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PNEG-1830
User Manual
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GSI PNEG-1830 User Manual

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PNEG-1830
54' Dura-Lok Plank and Support Manual
Owner ’s Manual
PNEG-1830
Version: 1.0 Date: 10-31-11
All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Table of Contents

Contents

Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
Chapter 3 Decals ..................................................................................................................................................11
Roof Damage Warning and Disclaimer ............................................................................................... 11
Chapter 4 Monorail Installation ..........................................................................................................................14
Fan Placement Diagram ..................................................................................................................... 14
Tie Bar Detail ......................................................... ... .... ... ... ... ............................................................. 15
Tie Strap Detail ......................................................... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ...................... 16
Assembling Legs to Rail ...................................................................................................................... 17
Outer Perimeter Rail Details ............................................................................................................... 19
Splicing Rails ....................... .......................................... .......................................... ............................ 20
Chapter 5 Flooring - Planks ................................................................................................................................21
Floor Splice Details ... .......................................... ... ... .... .......................................... ... ... ...................... 21
Flashing Installation ............................................................................................................................ 22
Center Well Assembly Details ............................................................................................................. 24
Intermediate Well Assembly Details ....... ... ... .... ... ... ... .... ...................................................................... 25
Chapter 6 Layouts ................................................................................................................................................26
54'-15" Rail Spacing Layout ................................................................................................................ 26
54'-15" Monorail Spacing Layout ........................................................................................................ 27
54'-16" Monorail Spacing Layout ........................................................................................................ 28
54'-16" Rail Spacing Layout ................................................................................................................ 29
54'-17" Rail Spacing Layout ................................................................................................................ 30
54'-17" Monorail Spacing Layout ........................................................................................................ 31
54'-18" Monorail Spacing Layout ........................................................................................................ 32
54'-18" Rail Spacing Layout ................................................................................................................ 33
54'-20" Rail Spacing Layout ................................................................................................................ 34
54'-20" Monorail Spacing Layout ........................................................................................................ 35
54'-22" Monorail Spacing Layout ........................................................................................................ 36
54'-22" Rail Spacing Layout ................................................................................................................ 37
54'-26" Rail Spacing Layout ................................................................................................................ 38
54'-26" Monorail Spacing Layout ........................................................................................................ 39
54' Floor Bundle Layout ...................................................................................................................... 40
54' Plank Layout .................................................................................................................................. 41
Chapter 7 Warranty ..............................................................................................................................................43
PNEG-1830 54' Dura-Lok Plank and Support Manual 3

1. Introduction

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct. The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear within the warranty period. In some circumstances, the company also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied.

2. Safety

DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1830 54' Dura-Lok Plank and Support Manual 5
2. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazards and precautions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission equipment. Contact your local power company to review your installation plan or for information concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin site should also be reviewed and considered. Any electrical control equipment in contact with the bin should be properly grounded and installed in accordance with National Electric Code provisions and other local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.
2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is in operation. Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix damage immediately . Replace worn or broken p arts. Remove any built-up grease, oil, and debris.
Maintain Equipment and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-1830 54' Dura-Lok Plank and Support Manual 7
2. Safety
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
2. Safety
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this equipment. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.
Date Employee Name Supervisor Name
PNEG-1830 54' Dura-Lok Plank and Support Manual 9
2. Safety
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If moisture is present, it must not be allowed to remain between the she ets. Separate the sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so that they are raised above the ground and vegetation. Any stacking an d spacing mat erials sho uld not be corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer imme diately about ways to minimize the adverse effect upon the galvanized coating.
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excess ive v acuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages. Running fans durin g high humidity/cold weather conditions can cause air exhaust or intake ports to freeze.
CAUTION!

3. Decals

Excessive vacuum (or pressure) may damage roof. Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing.
DC-969
PNEG-1830 54' Dura-Lok Plank and Support Manual 11
3. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers. DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
3. Decals
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
WARNING
DON’T
DO
UNLOADING INSTRUCTIONS:
1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet.
2. Side floor outlets to be used ONLY when above condition is satisfied.
3. Lock all side floor outlets to avoid accidental premature use.
4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems.
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
DC-GBC-2A
PNEG-1830 54' Dura-Lok Plank and Support Manual 13

4. Monorail Installation

Fan Placement Diagram
For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 4A. Floor planks should be perpendicular to the unloading tube.
Figure 4A
4. Monorail Installation
Tie Bar Detail
1. Locate the tie bars between the rails. (Spaced evenly throughout the system.)
NOTE: Tie bars are to be placed at the end of monorail, at each splice and in the middle of the rail
if it is over 16' long. (Not necessarily evenly spaced.) Rail spacing details on Pages 26-38, detail tie bar placements in each layout.
2. A single #10 x 5/8" self-drilling screws may be used to fasten the tie bars at each end to the rails as necessary. (See Figure 4B.)
Figure 4B Tie Bar Detail
3. Tie bars should overlap and connect each rail to the next rail. Tie bars should be located along each side of a rail splice and around the perimeter of the bin, no more than 6" from the end of the rail.
(See Figure 4C.)
Figure 4C Tie Bar Dimension Detail
PNEG-1830 54' Dura-Lok Plank and Support Manual 15
4. Monorail Installation
Tie Strap Detail
1. Tie straps should be used when a tie bar cannot be used to connect rails together due to special spacing of monorail. Tie strap should be connected to all three (3) rails using self-drilling screws.
(See Figure 4D.)
2. Tie straps are to be located in the same places as a tie bar would be used.
NOTE: Some tie straps will be used to support center well and intermediate well assembly.
(See Figure 5F on Page 24 and Figure 5G on Page 25.)
Figure 4D Strap Detail
4. Monorail Installation
See chart on Page 18. Spacing depends on eave height.
Assembling Legs to Rail
1. Place two (2) corners of the monorail leg into the rails as shown.
2. By twisting the leg it will spread the rail enough to get the other corners inside.
3. The leg can then be pushed down into the rail until the tabs lock it into place. (See Figure 4E.)
PNEG-1830 54' Dura-Lok Plank and Support Manual 17
Figure 4E Assembly Leg Rail
4. Monorail Installation
Monorail “Rail and Leg Spacing”/“Full Floor Leg Quantity” for 54' Bin Diameter
4.00" Ring
3 4 11 26 See Page 38 24 700 46 16 26See Page 38 22 760 5 8 22 26 See Page 38 20 831 710 27 22 See Page 37 20 943
9 12 33 22 See Page 37 18 1043 10 14 38 20 See Page 34 18 1138 11 16 43 20 See Page 34 17 1202 13 18 48 18 See Page 33 18 1210 14 20 54 18 See Page 33 17 1277 16 22 59 18 See Page 33 16 1354 17 24 64 18 See Page 33 16 1354 19 26 70 17 See Page 30 16 1449 20 28 75 17 See Page 30 16 1449 22 30 81 16 See Page 29 16 1525
2.66" Ring
Eave Height (ft.) Rail Spacing
Reference
Page
Leg Spacing Leg Qty
23 32 86 16 See Page 29 15 1623 25 34 92 15 See Page 26 15 1615 27 37 100 15 See Page 26 15 1615
4. Monorail Installation
Outer Perimeter Rail Details
3' Sections of monorail should be placed around the perimeter of the bin. Monorail legs for perimeter rails should be spaced 16" apart on center. (See Figure 4F.)
Figure 4F
PNEG-1830 54' Dura-Lok Plank and Support Manual 19
4. Monorail Installation
Splicing Rails
1. A leg must be centered at each rail splice.
2. The closest leg may be moved a few inches over to center it under the splice. If more than 3" of movement is required to center the leg under the splice, add an additional leg.
3. Fasten the rail to the leg with two (2) #10 self-drilling screws (splice locations o nly). (See Figure 4G.)
Figure 4G

5. Flooring - Planks

Two (2) splices located at each splice location.
(See Figure 5B on Page 22.)
Floor Splice Details
Some of the floor planks will need to be spliced together. (See Figure 5F on Page 24 and plank layout
on Page 41 and plank length chart on Page 42.) Install plank length A first, then in stall the corresponding
plank length B. Continue until floor is complete. Center and install two (2) splices (PCL-7009) at each plank splice location using self-drilling screws. Use eight (8) screws at the end of the splice for each plank, four (4) on each side. (See Figure 5A below and Figure 5B on Page 22.)
PNEG-1830 54' Dura-Lok Plank and Support Manual 21
Figure 5A Floor Splice Layout
5. Flooring - Planks
Figure 5B Splice Assembly View
Flashing Installation
Figure 5C
Formed Flashing Installation
If bin sweep auger is to be used, overlap flashing such that rotation (usually clockwise) of the sweep will climb up on the next flashing section. (See detail C in Figure 5C.) This will prevent the rotating/slipping outer wheel of the sweep from catching on the flashing edges.
After the floor is in place, lay the flashing pieces on top of the floor place over the 1-1/4" bin bolts.
See Figure 5D and Figure 5E on Page 23 to determine the correct sequence for placing the nuts and
washers. Finger tighten the nuts. While holding flashing flat, fasten the flashing to the floor with sheet metal screws. Now tighten flashing nuts.
Flashing Installation (Continued)
Figure 5D 2.66" Corrugation
5. Flooring - Planks
Figure 5E 4.00" Corrugation
PNEG-1830 54' Dura-Lok Plank and Support Manual 23
5. Flooring - Planks
Center Well Assembly Details
Figure 5F 54' Diameter Bin Center Well Position
Intermediate Well Assembly Details
5. Flooring - Planks
Figure 5G 54' Diameter Bin Intermediate Well Position
PNEG-1830 54' Dura-Lok Plank and Support Manual 25

6. Layouts

NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
54'-15" Rail Spacing Layout
Figure 6A 54' Diameter 15" Rail Spacing
54'-15" Monorail Spacing Layout
Part # Description Qty
FL-404-15 15" Monorail Tie Bar 190 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 660 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 60
NOTE: Fifty five (55) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
16.46 m Diameter 38.10 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3
1 469.9 670.56 469.9 2 467.36 670.56 467.36 3 464.82 670.56 464.82 4 459.74 670.56 459.74 5 452.12 670.56 452.12 6 441.96 670.56 441.96 7 429.26 670.56 429.26 8 416.56 670.56 416.56
9 401.32 670.56 401.32 10 383.54 670.56 383.54 11 360.68 670.56 360.68 12 337.82 670.56 337.82 13 647.7 647.7 0 14 617.22 617.22 0 15 581.66 581.66 0 16 546.1 546.1 0 17 500.38 500.38 0 18 447.04 447.04 0 19 386.08 386.08 0 20 612.14 0 0 21 406.4 0 0
54' Diameter 15" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3
1 185 264 185
2 184 264 184
3 183 264 183
4 181 264 181
5 178 264 178
6 174 264 174
7 169 264 169
8 164 264 164
9 158 264 158
10 151 264 151
11 142 264 142
12 133 264 133 13 255 255 0 14 243 243 0 15 229 229 0 16 215 215 0 17 197 197 0 18 176 176 0 19 152 152 0 20 241 0 0 21 160 0 0
Bill of Materials
Part # Length Qty
A-22MONO 264 24 A-21.25MONO 255 4 A-20.25MONO 243 4 A-20.08MONO 241 2 A-19.08MONO 229 4 A-17.9MONO 215 4 A-16.41MONO 197 4 A-15.41MONO 185 4 A-15.3MONO 184 4 A-15.25MONO 183 4 A-15.08MONO 181 4 A-14.83MONO 178 4 A-14.67MONO 176 4 A-14.5MONO 174 4 A-14.08MONO 169 4 A-13.7MONO 164 4 A-13.3MONO 160 2 A-13.2MONO 158 4 A-12.7MONO 152 4 A-12.58MONO 151 4 A-11.83MONO 142 4 A-11.08MONO 133 4 A-3MONO 36 73

6. Layouts

PNEG-1830 54' Dura-Lok Plank and Support Manual 27
Figure 6B 54' Diameter Bin with 15" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-16 16" Monorail Tie Bar 180 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 650
Bill of Materials
Part # Length Qty
A-22MONO 264 24 A-21.42MONO 257 4 A-20.42MONO 245 4 A-19.25MONO 231 4 A-18.42MONO 221 2 A-17.9MONO 215 4 A-16.3MONO 196 4 A-15.41MONO 185 4 A-15.3MONO 184 4 A-15.25MONO 183 8 A-15MONO 180 4 A-14.75MONO 177 4 A-14.5MONO 174 4 A-14.42MONO 173 4 A-13.91MONO 167 4 A-13.42MONO 161 4 A-12.83MONO 154 4 A-12.17MONO 146 8 A-12.1MONO 145 2 A-1 1 .3MONO 136 4 A-3MONO 36 73
54' Diameter 16" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3
1 185 264 185 2 184 264 184
* 3 183 264 183
4 183 264 183 5 180 264 180 6 177 264 177 7 173 264 173 8 167 264 167 9 161 264 161
10 154 264 154
11 146 264 146 12 136 264 136 13 257 257 0 14 245 245 0 15 231 231 0 16 215 215 0 17 196 196 0 18 174 174 0 19 146 146 0 20 221 0 0 21 145 0 0
16.46 m Diameter 40.64 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3
1 469.9 670.56 469.9 2 467.36 670.56 467.36
* 3 464.82 670.56 464.82
4 464.82 670.56 464.82 5 457.2 670.56 457.2 6 449.58 670.56 449.58 7 439.42 670.56 439.42 8 424.18 670.56 424.18 9 408.94 670.56 408.94
10 391.16 670.56 391.16
11 370.84 670.56 370.84 12 345.44 670.56 345.44 13 652.78 652.78 0 14 622.3 622.3 0 15 586.74 586.74 0 16 546.1 546.1 0 17 497.84 497.84 0 18 441.96 441.96 0 19 370.84 370.84 0 20 561.34 0 0 21 368.3 0 0
NOTE: Fifty five (55) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.
54'-16" Monorail Spacing Layout
28 PNEG-1830 54' Dura-Lok Plank and Support Manual
Figure 6C 54' Diameter Bin with 16" Monorail Spacing
54'-16" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.

6. Layouts

Figure 6D 54' Diameter 16" Rail Spacing
PNEG-1830 54' Dura-Lok Plank and Support Manual 29

6. Layouts

Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
54'-17" Rail Spacing Layout
Figure 6E 54' Diameter 17" Rail Spacing
54'-17" Monorail Spacing Layout
Part # Description Qty
FL-404-17 17" Monorail Tie Bar 170 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 620
Bill of Materials
Part # Length Qty
A-22MONO 264 22 A-21.83MONO 262 4 A-20.75MONO 249 4 A-19.5MONO 234 4 A-18.2MONO 218 4 A-17.75MONO 213 2 A-16.5MONO 198 4 A-15.41MONO 185 4 A-15.3MONO 184 4 A-15.25MONO 183 8 A-14.9MONO 179 4 A-14.67MONO 176 4 A-14.5MONO 174 4 A-14.25MONO 171 4 A-13.75MONO 165 4 A-13.2MONO 158 4 A-12.5MONO 150 4 A-12.1MONO 145 4 A-11.7MONO 140 4 A-1 1 .5MONO 138 2 A-3MONO 36 73
54' Diameter 17" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3
1 185 264 185 2 184 264 184
* 3 183 264 183
4 183 264 183 5 179 264 179 6 176 264 176 7 171 264 171 8 165 264 165 9 158 264 158
10 150 264 150
11 140 264 140 12 262 262 0 13 249 249 0 14 234 234 0 15 218 218 0 16 198 198 0 17 174 174 0 18 145 145 0 19 213 0 0 20 138 0 0
16.46 m Diameter 43.18 cm Spacing
Measurement in Centimeters
Rail #Section 1Section 2Section 3
1 469.9 670.56 469.9 2 467.36 670.56 467.36
* 3 464.82 670.56 464.82
4 464.82 670.56 464.82 5 454.66 670.56 454.66 6 447.04 670.56 447.04 7 434.34 670.56 434.34 8 419.1 670.56 419.1
9 401.32 670.56 401.32 10 381 670.56 381 11 355.6 670.56 355.6 12 665.48 665.48 0 13 632.46 632.46 0 14 594.36 594.36 0 15 553.72 553.72 0 16 502.92 502.92 0 17 441.96 441.96 0 18 368.3 368.3 0 19 541.02 0 0 20 350.52 0 0
NOTE: Fifty five (55) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.

6. Layouts

PNEG-1830 54' Dura-Lok Plank and Support Manual 31
Figure 6F 54' Diameter Bin with 17" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-18 18" Monorail Tie Bar 150 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 590
Bill of Materials
Part # Length Qty
A-22MONO 264 22 A-21.16MONO 254 4 A-20MONO 240 4 A-18.5MONO 222 4 A-18MONO 216 2 A-16.8MONO 202 4 A-15.41MONO 185 4 A-15.3MONO 184 4 A-15.25MONO 183 4 A-15.17MONO 182 4 A-14.9MONO 179 4 A-14.83MONO 178 4 A-14.58MONO 175 4 A-14.08MONO 169 4 A-13.58MONO 163 4 A-12.83MONO 154 4 A-12.42MONO 149 4 A-12.1MONO 145 4 A-11.7MONO 140 2 A-11.17MONO 134 4 A-3MONO 36 73
54' Diameter 18" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3
1 185 264 185 2 184 264 184
* 3 183 264 183
4 182 264 182 5 179 264 179 6 175 264 175 7 169 264 169 8 163 264 163
9 154 264 154 10 145 264 145 11 134 264 134 12 254 254 0 13 240 240 0 14 222 222 0 15 202 202 0 16 178 178 0 17 149 149 0 18 216 0 0 19 140 0 0
16.46 m Diameter 45.72 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3
1 469.9 670.56 469.9 2 467.36 670.56 467.36
* 3 464.82 670.56 464.82
4 462.28 670.56 462.28 5 454.66 670.56 454.66 6 444.5 670.56 444.5 7 429.26 670.56 429.26 8 414.02 670.56 414.02 9 391.16 670.56 391.16
10 368.3 670.56 368.3
11 340.36 670.56 340.36 12 645.16 645.16 0 13 609.6 609.6 0 14 563.88 563.88 0 15 513.08 513.08 0 16 452.12 452.12 0 17 378.46 378.46 0 18 548.64 0 0 19 355.6 0 0
NOTE: Fifty five (55) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.
54'-18" Monorail Spacing Layout
32 PNEG-1830 54' Dura-Lok Plank and Support Manual
Figure 6G 54' Diameter Bin with 18" Monorail Spacing
54'-18" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.

6. Layouts

Figure 6H 54' Diameter 18" Rail Spacing
PNEG-1830 54' Dura-Lok Plank and Support Manual 33

6. Layouts

Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
54'-20" Rail Spacing Layout
Figure 6I 54' Diameter 20" Rail Spacing
54'-20" Monorail Spacing Layout
Part # Description Qty
FL-404-1 20" Monorail Tie Bar 140 FL-7411 Monorail St rap 1-1/2" x 30" x 0.061" 80 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 540
Bill of Materials
Part # Length Qty
A-22MONO 264 20 A-21.08MONO 253 4 A-19.75MONO 237 4 A-18.08MONO 217 4 A-16.08MONO 193 4 A-15.41MONO 185 4 A-15.3MONO 184 4 A-15.25MONO 183 4 A-15.08MONO 181 4 A-14.75MONO 177 4 A-14.4MONO 172 4 A-14.25MONO 171 2 A-13.75MONO 165 4 A-13.7MONO 164 4 A-13.1MONO 157 4 A-12.25MONO 147 4 A-11.25MONO 135 4 A-10.5MONO 126 4 A-3MONO 36 73
54' Diameter 20" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3
1 185 264 185
* 2 184 264 184
3 183 264 183 4181 264 181 5 177 264 177 6172 264 172 7 165 264 165 8157 264 157 9 147 264 147
10 135 264 135 11 253 253 0 12 237 237 0 13 217 217 0 14 193 193 0 15 164 164 0 16 126 126 0 17 171 0 0
16.46 m Diameter 50.80 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3
1 469.9 670.56 469.9
* 2 467.36 670.56 467.36
3 464.82 670.56 464.82 4 459.74 670.56 459.74 5 449.58 670.56 449.58 6 436.88 670.56 436.88 7 419.1 670.56 419.1 8 398.78 670.56 398.78 9 373.38 670.56 373.38
10 342.9 670.56 342.9 11 642.62 642.62 0 12 601.98 601.98 0 13 551.18 551.18 0 14 490.22 490.22 0 15 416.56 416.56 0 16 320.04 320.04 0 17 434.34 0 0
NOTE: Fifty five (55) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.

6. Layouts

PNEG-1830 54' Dura-Lok Plank and Support Manual 35
Figure 6J 54' Diameter Bin with 20" Monorail Spacing

6. Layouts

Part # Description Qty
FL-404-22 22" Monorail Tie Bar 130 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 530
Bill of Materials
Part # Length Qty
A-22MONO 264 18 A-21.25MONO 255 4 A-19.83MONO 238 4 A-18MONO 216 6 A-15.83MONO 190 4 A-15.41MONO 185 4 A-15.25MONO 183 8 A-15MONO 180 4 A-14.67MONO 176 4 A-14.08MONO 169 4 A-13.42MONO 161 4 A-13.1MONO 157 4 A-12.58MONO 151 4 A-11.5MONO 138 4 A-3MONO 36 73
54' Diameter 22" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3
1 185 264 185
* 2 183 264 183
3 183 264 183 4 180 264 180 5 176 264 176 6 169 264 169 7 161 264 161 8 151 264 151
9 138 264 138 10 255 255 0 11 238 238 0 12 216 216 0 13 190 190 0 14 157 157 0 15 216 0 0
16.46 m Diameter 55.88 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3
1 469.9 670.56 469.9
* 2 464.82 670.56 464.82
3 464.82 670.56 464.82 4 457.2 670.56 457.2 5 447.04 670.56 447.04 6 429.26 670.56 429.26 7 408.94 670.56 408.94 8 383.54 670.56 383.54
9 350.52 670.56 350.52 10 647.7 647.7 0 11 604.52 604.52 0 12 548.64 548.64 0 13 482.6 482.6 0 14 398.78 398.78 0 15 548.64 0 0
NOTE: Fifty five (55) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.
54'-22" Monorail Spacing Layout
36 PNEG-1830 54' Dura-Lok Plank and Support Manual
Figure 6K 54' Diameter Bin with 22" Monorail Spacing
54'-22" Rail Spacing Layout
Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.

6. Layouts

Figure 6L 54' Diameter 22" Rail Spacing
PNEG-1830 54' Dura-Lok Plank and Support Manual 37

6. Layouts

Tie bar (See Page 15 for
installation detail.)
Tie strap (See Page 16
for installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
54'-26" Rail Spacing Layout
Figure 6M 54' Diameter 26" Rail Spacing
54'-26" Monorail Spacing Layout
Part # Description Qty
FL-404-26 26" Monorail Tie Bar 110 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 80 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 450
54' Diameter 26" Spacing
Measurement in Inches
Rail # Section 1 Section 2 Section 3
1 185 264 185
* 2 183 264 183
3 183 264 183 4 178 264 178 5 171 264 171 6 163 264 163 7 151 264 151 8 136 264 136
9 249 249 0 10 228 228 0 11 197 197 0 12 160 160 0 13 205 0 0
16.46 m Diameter 66.04 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2 Section 3
1 469.9 670.56 469.9
* 2 464.82 670.56 464.82
3 464.82 670.56 464.82 4 452.12 670.56 452.12 5 434.34 670.56 434.34 6 414.02 670.56 414.02 7 383.54 670.56 383.54 8 345.44 670.56 345.44 9 632.46 632.46 0
10 579.12 579.12 0
11 500.38 500.38 0
12 406.4 406.4 0 13 520.7 0 0
NOTE: Fifty five (55) total outer perimeter 3' monorail pieces. See Page 17 for leg support details.
* NOTE: This special monorail run is used to support the floor plank at the split.
Bill of Materials
Part # Length Qty
A-22MONO 264 16 A-20.75MONO 249 4 A-19MONO 228 4 A-17.08MONO 205 2 A-16.4MONO 197 4 A-15.41MONO 185 4 A-15.25MONO 183 8 A-14.83MONO 178 4 A-14.25MONO 171 4 A-13.58MONO 163 4 A-13.3MONO 160 4 A-12.58MONO 151 4 A-11.3MONO 136 4 A-3MONO 36 73

6. Layouts

PNEG-1830 54' Dura-Lok Plank and Support Manual 39
Figure 6N 54' Diameter Bin with 26" Monorail Spacing

6. Layouts

NOTE: The 54' floor is split up into two (2) bundles, two (2) of which are identical to each other. The split of the
floor is staggered from one 7" plank to the next. The bundle is arranged so that the “A” plank is installed together with the “B” plank.
Bundle A
Bundle B
26'-83" Critical
starting
dimension
for first plank
54' Floor Bundle Layout
Figure 6O 54' Plank Layout Bundles
54' Plank Layout

6. Layouts

Figure 6P Plank Layout for 54' Diameter Bin
PNEG-1830 54' Dura-Lok Plank and Support Manual 41
6. Layouts
54' Plank Layout for Manual
Plank #
1A 2'-4" 28 71.12 2A 8' - 7-1/2" 103-1/2 262.89 2B 2' - 7-1/2" 31-1/2 80.01 3A 4' - 10-1/2" 58-1/2 148.59 3B 10' - 10-1/2" 130-1/2 331.47 4A 12'-6" 150 381 5A 7' - 10-1/2" 94-1/2 240.03 5B 13' - 10-1/2" 166-1/2 422.91 6A 15'-1" 181 459.74 7A 10'-2" 122 309.88 7B 16'-2" 194 492.76 8A 17'-2" 206 523.24
9A 12'-0" 144 365.76 9B 18'-0" 216 548.64 10A 18'-9" 225 571.5 11A 13'-6" 162 411.48 11B 19'-6" 234 594.36 12A 20'-3" 243 617.22 13A 14'-11" 179 454.66 13B 20'-11" 251 637.54 14A 21'-6" 258 655.32 15A 18'-1" 217 551.18 15B 22'-1" 265 673.1 16A 22'-8" 272 690.88 16B 16'-8" 200 508 17A 17'-2" 206 523.24 17B 23'-2" 278 706.12 18A 23'-8" 284 721.36 19A 18'-1" 217 551.18 19B 24'-1" 289 734.06 20A 24'-6" 294 746.76 21A 18'-11" 227 576.58 21B 24'-11" 299 759.46 22A 25'-4" 304 772.16 23A 19'-8" 236 599.44 23B 25'-8" 308 782.32 24A 26'-1" 313 795.02 25A 20'-5" 245 622.3 25B 26'-5" 317 805.18 26A 26'-8" 320 812.8 27A 21'-0" 252 640.08 27B 26'-0" 312 792.48 28A 27'-3" 327 830.58 29A 21'-6" 258 655.32 29B 27'-6" 330 838.2 30A 27'-9" 333 845.82 31A 22'-0" 264 670.56 31B 28'-0" 336 853.44 32A 28'-2" 338 858.52 33A 22'-5" 269 683.26 33B 28'-5" 341 866.14 34A 28'-7" 343 871.22 35A 22'-9" 273 693.42 35B 28'-9" 345 876.3 36A 28'-10" 346 878.84 37A 23'-0" 276 701.04 37B 29'-0" 348 883.92 38A 29'-1" 349 886.46 39A 23'-3" 279 708.66 39B 29'-3" 351 891.54 40A 29'-4" 352 894.08 41A 23'-5" 281 713.74 41B 29'-5" 353 896.62 42A 29'-6" 354 899.16 43A 23'-6" 282 716.28 43B 29'-6" 354 899.16 44A 29'-7" 355 901.7 45A 23'-7" 283 718.82 45B 29'-7" 355 901.7 46A 29'-7" 355 901.7
Length
Plank A
In Inch In Metric Plank #
4B 6'-6" 78 198.12
6B 9'-1" 109 276.86
8B 11'-2" 134 340.36
10B 12'-9" 153 388.62
12B 14'-3" 171 434.34
14B 15'-6" 186 472.44
18B 17'-8" 212 538.48
20B 18'-6" 222 563.88
22B 19'-4" 232 589.28
24B 20'-1" 241 612.14
26B 20'-8" 248 629.92
28B 21'-3" 255 647.7
30B 21'-9" 261 662.94
32B 22'-2" 266 675.64
34B 22'-7" 271 688.34
36B 22'-10" 274 695.96
38B 23'-1" 277 703.58
40B 23'-4" 280 711.2
42B 23'-6" 282 716.28
44B 23'-7" 283 718.82
46B 23'-7" 283 718.82
Length
Plank B
In Inch In Metric

7. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years Grain Systems
Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-1830 54' Dura-Lok Plank and Support Manual 43
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in
all cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2011 by GSI Group Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-205736
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