GSI PNEG-1836 User Manual

PNEG-1836
105' Dura-Lok Plank and Support Manual
Owner ’s Manual
PNEG-1836
Date: 08-09-12
2 PNEG-1836 105' Dura-Lok Plank and Support Manual
Table of Contents

Contents

Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ..................... ....................................... ... ... .... ... ... ..................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
Chapter 3 Decals ..................................................................................................................................................11
Roof Damage Warning and Disclaimer ............................................................................................... 11
Chapter 4 Monorail Installation ............... ...........................................................................................................14
Fan Placement Diagram ..................................................................................................................... 14
Tie Bar Detail ......................................... ... ... .... ... ... ... ....................................... ... .... ... ......................... 15
Tie Strap Detail ......................................... ... .... ... ... ... .... ... ....................................... ... ... ...................... 16
Assembling Legs to Rail ...................................................................................................................... 17
Outer Perimeter Rail Details ............................................................................................................... 19
Splicing Rails ................... .... ... ... ... .... ... ... ....................................... ... ... ... .... ... ...................................... 20
Chapter 5 Flooring - Planks ................................................................................................................................21
Floor Splice Details ... ....................................... ... ... ... .... ... ....................................... ... ... ...................... 21
Flashing Installation ............................................................................................................................ 22
Center Well Assembly Details ............................................................................................................. 24
Intermediate Well Assembly Details ....... ... ... .... ... ....................................... ... ... ... .... ... ......................... 25
Chapter 6 Layouts ................................................................................................................................................26
105'-13" Rail Spacing Layout .............................................................................................................. 26
105'-13" Monorail Spacing Layout ...................................................................................................... 27
105'-14" Monorail Spacing Layout ...................................................................................................... 28
105'-14" Rail Spacing Layout .............................................................................................................. 29
105'-15" Rail Spacing Layout .............................................................................................................. 30
105'-15" Monorail Spacing Layout ...................................................................................................... 31
105'-16" Monorail Spacing Layout ...................................................................................................... 32
105'-16" Rail Spacing Layout .............................................................................................................. 33
105'-17" Rail Spacing Layout .............................................................................................................. 34
105'-17" Monorail Spacing Layout ...................................................................................................... 35
105'-18" Monorail Spacing Layout ...................................................................................................... 36
105'-18" Rail Spacing Layout .............................................................................................................. 37
105'-20" Rail Spacing Layout .............................................................................................................. 38
105'-20" Monorail Spacing Layout ...................................................................................................... 39
105'-22" Monorail Spacing Layout ...................................................................................................... 40
105'-22" Rail Spacing Layout .............................................................................................................. 41
105'-26" Rail Spacing Layout .............................................................................................................. 42
105'-26" Monorail Spacing Layout ...................................................................................................... 43
105' Floor Bundle Layout .................................................................................................................. 445
105' Plank Layout ................................................................................................................................ 45
Chapter 7 Warranty ..............................................................................................................................................49
PNEG-1836 105' Dura-Lok Plank and Support Manual 3

1. Introduction

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct. The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear within the warranty period. In some circumstances, the company also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied.
4 PNEG-1836 105' Dura-Lok Plank and Support Manual

2. Safety

DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1836 105' Dura-Lok Plank and Support Manual 5
2. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazards and precautions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission equipment. Contact your local power company to review your installation plan or for information concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin site should also be reviewed and considered. Any electrical control equipment in contact with the bin should be properly grounded and installed in accordance with National Electric Code provisions and other local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.
6 PNEG-1836 105' Dura-Lok Plank and Support Manual
2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is in operation. Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix damage immediately . Replace worn or broken p arts. Remove any built-up grease, oil, and debris.
Maintain Equipment and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-1836 105' Dura-Lok Plank and Support Manual 7
2. Safety
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at elevations greater than six f eet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
8 PNEG-1836 105' Dura-Lok Plank and Support Manual
2. Safety
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this equipment. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.
Date Employee Name Supervisor Name
PNEG-1836 105' Dura-Lok Plank and Support Manual 9
2. Safety
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so that they are raised above the ground and vegetation. Any stacking an d spacing mat erials should not be corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer imme diately about ways to minimize the adverse effect upon the galvanized coating.
10 PNEG-1836 105' Dura-Lok Plank and Support Manual
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages. Running fans during high humidity/cold weather conditions can cause air exhaust or intake ports to freeze.
CAUTION!

3. Decals

Excessive vacuum (or pressure) may damage roof. Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing.
DC-969
PNEG-1836 105' Dura-Lok Plank and Support Manual 11
3. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers. DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
12 PNEG-1836 105' Dura-Lok Plank and Support Manual
3. Decals
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
WARNING
DON’T
DO
UNLOADING INSTRUCTIONS:
1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet.
2. Side floor outlets to be used ONLY when above condition is satisfied.
3. Lock all side floor outlets to avoid accidental premature use.
4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems.
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
DC-GBC-2A
PNEG-1836 105' Dura-Lok Plank and Support Manual 13

4. Monorail Installation

Fan Placement Diagram
For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 4A. Floor planks should be perpendicular to the unloading tube.
Figure 4A
14 PNEG-1836 105' Dura-Lok Plank and Support Manual
4. Monorail Installation
Tie Bar Detail
1. Locate the tie bars between the rails. (Spaced evenly throughout the system.)
NOTE: Tie bars are to be placed at the end of monorail, at each splice and in the middle of the rail
if it is over 16' long. (Not necessarily evenly spaced.) Rail spacing details on Pages 26-42, detail tie bar placements in each layout.
2. A single #10 x 5/8" self-drilling screws may be used to fasten the tie bars at each end to the rails as necessary. (See Figure 4B.)
Figure 4B Tie Bar Detail
3. Tie bars should overlap and connect each rail to the next rail. Tie bars should be located along each side of a rail splice and around the perimeter of the bin, no more than 6" from the end of the rail.
(See Figure 4C.)
Figure 4C Tie Bar Dimension Detail
PNEG-1836 105' Dura-Lok Plank and Support Manual 15
4. Monorail Installation
Tie Strap Detail
1. Tie straps should be used when a tie bar cannot be used to connect rails together due to special spacing of monorail. Tie strap should be connected to all three (3) rails using self-drilling screws.
(See Figure 4D.)
2. Tie straps are to be located in the same places as a tie bar would be used.
NOTE: Some tie straps will be used to support center well and intermediate well assembly.
(See Figure 5F on Page 24 and Figure 5G on Page 25.)
Figure 4D Strap Detail
16 PNEG-1836 105' Dura-Lok Plank and Support Manual
4. Monorail Installation
See chart on Page 18. Spacing depends on eave height.
Assembling Legs to Rail
1. Place two (2) corners of the monorail leg into the rails as shown.
2. By twisting the leg it will spread the rail enough to get the other corners inside.
3. The leg can then be pushed down into the rail until the tabs lock it into place. (See Figure 4E.)
PNEG-1836 105' Dura-Lok Plank and Support Manual 17
Figure 4E Assembly Leg Rail
4. Monorail Installation
Monorail “Rail and Leg Spacing”/“Full Floor Leg Quantity” for 105' Bin Diameter
4.00" Ring
3 4 11 26 See Page 42 20 3064 46 16 22See Page 41 20 3454 5 8 22 22 See Page 41 18 3816 710 27 20 See Page 38 18 4080
9 12 33 20 See Page 38 17 4308 10 14 38 18 See Page 37 17 4796 11 16 43 18 See Page 37 17 4796 13 18 48 18 See Page 37 16 5081 14 20 54 17 See Page 34 16 5255 16 22 59 17 See Page 34 15 5589 17 24 64 16 See Page 33 15 5702 19 26 70 15 See Page 30 15 5924 20 28 75 15 See Page 30 15 5924 22 30 81 15 See Page 30 15 5924
2.66" Ring
Eave Height (ft.) Rail Spacing
Reference
Page
Leg Spacing Leg Qty
23 32 86 14 See Page 28 15 6323 25 34 92 14 See Page 28 14 6754 27 37 100 13 See Page 26 14 7109
18 PNEG-1836 105' Dura-Lok Plank and Support Manual
4. Monorail Installation
Outer Perimeter Rail Details
3' Sections of monorail should be placed around the perimeter of the bin. Monorail legs for perimeter rails should be spaced 16" apart on center. (See Figure 4F.)
Figure 4F
PNEG-1836 105' Dura-Lok Plank and Support Manual 19
4. Monorail Installation
Splicing Rails
1. A leg must be centered at each rail splice.
2. The closest leg may be moved a few inches over to center it under the splice. If more than 3" of movement is required to center the leg under the splice, add an additional leg.
3. Fasten the rail to the leg with two (2) #10 self-drilling screws (splice locations o nly). (See Figure 4G.)
Figure 4G
20 PNEG-1836 105' Dura-Lok Plank and Support Manual

5. Flooring - Planks

Two (2) splices located at each splice location.
(See Figure 5Bon Page 22.)
Floor Splice Details
Some of the floor planks will need to be spliced together. (See Figure 5F on Page 24 and plank layout
on Page 45 and plank length chart on Page 46 and Page 47.) Install plank length A first, then install
the corresponding plank length B. Continue until floor is complete. Center and install two (2) splices (PCL-7009) at each plank splice location using self-drilling screws. Use eight (8) screws at the end of the splice for each plank, four (4) on each side. (See Figure 5A below and Figure 5B on Page 22.)
PNEG-1836 105' Dura-Lok Plank and Support Manual 21
Figure 5A Floor Splice Layout
5. Flooring - Planks
Figure 5B Splice Assembly View
Flashing Installation
Figure 5C
Formed Flashing Installation
If bin sweep auger is to be used, overlap flashing such that rotation (usually clockwise) of the sweep will climb up on the next flashing section. (See detail C in Figure 5C.) This will prevent the rotating/slipping outer wheel of the sweep from catching on the flashing edges.
After the floor is in place, lay the flashing pieces on top of the floor place over the 1-1/4" bin bolts.
See Figure 5D and Figure 5E on Page 23 to determine the correct sequence for placing the nuts and
washers. Finger tighten the nuts. While holding flashing flat, fasten the flashing to the floor with sheet metal screws. Now tighten flashing nuts.
22 PNEG-1836 105' Dura-Lok Plank and Support Manual
Flashing Installation (Continued)
Figure 5D 2.66" Corrugation
5. Flooring - Planks
Figure 5E 4.00" Corrugation
PNEG-1836 105' Dura-Lok Plank and Support Manual 23
5. Flooring - Planks
Center Well Assembly Details
Figure 5F 105' Diameter Bin Center Well Position
24 PNEG-1836 105' Dura-Lok Plank and Support Manual
Intermediate Well Assembly Details
5. Flooring - Planks
Figure 5G 105' Diameter Bin Intermediate Well Position
PNEG-1836 105' Dura-Lok Plank and Support Manual 25

6. Layouts

NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
105'-13" Rail Spacing Layout
Figure 6A 105' Diameter 13" Rail Spacing
26 PNEG-1836 105' Dura-Lok Plank and Support Manual
105'-13" Monorail Spacing Layout
Part # Description Qty
FL-404-13 13" Monorail Tie Bar 800 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 90 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 2820
NOTE: One hundred and eight (108) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 128 A-22MONO 264 88 A-21.75MONO 261 4 A-21.25MONO 255 4 A-21.08MONO 253 4 A-21MONO 252 4 A-20.3MONO 244 4 A-19.58MONO 235 4 A-19.5MONO 234 4 A-18.8MONO 226 8 A-18.75MONO 225 4 A-18.67MONO 224 12 A-18.63MONO 223 4 A-18.42MONO 221 4 A-18.33MONO 220 4 A-18.2MONO 218 4 A-18MONO 216 8 A-17.8MONO 214 4 A-17.75MONO 213 4 A-17.5MONO 210 4 A-17.25MONO 207 4 A-17MONO 204 4 A-16.9MONO 203 4 A-16.6MONO 200 4 A-16.4MONO 197 4 A-16.3MONO 196 4 A-16MONO 192 4 A-15.91MONO 191 4 A-15.83MONO 190 4 A-15.58MONO 187 8 A-15.17MONO 182 4 A-15.08MONO 181 2 A-14.9MONO 179 4 A-14.75MONO 177 4 A-14.5MONO 174 4 A-14.25MONO 171 4 A-13.75MONO 165 8 A-13.25MONO 159 4 A-12.7MONO 152 4 A-12.58MONO 151 4 A-12.5MONO 150 4 A-12.1MONO 145 4 A-11.58MONO 139 4 A-11.42MONO 137 4 A-11.3MONO 136 4 A-6.33MONO 76 4 A-3MONO 36 130
105' Diameter 13" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 226 264 264 264 226 2 226 264 264 264 226 3 225 264 264 264 225
* 3A 76 0 0 0 76
4 224 264 264 264 224 5 223 264 264 264 223 6 221 264 264 264 221 7 220 264 264 264 220 8 218 264 264 264 218
9 216 264 264 264 216 10 213 264 264 264 213 11 210 264 264 264 210 12 207 264 264 264 207 13 204 264 264 264 204 14 200 264 264 264 200 15 196 264 264 264 196
* 16 192 264 264 264 192
17 190 264 264 264 190 18 187 264 264 264 187 19 182 264 264 264 182 20 177 264 264 264 177 21 171 264 264 264 171 22 165 264 264 264 165 23 159 264 264 264 159 24 152 264 264 264 152 25 145 264 264 264 145 26 137 264 264 264 137 27 261 264 264 261 0 28 253 264 264 253 0 29 244 264 264 244 0 30 234 264 264 234 0 31 224 264 264 224 0 32 214 264 264 214 0 33 203 264 264 203 0 34 191 264 264 191 0 35 179 264 264 179 0 36 165 264 264 165 0 37 151 264 264 151 0 38 136 264 264 136 0 39 252 264 252 0 0 40 235 264 235 0 0 41 216 264 216 0 0 42 197 264 197 0 0 43 174 264 174 0 0 44 150 264 150 0 0 45 255 255 0 0 0 46 224 224 0 0 0 47 187 187 0 0 0 48 139 139 0 0 0 49 181 0 0 0 0
32.00 m Diameter 33.02 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 574.04 670.56 670.56 670.56 574.04 2 574.04 670.56 670.56 670.56 574.04
3 571.5 670.56 670.56 670.56 571.5
* 3A 193.04 0 0 0 193.04
4 568.96 670.56 670.56 670.56 568.96 5 566.42 670.56 670.56 670.56 566.42 6 561.34 670.56 670.56 670.56 561.34 7 558.8 670.56 670.56 670.56 558.8 8 553.72 670.56 670.56 670.56 553.72
9 548.64 670.56 670.56 670.56 548.64 10 541.02 670.56 670.56 670.56 541.02 11 533.4 670.56 670.56 670.56 533.4 12 525.78 670.56 670.56 670.56 525.78 13 518.16 670.56 670.56 670.56 518.16 14 508 670.56 670.56 670.56 508 15 497.84 670.56 670.56 670.56 497.84
* 16 487.68 670.56 670.56 670.56 487.68
17 482.6 670.56 670.56 670.56 482.6 18 474.98 670.56 670.56 670.56 474.98 19 462.28 670.56 670.56 670.56 462.28 20 449.58 670.56 670.56 670.56 449.58 21 434.34 670.56 670.56 670.56 434.34 22 419.1 670.56 670.56 670.56 419.1 23 403.86 670.56 670.56 670.56 403.86 24 386.08 670.56 670.56 670.56 386.08 25 368.3 670.56 670.56 670.56 368.3 26 347.98 670.56 670.56 670.56 347.98 27 662.94 670.56 670.56 662.94 0 28 642.62 670.56 670.56 642.62 0 29 619.76 670.56 670.56 619.76 0 30 594.36 670.56 670.56 594.36 0 31 568.96 670.56 670.56 568.96 0 32 543.56 670.56 670.56 543.56 0 33 515.62 670.56 670.56 515.62 0 34 485.14 670.56 670.56 485.14 0 35 454.66 670.56 670.56 454.66 0 36 419.1 670.56 670.56 419.1 0 37 383.54 670.56 670.56 383.54 0 38 345.44 670.56 670.56 345.44 0 39 640.08 670.56 640.08 0 0 40 596.9 670.56 596.9 0 0 41 548.64 670.56 548.64 0 0 42 500.38 670.56 500.38 0 0 43 441.96 670.56 441.96 0 0 44 381 670.56 381 0 0 45 647.7 647.7 0 0 0 46 568.96 568.96 0 0 0 47 474.98 474.98 0 0 0 48 353.06 353.06 0 0 0 49 459.74 0 0 0 0
* NOTE: This special monorail run is used to support the floor plank at the split.
PNEG-1836 105' Dura-Lok Plank and Support Manual 27

6. Layouts

Figure 6B 105' Diameter Bin with 13" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-14 14" Monorail Tie Bar 740 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 2390 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 50
NOTE: One hundred and eight (108) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 128 A-22MONO 264 66 A-21.92MONO 263 4 A-21.5MONO 258 4 A-21.08MONO 253 4 A-21MONO 252 4 A-20.3MONO 244 4 A-20MONO 240 4 A-19.83MONO 238 2 A-19.5MONO 234 4 A-18.8MONO 226 4 A-18.75MONO 225 8 A-18.67MONO 224 4 A-18.63MONO 223 4 A-18.5MONO 222 4 A-18.42MONO 221 4 A-18.33MONO 220 4 A-18.25MONO 219 4 A-18.2MONO 218 4 A-18.08MONO 217 4 A-17.8MONO 214 4 A-17.58MONO 211 8 A-17.3MONO 208 4 A-17MONO 204 4 A-16.6MONO 200 8 A-16.58MONO 199 4 A-16.3MONO 196 4 A-15.91MONO 191 4 A-15.5MONO 186 8 A-15.08MONO 181 4 A-14.67MONO 176 4 A-14.58MONO 175 8 A-14.42MONO 173 4 A-14.08MONO 169 4 A-13.5MONO 162 4 A-13.2MONO 158 4 A-12.9MONO 155 4 A-12.42MONO 149 4 A-12.25MONO 147 4 A-11.92MONO 143 6 A-11.58MONO 139 4 A-3MONO 36 130
105' Diameter 14" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 226 264 264 264 226 2 225 264 264 264 225 3 225 264 264 264 225 4 224 264 264 264 224 5 222 264 264 264 222 6 221 264 264 264 221 7 219 264 264 264 219 8 217 264 264 264 217
9 214 264 264 264 214 10 211 264 264 264 211 11 208 264 264 264 208 12 204 264 264 264 204 13 200 264 264 264 200 14 196 264 264 264 196 15 191 264 264 264 191 16 186 264 264 264 186 17 181 264 264 264 181 18 175 264 264 264 175 19 169 264 264 264 169 20 162 264 264 264 162 21 155 264 264 264 155 22 147 264 264 264 147 23 139 264 264 264 139 24 263 264 264 263 0 25 253 264 264 253 0 26 244 264 264 244 0 27 234 264 264 234 0 28 223 264 264 223 0 29 211 264 264 211 0 30 200 264 264 200 0 31 186 264 264 186 0 32 173 264 264 173 0 33 158 264 264 158 0 34 143 264 264 143 0 35 258 264 258 0 0 36 240 264 240 0 0 37 220 264 220 0 0 38 199 264 199 0 0 39 175 264 175 0 0 40 149 264 149 0 0 41 252 252 0 0 0 42 218 218 0 0 0 43 176 176 0 0 0 44 238 0 0 0 0 45 143 0 0 0 0
32.00 m Diameter 35.56 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 574.04 670.56 670.56 670.56 574.04 2 571.5 670.56 670.56 670.56 571.5 3 571.5 670.56 670.56 670.56 571.5 4 568.96 670.56 670.56 670.56 568.96 5 563.88 670.56 670.56 670.56 563.88 6 561.34 670.56 670.56 670.56 561.34 7 556.26 670.56 670.56 670.56 556.26 8 551.18 670.56 670.56 670.56 551.18
9 543.56 670.56 670.56 670.56 543.56 10 535.94 670.56 670.56 670.56 535.94 11 528.32 670.56 670.56 670.56 528.32 12 518.16 670.56 670.56 670.56 518.16 13 508 670.56 670.56 670.56 508 14 497.84 670.56 670.56 670.56 497.84 15 485.14 670.56 670.56 670.56 485.14 16 472.44 670.56 670.56 670.56 472.44 17 459.74 670.56 670.56 670.56 459.74 18 444.5 670.56 670.56 670.56 444.5 19 429.26 670.56 670.56 670.56 429.26 20 411.48 670.56 670.56 670.56 411.48 21 393.7 670.56 670.56 670.56 393.7 22 373.38 670.56 670.56 670.56 373.38 23 353.06 670.56 670.56 670.56 353.06 24 668.02 670.56 670.56 668.02 0 25 642.62 670.56 670.56 642.62 0 26 619.76 670.56 670.56 619.76 0 27 594.36 670.56 670.56 594.36 0 28 566.42 670.56 670.56 566.42 0 29 535.94 670.56 670.56 535.94 0 30 508 670.56 670.56 508 0 31 472.44 670.56 670.56 472.44 0 32 439.42 670.56 670.56 439.42 0 33 401.32 670.56 670.56 401.32 0 34 363.22 670.56 670.56 363.22 0 35 655.32 670.56 655.32 0 0 36 609.6 670.56 609.6 0 0 37 558.8 670.56 558.8 0 0 38 505.46 670.56 505.46 0 0 39 444.5 670.56 444.5 0 0 40 378.46 670.56 378.46 0 0 41 640.08 640.08 0 0 0 42 553.72 553.72 0 0 0 43 447.04 447.04 0 0 0 44 604.52 0 0 0 0 45 363.22 0 0 0 0
105'-14" Monorail Spacing Layout
28 PNEG-1836 105' Dura-Lok Plank and Support Manual
Figure 6C 105' Diameter Bin with 14" Monorail Spacing
105'-14" Rail Spacing Layout

6. Layouts

Tie bar (See Page 15 for
installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Figure 6D 105' Diameter 14" Rail Spacing
PNEG-1836 105' Dura-Lok Plank and Support Manual 29

6. Layouts

NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
105'-15" Rail Spacing Layout
Figure 6E 105' Diameter 15" Rail Spacing
30 PNEG-1836 105' Dura-Lok Plank and Support Manual
105'-15" Monorail Spacing Layout
Part # Description Qty
FL-404-15 15" Monorail Tie Bar 700 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 2240 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 50
NOTE: One hundred and eight (108) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 128 A-22MONO 264 54 A-21.83MONO 262 4 A-21.42MONO 257 4 A-21.16MONO 254 2 A-21MONO 252 4 A-20.58MONO 247 4 A-19.67MONO 236 4 A-19.3MONO 232 4 A-18.92MONO 227 4 A-18.8MONO 226 4 A-18.75MONO 225 12 A-18.67MONO 224 4 A-18.5MONO 222 4 A-18.33MONO 220 4 A-18.2MONO 218 4 A-17.9MONO 215 4 A-17.75MONO 213 4 A-17.66MONO 212 4 A-17.5MONO 210 4 A-17.42MONO 209 4 A-17.08MONO 205 4 A-16.75MONO 201 4 A-16.6MONO 200 4 A-16.3MONO 196 4 A-15.91MONO 191 4 A-15.58MONO 187 4 A-15.5MONO 186 8 A-15.3MONO 184 4 A-15MONO 180 4 A-14.5MONO 174 4 A-14.25MONO 171 4 A-13.91MONO 167 4 A-13.3MONO 160 8 A-13MONO 156 6 A-12.7MONO 152 4 A-11.92MONO 143 4 A-11.5MONO 138 4 A-11.25MONO 135 4 A-3MONO 36 130
105' Diameter 15" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 226 264 264 264 226 2 225 264 264 264 225 3 225 264 264 264 225 4 224 264 264 264 224 5 222 264 264 264 222 6 220 264 264 264 220 7 218 264 264 264 218 8 215 264 264 264 215
9 212 264 264 264 212 10 209 264 264 264 209 11 205 264 264 264 205 12 201 264 264 264 201 13 196 264 264 264 196 14 191 264 264 264 191 15 186 264 264 264 186 16 180 264 264 264 180 17 174 264 264 264 174 18 167 264 264 264 167 19 160 264 264 264 160 20 152 264 264 264 152 21 143 264 264 264 143 22 135 264 264 264 135 23 257 264 264 257 0 24 247 264 264 247 0 25 236 264 264 236 0 26 225 264 264 225 0 27 213 264 264 213 0 28 200 264 264 200 0 29 186 264 264 186 0 30 171 264 264 171 0 31 156 264 264 156 0 32 138 264 264 138 0 33 252 264 252 0 0 34 232 264 232 0 0 35 210 264 210 0 0 36 187 264 187 0 0 37 160 264 160 0 0 38 262 262 0 0 0 39 227 227 0 0 0 40 184 184 0 0 0 41 254 0 0 0 0 42 156 0 0 0 0
32.00 m Diameter 38.1 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 574.04 670.56 670.56 670.56 574.04 2 571.5 670.56 670.56 670.56 571.5 3 571.5 670.56 670.56 670.56 571.5 4 568.96 670.56 670.56 670.56 568.96 5 563.88 670.56 670.56 670.56 563.88 6 558.8 670.56 670.56 670.56 558.8 7 553.72 670.56 670.56 670.56 553.72 8 546.1 670.56 670.56 670.56 546.1
9 538.48 670.56 670.56 670.56 538.48 10 530.86 670.56 670.56 670.56 530.86 11 520.7 670.56 670.56 670.56 520.7 12 510.54 670.56 670.56 670.56 510.54 13 497.84 670.56 670.56 670.56 497.84 14 485.14 670.56 670.56 670.56 485.14 15 472.44 670.56 670.56 670.56 472.44 16 457.2 670.56 670.56 670.56 457.2 17 441.96 670.56 670.56 670.56 441.96 18 424.18 670.56 670.56 670.56 424.18 19 406.4 670.56 670.56 670.56 406.4 20 386.08 670.56 670.56 670.56 386.08 21 363.22 670.56 670.56 670.56 363.22 22 342.9 670.56 670.56 670.56 342.9 23 652.78 670.56 670.56 652.78 0 24 627.38 670.56 670.56 627.38 0 25 599.44 670.56 670.56 599.44 0 26 571.5 670.56 670.56 571.5 0 27 541.02 670.56 670.56 541.02 0 28 508 670.56 670.56 508 0 29 472.44 670.56 670.56 472.44 0 30 434.34 670.56 670.56 434.34 0 31 396.24 670.56 670.56 396.24 0 32 350.52 670.56 670.56 350.52 0 33 640.08 670.56 640.08 0 0 34 589.28 670.56 589.28 0 0 35 533.4 670.56 533.4 0 0 36 474.98 670.56 474.98 0 0 37 406.4 670.56 406.4 0 0 38 665.48 665.48 0 0 0 39 576.58 576.58 0 0 0 40 467.36 467.36 0 0 0 41 645.16 0 0 0 0 42 396.24 0 0 0 0
PNEG-1836 105' Dura-Lok Plank and Support Manual 31

6. Layouts

Figure 6F 105' Diameter Bin with 15" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-16 16" Monorail Tie Bar 650 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 2120 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 90
NOTE: One hundred and eight (108) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 128 A-22MONO 264 48 A-21.92MONO 263 4 A-21.08MONO 253 4 A-21MONO 252 4 A-20.83MONO 250 4 A-20.2MONO 242 4 A-19.17MONO 230 8 A-18.8MONO 226 4 A-18.75MONO 225 4 A-18.67MONO 224 4 A-18.63MONO 223 4 A-18.42MONO 221 4 A-18.25MONO 219 4 A-18.08MONO 217 8 A-17.8MONO 214 4 A-17.5MONO 210 4 A-17.42MONO 209 4 A-17.25MONO 207 10 A-17MONO 204 4 A-16.8MONO 202 4 A-16.4MONO 197 4 A-16MONO 192 4 A-15.83MONO 190 4 A-15.75MONO 189 4 A-15.5MONO 186 4 A-15.08MONO 181 4 A-15MONO 180 4 A-14.5MONO 174 4 A-14.42MONO 173 4 A-13.9MONO 166 4 A-13.2MONO 158 8 A-13.1MONO 157 4 A-12.58MONO 151 4 A-12.5MONO 150 4 A-11.8MONO 141 4 A-11.58MONO 139 4 A-6.33MONO 76 4 A-3MONO 36 130
105' Diameter 16" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 226 264 264 264 226
2 225 264 264 264 225
* 2A 76 0 0 0 76
3 224 264 264 264 224
4 223 264 264 264 223
5 221 264 264 264 221
6 219 264 264 264 219
7 217 264 264 264 217
8 214 264 264 264 214
9 210 264 264 264 210 10 207 264 264 264 207 11 202 264 264 264 202 12 197 264 264 264 197
* 13 192 264 264 264 192
14 190 264 264 264 190 15 186 264 264 264 186 16 180 264 264 264 180 17 173 264 264 264 173 18 166 264 264 264 166 19 158 264 264 264 158 20 150 264 264 264 150 21 141 264 264 264 141 22 263 264 264 263 0 23 253 264 264 253 0 24 242 264 264 242 0 25 230 264 264 230 0 26 217 264 264 217 0 27 204 264 264 204 0 28 189 264 264 189 0 29 174 264 264 174 0 30 157 264 264 157 0 31 139 264 264 139 0 32 252 264 252 0 0 33 230 264 230 0 0 34 207 264 207 0 0 35 181 264 181 0 0 36 151 264 151 0 0 37 250 250 0 0 0 38 209 209 0 0 0 39 158 158 0 0 0 40 207 0 0 0 0
32.00 m Diameter 40.64 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 574.04 670.56 670.56 670.56 574.04
2 571.5 670.56 670.56 670.56 571.5
* 2A 193.04 0 0 0 193.04
3 568.96 670.56 670.56 670.56 568.96
4 566.42 670.56 670.56 670.56 566.42
5 561.34 670.56 670.56 670.56 561.34
6 556.26 670.56 670.56 670.56 556.26
7 551.18 670.56 670.56 670.56 551.18
8 543.56 670.56 670.56 670.56 543.56
9 533.4 670.56 670.56 670.56 533.4 10 525.78 670.56 670.56 670.56 525.78 11 513.08 670.56 670.56 670.56 513.08 12 500.38 670.56 670.56 670.56 500.38
* 13 487.68 670.56 670.56 670.56 487.68
14 482.6 670.56 670.56 670.56 482.6 15 472.44 670.56 670.56 670.56 472.44 16 457.2 670.56 670.56 670.56 457.2 17 439.42 670.56 670.56 670.56 439.42 18 421.64 670.56 670.56 670.56 421.64 19 401.32 670.56 670.56 670.56 401.32 20 381 670.56 670.56 670.56 381 21 358.14 670.56 670.56 670.56 358.14 22 668.02 670.56 670.56 668.02 0 23 642.62 670.56 670.56 642.62 0 24 614.68 670.56 670.56 614.68 0 25 584.2 670.56 670.56 584.2 0 26 551.18 670.56 670.56 551.18 0 27 518.16 670.56 670.56 518.16 0 28 480.06 670.56 670.56 480.06 0 29 441.96 670.56 670.56 441.96 0 30 398.78 670.56 670.56 398.78 0 31 353.06 670.56 670.56 353.06 0 32 640.08 670.56 640.08 0 0 33 584.2 670.56 584.2 0 0 34 525.78 670.56 525.78 0 0 35 459.74 670.56 459.74 0 0 36 383.54 670.56 383.54 0 0 37 635 635 0 0 0 38 530.86 530.86 0 0 0 39 401.32 401.32 0 0 0 40 525.78 0 0 0 0
* NOTE: This special monorail run is used to support the floor plank at the split.
105'-16" Monorail Spacing Layout
32 PNEG-1836 105' Dura-Lok Plank and Support Manual
Figure 6G 105' Diameter Bin with 16" Monorail Spacing
105'-16" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie straps (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.

6. Layouts

Figure 6H 105' Diameter 16" Rail Spacing
PNEG-1836 105' Dura-Lok Plank and Support Manual 33

6. Layouts

Tie bar (See Page 15 for
installation detail.)
Tie straps (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
105'-17" Rail Spacing Layout
Figure 6I 105' Diameter 17" Rail Spacing
34 PNEG-1836 105' Dura-Lok Plank and Support Manual
105'-17" Monorail Spacing Layout
Part # Description Qty
FL-404-17 17" Monorail Tie Bar 610 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 2000 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 100
NOTE: One hundred and eight (108) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 128 A-22MONO 264 44 A-21.75MONO 261 4 A-21.33MONO 256 4 A-20.83MONO 250 4 A-20.5MONO 246 4 A-19.83MONO 238 4 A-19.42MONO 233 4 A-18.8MONO 226 4 A-18.75MONO 225 8 A-18.67MONO 224 4 A-18.63MONO 223 4 A-18.42MONO 221 4 A-18.25MONO 219 4 A-18MONO 216 4 A-17.66MONO 212 4 A-17.58MONO 211 4 A-17.42MONO 209 4 A-17.3MONO 208 4 A-17MONO 204 4 A-16.8MONO 202 4 A-16.58MONO 199 4 A-16.3MONO 196 4 A-16.2MONO 194 4 A-15.91MONO 191 4 A-15.7MONO 188 4 A-15.58MONO 187 2 A-15.5MONO 186 4 A-15.08MONO 181 8 A-15MONO 180 4 A-14.5MONO 174 4 A-13.91MONO 167 4 A-13.58MONO 163 4 A-13.2MONO 158 4 A-12.5MONO 150 4 A-12.42MONO 149 4 A-12MONO 144 8 A-11.58MONO 139 4 A-6.33MONO 76 2 A-3MONO 36 130
105' Diameter 17" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 226 264 264 264 226 2 225 264 264 264 225
* 2A 76 0 0 0 76
3 224 264 264 264 224 4 223 264 264 264 223 5 221 264 264 264 221 6 219 264 264 264 219 7 216 264 264 264 216 8 212 264 264 264 212
9 208 264 264 264 208 10 204 264 264 264 204 11 199 264 264 264 199 12 194 264 264 264 194 13 191 264 264 264 191
* 14 188 264 264 264 188
15 186 264 264 264 186 16 181 264 264 264 181 17 174 264 264 264 174 18 167 264 264 264 167 19 158 264 264 264 158 20 149 264 264 264 149 21 139 264 264 264 139 22 261 264 264 261 0 23 250 264 264 250 0 24 238 264 264 238 0 25 225 264 264 225 0 26 211 264 264 211 0 27 196 264 264 196 0 28 180 264 264 180 0 29 163 264 264 163 0 30 144 264 264 144 0 31 256 264 256 0 0 32 233 264 233 0 0 33 209 264 209 0 0 34 181 264 181 0 0 35 150 264 150 0 0 36 246 246 0 0 0 37 202 202 0 0 0 38 144 144 0 0 0 39 187 0 0 0 0
32.00 m Diameter 43.18 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 574.04 670.56 670.56 670.56 574.04 2 571.5 670.56 670.56 670.56 571.5
* 2A 193.04 0 0 0 193.04
3 568.96 670.56 670.56 670.56 568.96 4 566.42 670.56 670.56 670.56 566.42 5 561.34 670.56 670.56 670.56 561.34 6 556.26 670.56 670.56 670.56 556.26 7 548.64 670.56 670.56 670.56 548.64 8 538.48 670.56 670.56 670.56 538.48 9 528.32 670.56 670.56 670.56 528.32
10 518.16 670.56 670.56 670.56 518.16 11 505.46 670.56 670.56 670.56 505.46 12 492.76 670.56 670.56 670.56 492.76 13 485.14 670.56 670.56 670.56 485.14
* 14 477.52 670.56 670.56 670.56 477.52
15 472.44 670.56 670.56 670.56 472.44 16 459.74 670.56 670.56 670.56 459.74 17 441.96 670.56 670.56 670.56 441.96 18 424.18 670.56 670.56 670.56 424.18 19 401.32 670.56 670.56 670.56 401.32 20 378.46 670.56 670.56 670.56 378.46 21 353.06 670.56 670.56 670.56 353.06 22 662.94 670.56 670.56 662.94 0 23 635 670.56 670.56 635 0 24 604.52 670.56 670.56 604.52 0 25 571.5 670.56 670.56 571.5 0 26 535.94 670.56 670.56 535.94 0 27 497.84 670.56 670.56 497.84 0 28 457.2 670.56 670.56 457.2 0 29 414.02 670.56 670.56 414.02 0 30 365.76 670.56 670.56 365.76 0 31 650.24 670.56 650.24 0 0 32 591.82 670.56 591.82 0 0 33 530.86 670.56 530.86 0 0 34 459.74 670.56 459.74 0 0 35 381 670.56 381 0 0 36 624.84 624.84 0 0 0 37 513.08 513.08 0 0 0 38 365.76 365.76 0 0 0 39 474.98 0 0 0 0
* NOTE: This special monorail run is used to support the floor plank at the split.
PNEG-1836 105' Dura-Lok Plank and Support Manual 35

6. Layouts

Figure 6J 105' Diameter Bin with 17" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-18 18" Monorail Tie Bar 580 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1880 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 100
NOTE: One hundred and eight (108) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 128 A-22MONO 264 36 A-21.67MONO 260 4 A-21MONO 252 4 A-20.67MONO 248 4 A-20.2MONO 242 4 A-19.58MONO 235 4 A-18.8MONO 226 4 A-18.75MONO 225 4 A-18.67MONO 224 4 A-18.5MONO 222 8 A-18.33MONO 220 4 A-18.2MONO 218 4 A-18.08MONO 217 4 A-17.8MONO 214 4 A-17.58MONO 211 4 A-17.25MONO 207 8 A-17.2MONO 206 4 A-16.75MONO 201 4 A-16.3MONO 196 4 A-15.91MONO 191 4 A-15.83MONO 190 10 A-15.75MONO 189 4 A-15.5MONO 186 4 A-15.25MONO 183 4 A-14.67MONO 176 4 A-14.42MONO 173 4 A-14MONO 168 4 A-13.25MONO 159 4 A-13.1MONO 157 4 A-12.83MONO 154 4 A-12.5MONO 150 4 A-12.17MONO 146 4 A-11.58MONO 139 4 A-11.08MONO 133 4 A-6.33MONO 76 4 A-3MONO 36 130
105' Diameter 18" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 226 264 264 264 226
2 225 264 264 264 225
* 2A 76 0 0 0 76
3 224 264 264 264 224
4 222 264 264 264 222
5 220 264 264 264 220
6 218 264 264 264 218
7 214 264 264 264 214
8 211 264 264 264 211
9 206 264 264 264 206 10 201 264 264 264 201 11 196 264 264 264 196
* 12 191 264 264 264 191
13 190 264 264 264 190 14 186 264 264 264 186 15 183 264 264 264 183 16 176 264 264 264 176 17 168 264 264 264 168 18 159 264 264 264 159 19 150 264 264 264 150 20 139 264 264 264 139 21 260 264 264 260 0 22 248 264 264 248 0 23 235 264 264 235 0 24 222 264 264 222 0 25 207 264 264 207 0 26 190 264 264 190 0 27 173 264 264 173 0 28 154 264 264 154 0 29 133 264 264 133 0 30 242 264 242 0 0 31 217 264 217 0 0 32 189 264 189 0 0 33 157 264 157 0 0 34 252 252 0 0 0 35 207 207 0 0 0 36 146 146 0 0 0 37 190 0 0 0 0
32.00 m Diameter 45.72 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 574.04 670.56 670.56 670.56 574.04 2 571.5 670.56 670.56 670.56 571.5
* 2A 193.04 0 0 0 193.04
3 568.96 670.56 670.56 670.56 568.96 4 563.88 670.56 670.56 670.56 563.88 5 558.8 670.56 670.56 670.56 558.8 6 553.72 670.56 670.56 670.56 553.72 7 543.56 670.56 670.56 670.56 543.56 8 535.94 670.56 670.56 670.56 535.94 9 523.24 670.56 670.56 670.56 523.24
10 510.54 670.56 670.56 670.56 510.54 11 497.84 670.56 670.56 670.56 497.84
* 12 485.14 670.56 670.56 670.56 485.14
13 482.6 670.56 670.56 670.56 482.6 14 472.44 670.56 670.56 670.56 472.44 15 464.82 670.56 670.56 670.56 464.82 16 447.04 670.56 670.56 670.56 447.04 17 426.72 670.56 670.56 670.56 426.72 18 403.86 670.56 670.56 670.56 403.86 19 381 670.56 670.56 670.56 381 20 353.06 670.56 670.56 670.56 353.06 21 660.4 670.56 670.56 660.4 0 22 629.92 670.56 670.56 629.92 0 23 596.9 670.56 670.56 596.9 0 24 563.88 670.56 670.56 563.88 0 25 525.78 670.56 670.56 525.78 0 26 482.6 670.56 670.56 482.6 0 27 439.42 670.56 670.56 439.42 0 28 391.16 670.56 670.56 391.16 0 29 337.82 670.56 670.56 337.82 0 30 614.68 670.56 614.68 0 0 31 551.18 670.56 551.18 0 0 32 480.06 670.56 480.06 0 0 33 398.78 670.56 398.78 0 0 34 640.08 640.08 0 0 0 35 525.78 525.78 0 0 0 36 370.84 370.84 0 0 0 37 482.6 0 0 0 0
* NOTE: This special monorail run is used to support the floor plank at the split.
105'-18" Monorail Spacing Layout
36 PNEG-1836 105' Dura-Lok Plank and Support Manual
Figure 6K 105' Diameter Bin with 18" Monorail Spacing
105'-18" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie straps (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.

6. Layouts

Figure 6L 105' Diameter 18" Rail Spacing
PNEG-1836 105' Dura-Lok Plank and Support Manual 37

6. Layouts

Tie bar (See Page 15 for
installation detail.)
Tie straps (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
105'-20" Rail Spacing Layout
Figure 6M 105' Diameter 20" Rail Spacing
38 PNEG-1836 105' Dura-Lok Plank and Support Manual
105'-20" Monorail Spacing Layout
Part # Description Qty
FL-404-1 20" Monorail Tie Bar 530 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1700 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 100
NOTE: One hundred and eight (108) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 128 A-22MONO 264 20 A-21.83MONO 262 4 A-20.75MONO 249 8 A-20.42MONO 245 4 A-19.58MONO 235 4 A-18.8MONO 226 6 A-18.75MONO 225 4 A-18.67MONO 224 4 A-18.5MONO 222 8 A-18.25MONO 219 8 A-18MONO 216 4 A-17.66MONO 212 4 A-17.25MONO 207 4 A-16.8MONO 202 8 A-16.3MONO 196 4 A-16MONO 192 4 A-15.91MONO 191 8 A-15.75MONO 189 4 A-15.5MONO 186 4 A-15.3MONO 184 4 A-15.08MONO 181 4 A-14.42MONO 173 4 A-13.58MONO 163 8 A-12.9MONO 155 4 A-12.8MONO 153 4 A-11.83MONO 142 4 A-11.8MONO 141 4 A-6.25MONO 75 4 A-3MONO 36 130
105' Diameter 20" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 226 264 264 264 226 2 225 264 264 264 225
* 2A 75 0 0 0 75
3 224 264 264 264 224 4 222 264 264 264 222 5 219 264 264 264 219 6 216 264 264 264 216 7 212 264 264 264 212 8 207 264 264 264 207
9 202 264 264 264 202 10 196 264 264 264 196 11 191 264 264 264 191
* 12 189 264 264 264 189
13 186 264 264 264 186 14 181 264 264 264 181 15 173 264 264 264 173 16 163 264 264 264 163 17 153 264 264 264 153 18 142 264 264 264 142 19 262 264 264 262 0 20 249 264 264 249 0 21 235 264 264 235 0 22 219 264 264 219 0 23 202 264 264 202 0 24 184 264 264 184 0 25 163 264 264 163 0 26 141 264 264 141 0 27 249 264 249 0 0 28 222 264 222 0 0 29 191 264 191 0 0 30 155 264 155 0 0 31 245 245 0 0 0 32 192 192 0 0 0 332260000
32 m Diameter 50.8 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 574.04 670.56 670.56 670.56 574.04 2 571.5 670.56 670.56 670.56 571.5
* 2A 190.5 0 0 0 190.5
3 568.96 670.56 670.56 670.56 568.96 4 563.88 670.56 670.56 670.56 563.88 5 556.26 670.56 670.56 670.56 556.26 6 548.64 670.56 670.56 670.56 548.64 7 538.48 670.56 670.56 670.56 538.48 8 525.78 670.56 670.56 670.56 525.78
9 513.08 670.56 670.56 670.56 513.08 10 497.84 670.56 670.56 670.56 497.84 11 485.14 670.56 670.56 670.56 485.14
* 12 480.06 670.56 670.56 670.56 480.06
13 472.44 670.56 670.56 670.56 472.44 14 459.74 670.56 670.56 670.56 459.74 15 439.42 670.56 670.56 670.56 439.42 16 414.02 670.56 670.56 670.56 414.02 17 388.62 670.56 670.56 670.56 388.62 18 360.68 670.56 670.56 670.56 360.68 19 665.48 670.56 670.56 665.48 0 20 632.46 670.56 670.56 632.46 0 21 596.9 670.56 670.56 596.9 0 22 556.26 670.56 670.56 556.26 0 23 513.08 670.56 670.56 513.08 0 24 467.36 670.56 670.56 467.36 0 25 414.02 670.56 670.56 414.02 0 26 358.14 670.56 670.56 358.14 0 27 632.46 670.56 632.46 0 0 28 563.88 670.56 563.88 0 0 29 485.14 670.56 485.14 0 0 30 393.7 670.56 393.7 0 0 31 622.3 622.3 0 0 0 32 487.68 487.68 0 0 0 33 574.04 0 0 0 0
* NOTE: This special monorail run is used to support the floor plank at the split.
PNEG-1836 105' Dura-Lok Plank and Support Manual 39

6. Layouts

Figure 6N 105' Diameter Bin with 20" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-22 22" Monorail Tie Bar 460 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1570 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 100
NOTE: One hundred and eight (108) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 128 A-22MONO 264 14 A-21.25MONO 255 4 A-20.2MONO 242 4 A-20MONO 240 4 A-18.8MONO 226 4 A-18.75MONO 225 4 A-18.63MONO 223 8 A-18.42MONO 221 4 A-18.2MONO 218 4 A-17.8MONO 214 4 A-17.66MONO 212 4 A-17.58MONO 211 4 A-17.42MONO 209 4 A-17.08MONO 205 4 A-16.9MONO 203 4 A-16.3MONO 196 4 A-15.91MONO 191 4 A-15.75MONO 189 4 A-15.5MONO 186 4 A-15.41MONO 185 4 A-15.08MONO 181 4 A-14.58MONO 175 4 A-14.25MONO 171 4 A-13.5MONO 162 4 A-13.42MONO 161 4 A-12.5MONO 150 4 A-11.5MONO 138 8 A-11.42MONO 137 4 A-11.08MONO 133 4 A-6.25MONO 75 4 A-3MONO 36 130
105' Diameter 22" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 226 264 264 264 226 2 225 264 264 264 225
* 2A 75 0 0 0 75
3 223 264 264 264 223 4 221 264 264 264 221 5 218 264 264 264 218 6 214 264 264 264 214 7 209 264 264 264 209 8 203 264 264 264 203 9 196 264 264 264 196
10 191 264 264 264 191
* 11 189 264 264 264 189
12 186 264 264 264 186 13 181 264 264 264 181 14 171 264 264 264 171 15 161 264 264 264 161 16 150 264 264 264 150 17 137 264 264 264 137 18 255 264 264 255 0 19 240 264 264 240 0 20 223 264 264 223 0 21 205 264 264 205 0 22 185 264 264 185 0 23 162 264 264 162 0 24 138 264 264 138 0 25 242 264 242 0 0 26 211 264 211 0 0 27 175 264 175 0 0 28 133 264 133 0 0 29 212 212 0 0 0 30 138 138 0 0 0
32 m Diameter 55.88 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 574.04 670.56 670.56 670.56 574.04
2 571.5 670.56 670.56 670.56 571.5
* 2A 190.5 0 0 0 190.5
3 566.42 670.56 670.56 670.56 566.42
4 561.34 670.56 670.56 670.56 561.34
5 553.72 670.56 670.56 670.56 553.72
6 543.56 670.56 670.56 670.56 543.56
7 530.86 670.56 670.56 670.56 530.86
8 515.62 670.56 670.56 670.56 515.62
9 497.84 670.56 670.56 670.56 497.84 10 485.14 670.56 670.56 670.56 485.14
* 11 480.06 670.56 670.56 670.56 480.06
12 472.44 670.56 670.56 670.56 472.44 13 459.74 670.56 670.56 670.56 459.74 14 434.34 670.56 670.56 670.56 434.34 15 408.94 670.56 670.56 670.56 408.94 16 381 670.56 670.56 670.56 381 17 347.98 670.56 670.56 670.56 347.98 18 647.7 670.56 670.56 647.7 0 19 609.6 670.56 670.56 609.6 0 20 566.42 670.56 670.56 566.42 0 21 520.7 670.56 670.56 520.7 0 22 469.9 670.56 670.56 469.9 0 23 411.48 670.56 670.56 411.48 0 24 350.52 670.56 670.56 350.52 0 25 614.68 670.56 614.68 0 0 26 535.94 670.56 535.94 0 0 27 444.5 670.56 444.5 0 0 28 337.82 670.56 337.82 0 0 29 538.48 538.48 0 0 0 30 350.52 350.52 0 0 0
* NOTE: This special monorail run is used to support the floor plank at the split.
105'-22" Monorail Spacing Layout
40 PNEG-1836 105' Dura-Lok Plank and Support Manual
Figure 6O 105' Diameter Bin with 22" Monorail Spacing
105'-22" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.

6. Layouts

Figure 6P 105' Diameter 22" Rail Spacing
PNEG-1836 105' Dura-Lok Plank and Support Manual 41

6. Layouts

Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
105'-26" Rail Spacing Layout
Figure 6Q 105' Diameter 26" Rail Spacing
42 PNEG-1836 105' Dura-Lok Plank and Support Manual
105'-26" Monorail Spacing Layout
Part # Description Qty
FL-404-26 26" Monorail Tie Bar 400 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1330 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 90
NOTE: One hundred and eight (108) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 124 A-21.67MONO 260 4 A-20.67MONO 248 4 A-19.08MONO 229 4 A-18.8MONO 226 8 A-18.67MONO 224 4 A-18.5MONO 222 4 A-18.25MONO 219 4 A-17.8MONO 214 4 A-17.42MONO 209 4 A-17.3MONO 208 4 A-17.25MONO 207 4 A-16.8MONO 202 4 A-16.2MONO 194 4 A-15.91MONO 191 4 A-15.5MONO 186 8 A-15.41MONO 185 8 A-14.5MONO 174 4 A-13.5MONO 162 4 A-13.2MONO 158 4 A-12.3MONO 148 4 A-11.83MONO 142 4 A-11.42MONO 137 4 A-11.08MONO 133 4 A-6.33MONO 76 4 A-3MONO 36 130
105' Diameter 26" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 226 264 264 264 226
* 1A 76 0 0 0 76
2 224 264 264 264 224 3 222 264 264 264 222 4 219 264 264 264 219 5 214 264 264 264 214 6 209 264 264 264 209 7 202 264 264 264 202 8 194 264 264 264 194
* 9 191 2 64 264 264 191
* 10 186 264 264 264 186
11 185 264 264 264 185 12 174 264 264 264 174 13 162 264 264 264 162 14 148 264 264 264 148 15 133 264 264 264 133 16 248 264 264 248 0 17 229 264 264 229 0 18 208 264 264 208 0 19 185 264 264 185 0 20 158 264 264 158 0 21 260 264 260 0 0 22 226 264 226 0 0 23 186 264 186 0 0 24 137 264 137 0 0 25 207 207 0 0 0 26 142 142 0 0 0
32 m Diameter 66.04 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 574.04 670.56 670.56 670.56 574.04
* 1A 193.04 0 0 0 193.04
2 568.96 670.56 670.56 670.56 568.96
3 563.88 670.56 670.56 670.56 563.88
4 556.26 670.56 670.56 670.56 556.26
5 543.56 670.56 670.56 670.56 543.56
6 530.86 670.56 670.56 670.56 530.86
7 513.08 670.56 670.56 670.56 513.08
8 492.76 670.56 670.56 670.56 492.76
* 9 485.14 670.56 670.56 670.56 485.14
* 10 472.44 670.56 670.56 670.56 472.44
11 469.9 670.56 670.56 670.56 469.9 12 441.96 670.56 670.56 670.56 441.96 13 411.48 670.56 670.56 670.56 411.48 14 375.92 670.56 670.56 670.56 375.92 15 337.82 670.56 670.56 670.56 337.82 16 629.92 670.56 670.56 629.92 0 17 581.66 670.56 670.56 581.66 0 18 528.32 670.56 670.56 528.32 0 19 469.9 670.56 670.56 469.9 0 20 401.32 670.56 670.56 401.32 0 21 660.4 670.56 660.4 0 0 22 574.04 670.56 574.04 0 0 23 472.44 670.56 472.44 0 0 24 347.98 670.56 347.98 0 0 25 525.78 525.78 0 0 0 26 360.68 360.68 0 0 0
* NOTE: This special monorail run is used to support the floor plank at the split.
PNEG-1836 105' Dura-Lok Plank and Support Manual 43

6. Layouts

Figure 6R 105' Diameter Bin with 26" Monorail Spacing

6. Layouts

NOTE: 105' Floor is split up into four (4) bundles, two (2) AB1, AB2 and C1 are identical to each other and C2 is a
separate bundle. The split of the floor is staggered from one 7" plank to next. The bundle is arranged, so that the AB1 planks are installed together, AB2 planks are installed together, C1 planks are installed together and C2 planks is installed separately.
Bundle AB1
Bundle AB1
Bundle AB1
Bundle AB1
Bundle C2
Bundle AB2
Bundle AB2
Bundle AB2
Bundle AB2
Bundle C1
Bundle C1
51'-92" Critical
starting
dimension for
first plank
105' Floor Bundle Layout
Figure 6S 105' Plank Layout Bundles
44 PNEG-1836 105' Dura-Lok Plank and Support Manual
105' Plank Layout

6. Layouts

Figure 6T Plank Layout for 105' Diameter Bin
PNEG-1836 105' Dura-Lok Plank and Support Manual 45
6. Layouts
105' Plank Layout for Manual
Plank #
2A 6'-7" 79 200.66 2B 12'-7" 151 383.54 3A 15' - 3-1/2" 183-1/2 466.09 3B 9' - 3-1/2" 111-1/2 283.21 4A 11'-6" 138 350.52 5A 19' - 4-1/2" 232-1/2 590.55 5B 13' - 4-1/2" 160-1/2 407.67 6A 15'-1/2" 180-1/2 458.47 7A 22' - 6-1/2" 270-1/2 687.07 7B 16' - 6-1/2" 198-1/2 504.19 8A 17'-11" 215 546.1 9A 25' - 2-1/2" 302-1/2 768.35 9B 19' - 2-1/2" 230-1/2 585.47
10A 5'-5" 65 165.1
11A 7' - 6-1/2" 90-1/2 229.87 11C 35'-0" 420 1066.8 11B 6' - 6-1/2" 78-1/2 199.39 12A 7' - 7- 1/2" 91-1/2 232.41 13A 9' - 7-1/2" 115-1/2 293.37 13C 35'-0" 420 1066.8 13B 8' - 7-1/2" 103-1/2 262.89 14A 9'-6" 114 289.56 15A 11'-6" 138 350.52 15C 35'-0" 420 1066.8 15B 10'-6" 120 304.8 16A 11' - 4-1/2" 136-1/2 346.71 17A 13' - 2-1/2" 158-1/2 402.59 17C 35'-0" 420 1066.8 17B 12' - 2-1/2" 148-1/2 377.19 18A 13'-0" 156 396.24 19A 14' - 9-1/2" 177-1/2 450.85 19C 35'-0" 420 1066.8 19B 13' - 9-1/2" 165-1/2 420.37 20A 14' - 6- 1/2" 174-1/2 443.23 21A 16'-3" 195 495.3 21C 35'-0" 420 1066.8 21B 15'-3" 183 464.82 22A 15' - 11-1/2" 191-1/2 486.41 23A 17' - 7-1/2" 211-1/2 537.21 23C 35'-0" 420 1066.8 23B 16' - 7-1/2" 199-1/2 506.73 24A 17'-3" 207 525.78 25A 18' - 10-1/2" 226-1/2 575.31 25C 35'-0" 420 1066.8 25B 17' - 10-1/2" 214-1/2 544.83 26A 18'-6" 222 563.88 27A 20'-1" 241 612.14 27C 35'-0" 420 1066.8 27B 19'-1" 229 581.66 28A 19'-8" 236 599.44 29A 21' - 2-1/2" 254-1/2 646.43 29C 35'-0" 420 1066.8 29B 20' - 2-1/2" 242-1/2 615.95 30A 20'-9" 249 632.46 31A 22'-3" 267 678.18 31C 35'-0" 420 1066.8 31B 21'-3" 255 647.7 32A 21'-9" 261 662.94 33A 23'-3" 279 708.66 33C 35'-0" 420 1066.8 33B 22'-3" 267 678.18 34A 22' - 8- 1/2" 272-1/2 692.15 35A 24'-2" 290 736.6 35C 35'-0" 420 1066.8 35B 23'-2" 278 706.12 36A 23' - 7- 1/2" 283-1/2 720.09 37A 25'-1" 301 764.54 37C 35'-0" 420 1066.8 37B 24'-1" 289 734.06 38A 24'-6" 294 746.76 39A 25'-11" 311 789.94 39C 35'-0" 420 1066.8 39B 24'-11" 299 759.46 40A 25' - 3- 1/2" 303-1/2 770.89 41A 26'-8" 320 812.8 41C 35'-0" 420 1066.8 41B 25'-8" 308 782.32 42A 26'-1/2" 312-1/2 793.75 43A 27'-5" 329 835.66 43C 35'-0" 420 1066.8 43B 26'-5" 317 805.18 44A 26' - 9- 1/2" 321-1/2 816.61 45A 28' - 1-1/2" 337-1/2 857.25 45C 35'-0" 420 1066.8 45B 27' - 1-1/2" 325-1/2 826.77 46A 27' - 5- 1/2" 329-1/2 836.93
Length
Plank A
In Inch In Metric Plank #
1C 11'-3" 135 342.9
10C 35'-0" 420 1066.8 10B 6'-5" 77 195.58
12C 35'-0" 420 1066.8 12B 8' - 7-1/2" 103-1/2 262.89
14C 35'-0" 420 1066.8 14B 10'-6" 120 304.8
16C 35'-0" 420 1066.8 16B 12' - 4-1/2" 148-1/2 377.19
18C 35'-0" 420 1066.8 18B 14'-0" 168 426.72
20C 35'-0" 420 1066.8 20B 15' - 6-1/2" 186-1/2 473.71
22C 35'-0" 420 1066.8 22B 16' - 11-1/2" 203-1/2 516.89
24C 35'-0" 420 1066.8 24B 18'-3" 219 556.26
26C 35'-0" 420 1066.8 26B 19'-6" 234 594.36
28C 35'-0" 420 1066.8 28B 20'-8" 248 629.92
30C 35'-0" 420 1066.8 30B 21'-9" 261 662.94
32C 35'-0" 420 1066.8 32B 22'-9" 273 693.42
34C 35'-0" 420 1066.8 34B 23' - 8-1/2" 284-1/2 722.63
36C 35'-0" 420 1066.8 36B 24' - 7-1/2" 295-1/2 750.57
38C 35'-0" 420 1066.8 38B 25'-6" 306 777.24
40C 35'-0" 420 1066.8 40B 26' - 3-1/2" 315-1/2 801.37
42C 35'-0" 420 1066.8 42B 27'-1/2" 324-1/2 824.23
44C 35'-0" 420 1066.8 44B 27' - 9-1/2" 333-1/2 847.09
46C 35'-0" 420 1066.8 46B 28' - 5-1/2" 341-1/2 867.41
Length
Plank C
In Inch In Metric Plank #
4B 17'-6" 210 5 33.4
6B 21'-1/2" 252-1/2 641.35
8B 23'-11" 287 728.98
Length
Plank B
In Inch In Metric
46 PNEG-1836 105' Dura-Lok Plank and Support Manual
105' Plank Layout for Manual (Continued)
6. Layouts
Plank #
47A 28' - 9-1/2" 335-1/2 852.17 47C 35'-0" 420 1066.8 47B 27' - 9-1/2" 333-1/2 847.09 48A 28'-2" 338 858.52 49A 29'-5" 353 896.62 49C 35'-0" 420 1066.8 49B 28'-5" 341 866.14 50A 28' - 8-1/2" 344-1/2 875.03 51A 30'-0" 360 914.4 51C 35'-0" 420 1066.8 51B 29'-0" 348 883.92 52A 29'-3" 351 891.54 53A 30' - 6-1/2" 366-1/2 930.91 53C 35'-0" 420 1066.8 53B 29' - 6-1/2" 354-1/2 900.43 54A 29' - 9-1/2" 345-1/2 877.57 55A 31'-1/2" 372-1/2 946.15 55C 35'-0" 420 1066.8 55B 30'-1/2" 360-1/2 915.67 56A 30' - 3-1/2" 363-1/2 923.29 57A 31' - 6-1/2" 378-1/2 961.39 57C 35'-0" 420 1066.8 57B 30' - 6-1/2" 366-1/2 930.91 58A 30'-9" 369 937.26 59A 31' - 11-1/2" 383-1/2 974.09 59C 35'-0" 420 1066.8 59B 30' - 11-1/2" 371-1/2 943.61 60A 31'-2" 374 949.96 61A 32' - 4-1/2" 388-1/2 986.79 61C 35'-0" 420 1066.8 61B 31' - 4-1/2" 376.5 956.31 62A 31'-4" 376 955.04 63A 32'-9" 393 998.22 63C 35'-0" 420 1066.8 63B 31'-9" 381 967.74 64A 31' - 11-1/2" 383-1/2 974.09 65A 33' - 1-1/2" 397-1/2 1009.65 65C 35'-0" 420 1066.8 65B 32' - 1-1/2" 385-1/2 979.17 66A 32' - 3-1/2" 387-1/2 984.25 67A 33'-5" 401 1018.54 67C 35'-0" 420 1066.8 67B 32'-5" 389 988.06 68A 32'-7" 391 993.14 69A 33'-9" 405 1028.7 69C 35'-0" 420 1066.8 69B 32'-9" 393 998.22 70A 32' - 10-1/2" 394-1/2 1002.03 71A 34'-0" 408 1036.32 71C 35'-0" 420 1066.8 71B 33'-0" 396 1005.84 72A 33' - 1-1/2" 397-1/2 1009.65 73A 34'-3" 411 1043.94 73C 35'-0" 420 1066.8 73B 33'-3" 399 1013.46 74A 33' - 4-1/2" 400-1/2 1017.27 75A 34' - 5-1/2" 413-1/2 1050.29 75C 35'-0" 420 1066.8 75B 33' - 5-1/2" 401-1/2 1019.81 76A 33' - 6-1/2" 402-1/2 1022.35 77A 34'-8" 416 1056.64 77C 35'-0" 420 1066.8 77B 33'-8" 404 1026.16 78A 33'-9" 405 1028.7 79A 34' - 9-1/2" 417-1/2 1060.45 79C 35'-0" 420 1066.8 79B 33' - 9-1/2" 405-1/2 1029.97 80A 33' - 10-1/2" 406-1/2 1032.51 81A 34'-11" 419 1064.26 81C 35'-0" 420 1066.8 81B 33'-11" 407 1033.78 82A 34'-0" 408 1036.32 83A 35'-1/2" 421-1/2 1070.61 83C 35'-0" 420 1066.8 83B 34'-1/2" 408-1/2 1037.59 84A 34'-1" 409 1038.86 85A 35' - 1-1/2" 422-1/2 1073.15 85C 35'-0" 420 1066.8 85B 34' - 1-1/2" 409-1/2 1040.13 86A 34'-2" 410 1041.4 87A 35'-2" 423 1074.42 87C 35'-0" 420 1066.8 87B 34'-2" 410 1041.4 88A 34' - 2-1/2" 410-1/2 1042.67 89A 35' - 2-1/2" 423-1/2 1075.69 89C 35'-0" 420 1066.8 89B 34' - 2-1/2" 410-1/2 1042.67
Length
Plank A
In Inch In Metric Plank #
48C 35'-0" 420 1066.8 48B 29'-2" 352 894.08
50C 35'-0" 420 1066.8 50B 29' - 8-1/2" 344-1/2 875.03
52C 35'-0" 420 1066.8 52B 30'-3" 363 922.02
54C 35'-0" 420 1066.8 54B 30' - 9-1/2" 369-1/2 938.53
56C 35'-0" 420 1066.8 56B 31' - 3-1/2" 375-1/2 953.77
58C 35'-0" 420 1066.8 58B 31'-9" 381 967.74
60C 35'-0" 420 1066.8 60B 32'-2" 386 980.44
62C 35'-0" 420 1066.8 62B 32'-4" 388 985.52
64C 35'-0" 420 1066.8 64B 32' - 11-1/2" 395-1/2 1004.57
66C 35'-0" 420 1066.8 66B 33' - 3-1/2" 399-1/2 1014.73
68C 35'-0" 420 1066.8 68B 33'-7" 403 1023.62
70C 35'-0" 420 1066.8 70B 33' - 10-1/2" 406-1/2 1032.51
72C 35'-0" 420 1066.8 72B 34' - 1-1/2" 409-1/2 1040.13
74C 35'-0" 420 1066.8 74B 34' - 4-1/2" 412-1/2 1047.75
76C 35'-0" 420 1066.8 76B 34' - 6-1/2" 414-1/2 1052.83
78C 35'-0" 420 1066.8 78B 34'-9" 417 1059.18
80C 35'-0" 420 1066.8 80B 34' - 10-1/2" 418-1/2 1062.99
82C 35'-0" 420 1066.8 82B 35'-0" 421 1069.34
84C 35'-0" 420 1066.8 84B 35'-1" 422 1071.88
86C 35'-0" 420 1066.8 86B 35'-2" 423 1074.42
88C 35'-0" 420 1066.8 88B 35' - 2-1/2" 423-1/2 1075.69
Length
Plank C
In Inch In Metric Plank #
Length
Plank B
In Inch In Metric
PNEG-1836 105' Dura-Lok Plank and Support Manual 47
NOTES
48 PNEG-1836 105' Dura-Lok Plank and Support Manual

7. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years
Grain Systems Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-1836 105' Dura-Lok Plank and Support Manual 49
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in
all cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2012 by GSI Group Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-301234
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