GSI Group 3000 Series, 2000 Series, 1000 Series Quick Reference Manual

Dryer Start-Up

Quick Reference Guide for 1000,
2000 and 3000 Series Dryer Models

PNEG-523

Date: 09-07-07

PNEG-523

2 PNEG-523 Dryer Start-Up

Table of Contents

Contents

Chapter 1 Introduction ........................................................................................................................................ 4

Chapter 2 Safety ..................................................................................................................................................5

Safety Guidelines ............................................................................................................................... 5

Safety Instructions .............................................................................................................................. 6

Chapter 3 Decals ................................................................................................................................................. 8

Safety Alert Decals ............................................................................................................................. 8

Chapter 4 Start-Up Procedure ..........................................................................................................................10

Full Start-Up Check .......................................................................................................................... 10

Filling the Dryer .......................................................................................................................... ... ... 10

Starting the Dryer .......................................................................................................................... ... 11

Adjusting the Temperature ............................................................................................................... 11

Full Heat Continuous Flow Operation .............................................................................................. 12

1100 and 1200 Series Continuous Flow Metering Roll Settings ...................................................... 13

Dry and Cool Continuous Flow Operation for Dryers with Two or More Fans ................................. 14

1100 and 1200 Series Continuous Flow Metering Roll Settings ...................................................... 15

Adjusting the Moisture Control ......................................................................................................... 15

Chapter 5 Quick Reference ..............................................................................................................................17

Electronic Monitoring Control System - Quick Reference ................................................................ 17

Start-Up - Quick Reference .............................................................................................................. 18

Starting the Drying Process for Full Heat Operation - Quick Reference .......................................... 19

Chapter 6 FAQs ................................................................................................................................................. 20

Chapter 7 Warranty ...........................................................................................................................................21

PNEG-523 Dryer Start-Up 3

1. Introduction

Thank you for choosing a GSI product. It is designed to provide excellent performance and service for
many years.

This manual describes the start-up of 1000, 2000 and 3000 series model dryers. When installed and
operated properly and according to specifications, this unit will provide many years of dependable
service.

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.

INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of lading
to justify their claim to the transport company.

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.

This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provide s field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will be come void
and field improvements may be denied.

4 PNEG-523 Dryer Start-Up

2. Safety

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

DANGER indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.

NOTE indicates information about the equipment that you
should pay special attention.

PNEG-523 Dryer Start-Up 5

2. Safety

Safety Instructions

Our foremost concern is your safety and the safety of others associated with this equipment. We want
to keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.

As owner and/or operator, it is your responsibility to know what requ irements, hazards and p recautions
exist, and to inform all personnel associated with the equipment or in the area . Safety precautions may
be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce
a very dangerous situation where SERIOUS INJURY or DEATH may occur.

This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.

Follow Safety Instructions

Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.

Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.

Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.

If you do not understand any part of this manual or need
assistance, contact your dealer.

Prepare for Emergencies

Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,

hospital and fire department near your telephone.

Read and Understand Manual

Keep Emergency Equipment
Quickly Accessible

6 PNEG-523 Dryer Start-Up

Wear Protective Clothing

Wear close fitting clothing and safety equipment appropriate
to the job.

Remove all jewelry.

2. Safety

Eye Protection

Long hair should be tied up and back.

Safety glasses should be worn at all times to protect eyes
from debris.

Wear gloves to protect your hands from sharp edges on
plastic or steel parts.

Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.

A respirator may be needed to prevent breathing potentially
toxic fumes and dust.

Wear hard hat to help protect your head.

Install and Operate Electrical Equipment Properly

Electrical controls should be installed by a qualified electrician
and must meet the standards set by the National Electrical Code
and all local and state codes.

Gloves

Steel Toe Boots

Respirator

Hard Hat

Disconnect and lock out all power sources before installing
wires/cables or servicing equipment.

Electric Shock Hazard

Install and Operate Gas-Fired Equipment Properly

Fuel supply should be installed by a qualified gas
technician and must meet local and state codes for
gaseous fuel supplies.

Disconnect and lock out all fuel sources before
servicing equipment.

PNEG-523 Dryer Start-Up 7

Explosive Gases