GSI Group PNEG-1445 Assembly & Operation Manual
6", 8", 10", & 12" Custom Augers
Assembly & Operation Manual
PNEG-1445
Date: 05-08-07
PNEG-1445
2 PNEG-1445 6", 8", 10", & 12" Custom Augers
Table of Contents
Contents
Chapter 1 Introduction ....................................................................................................................... 4
General Information ............................................................................................................4
Receiving Merchandise and Filing Claims .......................................................................... 4
Capacity .............................................................................................................................. 4
Chapter 2 Safety .................................................................................................................................. 5
Safety Guidelines ................................................................................................................ 5
Safety Instructions ............................................................................................................... 6
Operator Qualifications ....................................................................................................... 9
Chapter 3 Safety Decals ................................................................................................................... 11
Chapter 4 Assembly ......................................................................................................................... 14
Motor Mount Installation Instructions for all 6", 8", 10" & 12" Custom Augers .................. 14
Assembling the Flight Extension for All 6", 8", 10" & 12" Custom Augers ......................... 22
Assembling the Intake Guard for All 6", 8", 10" & 12" Custom Augers ............................. 27
Assembling the Inlet Hopper with Bearings for All 6", 8", 10" & 12" Custom Augers ........ 29
Outlet Cutting Guidelines .................................................................................................. 32
Enclosed Slide Gates with Rack and Pinion Control ......................................................... 33
Basic Inlet Hoppers ........................................................................................................... 34
Spouting, Fittings and Truss Kits ...................................................................................... 34
Sample Custom Auger Configurations .............................................................................. 35
Chapter 5 Electric Drive Motors ...................................................................................................... 36
Power Source .................................................................................................................... 36
Chapter 6 Start-Up ............................................................................................................................ 37
Start-Up and Break-In ....................................................................................................... 37
Chapter 7 Operation/Maintenance ................................................................................................... 39
Operate the Auger ............................................................................................................. 39
Maintain the Auger ............................................................................................................ 40
Chapter 8 Shutdown ......................................................................................................................... 41
Normal Shutdown .............................................................................................................. 41
Emergency Shutdown ....................................................................................................... 41
Lockout .............................................................................................................................. 41
Storage Preparation .......................................................................................................... 41
Chapter 9 Parts List .......................................................................................................................... 43
6" Custom Auger Parts ...................................................................................................... 44
8" Custom Auger Parts ...................................................................................................... 46
8" Internal Bearing Parts ................................................................................................... 48
10" Custom Auger Parts .................................................................................................... 50
10" Internal Bearing Parts ................................................................................................. 52
12" Custom Auger Parts .................................................................................................... 54
12" Internal Bearing Parts ................................................................................................. 56
Chapter 10 Trouble Shooting ........................................................................................................... 58
Chapter 11 Warranty ......................................................................................................................... 59
PNEG-1445 6", 8", 10", & 12" Custom Augers 3
1. INTRODUCTION
General Information
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do
so could result in personal injury or equipment damage.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be
easily accessible when needed.
WARRANTY is provided as part of the company’s support program for customers who use and
maintain their equipment as described in the manual. The warranty is explained on the warranty
page located on the inside of the back cover.
Receiving Merchandise and Filing Claims
INSPECT the shipment immediately upon arrival. The Customer is responsible for ensuring that
all quantities are correct. Report any damage or shortages by recording a detailed description
on the Bill of Lading to justify the Customer’s claim from the Transport Firm. When receiving
merchandise, it is important to check both the quantity of parts and their descriptions with the
packing list enclosed within each package. All claims for freight damage or shortage must be
made by the consignee within ten (10) days from the date of the occurrence of freight damage.
The consignee should accept the shipment after noting the damage or loss.
Capacity
1. The capacities may vary greatly under varying conditions. The following factors play a role
in the performance of the auger:
• Speed
• Angle of Operation
• Moisture Content
• Amounts of Foreign Matter
• Different Materials
• Methods of Feeding
2. For example, a twenty-five percent (25%) moisture could cut capacity by as much as 40%
under some conditions.
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Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and
understand. This information relates to protecting personal safety and preventing equipment
problems. It is the responsibility of the owner/operator to inform anyone operating or working in
the area of this equipment of these safety guidelines. To help you recognize this information, we
use the symbols that are defined below. Please read the manual and pay attention to these
sections. Failure to read this manual and it’s safety instructions is a misuse of the equipment and
may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or
serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
NOTE indicates information about the equipment that
you should pay special attention to.
PNEG-1445 6", 8", 10", & 12" Custom Augers 5
2. SAFETY
Safety Instructions
Our principle concern is your safety and the safety of others associated with grain handling
equipment. We want to keep you as a customer. This manual is to help you understand safe
operating procedures and some problems which may be encountered by the operator and other
personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and
precautions exist, and to inform all personnel associated with the equipment or in the area.
Safety precautions may be required from the personnel. Avoid any alterations to the equipment.
Such alterations may produce a very dangerous situation, where SERIOUS INJURY or DEATH
may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should
be consulted before installations are made.
Operate Unload Equipment Properly
Make sure ALL equipment is locked in position before
operating.
NEVER start equipment until ALL persons are clear of the work
area.
Be sure all operators are adequately rested and prepared to
perform all functions of operating this equipment.
NEVER allow any person intoxicated or under the influence of
alcohol or drugs to operate the equipment.
NEVER work alone.
Make sure someone is near by who is aware of the proper
shutdown sequence in the event of an accident or emergency.
ALWAYS think before acting. NEVER act impulsively around
the equipment.
NEVER allow anyone inside a bin, truck or wagon which is
being unloaded by an auger or conveyor. Flowing grain can trap
and suffocate in seconds.
Use ample overhead lighting after sunset to light the work area.
Keep area around intake free of obstacles such as electrical
cords, blocks, etc., that might trip workers.
Operate Unload
Equipment Safely
NEVER drive, stand or walk under the equipment.
Use caution not to hit the auger when positioning the load.
ALWAYS lockout ALL power to the equipment when finished
unloading a bin.
6 PNEG-1445 6", 8", 10", & 12" Custom Augers
Follow Safety Instructions
Carefully read all safety messages in this manual and
on your machine safety signs. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect machine
life.
2. SAFETY
If you do not understand any part of this manual and
need assistance, contact your dealer.
Install & Operate Electrical Equipment Properly
To avoid serious injury or death, stay away from unit
and make sure everyone is clear of all augers before
starting or operating the unit.
Electrical controls should be installed by a qualified
electrician and must meet the standards set by the
national electrical code and all local and state codes.
Disconnect and lock out all power sources before
installing wires/cables or servicing equipment.
Do not operate electric motor equipped units until
motors are properly grounded.
Disconnect power on electrical driven units before
resetting motor overloads.
Read and Understand Manual
Electric Shock Hazard
Do not repetitively stop and start the drive in order to
free a plugged condition. Jogging the drive in this type
of condition can damage the equipment.
PNEG-1445 6", 8", 10", & 12" Custom Augers 7
2. SAFETY
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher
handy.
Keep emergency numbers for doctors,
ambulance service, hospital, and fire
department near your telephone.
Wear Protective Clothing
Wear close fitting clothing and safety
equipment appropriate to the job.
Safety glasses should be worn at all times
to protect eyes from debris.
Keep Emergency Equipment Quickly
Accessible.
Eye Protection
Wear gloves to protect your hands from
sharp edges on plastic or steel parts.
Wear steel toe boots to help protect your
toes from falling debris.
A respirator may be needed if a hog house
has poor ventilation. Waste fumes can be
toxic.
Remove all jewelry.
Tuck in any loose or dangling shoe strings.
Long hair should be tied up and back.
Gloves
Steel Toe Boots
Respirator
Wear hard hat to help protect your head.
Hard Hat
8 PNEG-1445 6", 8", 10", & 12" Custom Augers
2. SAFETY
Operator Qualifications
1. The User/Operator must be competent and experienced to operate auger equipment.
Anyone who works with or around augers must have good common sense in order to be
qualified. These persons must also know and meet all other qualifications, such as:
A. Any person who has not read and/or does not understand all operation and safety
instructions is not qualified to operate any auger systems.
B. Certain regulations apply to personnel operating power machinery. Personnel under
the age of 18 years may not operate power machinery, including augers. It is your
responsibility, as owner and/or supervisor, to know what these regulations are in your
area or situation.
C. Unqualified or incompetent persons are to remain out of work area.
D. O.S.H.A. (Occupational Safety & Health Administration) regulations state: “At the time
of initial assignment and at least annually thereafter, the employer shall instruct every
employee in the safe operation and servicing of all equipment with which the employee
is, or will be involved”. Federal Occupational Safety & Health Standards for Agriculture.
Sub part D, Section 19287.57 (a) (6).
2. As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the
safe operating and safety procedures for this auger. We included this sign-off sheet for your
convenience and personal record keeping. All unqualified people are to stay out of the work
area at all times. It is strongly recommended that another qualified person who knows the
shutdown procedure is in the area in the event of an emergency. A person who has not read
this manual and understands all operating and safety instructions, is not qualified to operate
the machine.
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Employees Name (Printed) Employees Signature
PNEG-1445 6", 8", 10", & 12" Custom Augers 9
2. SAFETY
st
SAFETY
Replace missing guards and shields
FREE OF CHARGE!
Our equipment is built to provide many years of dependable service to our customers through
durable craftsmanship.
One of the most important aspects of our engineering is SAFETY 1
product lines. Safety is NO ACCIDENT!
That is why we are implementing its SAFETY 1st program. Should you ever need guards,
shields, safety decals, or owner/operator manuals, simply contact us, and we will supply you with
them FREE OF CHARGE!
While it is our main goal to be the world leader in auger manufacturing, it is always our first
priority to keep our customers safe.
If you need any of the above listed safety items or have safety questions, please contact:
The GSI Group
PO Box 20
1004 E. Illinois Street
Assumption, IL 62510
Ph: 1-217-226-4421
st
design throughout all
10 PNEG-1445 6", 8", 10", & 12" Custom Augers
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The Decal List below has all the safety decals that should be included with your equipment. The
following pages show what the decals look like and where they should be located on the
equipment. Inspect all decals and replace any that are illegible, worn, or missing. Contact your
local dealer or the manufacturer to order replacement decals free of charge.
Contact:
The GSI Group
1004 E. Illinois Street
Assumption, IL 62510
Ph: (217)-226-4421
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DC-834
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Bulk Auger
Utility Auger
6'', 8'', & 10'' Roof Auger Decal List
Ref # Part # Size Description
1 DC-1381 4-1/2'' x 2'' Danger - Shear Point
2 DC-994 4-1/2'' x 2'' Danger - Shear Point
3 DC-834 9'' x 3-3/4'' Danger - Unloading
4 DC-1379 5-1/8'' x 7-3/8'' Notice -1 - 11
5 DC-455 4'' x 5-3/4'' Danger - Rotating Flight
DC-455
5
PNEG-1445 6", 8", 10", & 12" Custom Augers 11
6 DC-12L34 2-1/4'' x 2-3/4'' Caution
7 DC-1395 4-1/4'' x 6-1/4'' Danger - Rotating Flight
3. SAFETY DECALS
Check components shown below to insure that the safety decals are in place and in good
condition. If a decal cannot be easily read for any reason or has been painted over, replace it
immediately. Contact your dealer or the manufacturer to order a replacement Decal free of
charge.
Contact:
The GSI Group
1004 E. Illinois Street
Assumption, IL 62510
Ph: (217)-226-4421
DC-994
5
1
DC-994
DC-1381
DC-1379
4
6
DC-1234
12 PNEG-1445 6", 8", 10", & 12" Custom Augers
3. SAFETY DECALS
Check components shown below to insure that the safety decals are in place and in good
condition. If a decal cannot be easily read for any reason or has been painted over, replace it
immediately.
Contact your dealer or the manufacturer to order a replacement Decal free of charge.
DANGER Sign No. DC-1395 was supplied with
your bin unloading equipment. This safety sign
should be applied to the side of the bin near the bin
opening, so it will be viewed by people entering into
the bin storage building. Do not cover any safety
signs or any other signs that are already there.
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DC-1395
Note: Please remember, safety signs provide important safety information for people
working near bin unloading equipment that is in operation.
PNEG-1445 6", 8", 10", & 12" Custom Augers 13
4. ASSEMBLY
Motor Mount Installation Instructions for all 6", 8", 10" & 12" Custom
Augers
1. Installing Drive Shaft
A. Insert the Drive Shaft into the opposite end of flight with keyway facing outward.
Align the holes in the shaft and secure with Grade 8 bolts and stover nuts.
(See Chart for Bolt Sizes), (See Figure 4A).
Figure 4A
Flight Hardware
6" 3/8" - 16 x 2" Grade 8 Hex Bolts
8" 7/16" - 14 x 3" Grade 8 Hex Bolts
10" 1/2" - 13 x 3-1/2" Grade 8 Hex Bolts
12" 5/8" - 11 x 4" Grade 8 Hex Bolt
14 PNEG-1445 6", 8", 10", & 12" Custom Augers
2. Mounting Bearing to Bearing Plate
A. Align bolt holes on Bearing Flange with bolt holes on Bearing Plate.
B. Secure Bearing to Bearing plate using appropriate bolts, lock washers, and nuts.
(See Chart for Bolt Sizes), (See Figure 4B).
4. ASSEMBLY
Figure 4B
Bearing Bolts
6" 7/16" - 14 x 1-1/2" Bolt
8" & 10" 1/2" - 13 x 1-1/2" Bolt
12" 5/8" - 11 x 2" Bolt
PNEG-1445 6", 8", 10", & 12" Custom Augers 15
4. ASSEMBLY
3. Installing Bearing Plate onto Tube
A. Align Bearing with Drive Shaft and slip Shaft through bearing.
B. Rotate Plate until bolt holes in tube flange and plate align. Secure with appropriate
bolts, and Serrated Flange nut (See Chart for Bolt Sizes).
C. Only Secure with UPPER and LOWER four (4) bolts (See Figure 4G). The other
four (4) bolts will be installed later with the Belt Guard Mounting Brackets.
(See Chart for Bolt Sizes).
(See Chart for Bolt Sizes)
Figure 4C
Bearing Plate Bolts
6" & 8" 5/16" - 18 x 1" Bolt
10" & 12" 3/8" - 16 x 1" Bolt
Note: On the 10" & 12" systems use the four (4) 3/8" x 1" –16 bolts in this step, the longer
bolts will be used to attach the Belt Guard Mounting Brackets in a future step.
4. Installing the Motor Mount Adjuster
A. Place Motor Mount Adjuster between the Back Plate and Head Plate on the
Discharge Tube.
B. Insert Pivot Rod through the Tube plates and Motor Mount Adjuster. Secure in place
with two (2) 3/16" x 2" cotter pins. (See Figure 4D).
16 PNEG-1445 6", 8", 10", & 12" Custom Augers
5. Installing the Motor Mount Plate
4. ASSEMBLY
Figure 4D
A. Secure one (1) of the motor mount adjustment nuts and one (1) the motor mount
adjustment washers approximately 3/4 of the way down the motor mount adjuster’s
threaded shaft.
B. Once the nut and washer is secure, slip the Motor Mount Plate over the adjuster and
align the pivot holes with the pivot tube. (See Figure 4E).
Figure 4E
C. Slide the Motor Mount Pivot Rod through the pivot tube on the Discharge Tube.
D. When the pivot rod begins to extend through the pivot tube install the spacers,
BETWEEN the Back Plate and the inner face of the Motor Mount Plate.
(See Figure 4F).
PNEG-1445 6", 8", 10", & 12" Custom Augers 17
4. ASSEMBLY
Figure 4F
Note: The number of spacers will vary between each size of unloader.
6. Installing the Belt Guard Brackets
A. Align the holes on the Bearing Plate with the slots on the Belt Guard Mounting
Brackets.
B. Secure the Brackets with proper bolts, flat washers, and Serrated Flange nut .
(See Chart for Bolt Sizes), (See Figure 4G).
(See Chart for Bolt
Figure 4G
Belt Guard Bracket Bolts
6" & 8" 5/16" - 18 x 1" Bolt
10" & 12" 3/8" - 16 x 1-1/4" Bolt
Note: DO NOT tighten the bolts completely. The brackets will need to be rotated to align
the slot in the Belt Guard with the shafts on the motor and flight.
18 PNEG-1445 6", 8", 10", & 12" Custom Augers
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