rail (use 4a for
the left side).

2

Left rear corner of frame.

3

4

4a

5

**NOTE: The left rear corner is
shown in the photo. For right
rear corner all parts are the same

2

4a

4

except for the Frame Rail (use 4
for the right side).

6

PNEG-1447

Center cross ties.

ITEM

Frame

3

5

4 4a

2

NUMBERPART NUMBER

PNEG-1447

DESCRIPTION1214S1218S1220S1222S1226S

1D01-0012HITCH BRACKET RIGHT11111

1aD01-0011HITCH BRACKET LEFT11111

2D01-0008FRONT & REAR FRAME TIE CHANNEL44466
3D01-0007CORNER LEG PORTABLE DRYER66688
4D21-0011FRAME RAIL, 14' RIGHT1

4aD21-0010FRAME RAIL, 14' LEFT1

4D31-0044FRAME RAIL, 18' RIGHT1

4aD31-0043FRAME RAIL, 18' LEFT1

4D61-0002FRAME RAIL, 20' RIGHT1

4aD61-0001FRAME RAIL, 20' LEFT1

4D101-0002FRAME RAIL, 22' RIGHT1

4aD101-0001FRAME RAIL, 22' LEFT1

4D71-0001FRAME RAIL, 26' RIGHT1

4aD71-0002FRAME RAIL, 26' LEFT1

5D01-0005SIDE LEG PORTABLE DRYER1014161620

7

Frame, Auger Trough, & Hopper Bulkheads

6

4

9

5

8 116

Dryer frame and lower basket assembly (view from the

front end of the dryer looking down the left side).

3

56 4

9 10

1

2

7

L.H. and R.H.

the plenum closure

distinguish between

door angles. This will

Note the hole pattern of

**NOTE: The parts pointed out on this page are listed on page 11.

8

PNEG-1447

Frame, Auger Trough, & Hopper Bulkheads

181716

9

21

6

assembly.

4

19

20

shaft (part no. D31-0046) that

together with a meter roll splice

The meter roll sections are spliced

Wooden meter roll support bearing.

passes through the support bearing

3

Discharge bearing plate.

6

9

12

5

11a

Center hanger bearing support

and cross channel seal plate.

12

3

9 6

PNEG-1447

4

12 13 12 14 15 3

6

**NOTE: The parts pointed out on this page are listed on page 11.

Dryer frame and lower basket assembly (view from the

rear end of the dryer looking up the right side).

9

Metering Rolls and their placement in the dryer.

NOTE: Item 22 at the rear of
dryer is a front section meter

roll that is used as a rear section

on 16 and 20 foot dryers only.

Meter Rolls and Their Placement in the Dryer

22

24

Meter Roll Bearing

See pg. 11

Items 16, 17, 18

23

23

13

19

23

Meter Roll Bearing

See pg. 11

Items 16, 17, 18

23

Meter Roll Bearing

See pg. 11

Items 16, 17, 18

10

19

22

22

This end is the front (fan/heater) end of the dryer.

PNEG-1447

Meter Rolls and Their Placement in the Dryer

ITEM

NUMBERPART NUMBER

1D01-1136YPLENUM CLOSURE DOOR ANGLE, RH6891012
2D01-1136XPLENUM CLOSURE DOOR ANGLE, LH79101113
3D01-0109HOPPER BULKHEAD1216182024
4D01-0004GUSSET PLATE1620222428
5D01-0005SIDE LEG1014161620
6D01-0007CORNER LEG66688
7D01-0011HITCH BRACKET, LH11111
8D01-0012HITCH BRACKET, RH11111

9D01-0008FRONT & REAR FRAME TIE CHANNEL44466
10D01-1374BOTTOM AUGER BEARING PLATE11111
11D21-0011FRAME RAIL, 14' RIGHT1
11D31-0044FRAME RAIL, 18' RIGHT1
11D61-0002FRAME RAIL, 20' RIGHT1
11D101-0002FRAME RAIL, 22' RIGHT1
11D71-0001FRAME RAIL, 26' RIGHT1

11AD21-0010FRAME RAIL, 14' LEFT1
11AD31-0043FRAME RAIL, 18' LEFT1
11AD61-0001FRAME RAIL, 20' LEFT1
11AD101-0001FRAME RAIL, 22' LEFT1
11AD71-0002FRAME RAIL, 26' LEFT1

12D01-0048TROUGH PANEL1418202226
13D01-1512PLATE, CROSS CHANNEL SEAL W/TABS11122
14D01-1291HANGER BEARING "C" CHANNEL 11122
15D01-1290HANGER BEARING "J" PLATE22244
16D02-0028CLEVIS PIN 5/16" x 1 3/4" 3240404856
17D31-0148METER ROLL WASHER1620202428
18D02-0061METER ROLL SUPPORT BEARING6881012
19D01-0177SUPPORT STRAP79101113
20D01-1511PLATE, END CHANNEL SEAL W/TAB22222
21D31-0120DISCHARGE PLATE11111
22D31-0031METER ROLL, FRONT22422
23D31-0030METER ROLL, INTERMEDIATE466810
24D31-0029METER ROLL, REAR22 22

DESCRIPTION1214S1218S1220S1222S1226S

PNEG-1447

The part number list above covers all parts pointed out on pages 8, 9, and 10.

11

Inside (Plenum) Screens, Plenum Closure Doors

Plenum screens and bulkheads (view from front end).

3

4

3

5

6

12

5

16

7

8

10
11

13

14

18

19

12

9

10

7

15

This photograph was taken before the front

plenum end panel and outer screens where

installed in order to get a good view of the inside

20

20a

screens and bulkheads.

12

22

21

Plenum closure door. There are two different plenum closure doors. The door
shown in the photogragh is the rear plenum closure door and is the rear most
plenum closure door, item no. 20 (just inside the rear access door), all others
are item no. 20a. NOTE: Item 22 is the plenum closure door rear frame angle.

PNEG-1447

Meter Roll Upper Shield Assembly

ITEM

Close up of of meter roll upper shield assembly.

16

17

18

19

19

18

17

NUMBERPART NUMBER

1D31-0055COLUMN BULK HEAD1216182024
2D01-0101GARNER BULKHEAD1216182024
3D31-0307COLUMN END PANEL44444
4D01-0126SCREEN,PLENUM TOP,GA,0941418202226
5D31-0012SCREEN,PLENUM WALL,GA,0941418202226
6D01-1225SCREEN,PLENUM BOTTOM,GA,0941418202226
7D01-0004GUSSET PLATE1620222428
8D21-0011FRAME RAIL, 14' RIGHT1
8D31-0044FRAME RAIL, 18' RIGHT1
8D61-0002FRAME RAIL, 20' RIGHT1
8D101-0002FRAME RAIL, 22' RIGHT1
8D71-0001FRAME RAIL, 26' RIGHT1
9D21-0010FRAME RAIL, 14' LEFT1
9D31-0043FRAME RAIL, 18' LEFT1
9D61-0001FRAME RAIL, 20' LEFT1
9D101-0001FRAME RAIL, 22' LEFT1

9D71-0002FRAME RAIL, 26' LEFT1
10D01-0007CORNER LEG PORTABLE DRYER66688
11D01-0012HITCH BRACKET RIGHT11111
12D01-0011HITCH BRACKET LEFT11111
13D01-0008FRONT & REAR FRAME TIE CHANNEL44466
14D01-1374BOTTOM AUGER BEARING PLATE11111
15D01-0005SIDE LEG PORTABLE DRYER1014161620
16D01-0109HOPPER BULKHEAD1216182024
17D01-0050PCONNECTOR SHEET, PERFORATED1418202226

*18&19D01-1180METER ROLL UPPER SHIELD ASSY.1418202226

18D01-0431METER ROLL STRIKE OFF PLATE
19D01-1226METER ROLL SHIELD 1995 STYLE
20D01-1214PLENUM CLOSURE DOOR, REAR11111

20aD01-1134PLENUM CLOSURE DOOR 6891012

21DC-974DANGER FOOT IN AUGER DECAL22222
22D01-1217PLENUM CLOSURE DOOR REAR FRAME ANGLE11111

*ITEM NUMBERS 18 AND 19 TOGETHER MAKE UP THE METER ROLL UPPER SHIELD ASSEMBLY

DESCRIPTION1214S1218S1220S1222S1226S

1 PER ASSEMBLY
1 PER ASSEMBLY

PNEG-1447

13

Outside Screens / Meter Roll Access Door

ITEM

*Note: Item 4 is pointing to
the top edge angle gusset.
There are two types of gusset
on the dryer. The photo right
will help distinguish the
difference between the two.
The arrows are pointing to a
tab on the gusset that makes
them different (tabs are
“bent” up in photo). Item 4a
is used in two places only; 1.)
front right of dryer 2.) rear
left of dryer, all others are
item 4.

4a

4
*

1

2

4

Meter roll access door.

NUMBERPART NUMBER

1D01-0127SCREEN,ROOF,GA,0941418202226
2D31-0013SCREEN,OUTSIDE WALL,GA,0941418202226
3D01-0128SCREEN,HOPPER,GA,0941418202226
4D01-0152LH TOP ANGLE GUSSET1216182024

4aD01-0153RH TOP ANGLE GUSSET22222

5D01-0050PCONNECTOR SHEET, PERFORATED1418202226
6D01-0045PACCESS DOOR, PERFORATED1418202226
7D01-0039DOOR LATCH2836404452
8S-6552PIN HAIR CLIP 3/32 ZN PLATED2836404452
9DC-1229DECAL, WARNING METER ROLL ROT.1418202226

10D01-0048TROUGH PANEL WELDMENT1418202226

3

3

5

6

8

7
9

10

DESCRIPTION1214S1218S1220S1222S1226S

14

PNEG-1447

Plenum Divider

ITEM

Right rear plenum divider section with clean-out door.

1

3

2

Plenum divider support channels.

Plenum divider floor sections.

4

5

2

7

6

NUMBERPART NUMBER

1D31-0259PLENUM DIVIDER CLEAN-OUT DOOR11111
2D31-0260CLEAN-OUT DOOR GUIDE PLENUM22222
3D61-0028PLENUM DIVIDER RH: REAR11111
4D61-0024PLENUM SUPPORT CHANNEL810111214
5D61-0026PLENUM DIVIDER RH6891012
6D61-0025PLENUM DIVIDER LH6891012
7D61-0027PLENUM DIVIDER LH: REAR11111

DESCRIPTION1214S1218S1220S1222S1226S

NOTE: The quantities listed for the parts above are for one module only. The plenum divider components

shown are the same for both modules.

PNEG-1447

4

15

Clean Out Doors

Front and rear handle mechanisms (rear shown in photo).

1

3

2

4

5

13

*Note: Items 9, 10, & 11 together create the
clean out door assembly. There are three
different clean out door assemblies that are used
on GSI Network dryers:

1.) 3 column clean out door assy. (D51-0077).
Item 8a on the part no. listing (pg 17).

2.) 4 column clean out door assy. (D11-0032).
Item 8b on the part no. listing (pg 17).

3.) 5 column clean out door assy. (D01-0349).
Item 8c on the part no. listing (pg 17).

A 5 column clean out door assy (D01-0349) is
shown in the photograph below.

11

Clean out door handle mechanism.

4

3

3a

2

Clean out door hinge.

5

9

6
7

11

10

16

9

11

10

12

13

11

PNEG-1447

Clean Out Doors

ITEM

Center handle mechanisms (this handle mechanism stradles the center cross channels).

14

3a

1a

14

3a 11

4

2

5

14

NUMBERPART NUMBER

1D01-0264PIVOT ROD 25.188"22222

1aD31-0162PIVOT ROD 49.625"11122

2D01-0296LINKAGE BAR WELDMENT44466
3D01-0261LINKAGE BAR, 37" LONG22222

3aD01-0293LINKAGE BAR, 30" LONG22244

4D01-0294CLEAN OUT DOOR HANDLE44466
5S-4378PLASTIC GRIP44466
6S-248WASHER, FLAT 3/8 USS ZN 8881212
7S-7241COTTER PIN, 1/8 x 1 1/48881212

8aD51-0077CLEAN OUT DOOR ASSY, 3 COLUMN11

9D21-0005CLEAN OUT DOOR, 67"

10D21-0012SUPPORT CHANNEL, CLEAN OUT DOOR
11D01-0308CLEAN OUT DOOR HINGE
8bD11-0032CLEAN OUT DOOR ASSY, 4 COLUMN1122

9D31-0021CLEAN OUT DOOR, 91"
10D31-0130SUPPORT CHANNEL, CLEAN OUT DOOR
11D01-0308CLEAN OUT DOOR HINGE

8cD01-0349CLEAN OUT DOOR ASSY, 5 COLUMN121

9D01-0180CLEAN OUT DOOR, 115"
10D01-0307SUPPORT CHANNEL, CLEAN OUT DOOR
11D01-0308CLEAN OUT DOOR HINGE
12D01-0175HINGE BRACKET45667
13D01-0181CLEAN OUT EXTENSION, 119.75"242
13D31-0023CLEAN OUT EXTENSION, 90.75"2244
13D21-0006CLEAN OUT EXTENSION, 66.75"22
14D01-0299PIVOT ROD BRACKET33366

DESCRIPTION1214S1218S1220S1222S1226S

1 PER ASSEMBLY
1 PER ASSEMBLY

2 PER ASSEMBLY

1 PER ASSEMBLY
1 PER ASSEMBLY
2 PER ASSEMBLY

1 PER ASSEMBLY
1 PER ASSEMBLY
3 PER ASSEMBLY

PNEG-1447

17

Front End Panels / Fan Support / grill guards

1

5

2

4

5

3

3

ITEM

NUMBERPART NUMBER

1D61-0023TOP ANGLE, FAN SUPPORT PANEL11111
2CD-0576GRILL GUARD: CD-28 BLACK2
2CD-0544GRILL GUARD: 36" BLACK222
2CD-0547GRILL GUARD: 40&42" BLACK2
3D31-0307COLUMN END PANEL44444
4D01-0593FRONT FAN SUPPORT 2-28"1
4D61-0041FRONT FAN SUPPORT 2-36"111
4D71-0008FRONT FAN SUPPORT 2-40"1
5F-7060-YVENTURI: 28" YEL/OCHRE2
5CD-0543-YVENTURI: 36" OCHRE222

5CD-0545-YVENTURI: 40" OCHRE2
NOT SHOWND01-0594FRONT END PANEL 2-28"1
NOT SHOWND61-0018FRONT END PANEL 2-36"111
NOT SHOWND71-0006FRONT END PANEL 2-40"1

18

DESCRIPTION1214S1218S1220S1222S1226S

PNEG-1447

Rear End Panels / Rear Access Door

Rear access door (outside).

5

6

7

8

Rear access door (inside).

10

11

6

3

8

9

5

12

10

1

13

11

4

3

ITEM

NUMBERPART NUMBER

1D31-0307COLUMN END PANEL44444
2D01-1800-YREAR END PANEL 50/50 29" DOORS11111
3D01-0044TOP ANGLE BRACKET FRONT & REAR33333
4D01-1510ASPIRATOR END CAP11111

5-13RDA-29-YREAR DOOR ASSEMBLY 29"SQ OCHR22222

5D01-1783-YASSIST HANDLE 29" SQ. DOOR
6D01-1781-YDOOR 29" SQUARE OCHRE
7D03-0512DOOR HANDLE,LOCKING CCW
8D01-1782-BLKFRAME ANGLE 29" DOOR

9DC-973DECAL, DANGER FIRE HAZARD
10401-4630-0HINGE BRACKET-SQUARE DOOR
11401-4669-8HINGE-REAR ACCESS SQ DOOR
12D01-0397LATCH BRACKET
13D01-1792LATCH BAR 29" SQUARE DOOR

DESCRIPTION1214S1218S1220S1222S1226S

2 1

2/ASSEMBLY
1/ASSEMBLY
1/ASSEMBLY
4/ASSEMBLY
2/ASSEMBLY
2/ASSEMBLY
2/ASSEMBLY
1/ASSEMBLY
1/ASSEMBLY

PNEG-1447

19

Front Ladder Assembly

ITEM

4

1

5

2

5

3

6

7

NUMBERPART NUMBER

1-3D01-1220LADDER ASSY. STACK DRYER FRONT11111

1D61-0096LADDER RUNG
2D61-0094LADDER SIDE RAIL-LH
3D61-0095LADDER SIDE RAIL-RH

4D51-0022SUPPORT, CONTROL PANEL77777
5F-7060-YVENTURI: 28" YEL/OCHRE2
5CD-0543-YVENTURI: 36" OCHRE222
5CD-0545-YVENTURI: 40" OCHRE2
6D51-0021STIFFENER, FRONT FAN SUPPORT22222
7D31-0082FRONT DIAGONAL SUPPORT CHANNEL22222

DESCRIPTION1214S1218S1220S1222S1226S

12/ASSEMBLY

1/ASSEMBLY
1/ASSEMBLY

20

PNEG-1447

Rear Ladder Assembly

ITEM

4

1

2

4

3

NUMBERPART NUMBER

1-3D04-0388LADDER ASSEMBLY11111

1D61-0096LADDER RUNG
2D61-0092LADDER SIDE RAIL-LH
3D61-0093LADDER SIDE RAIL-RH
4D61-0097LADDER MOUNTING BRACKET, REAR33333

DESCRIPTION1214S1218S1220S1222S1226S

10/ASSEMBLY

1/ASSEMBLY
1/ASSEMBLY

PNEG-1447

21

Bottom Auger

Bottom Auger (view from center of dryer to
the forward end).

Bottom Auger (view from center of dryer to
the rear end).

1

2

2

3

2

4

Bottom Auger center bearing and support.Bottom Auger rear bearing.

22

8 75 7 6

PNEG-1447