GSI PNEG-1421 User Manual

Download

PNEG-1421

Direct Gear Drive Bin Sweep Auger (with Roller Wells)

Assembly and Operation Manual

PNEG-1421

Date: 09-20-12

This manual is valid for the sweep catalog numbers in the table below:

Bin Diameter 6'' DGD Sweep 8'' DGD Sweep 10'' DGD Sweep

15' GPS61503 GPS81503 18' GPS61803 GPS81803 21' GPS62103 GPS82103 24' GPS62403 GPS82403 GPS10242 27' GPS62703 GPS82703 GPS10272 30' GPS63003 GPS83003 GPS10302 33' GPS63303 GPS83303 GPS10332 36' GPS63603 GPS83603 GPS10362 39' - GPS83903 GPS10392 42' - GPS84203 GPS10422 48' - GPS84803 GPS10482

2 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

Table of Contents

Chapter 1 Introduction .......................................................................................................................................... 5

Chapter 2 Safety ..................................................................................................................................................... 6

Safety Guidelines .................................................................................................................................. 6

Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 7

Operator Qualifications ....................................................................................... .... ... ... ... .......... ... ... ... 10

Chapter 3 Safety Decals ...................................................................................................................................... 11

Chapter 4 Installation .......................................................................................................................................... 13

Power Sweep in Bins with Concrete Floors ........................................................................................ 13

Power Sweeps in Bins with Raised Metal Floors ................................................................................ 14

Intermediate Well Installation .............................................................................................................. 15

Unload Tube Installation ..................................................................................................................... 16

Install Bin Flange ................................................................................................................................. 20

Center Well Slide Gate Assembly ....................................................................................................... 22

Control Lever Installation (6" Systems) ............................................................................................... 23

Rack and Pinion Installation (8" and 10" Systems) ............................................................................. 24

Clutch Control Installation ................................................................................................................... 26

Installing the Unload Tube Flight .................. .... ... ... ... .... ... .......................................... ... ... ... ....... ......... 28

Install the Sweep Flighting .................................................................................................................. 29

Install the Flighting Shield ................................................................................................................... 33

Sweep Wheel Installation ................................. ... ... ... .... ... ... .......................................... ... ... .... ... ... ... ... 34

Chapter 5 Operation ............................................................................................................................................ 36

Power Recommendations ................................................................................................................ ... 36

Before Filling the Bin ........................................................................................................................... 37

Perform Pre-Start Checks ............................ .... ... .......................................... ... ... .... ............................ 39

Operation ............................................................................................................................................ 39

Engaging the Clutch for Bin Sweep .................................................................................................... 43

Final Clean Out ................................................................................................................... .... ... ... ... ... 44

Chapter 6 Shut Down ........................................................................................................................................... 45

Normal Shut Down .............................................................................................................................. 45

Emergency Shut Down .................................................... ... ... .... ... ... ... ... .... ... ... ................................... 45

Storage Preparation ..................................... .... ... .......................................... ... ... .... ............................ 45

Chapter 7 Maintenance ........................................................................................................................................ 46

Maintaining the Auger ......................................................................................................................... 46

Chapter 8 Troubleshooting ................................................................................................................................. 47

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 3

Table of Contents

Chapter 9 Parts List ............................................................................................................................................. 49

6" Center Well Parts ............................................................................................................................ 50

8" Center Well Parts ............................................................................................................................ 52

10" Center Well Parts .......................................................................................................................... 54

Shaft Assembly ................................................................................................................................... 56

Center Connection Parts ..................................................................................................................... 57

6" Intermediate Well Parts .......................... ................ ................. ................ ................ ........................ 58

8" Intermediate Well Parts .......................... ................ ................. ................ ................ ........................ 60

10" Intermediate Well Parts .................. ... ... ... .... ... ... ... .... .......................................... ... ... ..................... 62

6" Bin Flange Parts ............................................................................................................................. 64

8" Bin Flange Parts ............................................................................................................................. 65

10" Bin Flange Parts ........................................................................................................................... 66

6" Well Gate Control Parts .................................................................................................................. 68

8" and 10'' Rack and Pinion ................................................................................................................ 70

Assembled Sweep Arm Components ................................................................................................. 72

6", 8" and 10" Flight and Shield Bundle .............................................................................................. 74

Spacer Plates for Reduction Drive Wheel ........................................................................................... 75

Reduction Wheel Drive Components .................................................................................................. 76

Chapter 10 Warranty ............................................................................................................................................ 79

4 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

1. Introduction

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage.

INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct. The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company.

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed.

This warranty provides you the assurance that the company will back its products when defects appear within the warranty period. In some circumstances, the company also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 5

2. Safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

WARNING indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.

DANGER

WARNING

CAUTION

NOTICE

6 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

2. Safety

Follow Safety Instructions

Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual or need assistance, contact your dealer.

Read and Understand Manual

Install and Operate Electrical Equipment Properly

Electrical controls should be installed by a qualified electrician and must meet the standards set by the National Electrical Code and all local and state codes.

Disconnect and lock out all power sources before installing wires/cables or servicing equipment.

Electric Shock Hazard

Rotating Flight

Grain augers can kill or dismember. Keep clear of all augers and never enter the bin unless all

power is disconnected and locked out. Failure to do so will result in serious injury or death.

Rotating Flight

Safety Instructions

Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.

As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 7

2. Safety

Prepare for Emergencies

Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,

hospital, and fire department near your telephone.

Keep Emergency Equipment Quickly Accessible

Wear Protective Clothing

Wear close-fitting clothing and safety equipment appropriate to the job.

Remove all jewelry.

Tie long hair up and back.

Wear safety glasses at all times to protect eyes from debris.

Wear gloves to protect your hands from sharp edges on plastic or steel parts.

Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.

A respirator may be needed to prevent breathing potentially toxic fumes and dust.

Wear a hard hat to help protect your head.

Wear appropriate fall protection equipment when working at elevations greater than six feet (6').

Eye Protection

Gloves

Steel-Toed Boots

Respirator

Hard Hat

Fall Protection

8 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

Operate Unload Equipment Properly

• Untrained operators subject themselves and others to SERIOUS INJUR Y or DEATH. NEVER allow untrained personnel to operate this equipment.

• NEVER work alone.

• Keep children and other unqualified personnel out of the working area at ALL times. Refer to the Start-Up section of this manual for diagrams of the work area.

• Make sure ALL equipment is locked in position before operating.

• NEVER start equipment until ALL persons are clear of the work area.

• Keep hands and feet away from the auger intake and other moving parts.

• NEVER attempt to assist machinery operation or to remove trash from equipment while in operation.

• Be sure all operators are adequately rested and prepared to perform all functions of operating this equipment.

• NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate the equipment.

• Make sure someone is nearby who is aware of the proper shut down sequence in the event of an accident or emergency.

• ALWAYS think before acting. NEVER act impulsively around the equipment.

• NEVER allow anyone inside a bin, truck or wagon which is being unloaded by an auger or conveyor. Flowing grain can trap and suffocate in seconds.

• Use ample overhead lighting after sunset to light the work area.

• Keep area around intake free of obstacles such as electrical cords, blocks, etc., that might trip workers.

• NEVER drive, stand or walk under the equipment.

• Use caution not to hit the auger when positioning the load.

• ALWAYS lock out ALL power to the equipment when finished unloading a bin.

• Be aware of pinch points. A pinch point is a narrow area between two surfaces that is likely to trap or catch objects and so is a potential safety hazard.

Operate Unload Equipment Safely

2. Safety

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 9

2. Safety

Operator Qualifications

A. The User/Operator must be competent and experienced to operate auger equipment. Anyone who

works with or around augers must have good common sense in order to be qualified. These persons must also know and meet all other qualifications, such as:

i. Any person who has not read and/or does not understand all operation and safety procedures

is not qualified to operate any auger systems.

ii. Certain regulations apply to personnel operating power machinery. Personnel under the age of

18 years may not operate power machinery, including augers. It is your responsibility, as owner

and/or supervisor, to know what these regulations are in your area or situation. iii. Unqualified or incompetent persons are to remain out of the work area. iv. O.S.H.A. (Occupational Safety and Health Administration) regulations state: “At the time of

initial assignment and at least annually thereafter, the employer shall instruct every employee

in the safe operation and servicing of all equipment with which the employee is, or will be

involved”. (Federal Occupational Safety and Health Standards for Agriculture. Subpart D,

Section 1928.57 (a) (6)).

B. As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe

operating and safety procedures for this auger. The sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure is in the area in the event of an emergency.

Date Employee Name Supervisor Name

10 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

3. Safety Decals

DC-1834

DC-1384

DC-1266

Check components shown below to ensure that the safety decals are in pla ce and in good condition. If a decal cannot be easily read for any reason or has been painted over, replace it immediately. Contact your dealer or the manufacturer to order a replacement decal free of charge.

Decal Parts List

Part # Description Size

DC-1834 Important - Power Sweep Position 7-3/8" x 2-3/4" DC-1266 Danger - Bin Well 7-1/2" x 2-1/2" DC-1384 Danger - Keep Out of Bin 6-1/4" x 1-1/4" DC-1395 Danger - Rotating Flight 4-1/4" x 6-1/4"

KEEP OUT OF BIN WHILE SWEEP IS IN OPERATION

RAPIDLY TRAVELING SWEEP AUGER

FAILURE TO HEED WILL RESULT IN

SERIOUS INJURY OR DEATH

• KEEP OUT OF BIN DURING UNLOADING OPERATIONS.

• WHEN BIN WELLS ARE IN OPEN POSITION CONVEYING MECHANISM IS NOT COVERED.

DC-1384

FAILURE TO HEED WILL RESULT IN

SERIOUS INJURY OR DEATH!

DC-1266

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 11

3. Safety Decals

DC-1384

DC-1395

Located on the back of the flight shield.

Check components shown below to ensure that the safety decals are in place and in good condition. If a decal cannot be easily read for any reason or has been p ainted over, replace it immediately. Cont act your dealer or the manufacturer to order a replacement decal free of charge.

DANGER Sign No. DC-1395 was supplied with your bin unloading equipment. This safety sign should be applied to the side of the bin near the bin opening, so it will be viewed by people entering into the bin storage building. Do not cover any safety signs or any other signs that are already there.

NOTE: Please remember, safety signs provide important safety information for people working near bin

unloading equipment that is in operation.

KEEP OUT OF BIN WHILE SWEEP IS IN OPERATION

RAPIDLY TRAVELING SWEEP AUGER

FAILURE TO HEED WILL RESULT IN

SERIOUS INJURY OR DEATH

12 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

DC-1384

4. Installation

Power Sweep in Bins with Concrete Floors

NOTE: The company does not recommend setting the direct gear drive bin sweep auger unit in concrete.

If installing a unit flush with a concrete floor, we recommend that the unit be installed in a preformed trench. Use Figure 4A below.

Figure 4A Concrete Trench Layout for 6", 8" and 10" Power Sweeps

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 13

4. Installation

NOTE: Dimension “B” on Page 15.

Power Sweeps in Bins with Raised Metal Floors

For bins with raised metal floors, it is necessary to cut openings in the floor for the center well and intermediate wells. Make sure the metal floor is high enough above the concrete base so there is space for the wells. It would be convenient to complete assembly of the bin floor as the power sweep is being installed for better access to components under the floor.

1. Locate the center of the bin and make a cut-out in the bin floor for the cen ter well. See Figure 4B for cut-out size and location of 6" and 8" wells. See Figure 4C for 10" wells. Locate the vertical shaft between the gearboxes in the center of the bin. Place suitable supports under the center well to hold it in position.

Figure 4B 6" and 8" (15.24 cm 20.32 cm) Center and Intermediate Well(s) Bin Floor Cut-outs

Figure 4C 10" (25.40 cm) Center and Intermediate Well(s) Bin Floor Cut-outs

14 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

Intermediate Well Installation

1. Cut openings in the bin floor for the intermediate wells. See Figure 4B and Figure 4C on Page 14. The number of wells depends on bin size. The distances between intermedia te wells and the center well should be equal. See Figure 4D and Chart below.

Bin

Size

15' 1 7' - 5-1/2" 39-3/8" * 9'-5" 18' 1 8' - 11-7/16" 36-3/4" * 1 1'-5" 21' 2 10' - 5-5/16" 32-1/2" 49-3/4" 12'-5" 24' 2 11' - 11-1/4" 38-1/2" 55-3/4" 13'-11" 27' 2 13' - 5-3/16" 44-1/2" 61-3/4" 15'-5" 30' 2 14'-11" 50-1/2" 67-3/4" 16'-11" 33' 3 16' - 4-15/16" 39.563" 56.813" 18'-1" 36' 3 17' - 10-7/8" 42.563" 59.813" 19'-11" 39' 3 19' - 4-3/4" 47.063" 64.313" 21'-5" 42' 4 20' - 10-11/16" 39" 56-1/4" 23'-5" 48' 4 23' - 10-1/2" 46.2" 63.45" 26'-5"

# of Intermediate

Wells

Distance from

Center of Bin

to Wall (A)

Distance Between Center Well and First Intermediate Well (B)

Distance Between

Wells (C)

Distance from

Center of Bin to

Angle Ring (D)

Figure 4D

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 15

4. Installation

Unload Tube Installation

1. Cut an opening in the bin wall for the unloading tube to pass through. See Chart on Page 17 for hole information. Additional views of the holes can be found in Figure 4E, Figure 4F below and

Figure 4G on Page 17.

Figure 4E 10" Tube

Figure 4F 8" Tube

16 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

Figure 4G 6" Tube

Tube Size Hole Size and Location

10" 13" Hole, approximately 6" below the bin floor, inline with the center well tube.

8" 11" Hole, approximately 6-1/2" below the bin floor, inline with the center well tube. 6" 9" Hole, approximately 7-1/2" below the floor, directly inline with the center well tube.

2. From inside the bin, insert the angle ring end of the unload tube through the hole in the bin sidewall.

NOTE: Before installing tube, remove flight from inside of tube.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 17

4. Installation

3. Place the connecting band onto the end of the unload tube closest to the center well. (See Figure 4H.)

Figure 4H

4. Position the unload tube flush against the center well tube. (See Figure 4I.)

Figure 4I

18 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

5. Slide the connecting band until it is equally positioned over both the unload tube and the center well tube. Position the connecting band so that it will not interfere with the control rods. (See Figure 4J.)

Figure 4J

6. Secure the connecting band with three (3) 5/16" x 1-1/2" bolts and serrated flange nuts, making sure the intermediate wells are aligned to the center wells.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 19

4. Installation

Install Bin Flange

1. Attach the upper and lower bin flanges loosely to the auger tube using two (2) 5/16" x 1-1/2" bolts and serrated flange nuts. (See Figure 4K.)

Figure 4K

2. Next, install the clutch lock collar to the lower bin flange using two (2) 5/16" x 3/4" carriage bolts and serrated flange nuts. Install the bolt heads on the backside of the lower bin flange so they will be next to the bin wall when the flanges are attached to the bin. (See Figure 4L.)

Figure 4L

20 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

3. With the flange not yet attached to the bin wall, make sure that the bin wall opening is large enough for the clutch and well control rods to pass through the bin wall.

4. Slide the bin flanges flush up to the bin wall and tighten the bolts connecting the two (2) flanges.

5. Drill into the bin wall through the holes located on the four (4) corners of bin flanges. Fasten the bin flanges to the bin wall using four (4) 5/16" x 3/4" bin wall bolts and serrated flange nuts.

(See Figure 4M.)

Figure 4M

6. Drill the remaining holes into the bin wall and attach the remaining 5/16" x 3/4" bin wall bolts and serrated flange nuts.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 21

4. Installation

Center Well Slide Gate Assembly

1. Close the center slide gate completely.

2. Align control rod between holes in gate.

3. Attach control gate clamp to control rod by sliding 5/16" x 1-3/4" long roll pin through clamp and control pipe.

4. Fasten clamp to bottom side of control gate by using two (2) 5/16" x 3/4" long carriage bolts, flat washers and serrated flange nuts. (See Figure 4N.)

NOTE: 6" and 8" Rods attach on the TOP side of the center well gate.

Figure 4N

22 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

Control Lever Installation (6" Systems)

1. Close all slide control gates and keep them closed.

2. Attach the control lever by sliding the safety snap-on pin through the lever and both control rods. Close the center well and intermediate well gates using the control lever and the various slots.

3. Place the safety snap-on pin through the center well control rod and the control lever as shown in Figure 4O.

Figure 4O 6" Systems

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 23

4. Installation

Rack and Pinion Installation (8" and 10" Systems)

1. Make sure all gates are fully closed.

2. Slip rack and pinion tube over center gate control rod and align holes, making sure rack and pinion is fully extended toward bin wall. (See Figure 4P.)

3. With rack and pinion resting on unload tube and tube holes aligned, insert one 5/16" x 1-3/4" bolt through the rack and pinion tube and center gate control rod. Fasten together with a nut.

(See Figure 4P.)

Figure 4P 8" and 10" Systems

24 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

4. Slide wrench over shaft on rack and pinion, making sure the collar faces the gears. Fasten down with 3/8" flat washer and 3/8" x 3/4" hex bolt. (See Figure 4Q.)

Figure 4Q 8" and 10" Systems

5. With rack and pinion fully extended, attach lower half band and secure to unload tube with six (6) 5/16" x 1-1/2" bolts, washers and serrated flange nuts. (See Figure 4R.)

6. To open all gates, with center gate closed, place second 5/16" x 1-3/4" bolt through center gate control rod and intermediate gate control rod and secure with nut.

Figure 4R 8" and 10" Systems

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 25

4. Installation

Clutch Control Installation

1. Slide the clutch control pipe through the bin flange and the support brackets on the intermediate and center wells. Slide the clutch control pipe into clutch collar on the center well. (See Figure 4S and

Figure 4T.)

Figure 4S

Figure 4T

26 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

2. Bolt the clutch control pipe to the collar on the center well using a 5/16" x 1-3/4" long bolt and lock nut. (See Figure 4U.)

Figure 4U

3. Attach the control rod clamp to the clutch rod by sliding 5/16" x 1-3/4" long roll pin through the clamp and control rod.

4. Fasten the clutch handle to the clamp using two (2) 5/16" x 3/4" carriage bolts, flat washers and serrated flange nuts. The short end of the clutch handle should be closest to the bin pad, so as not to interfere with it. Install the nuts so that they secure the roll pin in place. (See Figure 4V.)

Figure 4V

NOTE: Clutch control pipe is shipped INSIDE unload flight.

5. Check operation of clutch by pulling the handle to engage the clutch and then pushing the handle to disengage it. The control pipe should slide freely. Lock the control pipe into the disengaged position by tightening the bolt on the lock collar that is attached to the bin flange. (See Page 26.)

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 27

4. Installation

Installing the Unload Tube Flight

1. Begin by removing the tube end cap if you have not already done so.

2. Insert the flight into the tube with the square bushing end facing the center well and the round bushing end facing the discharge end of the tube. (See Figure 4W.)

Figure 4W

3. When the flight is approaching the center well shaft, it will be necessary to rotate flighting counterclockwise in order to get it to seat properly on the squared clutch shaft. When the flight is properly seated, the flight should be entirely inside the unload tube. It may be necessary to pull the flight out, a small amount and attempt this step multiple times in order to seat the flight properly. (See Figure 4X.)

Figure 4X

4. On the initial stage, install with an empty bin, the installer might want to open the center well and enter the bin to check and see that the flight is seated. Once they have seen that it has seated, they will know the proper position of the flight on the discharge end when it has seated properly.

(See Figure 4X.)

28 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

Install the Sweep Flighting

1. Assemble the U-joint. a. Insert the stub into the U-joint. b. Secure the U-joint using a 5/16" x 2" roll pin. Drive the pin in with a hammer. (See Figure 4Y.)

4. Installation

Figure 4Y

2. Attach the U-joint. a. Slide the U-joint onto the top gearbox output shaft. b. Secure the U-joint using a 5/16" x 2" roll pin. (See Figure 4Z.)

Figure 4Z

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 29

4. Installation

(See Note for Bolt Size.)

3. Attach the pivot bracket to the left side of the gearbox using four (4) 3/8" x 3/4" flange bolts.

(See Figure 4AA.)

Figure 4AA

4. Attach a flighting section to the U-joint stub located on the gearbox. Making sure that the Dura-Edge® side of the flight faces the center of the bin. Secure it with bolts and stover nuts.

(See Figure 4AB.)

(See Note for Bolt Size)

NOTE: 6" Two (2) 7/16" x 3" bolts

Figure 4AB

8" Two (2) 1/2" x 3" bolts 10" Two (2) 1/2" x 3" bolts

30 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

(See Note for Bolt Size on Page 30.)

Use the Chart below to determine the number of flighting and shield sections needed for the length of sweep to be used.

Bin Size

15' 1 5'-6" 18' 1 7'-0" 21' 1 8'-6"

24'

27'

30'

33'

36'

39'

42'

48'

# of Flighting and

Shields Required

1 4'-4" 1 5'-6" 1 5'-6" 1 5'-10" 1 5'-6" 1 7'-4" 1 5'-10" 1 8'-6" 1 7'-4" 1 8'-6" 1 8'-6" 1 8'-10" 1 4'-4" 1 7'-0" 1 7'-4" 1 7'-0" 2 7'-4"

Lengths

5. Insert the connecting stub into the flighting. Secure it with bolts (See Note for Bolt Size on Page 30) and stover nuts. (See Figure 4AC.)

Figure 4AC

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 31

4. Installation

(See Note for Bolt Size on Page 30.)

6. Place the hanger bearing bracket onto the connecting stub. (See Figure 4AD.)

Figure 4AD

7. Install the next section of flighting onto the connecting stub. Secure the flighting with bolts (See Note

for Bolt Size on Page 30) and stover nuts. (See Figure 4AE.)

8. Keep repeating Step 5 on Page 31-Step 7 for additional sections of flighting.

Figure 4AE

32 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

Install the Flighting Shield

1. Install the first shield to the shield mounting bracket. Secure using two (2) 3/8" x 1-1/4" bolts, flat washers and lock nuts. (See Figure 4AF.)

2. Fasten the shield bracket to the pivot bracket on the gearbox using one 1/2" x 1/2" shoulder bolt and lock nut. (See Figure 4AF.)

Figure 4AF

3. Install the first and second flighting shield (when applicable) to the hanger bracket using two (2) 3/8" x 3" carriage bolts, flat washers and lock nuts. (See Figure 4AG.)

Figure 4AG

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 33

4. Installation

4. Install shield splice brackets to back side of flighting shields using four (4) 5/16" x 3/4" bolts, flat washers and serrated flange nuts. (See Figure 4AH.)

Figure 4AH

5. Keep repeating Step 3 on Page 33-Step 4 for additional sections of flighting shields.

Sweep Wheel Installation

1. Insert the input shaft of the reduction drive into the open end of the flight. Attach the drive to the flight with one 7/16" x 3" grade 8 bolt and stover nut for 6" or one 1/2" x 3" grade 8 bolt an d stover nut for 8" and 10". (See Figure 4AI on Page 35.)

2. Mount the reducer to the back shield with two (2) 3/8" x 1-1/4" serrated flange bolts, one flat washer and nylock nut.

3. Attach the wheel hub welded assembly to the reduction drive with one 3/8" x 2-1/2" g rade 8 bolt and stover nut.

4. Attach the rubber discs and outer wheel disc to the wheel hub welded assembly with four (4) 5/16" x 2" grade 2 bolts and nylock nuts. (See Figure 4AI on Page 35.)

34 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

4. Installation

Figure 4AI

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 35

5. Operation

Power Recommendations

1. The horsepower recommendations are for augering reasonably dry grain. High moisture grain above (15%) will require greater power if maximum capacity is to be maintained. The maximum possible capacity will be less with high moisture grain that with dry grain. Use and electric motor of t he correct size that operates at 1750 RPM. DO NOT use a motor size that is greater than what is shown for the largest bin size in the column.

2. Consideration should be given to the proper size auger for a batch drying or any intermittent type operations. When augers are stopped and restarted under full load, it may result in damage to the auger. Using a larger diameter auger and reducing its load level will be far better than subjecting a smaller diameter auger to big loads. If an auger is kept from absolute filling, it will make start-up easier and will convey more efficiently.

NOTE: The auger capacity can fluctuate greatly under varying conditions. Moisture content, different

commodities, amount of foreign matter and speeds all play a part in the performance of the auger. Twenty-five percent (25%) moisture may cut capacity by as much as forty percent (40%) under some conditions.

Horsepower Chart

Bin

Diameter

15' 3 3 - 3 5 - 5 5 18' 3 3 - 3 5 - 5 5 21' 3 5 - 5 5 - 5 7-1/2 24' 3 5 7-1/2 5 5 10 5 7-1/2 10 27' 5 5 7-1/2 5 5 10 5 7-1/2 10 30' 5 5 7-1/2 5 7-1/2 10 7-1/2 7-1/2 15 33' 5 5 7-1/2 5 7-1/2 10 7-1/2 7-1/2 15 36' 5 7-1/2 10 5 7-1/2 10 7-1/2 7-1/2 15 39' - 7-1/2 10 - 10 15 - - 42' - 7-1/2 10 - 10 15 - - 48' - 7-1/2 10 - 10 15 - - -

Horizontal Head 25° Head Vertical Head

6" 8" 10" 6" 8" 10" 6" 8" 10"

36 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

5. Operation

DANGER

1. Electric motors and controls must be installed by a qualified electrician and must meet the standards set by the National Electrical Code and all local and state codes.

2. A main power disconnect switch capable of being locked only in the OFF position shall be provided. This shall be locked whenever work is being done on the auger.

3. A magnetic starter should be used to protect the motor when starting and stopping. It should stop the motor in case of power interruption, conductor fault, low voltage, circuit interruption or motor overload. Then the motor must be restarted manually. Some motors have built-in thermal overload protection. If this type motor is used, use only those with a manual reset.

4. The motor starting controls must be located outside the bin. Locate the motor starting controls outside the bin but near the bin door so the operator has full view of the operation inside the bin.

5. Disconnect power before resetting motor overloads.

6. Reset and motor starting controls must be located so that the operator has full view of the entire operation.

7. Make certain electric motors are grounded.

8. Shut OFF power to adjust, service or clean.

Before Filling the Bin

1. Read the instructional decal located on the upper bin flange to learn how to control the direct gear drive power sweep well gates.

2. Push the center well and the intermediate well control rods towards the bin to close well gates.

3. With the power shut OFF and locked out, enter the bin and position the sweep auger along side of the intermediate wells.

4. Open the center well cover plate and set it aside. While observing the clutch compon ents in the center well, pull the clutch control pipe from the outside of the bin, until the two (2) clutch jaws are fully engaged. Make a distinguishing mark on the clutch control rod, outside the bin, to designate the fully engaged position.

5. Next, push the clutch control pipe toward the bin to disengage t he two (2) clutch jaws. Verify that the clutch is fully disengaged in the center well. Make a distinguishing mark on the clutch control rod, outside the bin, to designate the fully disengaged position.

6. Tighten the clutch control pipe position lock out bolt.

7. Reinstall the center well cover plate.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 37

5. Operation

DO NOT enter the grain bin unless all power driven equipment has been shut down and locked out. Never enter the grain bin unless monitored by another person.

DO NOT enter the bin if the grain has bridged or has flowed abnormally out of the bin as Figure 5A and Figure 5B. Suffocation can occur if grain suddenly breaks loose, burying persons who are inside the bin.

Figure 5A

Abnormal grain flow can easily fall and bury a person, suffocating them. DO NOT enter a bin with abno rmal grain flow.

Bridged grain can easily break loose and bury a person, suffocating them. DO NOT enter a bin with

Figure 5B

bridged grain.

38 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

5. Operation

CAUTION

Failure to perform any or all of these pre-start checks may cause damage to the equipment and/or cause SERIOUS INJURY or DEATH to those in the work area. Failure to perform any or all of these pre-start checks may also be a misuse of the equipment. Any misuse of the equipment may void the warranty.

DANGER

ALWAYS keep ALL guards and shields in place, until all the power is disconnected and locked out.

Make certain ONLY trained operators are in the work area before operating or moving the machine. Two (2) people must always be in a position where the operation of the equipment can be monitored.

DO NOT start/stop the auger while it is under load, this may cause the auger to “jam”.

Failures may occur if the auger is run full before it has been “polished” during the “break-in” period.

CAUTION

Be aware of any unusual vibration or noises during the initial start-up and “break-in” period. If anything unusual is detected, immediately shut down the auger and disconnect and lock out the power supply before servicing. Visually inspect the auger periodically during operation.

Perform Pre-Start Checks

1. Make sure ALL belts are tensioned properly.

2. Make sure ALL shields are in place and that the belt(s) and pulley(s) are able to move freely.

3. Inspect the drive unit for any problems or potential problems.

4. Be aware of any emergency shut down procedures. Two (2) people must always be in a position where the operation of the equipment can be monitored.

5. Before starting the auger for the first time, make sure that all parts are assembled correctly according to the instructions in this manual.

WARNING

Operation

CAUTION

A. Operation for 6" systems

1. Start the unloading auger. The motor is located on the power head outside the bin on the unload tube. To figure out the horsepower needed for the equipment, use the horsepower chart

on Page 36.

2. The safety snap pin should be inserted through the center well control rod and the control lever. Make sure it has NOT been inserted through the intermediate well control rod. (See Figure 5C

on Page 40.)

3. Place control lever in the second slot and pull lever to open gradually until the desired flow is established. (See Figure 5C on Page 40.) It shou ld not be necessary to open the gate more than 3" to 6".

4. Always close well gates and allow the unloader to clean out before stopping the unloader. Do not open the gate more than 3"-6" as the flow of grain into the center well will be at a higher rate than what the unload system can remove. This will cause the auger to plug or jam.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 39

5. Operation

Figure 5C

40 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

5. Operation

5. When grain flow stops from the center well, close the center well gate. Insert the safety snap pin through the control lever and both the intermediate and center well control rods as Figure 5E. The remaining grain should look similar to Figure 5D.

Figure 5D

Figure 5E

6. Gradually open gates using the middle pivot slot until the desired flow of grain is reached. You should not open the gates more than 2" to 4". If gates need to be opened further, use the last slot for more leverage. (See Figure 5C on Page 40.) The remaining grain should look similar to Figure 5F.

Figure 5F

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 41

5. Operation

B. For 8" and 10" systems

1. Start the unloading auger. The motor is located on the power head outside the bin on the unload tube. To find the horsepower needed for the equipment, use the horsepower chart on Pa ge 36.

2. Make sure the center well bolt is inserted through the rack and pinion tube and center well control rod. Make sure the intermediate well control rod is not attached to the center well control rod.

(See Figure 5G.)

Figure 5G

3. Using the wrench on rack and pinion, open center gate until desired flow is established. It should not be necessary to open gate more than 3" to 6". Do not open the gate more than 3" to 6" as the flow of grain into the center well will be at a higher rate than what the unload system can remove. This will cause auger to plug or jam.

4. Always close the well gates and allow the unloader to clean out before stopping the unloader.

5. When grain flow stops from the center well, close the center well gate. Insert the intermediate well bolt through the intermediate well control rod and the center well control rod. Remaining grain should look like Figure 5D on Page 41.

6. Gradually open the gates until the desired flow of grain is reached. You should not open the gate more than 2" to 4". The remaining grain should look like Figure 5F on Page 41.

42 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

5. Operation

CAUTION

The center well gate must be FULLY open during the bin sweep operation.

Engaging the Clutch for Bin Sweep

1. All power should be OFF and locked out before starting.

2. Loosen the clutch control pipe position lock bolt. Pull on the clutch handle away from the bin to engage the clutch. Verify that the clutch is fully engaged, observing the distinguishing mark on the control rod, as done in Step 5 in before filling the bin on Page 37.

3. Once the clutch has been engaged, tighten the clutch control pipe position lock bolt to hold the clutch control rod in the engaged position.

4. Restore power and start the power sweep motor. The sweep auger will start along with the unload auger. The sweep auger will remain on the floor and clear most of the grain in one pass. A second pass will clean out additional grain, before final clean out.

Figure 5H

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 43

5. Operation

DO NOT enter a grain bin unless all power driven equipment has been shut down and locked out.

Sweep auger

Bin wall

Bin wells

Cleaned area

Remaining grain

Sweep auger

Bin wall

Bin wells

Keep out of bin while sweep is in operation. Rapidly traveling sweep auger. The sweep auger will move rapidly around the bin when the bin is nearly empty.

DANGER

Stay clear of the under floor unloader at the bin wells. The under floor unloader is exposed at these locations in the bin floor.

Final Clean Out

The following procedure is recommended for cleaning the floor of the bin after the sweep auger has removed as much grain as possible.

DANGER

1. Clean (scoop and sweep by hand) the outer area of the floor into a circular pile towards the cent er of the bin. (See Figure 5I.)

2. Get out of the bin.

3. After making sure everyone is outside the bin and clear of the equipment, start the under floor unloader and the sweep auger. In a short time, the circular pile towards the center of the bin will have been removed.

4. Stop the equipment and lock out.

5. Scoop and sweep by hand the remaining floor area to the center of the bin.

6. Get out of the bin.

7. Repeat Steps 3-6 until all grain has been removed from the bin.

Figure 5I Top View of Bin

DANGER

44 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

Normal Shut Down

DANGER

NEVER start the equipment under load. Doing so may cause damage. This type of damage is considered a misuse of the equipment. Any misuse of the equipment may void the warranty.

DANGER

DO NOT enter the grain bin unless all power driven equipment has been shut down.

1. Before shutting down the unit, be sure the hoppers and augers are empty.

2. Disconnect and lock out the power source before leaving the work area.

Emergency Shut Down

1. Know how to shut down the auger in case of an emergency.

2. Do not restart the auger while it is under load.

3. Close the bin well control gates.

4. Reconnect and unlock the power source.

5. Clear the auger gradually, until there is no grain and there are no obstructions.

6. Shut Down

Storage Preparation

1. Close all wells to the discharge auger.

2. Position the direct gear drive sweep directly over the intermediate wells. NOTE: Make sure that the clutch control rods are disengaged.

3. Be sure the unload tube is empty.

4. Shut down the auger.

5. Make sure all fasteners are tight.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 45

7. Maintenance

DANGER

Properly maintaining this equipment will help to ensure it continues to work properly. Failure to properly maintain this equipment may result in damage to the equipment or may cause SERIOUS INJURY or DEATH to the operator.

Failure to properly maintain this equipment may also be a misuse of the equipment. Any misuse of the equipment may void the warranty.

Maintaining the Auger

1. The U-joint must be lubricated with SAE multipurpose grease every 10 operational hours or after each use.

2. The upper and lower gearboxes in the center well should be half-full with oil. They must be checked and possibly filled with SAE 80W90 gear oil every 10 operational hours. Each gearbox should be filled up to the fill plug, approximately making them half-full overall. It is recommended to replace the oil in the gearboxes every season.

3. Use caution when repairing or replacing equipment parts.

4. Make sure ALL decals are legible and tightly attached to the auger. If necessary, replace them FREE OF CHARGE by contacting the dealer, warehouse or the manufacturer.

5. Mount controls for any electric motors at a safe distance from the machine and in a location accessible in case of an emergency.

6. Make sure ALL electrical wiring is not damaged and that it meets proper wiring codes.

7. Make sure ALL components are in good working condition before use.

46 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

8. Troubleshooting

Problem Possible Cause Solution

The auger is vibrating.

Capacity is too low.

The auger plugs.

The drive belt may be too tight, binding the head stub and flight. Damage can occur to the auger flighting, causing noise. Damage usually is caused from foreign material being run through the auger.

There may not be enough grain reaching the auger.

The auger is moving too slowly.

The auger may be “jamming” because too much grain is reaching the auger.

The motor may be too small or wired improperly.

The grain may be wet.

Adjust the drive belt to the proper tightness.

It may be necessary to remove the flighting for inspection.

Make sure the intake has not bridged over, restricting flow. The flighting at the intake should be covered with grain for maximum capacity.

Check the auger speed. Low capacity will result from speeds slower than recommended.

Decrease the amount of grain the auger is gathering.

If the motor is a newer light weight aluminum type, the next larger size may be desirable.

If wet grain or other hard-to-move material is being augered, use a larger size motor than recommended for normal use.

The sweep flight and shield are no longer moving.

The auger may be jammed with foreign material.

The discharge end may be plugged.

Too much drag.

Worn sweep wheel.

Unconditioned grain.

Remove any foreign material in the auger.

Unplug any plugs at the discharge end of the auger.

Check the clearance between the shield and the bin floor. Make sure there is room for the auger to move. Adjusting the shield may be necessary.

The sweep wheel wears down over time. Replace the wheel.

Moisture and/or insects can cause the grain to harden or “Cake-up”. Disconnect and lock out the power to the auger before go i ng into the bin to correct this problem or to address any other problem.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 47

NOTES

48 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

1. 6" Center Well Parts - (See Pages 50-51.)

2. 8" Center Well Parts - (See Pages 52-53.)

3. 10" Center Well Parts - (See Pages 54-55.)

4. Shaft Assembly - (See Pages 56.)

5. Center Connection Parts - (See Pages 57.)

6. 6" Intermediate Well Parts - (See Pages 58-59.)

7. 8" Intermediate Well Parts - (See Pages 60-61.)

8. 10" Intermediate Well Parts - (See Pages 62-63.)

9. 6" Bin Flange Parts - (See Pages 64.)

9. Parts List

10. 8" Bin Flange Parts - (See Pages 65.)

11. 10" Bin Flange Parts - (See Pages 66.)

12. 6" Well Gate Control Parts - (See Pages 68.)

13. 8" and 10'' Rack and Pinion - (See Pages 70-71.)

14. Assembled Sweep Arm Components - (See Pages 72-73.)

15. 6", 8" and 10" Flight and Shield Bundle - (See Pages 74.)

16. Spacer Plates for Reduction Drive Wheel - (See Pages 75.)

17. Reduction Wheel Drive Components - (See Pages 76-77.)

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 49

9. Parts List

6" Center Well Parts

50 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

6" Center Well Parts List

Ref # Part # Description

1 GK7231 Center Well Body 2 S-2121 1/2" Flat Washer Plated, 9/16" I.D. x 1/10" x 1-3/8" O.D. 3 GC03064 1-1/2" O.D. x 5/8" Nylatron Roller 4 S-9422 1/2" Cotter Pin 5 GK1689 Offset Mounting Bracket 6 S-9067 3/8"-16 x 3/4" Serrated Flange Bolt Zinc Grade 5 7 S-968 3/8"-16 Serrated Flange Nut Zinc Grade 5 8 GK80187 Gearbox with Clockwise Rotation

9 GK1688 Gearbox Mounting Bracket 10 GK7089 Center Well Shaft Assembly 11 GK7886 Clutch Shaft Support Collar 12 S-9064 3/8"-16 x 1-1/2" Serrated Flange Bolt Zinc Grade 5 13 S-7383 3/8"-16 Nylock Nut Zinc Grade 5 14 GK4410 Flange Bearing, 1" Bore, 2 Hole w/ Lock Co llar 15 S-9066 3/8"-16 x 1-1/4" Serrated Flange Bolt Zinc Grade 5 16 GK1110 22 Tooth, Sprocket, 1" Bore, #50 w/ Keyway 17 S-9168 1/4" Square x 1" Key 18 GK1705 43P #50 Roller Chain 19 D32-0015 Connecting Link #50 Roller Chain 20 S-8760 1/2"-13 x 1-1/2" HHCS Bolt Zinc Grade 5 21 GK1702 Idler Sprocket Pivot Bracket 22 S-8260 1/2"-13 Nylock Nut Zinc Grade 5 23 S-8399 5/8"-11 x 2" HHTB Bolt Zinc Grade 5 24 S-9259 5/8"-11 Serrated Flange Nut Zinc 25 GK1701 13 Tooth Idler Sprocket, 5/8" Bore, #50 w/ Bearing 26 S-6494 5/8"-11 Deformed Lock Nut Zinc Grade 5 27 S-7470 5/16"-18 x 1" Flange Bolt Zinc Grade 5 28 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 29 S-7382 5/16"-18 Nylock Nut Zinc Grade 5 30 S-1937 5/16" Flat Washer Zinc Grade 2 31 GK1704 Spring, Idler Bracket 5" Zinc 1/16" Pitch 32 GK1693 Clutch Pivot Bracket 33 S-6606 5/16"-18 x 3/4" Serrated Flange Bolt Zinc Grade 5 34 GK1698 Clutch Yoke 35 GK1697 Clutch Yoke Bracket 36 S-7149 5/16"-18 x 1-3/4" HHTB Bolt Zinc Grade 5 37 GK1695 Clutch Connection Rod 38 GK1694 Clutch Control Arm 39 GK7229 Center Well Drive Cover Plate 40 GK7226 Slide Gate 41 S-8999 5/16"-18 x 1/2" HHCS Bolt Zinc Grade 5

9. Parts List

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 51

9. Parts List

8" Center Well Parts

52 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

8" Center Well Parts List

Ref # Part # Description

1 GK7230 Center Well Body

2 S-2121 1/2" Flat Washer Plated, 9/16" I.D. x 1/10" x 1-3/8" O.D.

3 GC03064 1-1/2" O.D. x 5/8" Nylatron Roller

4 S-9422 1/2" Cotter Pin

5 GK1689 Offset Mounting Bracket

6 S-9067 3/8"-16 x 3/4" Serrated Flange Bolt Zinc Grade 5

7 S-968 3/8"-16 Serrated Flange Nut Zinc Grade 5

8 GK80187 Gearbox with Clockwise Rotation

9. Parts List

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 53

9. Parts List

10" Center Well Parts

54 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

10" Center Well Parts List

Ref # Part # Description

1 GK7227 Center Well Body

2 S-2121 1/2" Flat Washer Plated, 9/16" I.D. x 1/10" x 1-3/8" O.D.

3 GC03064 1-1/2" O.D. x 5/8" Nylatron Roller

4 S-9422 1/2" Cotter Pin

5 GK4429 Offset Mounting Bracket

6 S-9067 3/8"-16 x 3/4" Serrated Flange Bolt Zinc Grade 5

7 S-968 3/8"-16 Serrated Flange Nut Zinc Grade 5

8 GK80187 Gearbox with Clockwise Rotation

9 GK4430 Gearbox Mounting Bracket 10 GK7090 Center Well Shaft Assembly 11 GK7885 Clutch Shaft Support Collar 12 S-9064 3/8"-16 x 1-1/2" Serrated Flange Bolt Zinc Grade 5 13 S-7383 3/8"-16 Nylock Nut Zinc Grade 5 14 GK4410 Flange Bearing, 1" Bore, 2 Hole w/ Lock Co llar 15 S-9066 3/8"-16 x 1-1/4" Serrated Flange Bolt Zinc Grade 5 16 GK1110 22 Tooth, Sprocket, 1" Bore, #50 w/ Keyway 17 S-9168 1/4" Square x 1" Key 18 GK6830 47P #50 Roller Chain 19 D32-0015 Connecting Link #50 Roller Chain 20 S-8760 1/2"-13 x 1-1/2" HHCS Bolt Zinc Grade 5 21 GK1702 Idler Sprocket Pivot Bracket 22 S-8260 1/2"-13 Nylock Nut Zinc Grade 5 23 S-8399 5/8"-11 x 2" HHTB Bolt Zinc Grade 5 24 S-9259 5/8"-11 Serrated Flange Nut Zinc 25 GK1701 13 Tooth Idler Sprocket, 5/8" Bore, #50 w/ Bearing 26 S-6494 5/8"-11 Deformed Lock Nut Zinc Grade 5 27 S-7470 5/16"-18 x 1" Flange Bolt Zinc Grade 5 28 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 29 S-7382 5/16"-18 Nylock Nut Zinc Grade 5 30 S-1937 5/16" Flat Washer Zinc Grade 2 31 GK1704 Spring, Idler Bracket 5" Zinc 1/16" Pitch 32 GK1693 Clutch Pivot Bracket 33 S-6606 5/16"-18 x 3/4" Serrated Flange Bolt Zinc Grade 5 34 GK1698 Clutch Yoke 35 GK1697 Clutch Yoke Bracket 36 S-7149 5/16"-18 x 1-3/4" HHTB Bolt Zinc Grade 5 37 GK1695 Clutch Connection Rod 38 GK1923 Clutch Control Arm 39 GK7228 Center Well Drive Cover Plate 40 GK7224 Slide Gate 41 S-8999 5/16"-18 x 1/2" HHCS Bolt Zinc Grade 5

9. Parts List

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 55

9. Parts List

Shaft Assembly

Shaft Assembly Parts List

Ref # Part # Description

GK6698 Center Well Square Shaft - 6" and 8"

GK6699 Center Well Square Shaft - 10"

2 GK4410 Flange Bearing, 1" Bore, 2 Hole w/ Lock Collar

GK1699 13 Tooth Clutch Yoke Driver Jaw - 6" and 8"

GK6809 18 Tooth Clutch Yoke Driver Jaw - 10" 4 S-8902 1" O.D. x 15/16" I.D. Groove Snap Ring 5 S-8901 1/4" x 1/4" #21 Woodruff Key 6 GK1696 Clutch Yoke Driven Sliding Jaw

56 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

Center Connection Parts

9. Parts List

Center Connection Parts List

Ref # Part # Description

GK7129 Center Well Assembly - 6"

GK7130 Center Well Assembly - 8" GK7131 Center Well Assembly - 10" GK1624 Connecting Band - 6"

GK1677 Connecting Band - 8"

GK1796 Connecting Band - 10" 3 S-2741 5/16"-18 x 1-1/2" HHCS Bolt Zinc Grade 5 4 S-361 1 5/16"-18 Serrated Flange Nut YDP Grade 2 5 GK1726 1/2" Control Rod Clamp 6 S-8397 5/16" x 1-3/4" Spring Pin 7 S-6076 5/16"-18 x 3/4" Carriage Bolt Zinc Grade 2 8 S-1937 5/16" Flat Washer Zinc Grade 2 9 S-7149 5/16"-18 x 1-3/4" HHTB Bolt Zinc Grade 5

10 S-7382 5/16"-18 Nylock Nut Zinc Grade 5

11 GK4460 Gearbox Pivot Bracket

12 S-9067 3/8"-16 x 3/4" Serrated Flange Bolt Zinc Grade 5

GK6175 Shield Mounting Bracket - 6" and 8"

GK4461 Shield Mounting Bracket - 10"

14 S-10110 1/2"-13 x 1/2" Shoulder Bolt 15 S-8260 1/2"-13 Nylock Nut Zinc Grade 5

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 57

9. Parts List

6" Intermediate Well Parts

58 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

6" Intermediate Well Parts List

Ref # Part # Description

1 GC10126 6" Intermediate Well Weldment 2 GK1053 6" Half Band 3 GK6756 6" Intermediate Well Gate 4 GK6757 6" Intermediate Well Top Flange 5 GK6713 6" Control Rod Guide 6 GC00174 Control Gate Clamp with Dimple for 6" and 8" 7 GC03064 1-1/2" O.D. x 5/8" Nylatron Roller 8 S-2121 1/2" Flat Washer Plated, 9/16" I.D. x 1/10" x 1-3/8 " O.D . 9 S-7241 1/8" x 1-1/4" Cotter Pin Zinc Grade 2

10 S-4275 5/16"-18 x 3/4" HHTB Bolt Zinc Grade 5

11 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2

12 S-119 6 5/16"-18 x 1" HHCS Bolt Grade 5

9. Parts List

13 S-8999 5/16"-18 x 1/2" HHCS Bolt Zinc Grade 5

Tube (14) Flig ht (15)

Part # Description Part # Description

GK6890 6" x 15' Bin 12" Well GK7020 6" x 121-1/4" 15' Bin GK6891 6" x 18' Bin 12" Well GK7021 6" x 145-1/4" 18' Bin GK6892 6" x 21' Bin 12" Well GK7022 6" x 157-1/4" 21' Bin GK6893 6" x 24' Bin 12" Well GK7023 6" x 175-1/4" 24' Bin GK6894 6" x 27' Bin 12" Well GK7024 6" x 193-1/4" 27' Bin GK6895 6" x 30' Bin 12" Well GK702 5 6" x 211-1/4" 30' Bin GK6896 6" x 33' Bin 12" Well GK7026 6" x 235-1/4" 33' Bin GK6897 6" x 36' Bin 12" Well GK7027 6" x 247-1/4" 36' Bin

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 59

9. Parts List

8" Intermediate Well Parts

60 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

8" Intermediate Well Parts List

Ref # Part # Description

1 GC10129 8" Intermediate Well Weldment 2 GK1055 8" Half Band 3 GK6759 8" Intermediate Well Gate 4 GK6760 8" Intermediate Well Top Flange 5 GK6711 8" Control Rod Guide 6 GC00174 Control Gate Clamp with Dimple for 6" and 8" 7 GC03064 1-1/2" O.D. x 5/8" Nylatron Roller 8 S-2121 1/2" Flat Washer Plated, 9/16" I.D. x 1/10" x 1-3/8" O.D.

9 S-7241 1/8" x 1-1/4" Cotter Pin Zinc Grade 2 10 S-4275 5/16"-18 x 3/4" HHTB Bolt Zinc Grade 5 11 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 12 S-1196 5/16"-18 x 1" HHCS Bolt Grade 5

9. Parts List

Tube (14) Flight (15)

Part # Description Part # Description

GK6899 8" x 15' Bin 12" Well GK7028 8" x 121-1/4" 15' Bin GK6900 8" x 18' Bin 12" Well GK7029 8" x 145-1/4" 18' Bin GK6901 8" x 21' Bin 12" Well GK7030 8" x 157-1/4" 21' Bin GK6902 8" x 24' Bin 12" Well GK7031 8" x 175-1/4" 24' Bin GK6903 8" x 27' Bin 12" Well GK7032 8" x 193-1/4" 27' Bin GK6904 8" x 30' Bin 12" Well GK7 033 8" x 211-1/4" 30' Bin GK6905 8" x 33' Bin 12" Well GK7034 8" x 235-1/4" 33' Bin GK6906 8" x 36' Bin 12" Well GK7035 8" x 247-1/4" 36' Bin GK6907 8" x 39' Bin 12" Well GK7036 8" x 265-1/4" 39' Bin GK6908 8" x 42' Bin 12" Well GK7037 8" x 289-1/4" 42' Bin GK6909 8" x 48' Bin 12" Well GK7038 8" x 325-1/2" 48' Bin

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 61

9. Parts List

10" Intermediate Well Parts

62 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

10" Intermediate Well Parts List

Ref # Part # Description

1 GC10131 Intermediate Well Weldment 2 GK1057 10" Half Band 3 GK6762 10" Intermediate Well Gate 4 GK6763 10" Intermediate Well Top Flange 5 GK6714 10" Control Rod Guide 6 GC09006 Control Pipe Clamp with Dimple 7 GC03064 1-1/2" O.D. x 5/8" Nylatron Roller 8 S-2121 1/2" Flat Washer Plated, 9/16" I.D. x 1/10" x 1-3/8" O.D. 9 S-7241 1/8" x 1-1/4" Cotter Pin Zinc Grade 2

10 S-4275 5/16"-18 x 3/4" HHTB Bolt Zinc Grade 5

11 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2

12 S-1196 5/16"-18 x 1" HHCS Bolt Grade 5

9. Parts List

13 S-2741 5/16"-18 x 1-1/2" HHCS Bolt Zinc Grade 5

T ube (14) Flight (15)

Part # Description Part # Description

GK6921 10" x 24' Bin 12" Well GK7039 10" x 175-1/4" 24' Bin GK6922 10" x 27' Bin 12" Well GK7040 10" x 193-1/4" 27' Bin GK6923 10" x 30' Bin 12" Well GK7041 10" x 211-1/4" 30' Bin GK6924 10" x 33' Bin 12" Well GK7042 10" x 235-1/4" 33' Bin GK6925 10" x 36' Bin 12" Well GK7043 10" x 247-1/4" 36' Bin GK6926 10" x 39' Bin 12" Well GK7044 10" x 265-1/4" 39' Bin GK6927 10" x 42' Bin 12" Well GK7045 10" x 289-1/4" 42' Bin GK6928 10" x 48' Bin 12" Well GK7046 10" x 325-1/4" 48' Bin

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 63

9. Parts List

6" Bin Flange Parts

6" Bin Flange Parts List

Ref # Part # Description

1 GC10546 6" Top Bin Flange 2 GC10547 6" Bottom Bin Flange 3 GK1619 Clutch Control Rod Position Lock Flange 4 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 5 S-2741 5/16"-18 x 1-1/2" HHCS Bolt Zinc Grade 5 6 S-6076 5/16"-18 x 3/4" Carriage Bolt Zinc Grade 2 7 S-275 5/16"-18 x 3/4" HH BIN Bolt YDP Grade 5 8 See Page 67

9 See Page 67 10 See Page 67 11 GC12074 Clutch Control Rod Handle 12 S-8397 5/16" x 1-3/4" Spring Pin 13 GK1726 1/2" Control Rod Clamp 14 S-1937 5/16" Flat Washer Zinc Grade 2 15 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 16 GK1206 6" End Cap 17 S-275 5/16"-18 x 3/4" HH BIN Bolt YDP Grade 5

64 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

8" Bin Flange Parts

9. Parts List

8" Bin Flange Parts List

Ref # Part # Description

1 GC10534 8" Top Bin Flange 2 GC10536 8" Bottom Bin Flange 3 GK1619 Clutch Control Rod Position Lock Flange 4 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 5 S-2741 5/16"-18 x 1-1/2" HHCS Bolt Zinc Grade 5 6 S-6076 5/16"-18 x 3/4" Carriage Bolt Zinc Grade 2 7 S-275 5/16"-18 x 3/4" HH Bin Bolt YDP Grade 5 8 See Page 67

9 See Page 67 10 See Page 67 11 GC12074 Clutch Control Rod Handle 12 S-8397 5/16" x 1-3/4" Spring Pin 13 GK1726 1/2" Control Rod Clamp 14 S-1937 5/16" Flat Washer Zinc Grade 2 15 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 16 GK1216 8" End Cap 17 S-275 5/16"-18 x 3/4" HH Bin Bolt YDP Grade 5

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 65

9. Parts List

10" Bin Flange Parts

10" Bin Flange Parts List

Ref # Part # Description

1 GC10560 10" Top Bin Flange 2 GC10588 10" Bottom Bin Flange 3 GK1619 Clutch Control Rod Position Lock Flange 4 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 5 S-2741 5/16"-18 x 1-1/2" HHCS Bolt Zinc Grade 5 6 S-6076 5/16"-18 x 3/4" Carriage Bolt Zinc Grade 2 7 S-275 5/16"-18 x 3/4" HH Bin Bolt YDP Grade 5 8 See Page 67

9 See Page 67 10 See Page 67 11 GC12074 Clutch Control Rod Handle 12 S-8397 5/16" x 1-3/4" Spring Pin 13 GK1726 1/2" Control Rod Clamp 14 S-1937 5/16" Flat Washer Zinc Grade 2 15 S-456 3/8"-16 Hex Nut YDP Grade 5 16 GK2184 10" End Cap 17 S-7469 3/8"-16 x 1" HHCS Bolt Zinc Grade 5

66 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

9. Parts List

6", 8" and 10" Bin Flange Parts

Control Pipe

NOTE: All two (2) piece pipes assemble with GC05323; 3/8" NPT x 1.0" pipe connector.

Center Well Control Pipe (8) Intermediate Well Control Pipe (9) Clutch Control Pipe (10)

Bin

Size

15' GC09110 0.840" O.D. x 7' GC10360 GC11114 1" O.D. x 5' 1.851" GK1709 0.840" O.D. x 10' 18' GC09111 0.840" O.D. x 8' 6" GC10359 GC11115 1" O.D. x 6' 10.475" GK1720 0.840" O.D. x 11' 6" 21' GC09112 0.840" O.D. x 10' GC10358 GC11117 1" O.D. x 8' 6.824" GK1730 0.840" O.D. x 13' 24' GC09113 0.840" O.D. x 11' 6" GC10357 GC11118 1" O.D. x 9' 8.726" GK1744 0.840" O.D. x 14' 6" 27' GC09114 0.840" O.D. x 13' GC10356 GC11119 1" O.D. x 10' 8.726" GK1749 0.840" O.D. x 16' 30' GC09115 0.840" O.D. x 14' 6" GC10355 GC11120 1" O.D. x 11' 8.726" GK1754 0.840" O.D. x 17' 6" 33' GC09116 0.840" O.D. x 16' GC10354 GC11121 1" O.D. x 14' 1.664" GK1761 0.840" O.D. x 19' 6"

Part # Description 6" Part #

8" or 10"

Part #

Description Part # Description

36' GC09117 0.840" O.D. x 17' 6" GC10353 GC11122 1" O.D. x 515' 4.664" GK1769 0.840" O.D. x 20' 6"

GK1766 0.840" O.D. x 1'

39' GC09118 0.840" O.D. x 19' - GC11123 1" O.D. x 16' 6.164"

GK1776 0.840" O.D. x 21' GK1784 0.840" O.D. x 2' 6"

42' GC09119 0.840" O.D. x 20' 6" - GC11124 1" O.D. x 18' 8.226"

GK1776 0.840" O.D. x 21'

48'

GK1776 0.840" O.D. x 21'

- GC11125 1" O.D. x 21'

GC09075 0.840" O.D. x 2' 6" GK1776 0.840" O.D. x 21'

GK1718 0.840" O.D. x 5' 6"

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 67

9. Parts List

6" Well Gate Control Parts

6" Well Gate Control Parts List

Ref # Part # Description

1 GK5063 6" Control Lever Handle Weldment 2 S-8480 3/8" x 2-3/4" Safety Snap Pin

68 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

NOTES

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 69

9. Parts List

8" Rack and pinion

10" Rack and pinion

8" and 10'' Rack and Pinion

70 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

8'' and 10'' Rack and Pinion Parts List

Ref # Part # Description

3 GK6838 8" Rack and Pinion Housing Assembly 3 GK6966 10" Rack and Pinion Housing Assembly 4 GK80079 8" Rack and Pinion Body Assembly 4 GK80080 10" Rack and Pinion Body Assembly 5 GC09859 Spur Gear 10DP 1" Face 22T 6 GK6841 Rack and Pinion Spacer Tube 7 GK4211 1" I.D. x 1-1/2" O.D. Flat Washer 10 Gauge Zinc 8 GK6845 Rack and Pinion Crank Shaft 9 S-4377 5/16" x 2" Grooved Roll Pin

10 GK1603 8" Half Band 10 GK5116 10" Half Band

11 S-2741 5/16"-18 x 1-1/2" HHCS Bolt Zinc Grade 5

9. Parts List

12 S-845 5/16" Flat Washer Zinc Grade 2 13 S-3611 5/16"-18 Serrated Flange Nut Zinc Grade 2 14 S-7149 5/16"-18 x 1-3/4" HHTB Bolt Zinc Grade 5 15 S-396 5/16" Hex Nut Zinc Grade 2 16 S-9067 3/8"-16 x 3/4" Serrated Flange Bolt Zinc Grade 5 17 S-248 3/8" Flat Washer Zinc Grade 2 18 GK7260 3/4" Wrench Assembly 19 GC10316 Rack Bar 10P x 1" x 14" 20 S-8999 5/16"-18 x 1/2" HHCS Zinc Grade 5

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 71

9. Parts List

Assembled Sweep Arm Components

72 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

Assembled Sweep Arm Components (Continued)

Assembled Sweep Arm Components Parts List

9. Parts List

System Ref # Part # Description

8" and 10" GK4461

ALL 2 GK1266 Universal Joint 1" Bore x 5" Long

8" and 10" GK5929 Universal Joint Stub Shaft 1-1/2" x 5-3/4"

8" and 10" GK1951 Connecting Shaft 1-1/2" x 11-1/2"

8" and 10" GK1954

ALL 6 GK5615 Shield Splice Plate

8" and 10" GK7960 Reduction Wheel Drive, 7.889:1, Gear

8" and 10" GK80072

8" and 10" GK4241 Wheel Disc, Rubber, 13"

8" and 10" GK4240

ALL 11 S-2086 3/8" -16 x 1-1/2" HHCS Bolt Zinc Grade 8 ALL 12 S-4377 5/16" x 2" Grooved Roll Pin ALL 13 S-248 3/8" Flat Washer Zinc ALL 14 S-7383 3/8" Nylock Nut Zinc Grade 5

8" and 10" S-8315 1/2"-13 Stover Nut Zinc Grade C

8" and 10" S-8252 1/2"-13 x 3" HHCS Bolt Zinc Grade 8

ALL 17 S-8055 3/8"-16 x 3" Carriage Bolt Zinc Grade 5 ALL 18 S-4275 5/16"-18 x 3/4" HHTB Bolt Zinc Grade 5 ALL 19 S-1937 5/16" Flat Washer Zinc Grade 2 ALL 20 S-3611 5/16"-18 Serrated Flange Nut Zinc Grade 2 ALL 21 S-9066 3/8"-16 x 1-1/4" Serrated Flange Bolt Zinc Grade 5 ALL 22 S-10107 3/8"-16 x 2-1/2" HHCS Bolt Zinc Grade 8 ALL 23 S-8251 3/8"-16 Stover Nut Grade C ALL 24 S-7382 5/16" Nylock Nut Zinc Grade 5 ALL 25 S-7329 5/16"-18 x 2" HHCS Bolt Zinc Grade 2

GK6175

GK1678 Universal Joint Stub Shaft 1-1/4" x 5-3/4"

GK1736 Connecting Shaft 1-1/4" x 11-1/2"

GK2107

GK80023 Reduction Wheel Drive, 7.889:1, Gear

GK80071

GK4218 Wheel Disc, Rubber, 11"

GK4219

S-8317 7/16"-14 Stover Nut Zinc Grade C

S-8316 7/16"-14 x 3" HHCS Bolt Zinc Grade 8

Shield Mounting Bracket

Bearing Stand Assembly

Wheel Hub Welded Assembly

Outer Wheel Disc

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 73

9. Parts List

6", 8" and 10" Flight and Shield Bundle

6" Flight and Shield Bundle Parts List

Bundle # Part # Description

GK6180

GK6181

GK5017

GK6182

GK6183

GK6184

GK5018

GK6178 6" x 4'-4" Flight Weldment GK5605 6" x 4'-4" Shield Assembly GK5932 6" x 5'-6" Flight Weldment GK5687 6" x 5'-6" Shield Assembly GK2134 6" x 5'-10" Flight Weldment GK4537 6" x 5'-10" Shield Assembly GK5933 6" x 7'-0" Flight Weldment GK5688 6" x 7'-0" Shield Assembly GK6179 6" x 7'-4" Flight Weldment GK5606 6" x 7'-4" Shield Assembly GK5934 6" x 8'-6" Flight Weldment GK5689 6" x 8'-6" Shield Assembly GK2129 6" x 8'-10" Flight Weldment GK4538 6" x 8'-10" Shield Assembly

8" and 10" Flight and Shield Bundle Parts List

Bundle # Part # Description

GK6185

GK6186

GK4827

GK6187

GK6188

GK6189

GK4828

74 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

GK591 1 8"/10" x 4'-4" Fligh t Weldment GK5757 8"/10" x 4'-4" Shield Assembly GK5912 8"/10" x 5'-6" Flight Weldment GK5690 8"/10" x 5'-6" Shield Assembly GK2080 8"/10" x 5'-10" Flight Weldment GK4740 8"/10" x 5'-10" Shield Assembly GK5913 8"/10" x 7'-0" Flight Weldment GK5691 8"/10" x 7'-0" Shield Assembly GK5914 8"/10" x 7'-4" Flight Weldment GK5756 8"/10" x 7'-4" Shield Assembly GK5915 8"/10" x 8'-6" Flight Weldment GK5692 8"/10" x 8'-6" Shield Assembly GK2074 8"/10" x 8'-10" Flight Weldment GK4745 8"/10" x 8'-10" Shield Assembly

Spacer Plates for Reduction Drive Wheel

9. Parts List

Spacer Plates for Reduction Drive Wheel Parts List

System Part # Thickness Length Width Hole Diameter Hole Spacing

GK4209 14 Gauge

GK4207 1/4" GK4224 14 Gauge

8" and 10"

GK4226 1/4"

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 75

5" 2" 7/16" 4"GK4208 12 Gauge

6" 2-1/2" 7/16" 5"GK4225 12 Gauge

9. Parts List

Reduction Wheel Drive Components

76 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

Reduction Wheel Drive Components Parts List

9. Parts List

Ref #

GK5903 GK5904

1 GK4219 GK4240 Outer Wheel Disk 2 GK4218 GK4241 Wheel Disk, Rubb er 3 GK4217 GK4242 Inner Wh eel Weldment 4 S-7329 S-7329 5/16"-18 x 2" HHCS Bolt Zinc Grade 2 5 S-7382 S-7382 5/16"-18 Nylock Nut Zinc Grade 5 6 GK4223 GK4223 Outer Drive Housing Weldment with Bushing 7 GK4211 GK4211 1" I.D. x 1-1/2" O.D. Flat Washer 10 Gauge Zinc 8 GK4234 GK4234 #40 40T Sprocket with Hub

9 GK4215 GK4215 Hou s ing Ring with Grease Zerk 10 GK4233 GK4233 # 40 Double Roller Chain with Link 11 S-4383 S-4383 5/16" x 2-1/4" Rolled Spring Pin 12 GK4210 GK4210 1" I.D. x 1-1 /2 " O.D. Flat Washer 14 Gauge Zinc 13 GK4213 GK4228 Inner Drive Housing Weldment with Bushing 14 S-7076 S-7076 5/16"-18 x 2-1/2" HHCS Bolt Zinc Grade 5 15 GK4232 GK4233 Bearing, 1" I.D., 2 Hole Flange 16 S-968 S-968 3/8"-16 Serrated Flange Nut Zinc Grade 5 17 GK6526 GK6526 Drive Shaft, with Sprocket and Roll Pin

Part #

Description

18 DC-1687 DC-1687 Shipped without Grease Decal

Reduction Wheel Drive Additions Components Parts List

System Part # Description

Complete Drive

6" GK5903 Reduction Wheel Drive, 4:1, Chain

8" and 10" GK5904 Reduction Wheel Drive, 4:1, Chain

Bushing for Drives

6" GK4205 Bushing 1" x 1" x 4-3/8"

8" and 10" GK4206 Bushing 1-1/2" x 1" x 4-3/8"

Hardware for Flight, Bushing and Drive Shaft

6" S-6762 3/8"-16 x 2-1/2" HHCS Bolt Zinc Grade 5

8" and 10" S-8677 3/8"-16 x 3" HHCS Bolt YDP Grade 8

ALL S-8251 3/8"-16 Stover Nut Grade C

Hardware for Shield and Drive Housing

6" S-3727 3/8"-16 x 1-3/4" HHCS Bolt YDP Grade 8

8" and 10" S-8706 3/8"-16 x 1-3/4" HHTB Bolt Zinc Grade 5

ALL S-248 3/8" Flat Washer Zinc ALL S-7383 3/8" Nylock Nut Zinc Grade 5

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 77

NOTES

78 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells)

10. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)

GSI Group, LLC Limited Warranty

The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.

Warranty Extensions:

The Limited Warranty period is extended for the following products:

Product Warranty Period

Performer Series Direct Drive Fan Motor 3 Years

AP Fans and Flooring

Cumberland Feeding/Watering Systems

Grain Systems Grain Bin Structural Design 5 Years Grain Systems

Farm Fans Zimmerman

All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *

Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and

Internal Infrastructure †

5 Years

* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%

† Motors, burner components

and moving parts not included. Portable dryer screens included. Tower dryer screens not included.

GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60

) month from the date of purchase (extended warranty period). During the extended

) month from the date of purchase

warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.

Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.

PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) 79

This equipment shall be installed in accordance with

the current installation codes and applicable

regulations, which should be carefully followed in all

cases. Authorities having jurisdiction should be

consulted before installations are made.

GSI Group

1004 E. Illinois St.

Assumption, IL 62510-0020

Phone: 1-217-226-4421

Fax: 1-217-226-4420

www.gsiag.com

CN-300731

GSI PNEG-1421 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1. Introduction

2. Safety

3. Safety Decals

4. Installation

5. Operation

6. Shut Down

7. Maintenance

8. Troubleshooting

9. Parts List

10. Warranty