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PNEG-1835
90' Dura-Lok Plank and
Support Manual
Owner ’s Manual
PNEG-1835
Version: 1.0
Date: 10-28-11
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All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
2 PNEG-1835 90' Dura-Lok Plank and Support Manual
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Table of Contents
Contents
Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
Chapter 3 Decals ..................................................................................................................................................11
Roof Damage Warning and Disclaimer ............................................................................................... 11
Chapter 4 Monorail Installation ..........................................................................................................................14
Fan Placement Diagram ..................................................................................................................... 14
Tie Bar Detail ......................................................... ... .... ... ... ... ............................................................. 15
Tie Strap Detail ......................................................... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ...................... 16
Assembling Legs to Rail ...................................................................................................................... 17
Outer Perimeter Rail Details ............................................................................................................... 19
Splicing Rails ....................... .......................................... .......................................... ............................ 20
Chapter 5 Flooring - Planks ................................................................................................................................21
Floor Splice Details ... .......................................... ... ... .... .......................................... ... ... ...................... 21
Flashing Installation ............................................................................................................................ 22
Center Well Assembly Details ............................................................................................................. 24
Intermediate Well Assembly Details ....... ... ... .... ... ... ... .... ...................................................................... 25
Chapter 6 Layouts ................................................................................................................................................26
90'-14" Rail Spacing Layout ................................................................................................................ 26
90'-14" Monorail Spacing Layout ........................................................................................................ 27
90'-15" Monorail Spacing Layout ........................................................................................................ 28
90'-15" Rail Spacing Layout ................................................................................................................ 29
90'-16" Rail Spacing Layout ................................................................................................................ 30
90'-16" Monorail Spacing Layout ........................................................................................................ 31
90'-17" Monorail Spacing Layout ........................................................................................................ 32
90'-17" Rail Spacing Layout ................................................................................................................ 33
90'-18" Rail Spacing Layout ................................................................................................................ 34
90'-18" Monorail Spacing Layout ........................................................................................................ 35
90'-20" Monorail Spacing Layout ........................................................................................................ 36
90'-20" Rail Spacing Layout ................................................................................................................ 37
90'-22" Rail Spacing Layout ................................................................................................................ 38
90'-22" Monorail Spacing Layout ........................................................................................................ 39
90'-26" Monorail Spacing Layout ...............................................................................................
90'-26" Rail Spacing Layout ................................................................................................................ 41
90' Floor Bundle Layout ...................................................................................................................... 42
90' Plank Layout .................................................................................................................................. 43
......... 40
Chapter 7 Warranty ..............................................................................................................................................47
PNEG-1835 90' Dura-Lok Plank and Support Manual 3
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1. Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of
lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.
4 PNEG-1835 90' Dura-Lok Plank and Support Manual
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2. Safety
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1835 90' Dura-Lok Plank and Support Manual 5
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2. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle
sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment.
This manual is to help you understand safe operating procedures and some problems that may be
encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazards and precautions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission
equipment. Contact your local power company to review your installation plan or for information
concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin
site should also be reviewed and considered. Any electrical control equipment in contact with the bin
should be properly grounded and installed in accordance with National Electric Code provisions and other
local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on
edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving
sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a
misuse of the equipment.
6 PNEG-1835 90' Dura-Lok Plank and Support Manual
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2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately . Replace worn or broken p arts. Remove any
built-up grease, oil, and debris.
Maintain Equipment
and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
PNEG-1835 90' Dura-Lok Plank and Support Manual 7
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2. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
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2. Safety
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating
and safety procedures for this equipment. This sign-off sheet is provided for your convenience and
personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly
recommended that another qualified person who knows the shut down procedure be in the area in the
event of an emergency.
Date Employee Name Supervisor Name
PNEG-1835 90' Dura-Lok Plank and Support Manual 9
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2. Safety
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall
and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If
moisture is present, it must not be allowed to remain between the she ets. Separate the sheets or panels
immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking an d spacing mat erials sho uld not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer imme diately about ways to minimize
the adverse effect upon the galvanized coating.
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Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excess ive v acuum or internal
pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air”
devices should be provided for all powered air handling systems. The manufacturer does not
recommend the use of downward flow systems (suction). Severe roof damage can result from
any blockage of air passages. Running fans durin g high humidity/cold weather conditions can
cause air exhaust or intake ports to freeze.
CAUTION!
3. Decals
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
PNEG-1835 90' Dura-Lok Plank and Support Manual 11
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3. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers.
DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
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3. Decals
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
WARNING
DON’T
DO
UNLOADING INSTRUCTIONS:
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
DC-GBC-2A
PNEG-1835 90' Dura-Lok Plank and Support Manual 13
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4. Monorail Installation
Fan Placement Diagram
For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 4A. Floor planks
should be perpendicular to the unloading tube.
Figure 4A
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4. Monorail Installation
Tie Bar Detail
1. Locate the tie bars between the rails. (Spaced evenly throughout the system.)
NOTE: Tie bars are to be placed at the end of monorail, at each splice and in the middle of the rail
if it is over 16' long. (Not necessarily evenly spaced.) Rail spacing details on Pages 26-41,
detail tie bar placements in each layout.
2. A single #10 x 5/8" self-drilling screws may be used to fasten the tie bars at each end to the rails
as necessary. (See Figure 4B.)
Figure 4B Tie Bar Detail
3. Tie bars should overlap and connect each rail to the next rail. Tie bars should be located along
each side of a rail splice and around the perimeter of the bin, no more than 6" from the end of the rail.
(See Figure 4C.)
Figure 4C Tie Bar Dimension Detail
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4. Monorail Installation
Tie Strap Detail
1. Tie straps should be used when a tie bar cannot be used to connect rails together due to special
spacing of monorail. Tie strap should be connected to all three (3) rails using self-drilling screws.
(See Figure 4D.)
2. Tie straps are to be located in the same places as a tie bar would be used.
NOTE: Some tie straps will be used to support center well and intermediate well assembly.
(See Figure 5F on Page 24 and Figure 5G on Page 25.)
Figure 4D Strap Detail
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4. Monorail Installation
See chart on Page 18.
Spacing depends on
eave height.
Assembling Legs to Rail
1. Place two (2) corners of the monorail leg into the rails as shown.
2. By twisting the leg it will spread the rail enough to get the other corners inside.
3. The leg can then be pushed down into the rail until the tabs lock it into place. (See Figure 4E.)
PNEG-1835 90' Dura-Lok Plank and Support Manual 17
Figure 4E Assembly Leg Rail
Page 18
4. Monorail Installation
Monorail “Rail and Leg Spacing”/“Full Floor Leg Quantity” for 90' Bin Diameter
4.00"
Ring
3 4 11 26 See Page 41 21 1977
46 16 22See Page 38 21 2246
5 8 22 22 See Page 38 19 2468
710 27 22 See Page 38 18 2598
9 12 33 20 See Page 37 18 2979
10 14 38 20 See Page 37 17 3146
11 16 43 18 See Page 34 17 3517
13 18 48 18 See Page 34 17 3517
14 20 54 17 See Page 33 16 3895
16 22 59 17 See Page 33 16 3895
17 24 64 16 See Page 30 16 3977
19 26 70 16 See Page 30 15 4230
20 28 75 15 See Page 29 15 4326
22 30 81 15 See Page 29 15 4326
2.66"
Ring
Eave Height (ft.) Rail Spacing
Reference
Page
Leg Spacing Leg Qty
23 32 86 15 See Page 29 15 4326
25 34 92 14 See Page 26 15 4743
27 37 100 14 See Page 26 14 5068
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4. Monorail Installation
Outer Perimeter Rail Details
3' Sections of monorail should be placed around the perimeter of the bin. Monorail legs for perimeter rails
should be spaced 16" apart on center. (See Figure 4F.)
Figure 4F
PNEG-1835 90' Dura-Lok Plank and Support Manual 19
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4. Monorail Installation
Splicing Rails
1. A leg must be centered at each rail splice.
2. The closest leg may be moved a few inches over to center it under the splice. If more than 3" of
movement is required to center the leg under the splice, add an additional leg.
3. Fasten the rail to the leg with two (2) #10 self-drilling screws (splice locations o nly). (See Figure 4G.)
Figure 4G
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5. Flooring - Planks
Two (2) splices located at each splice location.
(See Figure 5B on Page 22.)
Floor Splice Details
Some of the floor planks will need to be spliced together. (See Figure 5F on Page 24 and plank layout
on Page 43 and plank length chart on Page 44 and Page 45.) Install plank length A first, then install
the corresponding plank length B. Continue until floor is complete. Center and install two (2) splices
(PCL-7009) at each plank splice location using self-drilling screws. Use eight (8) screws at the end of the
splice for each plank, four (4) on each side. (See Figure 5A below and Figure 5B on Page 22.)
Figure 5A Floor Splice Layout
PNEG-1835 90' Dura-Lok Plank and Support Manual 21
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5. Flooring - Planks
Figure 5B Splice Assembly View
Flashing Installation
Figure 5C
Formed Flashing Installation
If bin sweep auger is to be used, overlap flashing such that rotation (usually clockwise) of the sweep will
climb up on the next flashing section. (See detail C in Figure 5C.) This will prevent the rotating/slipping
outer wheel of the sweep from catching on the flashing edges.
After the floor is in place, lay the flashing pieces on top of the floor place over the 1-1/4" bin bolts.
See Figure 5D and Figure 5E on Page 23 to determine the correct sequence for placing the nuts and
washers. Finger tighten the nuts. While holding flashing flat, fasten the flashing to the floor with sheet
metal screws. Now tighten flashing nuts.
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Flashing Installation (Continued)
Figure 5D 2.66" Corrugation
5. Flooring - Planks
Figure 5E 4.00" Corrugation
PNEG-1835 90' Dura-Lok Plank and Support Manual 23
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5. Flooring - Planks
Center Well Assembly Details
Figure 5F 90' Diameter Bin Center Well Position
24 PNEG-1835 90' Dura-Lok Plank and Support Manual
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Intermediate Well Assembly Details
5. Flooring - Planks
Figure 5G 90' Diameter Bin Intermediate Well Position
PNEG-1835 90' Dura-Lok Plank and Support Manual 25
Page 26
6. Layouts
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
Tie straps (See Page 16
for installation detail.)
90'-14" Rail Spacing Layout
Figure 6A 90' Diameter 14" Rail Spacing
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90'-14" Monorail Spacing Layout
Part # Description Qty
FL-404-14 14" Monorail Tie Bar 560
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 80
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 1840
NOTE: Ninety three (93) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 130
A-21.83MONO 262 4
A-21.75MONO 261 4
A-21.67MONO 260 4
A-21.5MONO 258 4
A-21.16MONO 254 4
A-20.91MONO 251 4
A-20.75MONO 249 4
A-20.67MONO 248 4
A-20.58MONO 247 4
A-20.25MONO 243 4
A-19.83MONO 238 4
A-19.58MONO 235 4
A-19.5MONO 234 4
A-19.42MONO 233 4
A-19MONO 228 4
A-18.42MONO 221 8
A-18.25MONO 219 4
A-17.9MONO 215 4
A-17.3MONO 208 4
A-16.8MONO 202 4
A-16.6MONO 200 4
A-16MONO 192 4
A-15.58MONO 187 4
A-15.3MONO 184 4
A-15.25MONO 183 4
A-14.9MONO 179 2
A-14.5MONO 174 4
A-13.7MONO 164 8
A-12.8MONO 153 4
A-12MONO 144 4
A-11.83MONO 142 8
A-11.3MONO 136 8
A-11.25MONO 135 4
A-11.17MONO 134 4
A-11MONO 132 4
A-3MONO 36 111
90' Diameter 14" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 136 264 264 264 136
2 136 264 264 264 136
3 135 264 264 264 135
4 134 264 264 264 134
5 132 264 264 264 132
6 262 264 264 262 0
7 260 264 264 260 0
8 258 264 264 258 0
9 254 264 264 254 0
10 251 264 264 251 0
11 247 264 264 247 0
12 243 264 264 243 0
13 238 264 264 238 0
* 14 235 264 264 235 0
15 233 264 264 233 0
16 228 264 264 228 0
17 221 264 264 221 0
18 215 264 264 215 0
19 208 264 264 208 0
20 200 264 264 200 0
21 192 264 264 192 0
22 183 264 264 183 0
23 174 264 264 174 0
24 164 264 264 164 0
25 153 264 264 153 0
26 142 264 264 142 0
27 261 264 261 0 0
28 248 264 248 0 0
29 234 264 234 0 0
30 219 264 219 0 0
31 202 264 202 0 0
32 184 264 184 0 0
33 164 264 164 0 0
34 142 264 142 0 0
35 249 249 0 0 0
36 221 221 0 0 0
37 187 187 0 0 0
38 144 144 0 0 0
39 179 0 0 0 0
27.4 m Diameter 35.56 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 345.44 670.56 670.56 670.56 345.44
2 345.44 670.56 670.56 670.56 345.44
3 342.9 670.56 670.56 670.56 342.9
4 340.36 670.56 670.56 670.56 340.36
5 335.28 670.56 670.56 670.56 335.28
6 665.48 670.56 670.56 665.48 0
7 660.4 670.56 670.56 660.4 0
8 655.32 670.56 670.56 655.32 0
9 645.16 670.56 670.56 645.16 0
10 637.54 670.56 670.56 637.54 0
11 627.38 670.56 670.56 627.38 0
12 617.22 670.56 670.56 617.22 0
13 604.52 670.56 670.56 604.52 0
* 14 596.9 670.56 670.56 596.9 0
15 591.82 670.56 670.56 591.82 0
16 579.12 670.56 670.56 579.12 0
17 561.34 670.56 670.56 561.34 0
18 546.1 670.56 670.56 546.1 0
19 528.32 670.56 670.56 528.32 0
20 508 670.56 670.56 508 0
21 487.68 670.56 670.56 487.68 0
22 464.82 670.56 670.56 464.82 0
23 441.96 670.56 670.56 441.96 0
24 416.56 670.56 670.56 416.56 0
25 388.62 670.56 670.56 388.62 0
26 360.68 670.56 670.56 360.68 0
27 662.94 670.56 662.94 0 0
28 629.92 670.56 629.92 0 0
29 594.36 670.56 594.36 0 0
30 556.26 670.56 556.26 0 0
31 513.08 670.56 513.08 0 0
32 467.36 670.56 467.36 0 0
33 416.56 670.56 416.56 0 0
34 360.68 670.56 360.68 0 0
35 632.46 632.46 0 0 0
36 561.34 561.34 0 0 0
37 474.98 474.98 0 0 0
38 365.76 365.76 0 0 0
39 454.66 0 0 0 0
* NOTE: This special monorail run is used
to support the floor plank at the split.
PNEG-1835 90' Dura-Lok Plank and Support Manual 27
6. Layouts
Figure 6B 90' Diameter Bin with 14" Monorail Spacing
Page 28
6. Layouts
Part # Description Qty
FL-404-15 15" Monorail Tie Bar 520
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1580
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 50
NOTE: Ninety three (93) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 122
A-21.83MONO 262 4
A-21.58MONO 259 4
A-21.33MONO 256 4
A-21MONO 252 8
A-20.67MONO 248 4
A-20.3MONO 244 4
A-20.2MONO 242 4
A-19.9MONO 239 4
A-19.75MONO 237 4
A-19.42MONO 233 4
A-19MONO 228 4
A-18.42MONO 221 4
A-18.33MONO 220 4
A-18.08MONO 217 2
A-17.8MONO 214 4
A-17.5MONO 210 4
A-17.2MONO 206 4
A-16.8MONO 202 4
A-16.5MONO 198 4
A-15.75MONO 189 4
A-15.25MONO 183 4
A-15MONO 180 4
A-14.25MONO 171 4
A-14.08MONO 169 4
A-13.5MONO 162 4
A-13.2MONO 158 4
A-12.17MONO 146 4
A-11.42MONO 137 4
A-1 1 .3MONO 136 8
A-11.25MONO 135 4
A-11.17MONO 134 4
A-11.08MONO 133 4
A-10.4MONO 125 2
A-3MONO 36 111
90' Diameter 15" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 136 264 264 264 136
2 136 264 264 264 136
3 135 264 264 264 135
4 133 264 264 264 133
5 264 264 264 264 0
6 262 264 264 262 0
7 259 264 264 259 0
8 256 264 264 256 0
9 252 264 264 252 0
10 248 264 264 248 0
11 244 264 264 244 0
12 239 264 264 239 0
13 233 264 264 233 0
14 228 264 264 228 0
15 221 264 264 221 0
16 214 264 264 214 0
17 206 264 264 206 0
18 198 264 264 198 0
19 189 264 264 189 0
20 180 264 264 180 0
21 169 264 264 169 0
22 158 264 264 158 0
23 146 264 264 146 0
24 134 264 264 134 0
25 252 264 252 0 0
26 237 264 237 0 0
27 220 264 220 0 0
28 202 264 202 0 0
29 183 264 183 0 0
30 162 264 162 0 0
31 137 264 137 0 0
32 242 242 0 0 0
33 210 210 0 0 0
34 171 171 0 0 0
35 217 0 0 0 0
36 125 0 0 0 0
27.4 m Diameter 38.10 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 345.44 670.56 670.56 670.56 345.44
2 345.44 670.56 670.56 670.56 345.44
3 342.9 670.56 670.56 670.56 342.9
4 337.82 670.56 670.56 670.56 337.82
5 670.56 670.56 670.56 670.56 0
6 665.48 670.56 670.56 665.48 0
7 657.86 670.56 670.56 657.86 0
8 650.24 670.56 670.56 650.24 0
9 640.08 670.56 670.56 640.08 0
10 629.92 670.56 670.56 629.92 0
11 619.76 670.56 670.56 619.76 0
12 607.06 670.56 670.56 607.06 0
13 591.82 670.56 670.56 591.82 0
14 579.12 670.56 670.56 579.12 0
15 561.34 670.56 670.56 561.34 0
16 543.56 670.56 670.56 543.56 0
17 523.24 670.56 670.56 523.24 0
18 502.92 670.56 670.56 502.92 0
19 480.06 670.56 670.56 480.06 0
20 457.2 670.56 670.56 457.2 0
21 429.26 670.56 670.56 429.26 0
22 401.32 670.56 670.56 401.32 0
23 370.84 670.56 670.56 370.84 0
24 340.36 670.56 670.56 340.36 0
25 640.08 670.56 640.08 0 0
26 601.98 670.56 601.98 0 0
27 558.8 670.56 558.8 0 0
28 513.08 670.56 513.08 0 0
29 464.82 670.56 464.82 0 0
30 411.48 670.56 411.48 0 0
31 347.98 670.56 347.98 0 0
32 614.68 614.68 0 0 0
33 533.4 533.4 0 0 0
34 434.34 434.34 0 0 0
35 551.18 0 0 0 0
36 317.5 0 0 0 0
90'-15" Monorail Spacing Layout
28 PNEG-1835 90' Dura-Lok Plank and Support Manual
Figure 6C 90' Diameter Bin with 15" Monorail Spacing
Page 29
90'-15" Rail Spacing Layout
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
6. Layouts
Figure 6D 90' Diameter 15" Rail Spacing
PNEG-1835 90' Dura-Lok Plank and Support Manual 29
Page 30
6. Layouts
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
90'-16" Rail Spacing Layout
Figure 6E 90' Diameter 16" Rail Spacing
30 PNEG-1835 90' Dura-Lok Plank and Support Manual
Page 31
90'-16" Monorail Spacing Layout
Part # Description Qty
FL-404-16 16" Monorail Tie Bar 480
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1570
Bill of Materials
Part # Length Qty
A-22MONO 264 114
A-21.92MONO 263 4
A-21.75MONO 261 4
A-21.58MONO 259 4
A-21.5MONO 258 4
A-21.16MONO 254 4
A-20.83MONO 250 4
A-20.5MONO 246 4
A-20.25MONO 243 8
A-20.08MONO 241 4
A-19.9MONO 239 4
A-19.58MONO 235 4
A-19.08MONO 229 4
A-18.8MONO 226 4
A-18.5MONO 222 4
A-17.9MONO 215 4
A-17.42MONO 209 4
A-17.3MONO 208 4
A-17.2MONO 206 4
A-16.75MONO 201 2
A-16.5MONO 198 4
A-15.7MONO 188 8
A-14.83MONO 178 4
A-13.91MONO 167 4
A-13.9MONO 166 4
A-13.75MONO 165 4
A-12.83MONO 154 4
A-1 1 .8MONO 141 4
A-11.7MONO 140 4
A-1 1 .3MONO 136 8
A-11.25MONO 135 4
A-11.08MONO 133 4
A-6.25MONO 75 4
A-3MONO 36 111
90' Diameter 16" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 136 264 264 264 136
2 136 264 264 264 136
* 2A 75 0 0 0 75
3 135 264 264 264 135
4 133 264 264 264 133
5 263 264 264 263 0
6 261 264 264 261 0
7 258 264 264 258 0
8 254 264 264 254 0
9 250 264 264 250 0
10 246 264 264 246 0
11 241 264 264 241 0
* 12 239 264 264 239 0
13 235 264 264 235 0
14 229 264 264 229 0
15 222 264 264 222 0
16 215 264 264 215 0
17 206 264 264 206 0
18 198 264 264 198 0
19 188 264 264 188 0
20 178 264 264 178 0
21 166 264 264 166 0
22 154 264 264 154 0
23 141 264 264 141 0
24 259 264 259 0 0
25 243 264 243 0 0
26 226 264 226 0 0
27 208 264 208 0 0
28 188 264 188 0 0
29 165 264 165 0 0
30 140 264 140 0 0
31 243 243 0 0 0
32 209 209 0 0 0
33 167 167 0 0 0
34 201 0 0 0 0
27.4 m Diameter 40.64 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 345.44 670.56 670.56 670.56 345.44
2 345.44 670.56 670.56 670.56 345.44
* 2A 190.5 0 0 0 190.5
3 342.9 670.56 670.56 670.56 342.9
4 337.82 670.56 670.56 670.56 337.82
5 668.02 670.56 670.56 668.02 0
6 662.94 670.56 670.56 662.94 0
7 655.32 670.56 670.56 655.32 0
8 645.16 670.56 670.56 645.16 0
9 635 670.56 670.56 635 0
10 624.84 670.56 670.56 624.84 0
11 612.14 670.56 670.56 612.14 0
* 12 607.06 670.56 670.56 607.06 0
13 596.9 670.56 670.56 596.9 0
14 581.66 670.56 670.56 581.66 0
15 563.88 670.56 670.56 563.88 0
16 546.1 670.56 670.56 546.1 0
17 523.24 670.56 670.56 523.24 0
18 502.92 670.56 670.56 502.92 0
19 477.52 670.56 670.56 477.52 0
20 452.12 670.56 670.56 452.12 0
21 421.64 670.56 670.56 421.64 0
22 391.16 670.56 670.56 391.16 0
23 358.14 670.56 670.56 358.14 0
24 657.86 670.56 657.86 0 0
25 617.22 670.56 617.22 0 0
26 574.04 670.56 574.04 0 0
27 528.32 670.56 528.32 0 0
28 477.52 670.56 477.52 0 0
29 419.1 670.56 419.1 0 0
30 355.6 670.56 355.6 0 0
31 617.22 617.22 0 0 0
32 530.86 530.86 0 0 0
33 424.18 424.18 0 0 0
34 510.54 0 0 0 0
NOTE: Ninety three (93) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used
to support the floor plank at the split.
PNEG-1835 90' Dura-Lok Plank and Support Manual 31
6. Layouts
Figure 6F 90' Diameter Bin with 16" Monorail Spacing
Page 32
6. Layouts
Part # Description Qty
FL-404-17 17" Monorail Tie Bar 450
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 100
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1480
Bill of Materials
Part # Length Qty
A-22MONO 264 112
A-21.83MONO 262 4
A-21.67MONO 260 4
A-21.33MONO 256 4
A-21.08MONO 253 4
A-21MONO 252 8
A-20.67MONO 248 4
A-20.25MONO 243 4
A-19.9MONO 239 4
A-19.75MONO 237 8
A-19.5MONO 234 4
A-19.25MONO 231 4
A-19.08MONO 229 2
A-18.63MONO 223 4
A-18.2MONO 218 4
A-18.08MONO 217 4
A-18MONO 216 4
A-17.25MONO 207 4
A-16.5MONO 198 8
A-15.58MONO 187 4
A-14.75MONO 177 4
A-14.58MONO 175 4
A-14.5MONO 174 4
A-13.7MONO 164 4
A-12.58MONO 151 4
A-12.42MONO 149 4
A-11.42MONO 137 4
A-1 1 .3MONO 136 8
A-11.17MONO 134 4
A-11.08MONO 133 4
A-6.25MONO 75 4
A-3MONO 36 111
90' Diameter 17" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 136 264 264 264 136
2 136 264 264 264 136
* 2A 75 0 0 0 75
3 134 264 264 264 134
4 133 264 264 264 133
5 262 264 264 262 0
6 260 264 264 260 0
7 256 264 264 256 0
8 252 264 264 252 0
9 248 264 264 248 0
10 243 264 264 243 0
11 239 264 264 239 0
* 12 237 264 264 237 0
* 13 2 34 264 264 234 0
14 231 264 264 231 0
15 223 264 264 223 0
16 216 264 264 216 0
17 207 264 264 207 0
18 198 264 264 198 0
19 187 264 264 187 0
20 177 264 264 177 0
21 164 264 264 164 0
22 151 264 264 151 0
23 137 264 264 137 0
24 253 264 253 0 0
25 237 264 237 0 0
26 218 264 218 0 0
27 198 264 198 0 0
28 175 264 175 0 0
29 149 264 149 0 0
30 252 252 0 0 0
31 217 217 0 0 0
32 174 174 0 0 0
33 229 0 0 0 0
27.4 m Diameter 43.18 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Secti on 4 Section 5
1 345.44 670.56 670.56 670.56 345.44
2 345.44 670.56 670.56 670.56 345.44
* 2A 190.5 0 0 0 190.5
3 340.36 670.56 670.56 670.56 340.36
4 337.82 670.56 670.56 670.56 337.82
5 665.48 670.56 670.56 665.48 0
6 660.4 670.56 670.56 660.4 0
7 650.24 670.56 670.56 650.24 0
8 640.08 670.56 670.56 640.08 0
* 9 629.92 670.56 670.56 629.92 0
10 617.22 670.56 670.56 617.22 0
11 607.06 670.56 670.56 607.06 0
* 12 601.98 670.56 670.56 601.98 0
* 13 594.36 670.56 670.56 594.36 0
14 586.74 670.56 670.56 586.74 0
15 566.42 670.56 670.56 566.42 0
16 548.64 670.56 670.56 548.64 0
17 525.78 670.56 670.56 525.78 0
18 502.92 670.56 670.56 502.92 0
19 474.98 670.56 670.56 474.98 0
20 449.58 670.56 670.56 449.58 0
21 416.56 670.56 670.56 416.56 0
22 383.54 670.56 670.56 383.54 0
23 347.98 670.56 670.56 347.98 0
24 642.62 670.56 642.62 0 0
25 601.98 670.56 601.98 0 0
26 553.72 670.56 553.72 0 0
27 502.92 670.56 502.92 0 0
28 444.5 670.56 444.5 0 0
29 378.46 670.56 378.46 0 0
30 640.08 640.08 0 0 0
31 551.18 551.18 0 0 0
32 441.96 441.96 0 0 0
33 581.66 0 0 0 0
NOTE: Ninety three (93) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used
to support the floor plank at the split.
90'-17" Monorail Spacing Layout
32 PNEG-1835 90' Dura-Lok Plank and Support Manual
Figure 6G 90' Diameter Bin with 17" Monorail Spacing
Page 33
90'-17" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie straps (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
6. Layouts
Figure 6H 90' Diameter 17" Rail Spacing
PNEG-1835 90' Dura-Lok Plank and Support Manual 33
Page 34
6. Layouts
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
90'-18" Rail Spacing Layout
Figure 6I 90' Diameter 18" Rail Spacing
34 PNEG-1835 90' Dura-Lok Plank and Support Manual
Page 35
90'-18" Monorail Spacing Layout
Part # Description Qty
FL-404-18 18" Monorail Tie Bar 430
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1390
Bill of Materials
Part # Length Qty
A-22MONO 264 108
A-21.83MONO 262 4
A-21.58MONO 259 4
A-21.25MONO 255 4
A-20.91MONO 251 4
A-20.83MONO 250 4
A-20.42MONO 245 4
A-20MONO 240 4
A-19.83MONO 238 4
A-19.58MONO 235 4
A-19.42MONO 233 8
A-19.3MONO 232 4
A-18.8MONO 226 4
A-18.2MONO 218 4
A-17.66MONO 212 4
A-17.42MONO 209 4
A-16.58MONO 199 4
A-16.08MONO 193 4
A-15.75MONO 189 4
A-15.7MONO 188 4
A-15MONO 180 2
A-14.75MONO 177 4
A-13.7MONO 164 8
A-12.5MONO 150 4
A-11.42MONO 137 4
A-1 1 .3MONO 136 8
A-11.25MONO 135 8
A-11.17MONO 134 4
A-11.08MONO 133 4
A-6.25MONO 75 4
A-3MONO 36 111
90' Diameter 18" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 136 264 264 264 136
2 136 264 264 264 136
* 2A 75 0 0 0 75
3 134 264 264 264 134
4 133 264 264 264 133
5 262 264 264 262 0
6 259 264 264 259 0
7 255 264 264 255 0
8 251 264 264 251 0
9 245 264 264 245 0
10 240 264 264 240 0
* 11 238 264 264 238 0
* 12 235 264 264 235 0
13 233 264 264 233 0
14 226 264 264 226 0
15 218 264 264 218 0
16 209 264 264 209 0
17 199 264 264 199 0
18 188 264 264 188 0
19 177 264 264 177 0
20 164 264 264 164 0
21 150 264 264 150 0
22 135 264 264 135 0
23 250 264 250 0 0
24 232 264 232 0 0
25 212 264 212 0 0
26 189 264 189 0 0
27 164 264 164 0 0
28 135 264 135 0 0
29233233000
30 193 193 0 0 0
31137137000
32 180 0 0 0 0
27.4 m Diameter 45.72 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 345.44 670.56 670.56 670.56 345.44
2 345.44 670.56 670.56 670.56 345.44
* 2A 190.5 0 0 0 190.5
3 340.36 670.56 670.56 670.56 340.36
4 337.82 670.56 670.56 670.56 337.82
5 665.48 670.56 670.56 665.48 0
6 657.86 670.56 670.56 657.86 0
7 647.7 670.56 670.56 647.7 0
8 637.54 670.56 670.56 637.54 0
9 622.3 670.56 670.56 622.3 0
10 609.6 670.56 670.56 609.6 0
* 11 604.52 670.56 670.56 604.52 0
* 12 596.9 670.56 670.56 596.9 0
13 591.82 670.56 670.56 591.82 0
14 574.04 670.56 670.56 574.04 0
15 553.72 670.56 670.56 553.72 0
16 530.86 670.56 670.56 530.86 0
17 505.46 670.56 670.56 505.46 0
18 477.52 670.56 670.56 477.52 0
19 449.58 670.56 670.56 449.58 0
20 416.56 670.56 670.56 416.56 0
21 381 670.56 670.56 381 0
22 342.9 670.56 670.56 342.9 0
23 635 670.56 635 0 0
24 589.28 670.56 589.28 0 0
25 538.48 670.56 538.48 0 0
26 480.06 670.56 480.06 0 0
27 416.56 670.56 416.56 0 0
28 342.9 670.56 342.9 0 0
29 591.82 591.82 0 0 0
30 490.22 490.22 0 0 0
31 347.98 347.98 0 0 0
32 457.2 0 0 0 0
NOTE: Ninety three (93) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used
to support the floor plank at the split.
PNEG-1835 90' Dura-Lok Plank and Support Manual 35
6. Layouts
Figure 6J 90' Diameter Bin with 18" Monorail Spacing
Page 36
6. Layouts
Part # Description Qty
FL-404-1 20" Monorail Tie Bar 390
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1280
Bill of Materials
Part # Length Qty
A-22MONO 264 96
A-21.92MONO 263 4
A-21.67MONO 260 4
A-21.33MONO 256 4
A-21MONO 252 4
A-20.75MONO 249 4
A-20.58MONO 247 4
A-20.5MONO 246 4
A-20MONO 240 4
A-19.83MONO 238 4
A-19.5MONO 234 4
A-19.42MONO 233 4
A-19.08MONO 229 4
A-18.67MONO 224 4
A-17.9MONO 215 4
A-17.2MONO 206 4
A-17.08MONO 205 4
A-17MONO 204 4
A-16.2MONO 194 6
A-15.08MONO 181 4
A-15MONO 180 4
A-14MONO 168 4
A-12.7MONO 152 4
A-12.5MONO 150 4
A-12.3MONO 148 4
A-1 1 .3MONO 136 8
A-11.25MONO 135 4
A-11.17MONO 134 4
A-6.25MONO 75 4
A-3MONO 36 111
90' Diameter 20" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 136 264 264 264 136
2 135 264 264 264 135
* 2A 75 0 0 0 75
3 134 264 264 264 134
4 263 264 264 263 0
5 260 264 264 260 0
6 256 264 264 256 0
7 252 264 264 252 0
8 246 264 264 246 0
9 240 264 264 240 0
* 10 238 264 264 238 0
* 11234264264234 0
12 233 264 264 233 0
13 224 264 264 224 0
14 215 264 264 215 0
15 205 264 264 205 0
16 194 264 264 194 0
17 181 264 264 181 0
18 168 264 264 168 0
19 152 264 264 152 0
20 136 264 264 136 0
21 249 264 249 0 0
22 229 264 229 0 0
23 206 264 206 0 0
24 180 264 180 0 0
25 150 264 150 0 0
26 247 247 0 0 0
27 204 204 0 0 0
28 148 148 0 0 0
291940000
27.4 m Diameter 50.80 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 345.44 670.56 670.56 670.56 345.44
2 342.9 670.56 670.56 670.56 342.9
* 2A 190.5 0 0 0 190.5
3 340.36 670.56 670.56 670.56 340.36
4 668.02 670.56 670.56 668.02 0
5 660.4 670.56 670.56 660.4 0
6 650.24 670.56 670.56 650.24 0
7 640.08 670.56 670.56 640.08 0
8 624.84 670.56 670.56 624.84 0
9 609.6 670.56 670.56 609.6 0
* 10 604.52 670.56 670.56 604.52 0
* 11 594.36 670.56 670.56 594.36 0
12 591.82 670.56 670.56 591.82 0
13 568.96 670.56 670.56 568.96 0
14 546.1 670.56 670.56 546.1 0
15 520.7 670.56 670.56 520.7 0
16 492.76 670.56 670.56 492.76 0
17 459.74 670.56 670.56 459.74 0
18 426.72 670.56 670.56 426.72 0
19 386.08 670.56 670.56 386.08 0
20 345.44 670.56 670.56 345.44 0
21 632.46 670.56 632.46 0 0
22 581.66 670.56 581.66 0 0
23 523.24 670.56 523.24 0 0
24 457.2 670.56 457.2 0 0
25 381 670.56 381 0 0
26 627.38 627.38 0 0 0
27 518.16 518.16 0 0 0
28 375.92 375.92 0 0 0
29 492.76 0 0 0 0
NOTE: Ninety three (93) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used
to support the floor plank at the split.
90'-20" Monorail Spacing Layout
36 PNEG-1835 90' Dura-Lok Plank and Support Manual
Figure 6K 90' Diameter Bin with 20" Monorail Spacing
Page 37
90'-20" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie strap (See Page 16
for installation detail.)
6. Layouts
Figure 6L 90' Diameter 20" Rail Spacing
PNEG-1835 90' Dura-Lok Plank and Support Manual 37
Page 38
6. Layouts
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
90'-22" Rail Spacing Layout
Figure 6M 90' Diameter 22" Rail Spacing
38 PNEG-1835 90' Dura-Lok Plank and Support Manual
Page 39
90'-22" Monorail Spacing Layout
Part # Description Qty
FL-404-22 22" Monorail Tie Bar 360
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1160
Bill of Materials
Part # Length Qty
A-22MONO 264 84
A-21.83MONO 262 4
A-21.58MONO 259 4
A-21.33MONO 256 4
A-21.16MONO 254 4
A-20.67MONO 248 4
A-20.25MONO 243 2
A-20.2MONO 242 4
A-20.08MONO 241 4
A-19.9MONO 239 4
A-19.5MONO 234 8
A-18.75MONO 225 4
A-17.9MONO 215 4
A-17.42MONO 209 4
A-16.9MONO 203 4
A-16.08MONO 193 4
A-15.91MONO 191 4
A-15.08MONO 181 4
A-14.75MONO 177 4
A-13.42MONO 161 4
A-12.3MONO 148 4
A-11.92MONO 143 4
A-11.3MONO 136 4
A-11.25MONO 135 4
A-11.08MONO 133 4
A-6.25MONO 75 4
A-3MONO 36 111
90' Diameter 22" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 136 264 264 264 136
2 135 264 264 264 135
* 2A 75 0 0 0 75
3 133 264 264 264 133
4 262 264 264 262 0
5 259 264 264 259 0
6 254 264 264 254 0
7 248 264 264 248 0
8 242 264 264 242 0
* 9 239 264 264 239 0
10 234 264 264 234 0
11 225 264 264 225 0
12 215 264 264 215 0
13 203 264 264 203 0
14 191 264 264 191 0
15 177 264 264 177 0
16 161 264 264 161 0
17 143 264 264 143 0
18 256 264 256 0 0
19 234 264 234 0 0
20 209 264 209 0 0
21 181 264 181 0 0
22 148 264 148 0 0
23241241000
24 193 193 0 0 0
252430000
27.4 m Diameter 55.88 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4 Section 5
1 345.44 670.56 670.56 670.56 345.44
2 342.9 670.56 670.56 670.56 342.9
* 2A 190.5 0 0 0 190.5
3 337.82 670.56 670.56 670.56 337.82
4 665.48 670.56 670.56 665.48 0
5 657.86 670.56 670.56 657.86 0
6 645.16 670.56 670.56 645.16 0
7 629.92 670.56 670.56 629.92 0
8 614.68 670.56 670.56 614.68 0
* 9 607.06 670.56 670.56 607.06 0
10 594.36 670.56 670.56 594.36 0
11 571.5 670.56 670.56 571.5 0
12 546.1 670.56 670.56 546.1 0
13 515.62 670.56 670.56 515.62 0
14 485.14 670.56 670.56 485.14 0
15 449.58 670.56 670.56 449.58 0
16 408.94 670.56 670.56 408.94 0
17 363.22 670.56 670.56 363.22 0
18 650.24 670.56 650.24 0 0
19 594.36 670.56 594.36 0 0
20 530.86 670.56 530.86 0 0
21 459.74 670.56 459.74 0 0
22 375.92 670.56 375.92 0 0
23 612.14 612.14 0 0 0
24 490.22 490.22 0 0 0
25 617.22 0 0 0 0
NOTE: Ninety three (93) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used
to support the floor plank at the split.
6. Layouts
PNEG-1835 90' Dura-Lok Plank and Support Manual 39
Figure 6N 90' Diameter Bin with 22" Monorail Spacing
Page 40
6. Layouts
Part # Description Qty
FL-404-26 26" Monorail Tie Bar 300
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1020
90' Diameter 26" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4Section 5
1 136 264 264 264 136
* 1A 75 0 0 0 75
2 135 264 264 264 135
3 264 264 264 264 0
4 260 264 264 260 0
5 255 264 264 255 0
6 248 264 264 248 0
7 240 264 264 240 0
* 8 239 264 264 239 0
* 9 234 264 264 234 0
10 231 264 264 231 0
11 219 264 264 219 0
12 207 264 264 207 0
13 192 264 264 192 0
14 175 264 264 175 0
15 157 264 264 157 0
16 135 264 264 135 0
17 242 264 242 0 0
18 214 264 214 0 0
19 181 264 181 0 0
20 142 264 142 0 0
21 225 225 0 0 0
22 158 158 0 0 0
232090000
27.4 m Diameter 66.04 cm Spacing
Measurement in Centimeters
Rail # Sectio n 1 Section 2 Section 3 Section 4 Section 5
1 345.44 670.56 670.56 670.56 345.44
* 1A 190.5 0 0 0 190.5
2 342.9 670.56 670.56 670.56 342.9
3 670.56 670.56 670.56 670.56 0
4 660.4 670.56 670.56 660.4 0
5 647.7 670.56 670.56 647.7 0
6 629.92 670.56 670.56 629.92 0
7 609.6 670.56 670.56 609.6 0
* 8 607.06 670.56 670.56 607.06 0
* 9 594.36 670.56 670.56 594.36 0
10 586.74 670.56 670.56 586.74 0
11 556.26 670.56 670.56 556.26 0
12 525.78 670.56 670.56 525.78 0
13 487.68 670.56 670.56 487.68 0
14 444.5 670.56 670.56 444.5 0
15 398.78 670.56 670.56 398.78 0
16 342.9 670.56 670.56 342.9 0
17 614.68 670.56 614.68 0 0
18 543.56 670.56 543.56 0 0
19 459.74 670.56 459.74 0 0
20 360.68 670.56 360.68 0 0
21 571.5 571.5 0 0 0
22 401.32 401.32 0 0 0
23 530.86 0 0 0 0
NOTE: Ninety three (93) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used
to support the floor plank at the split.
Bill of Materials
Part # Length Qty
A-22MONO 264 80
A-21.67MONO 260 4
A-21.25MONO 255 4
A-20.67MONO 248 4
A-20.2MONO 242 4
A-20MONO 240 4
A-19.9MONO 239 4
A-19.5MONO 234 4
A-19.25MONO 231 4
A-18.75MONO 225 4
A-18.25MONO 219 4
A-17.8MONO 214 4
A-17.42MONO 209 2
A-17.25MONO 207 4
A-16MONO 192 4
A-15.08MONO 181 4
A-14.58MONO 175 4
A-13.2MONO 158 4
A-13.1MONO 157 4
A-11.83MONO 142 4
A-11.3MONO 136 4
A-11.25MONO 135 8
A-6.25MONO 75 4
A-3MONO 36 111
90'-26" Monorail Spacing Layout
40 PNEG-1835 90' Dura-Lok Plank and Support Manual
Figure 6O 90' Diameter Bin with 26" Monorail Spacing
Page 41
90'-26" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
6. Layouts
Figure 6P 90' Diameter 26" Rail Spacing
PNEG-1835 90' Dura-Lok Plank and Support Manual 41
Page 42
6. Layouts
NOTE: 90' Floor is split up into three (3) bundles. Two (2) AB1 planks are identical to each other, two (2) AB2 planks are
identical to each other and two (2) C1 bundles are identical to each other. The split of the floor is staggered from are
7" plank to the next. The bundles are arranged, so that AB1 planks are installed together, AB2 planks are installed
together and C1 planks are installed together.
90' Floor Bundle Layout
44'-3" Critical
starting
dimension
for first plank
Bundle AB1
Bundle C1
Bundle AB1
Bundle AB2
Bundle AB2
Bundle AB1
Bundle C2
Bundle AB2
Bundle AB2
Bundle AB1
Figure 6Q 90' Plank Layout Bundles
42 PNEG-1835 90' Dura-Lok Plank and Support Manual
Page 43
90' Plank Layout
6. Layouts
Figure 6R Plank Layout for 90' Diameter Bin
PNEG-1835 90' Dura-Lok Plank and Support Manual 43
Page 44
6. Layouts
90' Plank Layout for Manual
Plank #
2A 12' - 5-1/2" 149-1/2 379.73 2B 6' - 5-1/2" 77-1/2 197.08 2C
3A 8'-10" 106 269.24 3B 14'-10" 178 452.65 3C
4A 16' - 9-1/2" 201-1/2 511.81 4B 10' - 9-1 /2" 129-1/2 329.32 4C
5A 12' - 5-1/2" 149-1/2 379.73 5B 18' - 5-1/2" 221-1/2 563.27 5C
6A 19' - 11-1/2" 239-1/2 608.33 6B 13' - 11-1/2" 167-1/2 425.95 6C
7A 15'-4" 184 467.36 7B 21'-4" 256 651.01 7C
8A 5'-1" 61 154.94 8B 4'-1" 49 124.61 8C 30'-0" 360 914.4
9A 5' - 2-1/2" 62-1/2 158.75 9B 6' - 2-1/2" 74-1/2 189.45 9C 30'-0" 360 914.4
10A 7' - 3-1/2" 87-1/2 222.25
11A 7' - 3-1/2" 87-1/2 222.25 11B 8' - 3-1/2" 99-1/2 253.03 11C 30'-0" 360 914.4
12A 9'-3" 111 281.94
13A 9'-2" 110 279.4 13B 10'-2" 122 310.25 13C 30'-0" 360 914.4
14A 11'-1/2" 132-1/2 336.55
15A 10'-10" 130 330.2 15B 11'-10" 142 361.11 15C 30'-0" 360 914.4
16A 12' - 7-1/2" 151-1/2 384.81
17A 12' - 4-1/2" 148-1/2 377.19 17B 13' - 4-1/2" 160-1/2 408.15 17C 30'-0" 360 914.4
18A 14'-1" 169 429.26
19A 13' - 9-1/2" 165-1/2 420.37 19B 14' - 9-1/2" 177-1/2 451.38 19C 30'-0" 360 914.4
20A 15' - 5-1/2" 185-1/2 471.17
21A 15'-1" 181 459.74 21B 16'-1" 193 490.80 21C 30'-0" 360 914.4
22A 16' - 8-1/2" 200-1/2 509.27
23A 16' - 3-1/2" 195-1/2 496.57 23B 17' - 3-1/2" 207-1/2 527.67 23C 30'-0" 360 914.4
24A 17'-10" 214 543.56
25A 17' - 4-1/2" 208-1/2 529.59 25B 18' - 4-1/2" 220-1/2 560.73 25C 30'-0" 360 914.4
26A 18'-11" 227 576.58
27A 18'-5" 221 561.34 27B 19'-5" 233 592.52 27C 30'-0" 360 914.4
28A 19'-11" 239 607.06
29A 19'-5" 233 591.82 29B 20'-5" 245 623.04 29C 30'-0" 360 914.4
30A 20' - 10-1/2" 250-1/2 636.27 30B 19' - 10-1/2" 238-1/2 606.51 30C 30'-0" 360 914.4
31A 20' - 3-1/2" 243-1/2 618.49 31B 21' - 3-1/2" 255-1/2 649.74 31C 30'-0" 360 914.4
32A 21'-9" 261 662.94
33A 21'-2" 254 645.16 33B 22'-2" 266 676.44 33C 30'-0" 360 914.4
34A 22' - 6-1/2" 270-1/2 687.07
35A 21' - 11-1/2" 263-1/2 669.29 35B 22' - 11-1/2" 275-1/2 700.60 35C 30'-0" 360 914.4
36A 23'-4" 280 711.2 36B 22'-4" 268 681.52 36C 30'-0" 360 914.4
37A 22'-8" 272 690.88 37B 23'-8" 284 722.21 37C 30'-0" 360 914.4
38A 24'-1/2" 288-1/2 732.79
Length
Plank A
In Inch In Metric
Plank #
10B 6' - 3-1/2" 75-1/2 192.00 10C 30'-0" 360 914.4
12B 8'-3" 99 251.76 12C 30'-0" 360 914.4
14B 10'-1/2" 120-1/2 306.43 14C 30'-0" 360 914.4
16B 11' - 7-1/2" 139-1/2 354.75 16C 30'-0" 360 914.4
18B 13'-1" 157 399.25 18C 30'-0" 360 914.4
20B 14' - 5-1/2" 173-1/2 441.21 20C 30'-0" 360 914.4
22B 15' - 8-1/2" 188-1/2 479.36 22C 30'-0" 360 914.4
24B 16'-10" 202 513.69 24C 30'-0" 360 914.4
26B 17'-11" 215 546.75 26C 30'-0" 360 914.4
28B 18'-11" 227 577.26 28C 30'-0" 360 914.4
32B 20'-9" 249 633.21 32C 30'-0" 360 914.4
34B 21' - 6-1/2" 258-1/2 657.37 34C 30'-0" 360 914.4
38B 23'-1/2" 276-1/2 703.14 38C 30'-0" 360 914.4
Length
Plank B
In Inch In Metric
Plank #
1C 12"-4" 148 375.92
Length
Plank C
In Inch In Metric
44 PNEG-1835 90' Dura-Lok Plank and Support Manual
Page 45
90' Plank Layout for Manual (Continued)
6. Layouts
Plank #
39A 23' - 4-1/2" 280-1/2 712.47 39B 24' - 4-1/2" 292-1/2 743.83 39C 30'-0" 360 914.4
40A 24' - 8-1/2" 296-1/2 753.11 40B 23' - 8-1/2" 284-1/2 723.48 40 C 30'-0" 360 914.4
41A 24'-0" 288 731.52 41B 25'-0" 300 762.90 41C 30'-0" 360 914.4
42A 25'-4" 304 772.16
43A 24' - 7-1/2" 295-1/2 750.57 43B 25' - 7-1/2" 307-1/2 781.97 43C 30'-0" 360 914.4
44A 25' - 10-1/2" 310-1/2 788.67
45A 25'-2" 302 767.08 45B 26'-2" 314 798.50 45C 30'-0" 360 914.4
46A 26'-5" 317 805.18
47A 25'-8" 308 782.32 47B 26'-8" 320 813.76 47C 30'-0" 360 914.4
48A 26'-11" 323 820.42
49A 26'-2" 314 797.56 49B 27'-2" 326 829.02 49C 30'-0" 360 914.4
50A 27' - 4-1/2" 328-1/2 834.39
51A 26'-7" 319 810.26 51B 27'-7" 331 841.73 51C 30'-0" 360 914.4
52A 27' - 9-1/2" 333-1/2 847.09
53A 27'-0" 324 822.96 53B 28'-0" 336 854.45 53C 30'-0" 360 914.4
54A 28'-2" 338 858.52
55A 27' - 4-1/2" 328-1/2 834.39 55B 28' - 4-1/2" 340-1/2 865.89 55C 30'-0" 360 914.4
56A 28' - 6-1/2" 342-1/2 869.95
57A 27' - 8-1/2" 332-1/2 844.55 57B 28' - 8-1/2" 344-1/2 876.06 57C 30'-0" 360 914.4
58A 28'-10" 346 878.84
59A 28'-0" 336 853.44 59B 29'-0" 348 884.96 59C 30'-0" 360 914.4
60A 29' - 1-1/2" 349-1/2 887.73
61A 28'-3" 339 861.06 61B 29'-3" 351 892.59 61C 30'-0" 360 914.4
62A 29' - 4-1/2" 352-1/2 895.35
63A 28'-6" 342 868.68 63B 29'-6" 354 900.22 63C 30'-0" 360 914.4
64A 29'-7" 355 901.7
65A 28' - 8-1/2" 344-1/2 875.03 65B 29' - 8-1/2" 356-1/2 906.58 65C 30'-0" 360 914.4
66A 29' - 9-1/2" 357-1/2 908.05
67A 28' - 10-1/2" 346-1/2 880.11 67B 29' - 10-1/2" 358-1/2 911.67 67C 30'-0" 360 914.4
68A 29'-11" 359 911.86 68B 28'-11" 347 882.42 68C 30'-0" 360 914.4
69A 29'-0" 348 883.92 69B 30'-0" 360 915.48 69C 30'-0" 360 914.4
70A 30'-1/2" 360-1/2 915.67
71A 29'-1" 349 886.46 71B 30'-1" 361 918.02 71C 30'-0" 360 914.4
72A 30' - 1-1/2" 361-1/2 918.21
73A 29'-2" 350 889 73B 30'-2" 362 920.57 73C 30'-0" 360 914.4
74A 30' - 2-1/2" 362-1/2 920.75 74B 29' - 2-1/2" 350-1/2 891.32 74C 30'-0" 360 914.4
75A 29' - 2-1/2" 350-1/2 890.27 75B 30' - 2-1/2" 362-1/2 921.84 75C 30'-0" 360 914.4
76A 30'-3" 363 922.02
Length
Plank A
In Inch In Metric
Plank #
42B 24'-4" 292 742.56 42C 30'-0" 360 914.4
44B 24' - 10-1/2" 298-1/2 759.09 44C 30'-0" 360 914.4
46B 25'-5" 305 775.62 46C 30'-0" 360 914.4
48B 25'-11" 311 790.87 48C 30'-0" 360 914.4
50B 26' - 4-1/2" 316-1/2 804.86 50C 30'-0" 360 914.4
52B 26' - 9-1/2" 321-1/2 817.57 52C 30'-0" 360 914.4
54B 27'-2" 326 829.02 54C 30'-0" 360 914.4
56B 27' - 6-1/2" 330-1/2 840.46 56C 30'-0" 360 914.4
58B 27'-10" 334 849.36 58C 30'-0" 360 914.4
60B 28' - 1-1/2" 337-1/2 858.26 60C 30'-0" 360 914.4
62B 28' - 4-1/2" 340-1/2 865.89 62C 30'-0" 360 914.4
64B 28'-7" 343 872.25 64C 30'-0" 360 914.4
66B 28' - 9-1/2" 345-1/2 878.61 66C 30'-0" 360 914.4
70B 29'-1/2" 348-1/2 886.24 70C 30'-0" 360 914.4
72B 29' - 1-1/2" 349-1/2 888.78 72C 30'-0" 360 914.4
76B 29'-3" 351 892.59 76C 30'-0" 360 914.4
Length
Plank B
In Inch In Metric
Plank #
Length
Plank C
In Inch In Metric
PNEG-1835 90' Dura-Lok Plank and Support Manual 45
Page 46
NOTES
46 PNEG-1835 90' Dura-Lok Plank and Support Manual
Page 47
7. Warranty
9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship
under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale,
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation)
is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials
or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI
Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland
Feeding/Watering
Systems
Grain Systems Grain Bin Structural Design 5 Years
Grain Systems
Farm Fans
Zimmerman
All Fiberglass Housings Lifetime
All Fiberglass Propellers Lifetime
Feeder System Pan Assemblies 5 Years **
Feed Tubes (1-3/4" and 2.00") 10 Years *
Centerless Augers 10 Years *
Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years
Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 25%
5 to 7 years - end-user pays 50%
7 to 10 years - end-user pays 75%
** Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included.
Portable dryer screens included.
Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components,
shall be free from defects in materials for a period of time beginning on the twelfth (12
and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions
of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this
extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE,
INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR
EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY
FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of
anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed
the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI
shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent
or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at
initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration,
accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products
manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the
location and installation of products manufactured or sold by GSI.
PNEG-1835 90' Dura-Lok Plank and Support Manual 47
Page 48
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in
all cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2011 by GSI Group
Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-205736
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