GS Engineering B.V. GS 1010 Operating Instructions Manual

1
Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
Operating Instructions
GS 1010
2
Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
Manufacturer:
GS Engineering B.V.
manufacturer hydraulic sweepers
Tel: 0031 (0)486-415370 Fax: 0031 (0)486-411325
E-mail: info@gsengineering.nl
Machine:
GS 1010
3
Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
Table of Contents
1 General 4
1.1 User 5
1.2 Liability 5
1.3 Guarantees offered 6
1.4 Documentation 6
1.5 Technical Data 7
2 Safety 8
2.1 Safety Symbols 9
2.2 Safety Aspects 10
2.3 Safety Devices 10
2.4 Emergencies 11
2.5 Non-advisable use 11
3 The Sweeping Process 12
3.1 Recommended application 12
3.2 Engine 13
3.2.1 Starting the engine 13
3.2.2 Turning off the Engine 16
3.2.3 Refuelling 17
3.3 Brush 18
3.3.1 Starting and stopping the brush 18
3.3.2 Configurations 20
3.3.3 Height adjustment of the brush 20
3.3.4 Angle adjustment of the brush 21
3.4 Driving 21
3.4.1 Operation 21
3.4.2 Speed adjustment 23
4 Maintenance and Inspection 25
4.1 Inspection before sweeping 25
4.2 Inspection after Sweeping 25
4.3 Brush check 25
4.4 Maintenance and repairs 26
4.4.1 Hydraulic system 26
4.4.2 Engine 26
5 Accessories 28
5.1 GS Collector Box 28
5.2 Other optional accessories 31
Maintenance Dates 34 EC Declaration 35
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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
1. General
These operating instructions intend to set forth the correct use of the GS 1010.
It addresses all aspects that are of relevance to the operation and daily maintenance of the GS 1010. It also pays attention to important aspects in respect of technical maintenance. The operating instructions must be read carefully in order to use the machine correctly and safely. The text in these operating instructions is printed in the following ways:
Normal text is printed in normal type. Important information is printed in bold. Options are printed in italics.
The following pictograms are used to draw attention to issues that require special attention and/or involve risks for persons, the machine and/or the sweeping process:
Text preceded by this sign requires special attention.
Warning Instructions preceded by this sign warn you about the risk of damage to the machine or failures if the instructions are not followed carefully .
Physical injury
Text preceded by this sign warns you about the risk of physical injury if the instructions are not followed carefully.
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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
1.1 User
In these operating instructions, ‘user’ means: Anyone who is put into contact with the GS 1010 or parts thereof under normal operating conditions. The company or user has to make sure that each user is sufficiently qualified to handle this kind of machines and is able to comply with relevant provisions and safety aspects. A clear distinction is made between two groups: "The user" is the person who actually operates the machine in preparation or execution of the production process.
The mechanic is the person who carries out repairs or maintenance works to the machine.
The mechanic must be qualified to perform technical operations. The mechanic must have a solid understanding of technical matters and be able to read technical drawings.
Before the machine is operated or serviced by the operator or mechanic, they must have been adequately instructed. The first instruction is given by specialists from GS. This does not apply when a company already has several machines of the same type or if there is sufficient knowledge available within a company. GS cannot be held responsible in any way for works that have been carried out by an operator who is not or not sufficiently instructed or qualified.
1.2 Liability
These operating instructions and the data they contain have been drawn up with the utmost care. GS and/or your supplier are not liable for lack of clarity, mistakes and/or damages to the GS 1010 or personal accidents. In addition, they are not liable for personal accidents caused by the incorrect use or attempts to have the sweeper serviced by others that are not qualified mechanics.
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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
1.3 Warranty conditions
The warranty terms, mentioned in the general terms and conditions of delivery, will lapse immediately by operation of law if:
1. Service activities and/or repairs have not been carried out strictly in accordance with the instructions.
2. Repair activities have not been carried out by service mechanics from GS engineering or its official dealer, or have been carried out by the customer's mechanics without written approval from GS.
3. Changes have been made to the delivered product without prior written approval from GS.
4. Other than original GS parts are used.
5. Other than the prescribed lubricants are used.
6. The delivered product is handled improperly, carelessly, incorrectly and/or negligently.
7. The machine is used for other purposes than those it was designed and built for.
1.4 Documentation
Each machine comes with:
- the operating instructions for the GS 1010
- the operating instructions for the engine
- warranty certificate
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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
1.5 Technical Data
Technical data of the GS 1010
Illustration 1
Sweeping width 101 cm
Engine power
Honda GCV160 4,2 kW (5,5hp) or Honda GX200 4,8 kW (6,5 hp)
Transmission Hydrogear
Speed
1 forward/backward, continuous
adjustment 0 - 3.8 km/h Brush drive Hydro Brush rotating left/right Yes Adjustable brush 1 left/right Brush diameter 320 mm
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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
2. Safety
The GS 1010 has been manufactured in accordance with the regulations that are currently applicable. Nevertheless, this machine could cause dangers to man and machine if:
- it is not used in accordance with the operating instructions;
- it is not operated by qualified personnel;
- it is changed or used inexpertly;
- safety instructions are not being observed.
Therefore, anyone who is involved in the operation, maintenance and/or repair of the machine has to read and follow the safety instructions. If so desired, this could be confirmed by the user's signature.
Apart from the requirements and regulations mentioned in these operating instructions, the following apply:
- general safety requirements;
- land specific regulations.
2.1 Safety symbols
The safety symbols on the machine must be complete and legible at all times. Damaged and illegible safety symbols must be replaced by new ones.
1. Applied to the case of the machine, on the side, "hearing protection must be worn"
2. Applied to the case of the machine, behind the engine, "read operating instructions before use"
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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
3. Applied to the case of the machine, on the side, "eye protection must be worn"
4. Applied to the case of the machine, near the switch with
the indications:
- "Arrow forward"(forward position of brush)
- "Horizontal line" (neutral position)
- "Arrow backward" (reverse position of brush)
5. Applied to the top side of the push bar with the indications:
- "Arrow forward" (driving in reverse)
- "Horizontal line" (neutral position)
- "Arrow backward" (driving forward)
6. Applied on the backside of the chassis case; this is the CE mark and serial number.
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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
2.2 Safety Aspects
- Safety aspects and pictograms included in these operating instructions as well as the safety symbols on the machine must always be observed by the operator.
The procedures laid down in the operating manual must always be executed in
the correct order.
- When operating the machine, the operator must always see to proper visibility so he can see the work area and the machine. He has to make sure that his attention is not distracted from his work and always has to act according to circumstances.
- With each movement the machine makes, the operator must be certain that there are no persons near the machine.
- It is not permitted to use the machine to transport people.
- When using the machine, safety glasses must be used.
- When using the machine, hearing protection must be used.
- The operator's clothing must be tight-fitting, preferably no loose clothing.
In addition, the operator must wear sturdy shoes.
- All maintenance, repairs, remedy of failures and other similar activities not mentioned in these operating instructions must be carried out by a mechanic.
- If the operator detects any defect or fault to the machine, a mechanic has to be informed immediately.
2.3 Safety Precautions
The machine is equipped with an overload protection. The controls for forward and reverse motion must be held down during the movement. If the controls are released, the machine will stop automatically (see also paragraph 3.4).
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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
2.4 Emergencies
An emergency means a situation in which people, animals and/or the machine are in danger or danger threatens them. If an emergency arises, the operator must bring the machine to a standstill and turn off the engine.
In case of damages to the machine or other situations in which machine parts might have been affected, the machine must be thoroughly checked. Only this way it can be guaranteed that , it is safe to operate the machine, even after an emergency.
2.5 Non-advisable use
It is not allowed to sweep materials that are dangerous to human health in any way whatsoever.
It is advised not to drive the GS 1010 without tools.
Do not use the sweeper in confined spaces.
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