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PNEG-1834
User Manual
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GSI PNEG-1834 User Manual

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PNEG-1834
78' Dura-Lok Plank and Support Manual
Owner ’s Manual
PNEG-1834
Date: 01-04-12
All information, illustrations, photos and specifications in this manual are based on the late st information available at the time of publication. The right is reserved to make changes at any time without notice.
Table of Contents

Contents

Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
Chapter 3 Decals ..................................................................................................................................................11
Roof Damage Warning and Disclaimer ............................................................................................... 11
Chapter 4 Monorail Installation ..........................................................................................................................14
Fan Placement Diagram ..................................................................................................................... 14
Tie Bar Detail ......................................................... ... .... ... ... ... ............................................................. 15
Tie Strap Detail ......................................................... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ...................... 16
Assembling Legs to Rail ...................................................................................................................... 17
Outer Perimeter Rail Details ............................................................................................................... 19
Splicing Rails ....................... .......................................... .......................................... ............................ 20
Chapter 5 Flooring - Planks ................................................................................................................................21
Floor Splice Details ... .......................................... ... ... .... .......................................... ... ... ...................... 21
Flashing Installation ............................................................................................................................ 22
Center Well Assembly Details ............................................................................................................. 24
Intermediate Well Assembly Details ....... ... ... .... ... ... ... .... ...................................................................... 25
Chapter 6 Layouts ................................................................................................................................................26
78'-14" Rail Spacing Layout ................................................................................................................ 26
78'-14" Monorail Spacing Layout ........................................................................................................ 27
78'-15" Monorail Spacing Layout ........................................................................................................ 28
78'-15" Rail Spacing Layout ................................................................................................................ 29
78'-16" Rail Spacing Layout ................................................................................................................ 30
78'-16" Monorail Spacing Layout ........................................................................................................ 31
78'-17" Monorail Spacing Layout ........................................................................................................ 32
78'-17" Rail Spacing Layout ................................................................................................................ 33
78'-18" Rail Spacing Layout ................................................................................................................ 34
78'-18" Monorail Spacing Layout ........................................................................................................ 35
78'-20" Monorail Spacing Layout ........................................................................................................ 36
78'-20" Rail Spacing Layout ................................................................................................................ 37
78'-22" Rail Spacing Layout ................................................................................................................ 38
78'-22" Monorail Spacing Layout ........................................................................................................ 39
78'-26" Monorail Spacing Layout ...............................................................................................
78'-26" Rail Spacing Layout ................................................................................................................ 41
78' Floor Bundle Layout ...................................................................................................................... 42
78' Plank Layout .................................................................................................................................. 45
......... 40
Chapter 7 Warranty ..............................................................................................................................................47
PNEG-1834 78' Dura-Lok Plank and Support Manual 3

1. Introduction

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct. The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear within the warranty period. In some circumstances, the company also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied.

2. Safety

DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1834 78' Dura-Lok Plank and Support Manual 5
2. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazards, and precau tions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission equipment. Contact your local power company to review your installation plan or for information concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin site should also be reviewed and considered. Any electrical control equipment in contact with the bin should be properly grounded and installed in accordance with National Electric Code provisions and other local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.
2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is in operation. Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix damage immediately . Replace worn or broken p arts. Remove any built-up grease, oil, and debris.
Maintain Equipment and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-1834 78' Dura-Lok Plank and Support Manual 7
2. Safety
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
2. Safety
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this equipment. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.
Date Employee Name Supervisor Name
PNEG-1834 78' Dura-Lok Plank and Support Manual 9
2. Safety
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If moisture is present, it must not be allowed to remain between the she ets. Separate the sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so that they are raised above the ground and vegetation. Any stacking an d spacing mat erials sho uld not be corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer imme diately about ways to minimize the adverse effect upon the galvanized coating.
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excess ive v acuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages. Running fans durin g high humidity/cold weather conditions can cause air exhaust or intake ports to freeze.
CAUTION!

3. Decals

Excessive vacuum (or pressure) may damage roof. Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing.
DC-969
PNEG-1834 78' Dura-Lok Plank and Support Manual 11
3. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers. DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
3. Decals
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
WARNING
DON’T
DO
UNLOADING INSTRUCTIONS:
1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet.
2. Side floor outlets to be used ONLY when above condition is satisfied.
3. Lock all side floor outlets to avoid accidental premature use.
4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems.
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
DC-GBC-2A
PNEG-1834 78' Dura-Lok Plank and Support Manual 13

4. Monorail Installation

Fan Placement Diagram
For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 4A. Floor planks should be perpendicular to the unloading tube.
Figure 4A
4. Monorail Installation
Tie Bar Detail
1. Locate the tie bars between the rails. (Spaced evenly throughout the system.)
NOTE: Tie bars are to be placed at the end of monorail, at each splice and in the middle of the rail
if it is over 16' long. (Not necessarily evenly spaced.) Rail spacing details on Pages 26-41, detail tie bar placements in each layout.
2. A single #10 x 5/8" self-drilling screws may be used to fasten the tie bars at each end to the rails as necessary. (See Figure 4B.)
Figure 4B Tie Bar Detail
3. Tie bars should overlap and connect each rail to the next rail. Tie bars should be located along each side of a rail splice and around the perimeter of the bin, no more than 6" from the end of the rail.
(See Figure 4C.)
Figure 4C Tie Bar Dimension Detail
PNEG-1834 78' Dura-Lok Plank and Support Manual 15
4. Monorail Installation
Tie Strap Detail
1. Tie straps should be used when a tie bar cannot be used to connect rails together due to special spacing of monorail. Tie strap should be connected to all three (3) rails using self-drilling screws.
(See Figure 4D.)
2. Tie straps are to be located in the same places as a tie bar would be used.
NOTE: Some tie straps will be used to support center well and intermediate well assembly.
(See Figure 5F on Page 24 and Figure 5G on Page 25.)
Figure 4D Strap Detail
4. Monorail Installation
See chart on Page 18. Spacing depends on eave height.
Assembling Legs to Rail
1. Place two (2) corners of the monorail leg into the rails as shown.
2. By twisting the leg it will spread the rail enough to get the other corners inside.
3. The leg can then be pushed down into the rail until the tabs lock it into place. (See Figure 4E.)
PNEG-1834 78' Dura-Lok Plank and Support Manual 17
Figure 4E Assembly Leg Rail
4. Monorail Installation
Monorail “Rail and Leg Spacing”/“Full Floor Leg Quantity” for 78' Bin Diameter
4.00" Ring
3 4 11 26 See Page 41 22 1589 46 16 26See Page 41 20 1738 5 8 22 22 See Page 38 20 1962 710 27 22See Page 38 19 2060
9 12 33 20 See Page 37 18 2367 10 14 38 20 See Page 37 17 2500 11 16 43 18 See Page 34 18 2370 13 18 48 18 See Page 34 17 2502 14 20 54 18 See Page 34 16 2650 16 22 59 17 See Page 33 16 2880 17 24 64 17 See Page 33 16 2880 19 26 70 16 See Page 30 15 3388 20 28 75 16 See Page 30 15 3388 22 30 81 15 See Page 29 15 3321
2.66" Ring
Eave Height (ft.) Rail Spacing
Reference
Page
Leg Spacing Leg Qty
23 32 86 15 See Page 29 15 3321 25 34 92 15 See Page 29 15 3321 27 37 100 14 See Page 26 15 3787
4. Monorail Installation
Outer Perimeter Rail Details
3' Sections of monorail should be placed around the perimeter of the bin. Monorail legs for perimeter rails should be spaced 16" apart on center. (See Figure 4F.)
Figure 4F
PNEG-1834 78' Dura-Lok Plank and Support Manual 19
4. Monorail Installation
Splicing Rails
1. A leg must be centered at each rail splice.
2. The closest leg may be moved a few inches over to center it under the splice. If more than 3" of movement is required to center the leg under the splice, add an additional leg.
3. Fasten the rail to the leg with two (2) #10 self-drilling screws (splice locations o nly). (See Figure 4G.)
Figure 4G

5. Flooring - Planks

Two (2) splices loca ted at each splice location.
(See Figure 5B on Page 22.)
Floor Splice Details
Some of the floor planks will need to be spliced together. (See Figure 5F on Page 24 and plank layout
on Page 45 and plank length chart on Page 46.) Install plank length A first, then in stall the corresponding
plank length B. Continue until floor is complete. Center and install two (2) splices (PCL-7009) at each plank splice location using self-drilling screws. Use eight (8) screws at the end of the splice for each plank, four (4) on each side. (See Figure 5A below and Figure 5B on Page 22.)
PNEG-1834 78' Dura-Lok Plank and Support Manual 21
Figure 5A Floor Splice Layout
5. Flooring - Planks
Figure 5B Splice Assembly View
Flashing Installation
Figure 5C
Formed Flashing Installation
If bin sweep auger is to be used, overlap flashing such that rotation (usually clockwise) of the sweep will climb up on the next flashing section. (See detail C in Figure 5C.) This will prevent the rotating/slipping outer wheel of the sweep from catching on the flashing edges.
After the floor is in place, lay the flashing pieces on top of the floor place over the 1-1/4" bin bolts.
See Figure 5D and Figure 5E on Page 23 to determine the correct sequence for placing the nuts and
washers. Finger tighten the nuts. While holding flashing flat, fasten the flashing to the floor with sheet metal screws. Now tighten flashing nuts.
Flashing Installation (Continued)
Figure 5D 2.66" Corrugation
5. Flooring - Planks
Figure 5E 4.00" Corrugation
PNEG-1834 78' Dura-Lok Plank and Support Manual 23
5. Flooring - Planks
Center Well Assembly Details
Figure 5F 78' Diameter Bin Center Well Position
Intermediate Well Assembly Details
5. Flooring - Planks
Figure 5G 78' Diameter Bin Intermediate Well Position
PNEG-1834 78' Dura-Lok Plank and Support Manual 25

6. Layouts

NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
78'-14" Rail Spacing Layout
Figure 6A 78' Diameter 14" Rail Spacing
78'-14" Monorail Spacing Layout
Part # Description Qty
FL-404-14 14" Monorail Tie Bar 410 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1330 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 120
NOTE: Eighty (80) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 96 A-21.58MONO 259 2 A-21.42MONO 257 4 A-20.91MONO 251 4 A-20.67MONO 248 4 A-19.83MONO 238 4 A-19MONO 228 4 A-18.92MONO 227 4 A-18MONO 216 4 A-16.9MONO 203 4 A-16.75MONO 201 4 A-16.4MONO 197 4 A-16.3MONO 196 4 A-16.25MONO 195 4 A-16.2MONO 194 4 A-16MONO 192 4 A-15.83MONO 190 4 A-15.75MONO 189 4 A-15.7MONO 188 4 A-15.3MONO 184 4 A-15.17MONO 182 4 A-15.08MONO 181 4 A-14.9MONO 179 4 A-14.75MONO 177 4 A-14.5MONO 174 4 A-14.4MONO 172 4 A-14.17MONO 170 4 A-14.08MONO 169 2 A-13.91MONO 167 4 A-13.5MONO 162 4 A-13.2MONO 158 4 A-13MONO 156 4 A-12.42MONO 149 4 A-11.83MONO 142 4 A-11.58MONO 139 4 A-11.17MONO 134 4 A-3MONO 36 106
78' Diameter 14" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4
1 197 264 264 197 2 196 264 264 196 3 195 264 264 195 4 194 264 264 194 5 192 264 264 192 6 190 264 264 190 7 188 264 264 188 8 184 264 264 184
9 182 264 264 182 * 10 181 264 264 181 * 11 179 264 264 179
12 177 264 264 177 13 172 264 264 172 14 167 264 264 167 15 162 264 264 162 16 156 264 264 156 17 149 264 264 149 18 142 264 264 142 19 134 264 264 134 20 257 264 257 0 21 248 264 248 0 22 238 264 238 0 23 227 264 227 0 24 216 264 216 0 25 203 264 203 0 26 189 264 189 0 27 174 264 174 0 28 158 264 158 0 29 139 264 139 0 30 251 251 0 0 31 228 228 0 0 32 201 201 0 0 33 170 170 0 0 34 259 0 0 0 35 169 0 0 0
23.77 m Diameter 35.56 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4
1 500.38 670.56 670.56 500.38 2 497.84 670.56 670.56 497.84 3 495.3 670.56 670.56 495.3 4 492.76 670.56 670.56 492.76 5 487.68 670.56 670.56 487.68 6 482.6 670.56 670.56 482.6 7 477.52 670.56 670.56 477.52 8 467.36 670.56 670.56 467.36
9 462.28 670.56 670.56 462.28 * 10 459.74 670.56 670.56 459.74 * 11 454.66 670.56 670.56 454.66
12 449.58 670.56 670.56 449.58 13 436.88 670.56 670.56 436.88 14 424.18 670.56 670.56 424.18 15 411.48 670.56 670.56 411.48 16 396.24 670.56 670.56 396.24 17 378.46 670.56 670.56 378.46 18 360.68 670.56 670.56 360.68 19 340.36 670.56 670.56 340.36 20 652.78 670.56 652.78 0 21 629.92 670.56 629.92 0 22 604.52 670.56 604.52 0 23 576.58 670.56 576.58 0 24 548.64 670.56 548.64 0 25 515.62 670.56 515.62 0 26 480.06 670.56 480.06 0 27 441.96 670.56 441.96 0 28 401.32 670.56 401.32 0 29 353.06 670.56 353.06 0 30 637.54 637.54 0 0 31 579.12 579.12 0 0 32 510.54 510.54 0 0 33 431.8 431.8 0 0 34 657.86 0 0 0 35 429.26 0 0 0
* NOTE: This special monorail run is used to support the floor plank at the split.
PNEG-1834 78' Dura-Lok Plank and Support Manual 27

6. Layouts

Figure 6B 78' Diameter Bin with 14" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-15 15" Monorail Tie Bar 370 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1270 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 70
NOTE: Eighty (80) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-22MONO 264 82 A-21.33MONO 256 4 A-21.25MONO 255 4 A-20.75MONO 249 2 A-20.5MONO 246 4 A-19.58MONO 235 4 A-19.25MONO 231 4 A-18.63MONO 223 4 A-17.5MONO 210 4 A-16.8MONO 202 4 A-16.4MONO 197 4 A-16.3MONO 196 4 A-16.25MONO 195 8 A-16.2MONO 194 4 A-16MONO 192 4 A-15.75MONO 189 4 A-15.5MONO 186 4 A-15.17MONO 182 4 A-15.08MONO 181 4 A-14.83MONO 178 4 A-14.5MONO 174 4 A-14.08MONO 169 4 A-14MONO 168 4 A-13.58MONO 163 8 A-13.25MONO 159 2 A-13MONO 156 4 A-12.42MONO 149 4 A-12MONO 144 4 A-11.8MONO 141 4 A-11.08MONO 133 4 A-3MONO 36 106
78' Diameter 15" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4
1 197 264 264 197
2 196 264 264 196
3 195 264 264 195
4 194 264 264 194
5 192 264 264 192
6 189 264 264 189
7 186 264 264 186
8 182 264 264 182
9 178 264 264 178
10 174 264 264 174 11 169 264 264 169 12 163 264 264 163 13 156 264 264 156 14 149 264 264 149 15 141 264 264 141 16 133 264 264 133 17 256 264 256 0 18 246 264 246 0 19 235 264 235 0 20 223 264 223 0 21 210 264 210 0 22 195 264 195 0 23 181 264 181 0 24 163 264 163 0 25 144 144 0 0 26 255 255 0 0 27 231 231 0 0 28 202 202 0 0 29 168 168 0 0 30 249 0 0 0 31 159 0 0 0
23.77 m Diameter 38.10 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4
1 500.38 670.56 670.56 500.38 2 497.84 670.56 670.56 497.84 3 495.3 670.56 670.56 495.3 4 492.76 670.56 670.56 492.76 5 487.68 670.56 670.56 487.68 6 480.06 670.56 670.56 480.06 7 472.44 670.56 670.56 472.44 8 462.28 670.56 670.56 462.28 9 452.12 670.56 670.56 452.12
10 441.96 670.56 670.56 441.96
11 429.26 670.56 670.56 429.26 12 414.02 670.56 670.56 414.02 13 396.24 670.56 670.56 396.24 14 378.46 670.56 670.56 378.46 15 358.14 670.56 670.56 358.14 16 337.82 670.56 670.56 337.82 17 650.24 670.56 650.24 0 18 624.84 670.56 624.84 0 19 596.9 670.56 596.9 0 20 566.42 670.56 566.42 0 21 533.4 670.56 533.4 0 22 495.3 670.56 495.3 0 23 459.74 670.56 459.74 0 24 414.02 670.56 414.02 0 25 365.76 365.76 0 0 26 647.7 647.7 0 0 27 586.74 586.74 0 0 28 513.08 513.08 0 0 29 426.72 426.72 0 0 30 632.46 0 0 0 31 403.86 0 0 0
78'-15" Monorail Spacing Layout
28 PNEG-1834 78' Dura-Lok Plank and Support Manual
Figure 6C 78' Diameter Bin with 15" Monorail Spacing
78'-15" Rail Spacing Layout
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)

6. Layouts

Figure 6D 78' Diameter 15" Rail Spacing
PNEG-1834 78' Dura-Lok Plank and Support Manual 29

6. Layouts

Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
78'-16" Rail Spacing Layout
Figure 6E 78' Diameter 16" Rail Spacing
78'-16" Monorail Spacing Layout
Part # Description Qty
FL-404-16 16" Monorail Tie Bar 350 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 120 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1180
Bill of Materials
Part # Length Qty
A-22MONO 264 92 A-21.25MONO 255 4 A-20.42MONO 245 4 A-20MONO 240 4 A-19.42MONO 233 4 A-18.33MONO 220 4 A-17.58MONO 211 4 A-17.2MONO 206 4 A-16.4MONO 197 4 A-16.3MONO 196 4 A-16.25MONO 195 4 A-16.08MONO 193 4 A-15.91MONO 191 4 A-15.83MONO 190 4 A-15.7MONO 188 4 A-15.3MONO 184 4 A-15.17MONO 182 4 A-15MONO 180 4 A-14.9MONO 179 4 A-14.75MONO 177 4 A-14.67MONO 176 4 A-14.58MONO 175 2 A-14.42MONO 173 4 A-14.17MONO 170 4 A-13.7MONO 164 4 A-13.2MONO 158 4 A-12.83MONO 154 4 A-12.5MONO 150 4 A-11.83MONO 142 4 A-4.33MONO 52 4 A-3MONO 36 106
78' Diameter 16" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4
1 197 264 264 197 2 196 264 264 196
* 2A 52 0 0 52
3 195 264 264 195 4 193 264 264 193 5 191 264 264 191 6 188 264 264 188 7 184 264 264 184
8 182 264 264 182 * 9 1 80 264 264 180 10 179 264 264 179
11 176 264 264 176 12 170 264 264 170 13 164 264 264 164 14 158 264 264 158 15 150 264 264 150 16 142 264 264 142 17 264 264 264 0 18 255 264 255 0 19 245 264 245 0 20 233 264 233 0 21 220 264 220 0 22 206 264 206 0 23 190 264 190 0 24 173 264 173 0 25 154 264 154 0 26 264 264 0 0 27 240 240 0 0 28 211 211 0 0 29 177 177 0 0 30 264 0 0 0 31 175 0 0 0
23.77 m Diameter 40.64 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4
1 500.38 670.56 670.56 500.38 2 497.84 670.56 670.56 497.84
* 2A 132.08 0 0 132.08
3 495.3 670.56 670.56 495.3 4 490.22 670.56 670.56 490.22 5 485.14 670.56 670.56 485.14 6 477.52 670.56 670.56 477.52 7 467.36 670.56 670.56 467.36
8 462.28 670.56 670.56 462.28 * 9 457.2 670.56 670.56 457.2 10 454.66 670.56 670.56 454.66 11 447.04 670.56 670.56 447.04 12 431.8 670.56 670.56 431.8 13 416.56 670.56 670.56 416.56 14 401.32 670.56 670.56 401.32 15 381 670.56 670.56 381 16 360.68 670.56 670.56 360.68 17 670.56 670.56 670.56 0 18 647.7 670.56 647.7 0 19 622.3 670.56 622.3 0 20 591.82 670.56 591.82 0 21 558.8 670.56 558.8 0 22 523.24 670.56 523.24 0 23 482.6 670.56 482.6 0 24 439.42 670.56 439.42 0 25 391.16 670.56 391.16 0 26 670.56 670.56 0 0 27 609.6 609.6 0 0 28 535.94 535.94 0 0 29 449.58 449.58 0 0 30 670.56 0 0 0 31 444.5 0 0 0
NOTE: Eighty (80) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.
PNEG-1834 78' Dura-Lok Plank and Support Manual 31

6. Layouts

Figure 6F 78' Diameter Bin with 16" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-17 17" Monorail Tie Bar 330 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 110 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1130
Bill of Materials
Part # Length Qty
A-22MONO 264 76 A-21.33MONO 256 4 A-21.25MONO 255 4 A-20.42MONO 245 4 A-19.3MONO 232 4 A-18.92MONO 227 4 A-18.2MONO 218 4 A-17MONO 204 6 A-16.4MONO 197 4 A-16.3MONO 196 4 A-16.25MONO 195 8 A-16MONO 192 4 A-15.83MONO 190 4 A-15.58MONO 187 8 A-15.25MONO 183 4 A-15.17MONO 182 4 A-14.83MONO 178 4 A-14.42MONO 173 4 A-14MONO 168 4 A-13.91MONO 167 4 A-13.3MONO 160 4 A-12.8MONO 153 4 A-12.7MONO 152 4 A-12.25MONO 147 4 A-12MONO 144 4 A-11.17MONO 134 4 A-4.33MONO 52 4 A-3MONO 36 106
78' Diameter 17" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4
1 197 264 264 197 2 196 264 264 196
* 2A 52 0 0 52
3 195 264 264 195 4 192 264 264 192 5 190 264 264 190 6 187 264 264 187 7 183 264 264 183
* 8 182 264 264 182
9 178 264 264 178
10 173 264 264 173 11 167 264 264 167 12 160 264 264 160 13 153 264 264 153 14 144 264 264 144 15 134 264 264 134 16 256 264 256 0 17 245 264 245 0 18 232 264 232 0 19 218 264 218 0 20 204 264 204 0 21 187 264 187 0 22 168 264 168 0 23 147 264 147 0 24 255 255 0 0 25 227 227 0 0 26 195 195 0 0 27 152 152 0 0 28 204 0 0 0
23.77 m Diameter 43.18 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4
1 500.38 670.56 670.56 500.38 2 497.84 670.56 670.56 497.84
* 2A 132.08 0 0 132.08
3 495.3 670.56 670.56 495.3 4 487.68 670.56 670.56 487.68 5 482.6 670.56 670.56 482.6 6 474.98 670.56 670.56 474.98 7 464.82 670.56 670.56 464.82
* 8 462.28 670.56 670.56 462.28
9 452.12 670.56 670.56 452.12
10 439.42 670.56 670.56 439.42 11 424.18 670.56 670.56 424.18 12 406.4 670.56 670.56 406.4 13 388.62 670.56 670.56 388.62 14 365.76 670.56 670.56 365.76 15 340.36 670.56 670.56 340.36 16 650.24 670.56 650.24 0 17 622.3 670.56 622.3 0 18 589.28 670.56 589.28 0 19 553.72 670.56 553.72 0 20 518.16 670.56 518.16 0 21 474.98 670.56 474.98 0 22 426.72 670.56 426.72 0 23 373.38 670.56 373.38 0 24 647.7 647.7 0 0 25 576.58 576.58 0 0 26 495.3 495.3 0 0 27 386.08 386.08 0 0 28 518.16 0 0 0
NOTE: Eighty (80) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.
78'-17" Monorail Spacing Layout
32 PNEG-1834 78' Dura-Lok Plank and Support Manual
Figure 6G 78' Diameter Bin with 17" Monorail Spacing
78'-17" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.

6. Layouts

Figure 6H 78' Diameter 17" Rail Spacing
PNEG-1834 78' Dura-Lok Plank and Support Manual 33

6. Layouts

Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
78'-18" Rail Spacing Layout
Figure 6I 78' Diameter 18" Rail Spacing
78'-18" Monorail Spacing Layout
Part # Description Qty
FL-404-18 18" Monorail Tie Bar 320 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 120 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 1060
Bill of Materials
Part # Length Qty
A-22MONO 264 76 A-21.58MONO 259 2 A-21.5MONO 258 4 A-20.67MONO 248 4 A-20.58MONO 247 4 A-19.5MONO 234 4 A-18.25MONO 219 4 A-18.08MONO 217 4 A-16.9MONO 203 4 A-16.4MONO 197 4 A-16.3MONO 196 4 A-16.2MONO 194 4 A-16MONO 192 4 A-15.75MONO 189 4 A-15.5MONO 186 4 A-15.41MONO 185 4 A-15.17MONO 182 4 A-15.08MONO 181 4 A-14.9MONO 179 8 A-14.67MONO 176 4 A-14.17MONO 170 4 A-14MONO 168 2 A-13.75MONO 165 4 A-13.58MONO 163 4 A-13MONO 156 4 A-12.25MONO 147 4 A-11.83MONO 142 4 A-11.42MONO 137 4 A-4.33MONO 52 4 A-3MONO 36 106
78' Diameter 18" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4
1 197 264 264 197 2 196 264 264 196
* 2A 52 0 0 52
3 194 264 264 194 4 192 264 264 192 5 189 264 264 189 6 186 264 264 186
7 182 264 264 182 * 8 181 264 264 181 * 9 179 264 264 179
10 176 264 264 176 11 170 264 264 170 12 163 264 264 163 13 156 264 264 156 14 147 264 264 147 15 137 264 264 137 16 258 264 258 0 17 247 264 247 0 18 234 264 234 0 19 219 264 219 0 20 203 264 203 0 21 185 264 185 0 22 165 264 165 0 23 142 264 142 0 24 248 248 0 0 25 217 217 0 0 26 179 179 0 0 27259000 28 168 0 0 0
23.77 m Diameter 45.72 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4
1 500.38 670.56 670.56 500.38 2 497.84 670.56 670.56 497.84
* 2A 132.08 0 0 132.08
3 492.76 670.56 670.56 492.76 4 487.68 670.56 670.56 487.68 5 480.06 670.56 670.56 480.06 6 472.44 670.56 670.56 472.44
7 462.28 670.56 670.56 462.28 * 8 459.74 670.56 670.56 459.74 * 9 454.66 670.56 670.56 454.66 10 447.04 670.56 670.56 447.04
11 431.8 670.56 670.56 431.8 12 414.02 670.56 670.56 414.02 13 396.24 670.56 670.56 396.24 14 373.38 670.56 670.56 373.38 15 347.98 670.56 670.56 347.98 16 655.32 670.56 655.32 0 17 627.38 670.56 627.38 0 18 594.36 670.56 594.36 0 19 556.26 670.56 556.26 0 20 515.62 670.56 515.62 0 21 469.9 670.56 469.9 0 22 419.1 670.56 419.1 0 23 360.68 670.56 360.68 0 24 629.92 629.92 0 0 25 551.18 551.18 0 0 26 454.66 454.66 0 0 27 657.86 0 0 0 28 426.72 0 0 0
NOTE: Eighty (80) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.
PNEG-1834 78' Dura-Lok Plank and Support Manual 35

6. Layouts

Figure 6J 78' Diameter Bin with 18" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-1 20" Monorail Tie Bar 280 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 110 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 970
Bill of Materials
Part # Length Qty
A-22MONO 264 70 A-21.16MONO 254 4 A-20.25MONO 243 4 A-20MONO 240 4 A-18.75MONO 225 4 A-18.2MONO 218 2 A-17.3MONO 208 4 A-17.25MONO 207 4 A-16.4MONO 197 4 A-16.3MONO 196 4 A-16.2MONO 194 4 A-15.91MONO 191 4 A-15.7MONO 188 8 A-15.25MONO 183 4 A-15.17MONO 182 4 A-14.9MONO 179 4 A-14.83MONO 178 4 A-14.25MONO 171 4 A-13.9MONO 166 4 A-13.7MONO 164 4 A-13.5MONO 162 4 A-12.9MONO 155 4 A-12.1MONO 145 4 A-1 1 .8MONO 141 4 A-11.17MONO 134 4 A-4.33MONO 52 4 A-3MONO 36 106
78' Diameter 20" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4
1 197 264 264 197
2 196 264 264 196
* 2A 52 0 0 52
3 194 264 264 194 4 191 264 264 191 5 188 264 264 188
6 183 264 264 183 * 7 182 264 264 182 * 8 179 264 264 179
9 178 264 264 178
10 171 264 264 171 11 164 264 264 164 12 155 264 264 155 13 145 264 264 145 14 134 264 264 134 15 254 264 254 0 16 240 264 240 0 17 225 264 225 0 18 208 264 208 0 19 188 264 188 0 20 166 264 166 0 21 141 264 141 0 22 243 243 0 0 23 207 207 0 0 24 162 162 0 0 25218000
23.77 m Diameter 50.80 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4
1 500.38 670.56 670.56 500.38 2 497.84 670.56 670.56 497.84
* 2A 132.08 0 0 132.08
3 492.76 670.56 670.56 492.76 4 485.14 670.56 670.56 485.14 5 477.52 670.56 670.56 477.52
6 464.82 670.56 670.56 464.82 * 7 462.28 670.56 670.56 462.28 * 8 454.66 670.56 670.56 454.66
9 452.12 670.56 670.56 452.12 10 434.34 670.56 670.56 434.34
11 416.56 670.56 670.56 416.56 12 393.7 670.56 670.56 393.7 13 368.3 670.56 670.56 368.3 14 340.36 670.56 670.56 340.36 15 645.16 670.56 645.16 0 16 609.6 670.56 609.6 0 17 571.5 670.56 571.5 0 18 528.32 670.56 528.32 0 19 477.52 670.56 477.52 0 20 421.64 670.56 421.64 0 21 358.14 670.56 358.14 0 22 617.22 617.22 0 0 23 525.78 525.78 0 0 24 411.48 411.48 0 0 25 553.72 0 0 0
NOTE: Eighty (80) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.
78'-20" Monorail Spacing Layout
36 PNEG-1834 78' Dura-Lok Plank and Support Manual
Figure 6K 78' Diameter Bin with 20" Monorail Spacing
78'-20" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie straps (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.

6. Layouts

Figure 6L 78' Diameter 20" Rail Spacing
PNEG-1834 78' Dura-Lok Plank and Support Manual 37

6. Layouts

Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
78'-22" Rail Spacing Layout
Figure 6M 78' Diameter 22" Rail Spacing
78'-22" Monorail Spacing Layout
Part # Description Qty
FL-404-22 22" Monorail Tie Bar 250 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 120 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 910
Bill of Materials
Part # Length Qty
A-22MONO 264 66 A-21MONO 252 4 A-20.91MONO 251 4 A-19.75MONO 237 4 A-18.25MONO 219 4 A-17.75MONO 213 4 A-17.3MONO 208 2 A-16.58MONO 199 4 A-16.4MONO 197 4 A-16.25MONO 195 4 A-16.08MONO 193 4 A-15.83MONO 190 4 A-15.5MONO 186 4 A-15.17MONO 182 4 A-15MONO 180 4 A-14.9MONO 179 4 A-14.67MONO 176 4 A-14.42MONO 173 4 A-13.9MONO 166 4 A-13.75MONO 165 4 A-13.1MONO 157 4 A-12.5MONO 150 4 A-12.17MONO 146 4 A-11.17MONO 134 4 A-4.33MONO 52 4 A-3MONO 36 106
78' Diameter 22" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4
1 197 264 264 197 2 195 264 264 195
* 2A 52 0 0 52
3 193 264 264 193 4 190 264 264 190 5 186 264 264 186 6 182 264 264 182
* 7 180 264 264 180
8 179 264 264 179
9 173 264 264 173 10 166 264 264 166 11 157 264 264 157 12 146 264 264 146 13 134 264 264 134 14 252 264 252 0 15 237 264 237 0 16 219 264 219 0 17 199 264 199 0 18 176 264 176 0 19 150 264 150 0 20 251 251 0 0 21 213 213 0 0 22 165 165 0 0 23208000
23.77 m Diameter 55.88 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4
1 500.38 670.56 670.56 500.38 2 495.3 670.56 670.56 495.3
* 2A 132.08 0 0 132.08
3 490.22 670.56 670.56 490.22 4 482.6 670.56 670.56 482.6 5 472.44 670.56 670.56 472.44 6 462.28 670.56 670.56 462.28
* 7 457.2 670.56 670.56 457.2
8 454.66 670.56 670.56 454.66 9 439.42 670.56 670.56 439.42
10 421.64 670.56 670.56 421.64
11 398.78 670.56 670.56 398.78 12 370.84 670.56 670.56 370.84 13 340.36 670.56 670.56 340.36 14 640.08 670.56 640.08 0 15 601.98 670.56 601.98 0 16 556.26 670.56 556.26 0 17 505.46 670.56 505.46 0 18 447.04 670.56 447.04 0 19 381 670.56 381 0 20 637.54 637.54 0 0 21 541.02 541.02 0 0 22 419.1 419.1 0 0 23 528.32 0 0 0
NOTE: Eighty (80) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.

6. Layouts

PNEG-1834 78' Dura-Lok Plank and Support Manual 39
Figure 6N 78' Diameter Bin with 22" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-26 26" Monorail Tie Bar 220 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 120 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 770
78' Diameter 26" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3 Section 4
1 197 264 264 197
* 1A 52 0 0 52
2 195 264 264 195 3 192 264 264 192 4 188 264 264 188 5 182 264 264 182
* 6 181 264 264 181
7 179 264 264 179 8 173 264 264 173
9 164 264 264 164 10 153 264 264 153 11 140 264 264 140 12 256 264 256 0 13 238 264 238 0 14 217 264 217 0 15 193 264 193 0 16 165 264 165 0 17 263 263 0 0 18 221 221 0 0 19 165 165 0 0 20 222 0 0 0
23.77 m Diameter 66.04 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3 Section 4
1 500.38 670.56 670.56 500.38
* 1A 132.08 0 0 132.08
2 495.3 670.56 670.56 495.3 3 487.68 670.56 670.56 487.68 4 477.52 670.56 670.56 477.52 5 462.28 670.56 670.56 462.28
* 6 459.74 670.56 670.56 459.74
7 454.66 670.56 670.56 454.66 8 439.42 670.56 670.56 439.42 9 416.56 670.56 670.56 416.56
10 388.62 670.56 670.56 388.62
11 355.6 670.56 670.56 355.6 12 650.24 670.56 650.24 0 13 604.52 670.56 604.52 0 14 551.18 670.56 551.18 0 15 490.22 670.56 490.22 0 16 419.1 670.56 419.1 0 17 668.02 668.02 0 0 18 561.34 561.34 0 0 19 419.1 419.1 0 0 20 563.88 0 0 0
NOTE: Eighty (80) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.
Bill of Materials
Part # Length Qty
A-22MONO 264 54 A-21.92MONO 263 4 A-21.33MONO 256 4 A-19.83MONO 238 4 A-18.5MONO 222 2 A-18.42MONO 221 4 A-18.08MONO 217 4 A-16.4MONO 197 4 A-16.25MONO 195 4 A-16.08MONO 193 4 A-16MONO 192 4 A-15.7MONO 188 4 A-15.17MONO 182 4 A-15.08MONO 181 4 A-14.9MONO 179 4 A-14.42MONO 173 4 A-13.75MONO 165 8 A-13.7MONO 164 4 A-12.8MONO 153 4 A-1 1 .7MONO 140 4 A-4.33MONO 52 4 A-3MONO 36 106
78'-26" Monorail Spacing Layout
40 PNEG-1834 78' Dura-Lok Plank and Support Manual
Figure 6O 78' Diameter Bin with 26" Monorail Spacing
78'-26" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.

6. Layouts

Figure 6P 78' Diameter 26" Rail Spacing
PNEG-1834 78' Dura-Lok Plank and Support Manual 41

6. Layouts

38'-2" Critical
starting
dimension
for first plank
Bundle C1
Bundle C2
Bundle AB1
Bundle AB2
Bundle AB1
Bundle AB1
Bundle AB2
Bundle AB1
NOTE: 78' Floor is split up into four (4) different bundles. Two (2) AB1 planks are identical to each other and one AB2, C1 and C2 planks. The split of the floor is staggered from one 7" plank to the next. The bundle is arranged, so that AB1 planks are installed together, AB2 planks are installed together and each C1 and C2 are installed separately. The first plank installed will be out of bundle C1, plank 1. Bundle AB2 is set-up, so that the longer planks are in the middle stacks allowing for installation of the bundle from top to bottom as shown in Figure 6Q.
78' Floor Bundle Layout
Figure 6Q 78' Plank Layout Bundles
6. Layouts
78' Dura-Lok Bundle Layout
AB1
Plank Layout by Marking
6B 5A 66 49-1/2
6A 5B 78 61-1/2 13A 11A 9A 7A 148 129 106-1/2 80-1/2 14B 12B 10B 8B 13B 11B 9B 7B 160 141 118-1/2 95-1/2 14A 12A 10A 8A 21A 19A 17A 15A 211 197-1/2 182-1/2 166 22B 20B 18B 16B 21B 19B 17B 15B 223 209-1/2 194-1/2 178 22A 20A 18A 16A 29A 27A 25A 23A 256 246 235-1/2 224 30B 28B 26B 24B 29B 27B 25B 23B 268 258 247-1/2 236 30A 28A 26A 24A 37A 35A 33A 31A 289 282 273-1/2 265-1/2 38B 36B 34B 32B 37B 35B 33B 31B 301 294 285-1/2 277-1/2 38A 36A 34A 32A 45A 43A 41A 39A 312 307 301-1/2 295-1/2 46B 44B 42B 40B 45B 43B 41B 39B 324 319 313-1/2 307-1/2 46A 44A 42A 40A 53A 51A 49A 47A 327-1/2 324-1/2 321 316-1/2 54B 52B 50B 48B 53B 51B 49B 47B 339-1/2 336-1/2 333 328-1/2 54A 52A 50A 48A 341 338 335 331
157-1/2 139-1/2 118 94
169-1/2 148-1/2 130 106
217-1/2 204-1/2 190 174-1/2
229-1/2 216-1/2 202 186-1/2
261 251-1/2 241 230
273 263-1/2 253 242
292-1/2 285 278 269-1/2
304-1/2 297 290 281-1/2
314-1/2 309-1/2 304-1/2 298-1/2
326-1/2 321-1/2 316-1/2 310-1/2
329 326 323 319
Plank Layout by Length
AB2
Plank Layout by Marking
55A 57A 57A 55A 330 332-1/2 332-1/2 330 56B 58B 58B 56B 55B 57B 57B 55B 342 344-1/2 344-1/2 342 56A 58A 58A 56A 59A 61A 61A 59A 334 335-1/2 335-1/2 334 60B 62B 62B 60B 59B 61B 61B 59B 346 347-1/2 347-1/2 346 60A 62A 62A 60A 63A 65A 65A 63A 336-1/2 337 337 336-1/2 64B 66B 66B 64B 63B 65B 65B 63B 348-1/2 349 349 348-1/2 64A 66A 66A 64A
331-1/2 333-1/2 333-1/2 331-1/2
343-1/2 345-1/2 345-1/2 343-1/2
335 336 336 335
347 348 348 347
337 337 337 337
349 349 349 349
Plank Layout by Length
NOTES:
1. Looking from end of the bundle where all plank edges are butted flush.
2. One AB2 bundle required for complete order. Two (2) AB1 bundles, one C1 bundle and one C2 bundle also needed.
3. Plank banding and sub-banding denoted by grid lines in charts.
PNEG-1834 78' Dura-Lok Plank and Support Manual 43
6. Layouts
3B 2A 102 77 3A 2B 1 174 149 160
9C 7C 5C 4A 240 240 240 146-1/2 10C 8C 6C 4B 17C 15C 13C 11C 240 240 240 240 18C 16C 14C 12C 25C 23C 21C 19C 240 240 240 240 26C 24C 22C 20C 33C 31C 29C 27C 240 240 240 240 34C 32C 30C 28C 41C 39C 37C 35C 240 240 240 240 42C 40C 38C 36C 49C 47C 45C 43C 240 240 240 240 50C 48C 46C 44C 57C 55C 53C 51C 240 240 240 240 58C 56C 54C 52C 65C 63C 61C 59C 240 240 240 240 66C 64C 62C 60C
78' Dura-Lok Bundle Layout (Continued)
Plank Layout by Marking
C1
Plank Layout by Length
240 240 240 194-1/2
240 240 240 240
240 240 240 240
240 240 240 240
240 240 240 240
240 240 240 240
240 240 240 240
240 240 240 240
C2
Plank Layout by Marking
2B 2A 149 77
3A 1 174 160
8C 6C 4B 3B 240 240 194-1/2 102
9C 7C 5C 4A 16C 14C 12C 10C 240 240 240 240 17C 15C 13C 11C 24C 22C 20C 18C 240 240 240 240 25C 23C 21C 19C 32C 30C 28C 26C 240 240 240 240 33C 31C 29C 27C 40C 38C 36C 34C 240 240 240 240 41C 39C 37C 35C 48C 46C 44C 42C 240 240 240 240 49C 47C 45C 43C 56C 54C 52C 50C 240 240 240 240 57C 55C 53C 51C 64C 62C 60C 58C 240 240 240 240 65C 63C 61C 59C 240 240 240 240
240 240 240 146-1/2
240 240 240 240
240 240 240 240
240 240 240 240
240 240 240 240
240 240 240 240
240 240 240 240
Plank Layout by Length
NOTES:
1. Looking from end of the bundle where all plank edges are butted flush.
2. One AB2 bundle required for complete order. Two (2) AB1 bundles, one C1 bundle and one C2 bundle also needed.
3. Plank banding and sub-banding denoted by grid lines in charts.
78' Plank Layout

6. Layouts

Figure 6R Plank Layout for 78' Diameter Bin
PNEG-1834 78' Dura-Lok Plank and Support Manual 45
6. Layouts
78' Plank Layout for Manual
Plank #
2A 6'-5" 77 195.58 3A 14'-6" 174 441.96 3B 8'-6" 102 259.08 3C 36A 24'-9" 297 754.38 36B 23'-9" 285 723.9 36C 20'-0" 240 609.6 4A 12' - 2-1/2" 146-1/2 624.84 5A 4' - 1-1/2" 49-1/2 125.73 5B 5' - 1-1/2" 61-1/2 156.21 5C 20'-0" 240 609.6 38A 25' - 4-1/2" 304-1/2 773.43 38B 24' - 4-1/2" 292-1/2 742.95 38C 20'-0" 240 609.6 6A 6'-6" 78 198.12 7A 6' - 8-1/2" 80-1/2 204.47 7B 7' - 8-1/2" 92-1/2 234.95 7C 20'-0" 240 609.6 40A 25' - 10-1/2" 310-1/2 788.67 40B 24' - 10-1/2" 298-1/2 758.19 40C 20'-0" 240 609.6 8A 8'-10" 106 269.24
9A 8' - 10-1/2" 106-1/2 270.51 9B 9' - 10-1/2" 118-1/2 300.99 9C 20'-0" 240 609.6 42A 26' - 4-1/2" 316-1/2 803.91 42B 2 5' - 4-1/2" 304-1/2 773.43 42C 20'-0" 240 609.6 10A 10'-10" 130 330.2 11A 10'-9" 129 327.66 11B 11'-9" 141 358.14 11C 20'-0" 240 609.6 44A 26' - 9-1/2" 321-1/2 816.61 44B 25' - 9-1/2" 309-1/2 786.13 44C 20'-0" 240 609.6 12A 12' - 4-1/2 " 148-1/2 375.92 13A 12'-4" 148 375.92 13B 13'-4" 160 406.4 13C 20'-0" 240 609.6 46A 27' - 2-1/2" 326-1/2 829.31 46B 26' - 2-1/2" 314-1/2 798.83 46C 20'-0" 240 609.6 14A 14' - 1-1/2 " 169-1/2 430.53
Length
Plank A
In Inch In Metric Plank #
2B 12'-5" 149 378.46 2C 35A 23'-6" 282 716.28 35B 24'-6" 294 746.76 35C 20'-0" 240 609.6
4B 16' - 2-1/2" 194-1/2 494 .03 4C 37A 24'-1" 289 734.06 37B 25'-1" 301 764.54 37C 20'-0" 240 609.6
6B 5'-6" 66 167.64 6C 20'-0" 240 609.6 39A 24' - 7-1/2" 295-1/2 750.57 39B 25' - 7-1/2" 307-1/2 781.05 39C 20'-0" 240 609.6
8B 7'-10" 94 238.76 8C 20'-0" 240 609.6 41A 25' - 1-1/2" 301-1/2 765.81 41B 26' - 1-1/2" 313-1/2 796.29 41C 20'-0" 240 609.6
10B 9'-10" 118 299.72 10C 20'-0" 240 609.6 43A 25'-7" 307 779.78 43B 26'-7" 319 810.26 43C 20'-0" 240 609.6
12B 11' - 4-1/2" 139-1/2 354.33 12C 20'-0" 240 609.6 45A 26'-0" 312 792.48 45B 27'-0" 324 822.96 45C 20'-0" 240 609.6
14B 13' - 1- 1/2" 157-1/2 400.05 14C 20'-0" 240 609.6 47A 26' - 4-1/2" 316-1/2 803.91 47B 27' - 4-1/2" 328-1/2 834.39 47C 20'-0" 240 609.6
Length
Plank B
In Inch In Metric Plank #
1 13'-4" 160 406.4 34A 24'-2" 290 736.6 34B 23'-2" 278 706.12 34C 20'-0" 240 609.6
Length
Plank C
In Inch In Metric Plank #
Length
Plank A
In Inch In Metric Plank #
Length
Plank B
In Inch In Metric Plank #
Length
Plank C
In Inch In Metric
15A 13'-10" 166 421.64 15B 14'-10" 178 452.12 15C 20'-0" 240 609.6 48A 27'-7" 331 840.74 48B 26'-7" 319 810.26 48C 20'-0" 240 609.6 16A 15' - 6-1/2 " 186-1/2 473.71 17A 15' - 2-1/2" 182-1/2 463.55 17B 16' - 2-1/2" 194-1/2 494.03 17C 20'-0" 240 609.6 50A 27'-11" 335 850.9 50B 26'-11" 323 820.42 50C 20'-0" 240 609.6 18A 16'-10" 202 513.08 19A 16' - 5-1/2" 197-1/2 501.65 19B 17' - 5-1/2" 209-1/2 532.13 19C 20'-0" 240 609.6 52A 28'-2" 338 858.52 52B 27'-2" 326 828.04 52C 20'-0" 240 609.6 20A 18'-1/2" 216-1/2 549.91 21A 17'-7" 211 535.94 21B 18'-7" 223 566.42 21C 20'-0" 240 609.6 54A 28'-5" 341 866.14 54B 27'-5" 329 835.66 54C 20'-0" 240 609.6 22A 19' - 1-1/2 " 229-1/2 582.93 23A 18'-8" 224 568.96 23B 19'-8" 236 599.44 23C 20'-0" 240 609.6 56A 28' - 7-1/2" 343-1/2 872.49 56B 27' - 7-1/2" 331-1/2 842.01 56C 20'-0" 240 609.6 24A 20'-2" 242 614.68 25A 19' - 7-1/2" 235-1/2 598.17 25B 20' - 7-1/2" 247-1/2 628.65 25C 20'-0" 240 609.6 58A 28' - 9-1/2" 345-1/2 877.57 58B 2 7' - 9-1/2" 333-1/2 847.09 58C 20'-0" 240 609.6 26A 21'-1" 253 642.62 27A 20'-6" 246 624.84 27B 21'-6" 258 655.32 27C 20'-0" 240 609.6 60A 28'-11" 347 881.38 60B 27'-11" 335 850.9 60C 20'-0" 240 609.6 28A 21' - 11-1/2" 263-1/2 669 .29 29A 21'-4" 256 650.24 29B 22'-4" 268 680.72 29C 20'-0" 240 609.6 62A 29'-0" 348 883.92 62B 28'-0" 336 853.44 62C 20'-0" 240 609.6 30A 22'-9" 273 693.42
16B 14' - 6-1/2 " 174-1/2 443.23 16C 20'-0" 240 609.6 49A 26'-9" 321 815.34 49B 27'-9" 333 845.82 49C 20'-0" 240 609.6
18B 15'-10" 190 482.6 18C 20'-0" 240 609.6 51A 27'-1/2" 324-1/2 824.23 51B 28'-1/2" 336-1/2 854.71 51C 20'-0" 240 609.6
20B 17'-1/2" 204-1/2 519.43 20C 20'-0" 240 609.6 53A 27' - 3-1/2" 327-1/2 831.85 53B 28' - 3-1/2" 339-1/2 862.33 53C 20'-0" 240 609.6
22B 18' - 1-1/2 " 217-1/2 552.45 22C 20'-0" 240 609.6 55A 27'-6" 330 838.2 55B 28'-6" 342 868.68 55C 20'-0" 240 609.6
24B 19'-2" 230 584.2 24C 20'-0" 240 609.6 57A 27' - 8-1/2" 332-1/2 844.55 57B 28' - 8-1/2" 344-1/2 875.03 57C 20'-0" 240 609.6
26B 20'-1" 241 612.14 26C 20'-0" 240 609.6 59A 27'-10" 334 848.36 59B 28'-10" 346 878.84 59C 20'-0" 240 609.6
28B 20' - 11-1/2" 251-1/2 638.81 28C 20'-0" 240 609.6 61A 27' - 11-1/2" 335-1/2 852.17 61B 28' - 11-1/2" 347-1/2 882.65 61C 20'-0" 240 609.6
30B 21'-9" 261 662.94 30C 20'-0" 240 609.6 63A 28'-1/2" 336-1/2 854.71 63B 29'-1/2" 348-1/2 885.19 63C 20'-0" 240 609.6 31A 22' - 1-1/2" 265-1/2 674.37 31B 23' - 1-1/2" 277-1/2 704.85 31C 20'-0" 240 609.6 64A 29'-1" 349 886.46 64B 28'-1" 337 855.98 64C 20'-0" 240 609.6 32A 23' - 5-1/2 " 281-1/2 715.01 33A 22' - 9-1/2" 273-1/2 694.69 33B 23' - 9-1/2" 285-1/2 725.17 33C 20'-0" 240 609.6 66A 29'-1" 349 886.46 66B 28'-1" 337 855.98 66C 20'-0" 240 609.6
32B 22' - 5-1/2 " 269-1/2 684.53 32C 20'-0" 240 609.6 65A 28'-1" 337 855.98 65B 29'-1" 349 886.46 65C 20'-0" 240 609.6
46 PNEG-1834 78' Dura-Lok Plank and Support Manual

7. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years Grain Systems
Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-1834 78' Dura-Lok Plank and Support Manual 47
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in
all cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2012 by GSI Group Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-206941
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