Information in this Technical Reference Manual is subject to change without notice due to correction or
enhancement. The information described in this manual is solely the property of GSE. No part of this manual may
be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and
recording and sold for any monetary figure without the express written permission of GSE.
This Technical Reference Manual is a reference tool that explains installation, setup, and operation of the Model 60
Series Instrumentation. Due to the programmable nature of these controllers, your application configuration is likely
to be unique. Any questions concerning setup or service of this product should be addressed to your local GSE
distributor.
Information in this Technical Reference Manual reflects the installation, setup and operation of the Model 60 Series
Instrumentation manufactured at the time this manual was released.
Your GSE distributor is:
GSE Locations Worldwide
GSE Scale Systems
22705 Heslip Drive
Novi, MI 48375
U.S.A.
Phone:(800) 755-7875
www.gse-inc.com
GSE Canada, Inc.
617 East Lake Road
Airdrie, Alberta Canada T4B 2B8
Phone:(403) 948-9921
Fax: (403) 948-1449
About This Manual.....................................................................................................................................................................1-2
460 AND 465 INDICATORS...............................................................................................................................................................2-2
Standard 460 and 465 Indicators ..............................................................................................................................................2-3
Panel Mount 460 and 465 Indicators........................................................................................................................................2-5
560 AND 562 CONTROLLERS...........................................................................................................................................................2-7
Standard 560 and 562 Controllers............................................................................................................................................2-7
Panel Mount 560 and 562 Controllers....................................................................................................................................2-10
660, 661, AND 662 CONTROLLERS................................................................................................................................................2-12
Standard 660, 661 and 662 Controllers..................................................................................................................................2-12
Panel Mount 660, 661 and 662 Controllers............................................................................................................................2-14
Standard 665 Controller..........................................................................................................................................................2-18
Panel Mount 665 Controller....................................................................................................................................................2-19
Sense Lead Connections...........................................................................................................................................................2-22
DC POWER CONNECTIONS ............................................................................................................................................................2-24
560 Series Keypad ....................................................................................................................................................................2-29
660 Series Keypad ....................................................................................................................................................................2-29
Accessing The Parameter Setup Mode......................................................................................................................................3-3
Exiting the Parameter Setup Mode............................................................................................................................................3-9
Calibration Upon Exiting Setup Mode......................................................................................................................................4-2
General Notes on Calibration....................................................................................................................................................4-3
New Zero .....................................................................................................................................................................................4-4
Last Zero......................................................................................................................................................................................4-5
Only Zero.....................................................................................................................................................................................4-7
Known Loadcell Output..............................................................................................................................................................4-8
MULTI - SCALE CALIBRATION.......................................................................................................................................................4-10
Multi - Point Linearization.......................................................................................................................................................4-10
RESTORING THE CALIBRATED ZERO REFERENCE........................................................................................................................4-16
Character Entry..........................................................................................................................................................................5-6
Disabling Front Panel Keys.......................................................................................................................................................5-6
TIME & DATE...................................................................................................................................................................................5-7
Viewing The Time And Date......................................................................................................................................................5-7
Entering The Time ......................................................................................................................................................................5-7
Entering The Date.......................................................................................................................................................................5-7
Operator Access To Time/Date..................................................................................................................................................5-8
Time And Date Parameter Setup ...............................................................................................................................................5-8
Time / Date Operation................................................................................................................................................................5-8
Large Accumulation Values.....................................................................................................................................................5-11
Accumulations and NTEP.........................................................................................................................................................5-11
Using Auto-enhance..................................................................................................................................................................5-13
Using Minimum Accuracy Assurance......................................................................................................................................5-13
Achieved Accuracy Less Than Required.................................................................................................................................5-14
Achieved Accuracy Met Requirements....................................................................................................................................5-14
Additional Counting Related Parameters To Consider..........................................................................................................5-17
Scale Number And Range Indication.......................................................................................................................................5-17
Cal Mode...................................................................................................................................................................................5-19
LEGAL FOR TRADE...........................................................................................................................................................................6-2
OIML And International Operation...........................................................................................................................................6-2
International Keypad (460 Series).............................................................................................................................................6-3
International Keypad (560 Series).............................................................................................................................................6-4
International Keypad (660 Series).............................................................................................................................................6-5
International Characters............................................................................................................................................................6-6
Sealing And Audit Trails ..........................................................................................................................................................6-10
DATA STORAGE DEVICE (DSD)....................................................................................................................................................6-13
DSD Function Selection Menu.................................................................................................................................................6-17
MAKE ROW...............................................................................................................................................................................6-18
DSD Communication Port.......................................................................................................................................................6-21
Mode Menu Access.....................................................................................................................................................................7-6
Renaming Parameters In The Setup Mode................................................................................................................................7-7
Renaming Parameters with Macros ..........................................................................................................................................7-8
Net (Mode 1)................................................................................................................................................................................7-9
Gross Total (Mode 3)................................................................................................................................................................7-10
Gross Total + Current Gross (Mode 4)..................................................................................................................................7-10
Gross Total - Current Gross (Mode 5)....................................................................................................................................7-11
Net Total (Mode 6)....................................................................................................................................................................7-11
Net Total + Current Net (Mode 7)...........................................................................................................................................7-11
Net Total - Current Net (Mode 8)............................................................................................................................................7-11
Number Of Accumulations (Mode 9).......................................................................................................................................7-11
Scale Number (Mode 10)..........................................................................................................................................................7-12
TIME & DATE.................................................................................................................................................................................7-12
Time & Date (Mode 11)............................................................................................................................................................7-12
Average Gross (Mode 15)........................................................................................................................................................7-14
Average Net (Mode 16).............................................................................................................................................................7-14
Average Count (Mode 17)........................................................................................................................................................7-14
Peak Net (Mode 19)..................................................................................................................................................................7-15
Rounded Net (Parameter 21)...................................................................................................................................................7-16
Free Fall (Mode 24).................................................................................................................................................................7-17
Future Net (Mode 26)...............................................................................................................................................................7-19
Free Fall 2 (Mode 27)..............................................................................................................................................................7-19
Future Net 2 (Mode 29)............................................................................................................................................................7-19
Quantity Total (Mode 31).........................................................................................................................................................7-20
Quantity Total + Current Quantity (Mode 32).......................................................................................................................7-20
Quantity Total - Current Quantity (Mode 33).........................................................................................................................7-20
Average Piece Weight (Mode 34)............................................................................................................................................7-20
Average Piece Weight x 1000 (Mode 35)................................................................................................................................7-21
Last Sample Size (Mode 37).....................................................................................................................................................7-21
Gross Total Of All Scales (Mode 40).......................................................................................................................................7-21
Net Total of All Scales (Mode 41)............................................................................................................................................7-21
Tare Total of All Scales (Mode 42)..........................................................................................................................................7-21
Total of All Gross Totals (Mode 43)........................................................................................................................................7-22
Total of All Net Totals (Mode 44)............................................................................................................................................7-22
Quantity Total of All Scales (Mode 45)...................................................................................................................................7-22
Total of All Quantity Totals (Mode 46)...................................................................................................................................7-22
PROGRAMMABLE DIGITAL I/O PARAMETERS (PDIO).................................................................................................................7-22
Pdio A (Mode 50)......................................................................................................................................................................7-23
Pdio B (Mode 51)......................................................................................................................................................................7-23
Pdio C (Mode 52)......................................................................................................................................................................7-23
Extended Resolution Net (Mode 61)........................................................................................................................................7-24
A/D Conversion Number (Mode 63)........................................................................................................................................7-24
Setpoint Status (Parameter 78)................................................................................................................................................7-26
RANDOM NUMBERS.......................................................................................................................................................................7-27
Random Number (Parameter 79).............................................................................................................................................7-27
Assigning Values To Variables................................................................................................................................................7-29
Saving Values During Power Loss..........................................................................................................................................7-34
Get Displayed Data (Mode 92)................................................................................................................................................7-38
Status (Parameter 97)...............................................................................................................................................................7-39
COMMUNICATION CONNECTIONS....................................................................................................................................................8-2
COMM Port Connections (General).........................................................................................................................................8-2
COMM1 & COMM2 Port Connections ....................................................................................................................................8-2
COMM3 Port Connections (560/660 Series)............................................................................................................................8-3
COMM4 Port Connections (660 Series)...................................................................................................................................8-3
COMM PORT SETUP PARAMETERS ................................................................................................................................................8-4
Sending a Custom Transmit.....................................................................................................................................................8-19
Defining a New Custom Transmit............................................................................................................................................8-20
Creating a Custom Transmit Table .........................................................................................................................................8-21
Entering Fixed Text ..................................................................................................................................................................8-21
Entering Control Codes............................................................................................................................................................8-22
Custom GSE Control Codes.....................................................................................................................................................8-23
Parameter Format Codes.........................................................................................................................................................8-27
Navigating a Custom Transmit Table......................................................................................................................................8-28
Editing a Custom Transmit Table............................................................................................................................................8-29
Other Setup Parameters...........................................................................................................................................................8-38
TRANSMIT THE CURRENT SCALE NUMBER (ASCII)....................................................................................................................8-45
MISCELLANEOUS PROTOCOL (BINARY TO TEXT CONVERSION).................................................................................................8-45
TRANSMIT SETPOINT STATUS AS A BINARY CODE.....................................................................................................................8-46
General Setup and COMM Port Selection..............................................................................................................................8-50
Input Specification Format Line..............................................................................................................................................8-51
Disabling the Input Interpreter................................................................................................................................................8-53
Using a String as a Parameter.................................................................................................................................................8-53
Using The Macro % Character..................................................................................................................................................9-4
Creating A New Macro...............................................................................................................................................................9-4
Front Panel Keypress.................................................................................................................................................................9-8
Serial Data ................................................................................................................................................................................9-10
Other Macros............................................................................................................................................................................9-10
Using Macros In The Setup Mode ...........................................................................................................................................9-15
Disabling Macros At Power-up...............................................................................................................................................9-17
The "If" Statement...................................................................................................................................................................9-153
The "Else" (If Not) Statement.................................................................................................................................................9-154
The 'And' Condition................................................................................................................................................................9-154
The 'Or' Condition..................................................................................................................................................................9-155
Invoking An Interrupt Macro.................................................................................................................................................9-162
Reviewing The Macro Debug Table......................................................................................................................................9-164
Printing The Macro Debug Table..........................................................................................................................................9-164
Clearing The Macro Debug...................................................................................................................................................9-166
Using Macro Debug Macro Commands...............................................................................................................................9-166
Setpoint Status Mode................................................................................................................................................................10-3
Setpoint Status Serial Transmission ........................................................................................................................................10-4
What is a Database?.................................................................................................................................................................11-2
Part Number Look-Up Database.............................................................................................................................................11-4
Quantity On Hand Database....................................................................................................................................................11-4
Batch Formula Lookup Database............................................................................................................................................11-4
DATABASE MENU ..........................................................................................................................................................................11-6
Make Row (Function 3)............................................................................................................................................................11-9
First Row (Function 5)...........................................................................................................................................................11-10
Next Row (Function 6)............................................................................................................................................................11-10
Next Match (Function 7)........................................................................................................................................................11-11
Set Database (Function 11)....................................................................................................................................................11-12
Set Column (Function 12)......................................................................................................................................................11-13
Upload New (Function 16).....................................................................................................................................................11-16
Auto Test (Function 19)..........................................................................................................................................................11-19
Upload Data Format..............................................................................................................................................................11-21
Database Information Parameters........................................................................................................................................11-22
Defaulting the Entire Database.............................................................................................................................................11-22
Notes Regarding the Storing and Recalling of Weight Data ...............................................................................................11-24
SETUP AND OPERATIONAL DETAILS .............................................................................................................................................12-5
Frequency Output: (Function 1).............................................................................................................................................12-8
Frequency Measurement Method ‘A’ (Function 3)..............................................................................................................12-10
Frequency Measurement Method ‘B’ (Function 4).............................................................................................................12-14
Phase Time (Function 5)........................................................................................................................................................12-16
Delay In, Delay Out (Functions 6 & 7).................................................................................................................................12-19
PDIO Sampled Frequency (Function 10)............................................................................................................................12-26
660 SERIES BUS OPTIONS..............................................................................................................................................................13-3
60 SERIES BUS MODULES (SBM).................................................................................................................................................13-5
Mounting Internal 660 Series SBMs........................................................................................................................................13-5
Mounting An Internal 460 SBM...............................................................................................................................................13-7
Mounting SBMs to the RF Cover.............................................................................................................................................13-8
Mounting SBMs to the 663 Sub-panel...................................................................................................................................13-10
Mounting SBMs to the 665 Option Mounting Bracket.........................................................................................................13-12
Mounting More Than 2 SBMs on the 665 Option Mounting Bracket.................................................................................13-14
SERIAL I/O MODULES..................................................................................................................................................................13-16
60 SERIES I/O MODULES .............................................................................................................................................................13-17
16 POSITION I/O SETPOINT OPTION ............................................................................................................................................13-21
Installing the 24663B-100C0 16 Position I/O Board in the 663.........................................................................................13-21
Installing the 420819-31396 16 Position I/O Board............................................................................................................13-22
660 Series Interface Connections..........................................................................................................................................13-23
ANALOG OUTPUT INSTALLATION................................................................................................................................................13-27
Analog Output Parameter Setup............................................................................................................................................13-28
viii
Page 13
Analog Output Calibration.....................................................................................................................................................13-28
20MA CURRENT LOOP MODULE.................................................................................................................................................13-38
20 mA Current Loop Connections.........................................................................................................................................13-39
Testing The SCR Module........................................................................................................................................................13-42
460 SERIES TIME/DATE MODULE...............................................................................................................................................13-43
Function Keys.........................................................................................................................................................................13-45
Installing the Alpha Keypad...................................................................................................................................................13-46
Using the Alpha Keypad.........................................................................................................................................................13-52
ALPHANUMERIC SERIAL KEYBOARD CONVERTER KIT..............................................................................................................13-54
Character Map........................................................................................................................................................................13-55
INFORMATION PARAMETERS.........................................................................................................................................................14-2
Accessing Information Parameters..........................................................................................................................................14-2
APPENDIX A SPECIFICATIONS............................................................................................................................................... A-1
4 X 20 Character VFD................................................................................................................................................................A-4
8 X 40 Character Graphic LCD.................................................................................................................................................A-5
16 X 40 Character Graphic LCD...............................................................................................................................................A-5
560 Series Keypad ......................................................................................................................................................................A-9
660 Series Keypad ......................................................................................................................................................................A-9
APPENDIX B ASCII CHART.....................................................................................................................................................B-17
APPENDIX C VFD / LCD CHARACTER SETS.......................................................................................................................C-1
APPENDIX D PARAMETER SETUP.........................................................................................................................................D-1
APPENDIX E ERROR CODES / MESSAGES...........................................................................................................................E-1
HARDWARE PROBLEM ERROR CODES ............................................................................................................................................E-2
GENERAL ERROR CODES.................................................................................................................................................................E-4
APPENDIX F ASSEMBLY DRAWINGS.....................................................................................................................................F-1
x
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ptteerr 11 INTRODUCTION
p
This chapter contains information on the conventions used within this
manual.
OVERVIEW
About This Manual 1-2
Conventions 1-2
Symbols 1-2
Operator Interface 1-2
Examples 1-4
1-1
Page 16
1-2 Chapter 1
INTRODUCTION
The 60 Series Technical Reference Manual contains installation,
configuration, and calibration information for all GSE 60 Series
Instrumentation. Newer firmware is usually backward compatible with prior
revisions. Refer to previous documentation for units with older firmware.
ABOUT THIS MANUAL
This manual is divided into chapters that focus on specific topics:
Chapters 2, 3 and 4 contain installation, configuration, and calibration
information.
Chapter 5 describes the weigh mode operation.
Chapters 6 through 12 cover advanced configuration information.
Chapter 13 describes the installation and configuration of optional
components.
Chapter 14 contains information parameter information.
Appendixes A through F contain supplementary information such as
specifications, assembly drawings, and error codes and messages.
CONVENTIONS
Throughout this manual the term “60 Series Instrumentation” makes a
collective reference to all models for the 660 Series, 560 Series and 460
Series family of instrumentation. The term “indicator” also refers to all 60
Series instrumentation when used without reference to a specific model.
Where differences arise between product families, the term “660 SeriesControllers”, “560 Series Controllers” and “460 Series Indicators” will be
used to identify the respective family.
Reference to a specific model within a family uses that model’s number.
For example, 661 refers specifically to the Model 661.
SYMBOLS
SWARNING!
!CAUTION!
?REMINDER
iINFORMATION
Identifies an electrical shock hazard.
Indicates important considerations.
Emphasizes a statement.
Provides additional information.
GSE Scale Systems
OPERATOR INTERFACE
Procedures often refer to information that appears on the 60 Series display
as well as the keystrokes required to perform a certain function.
Page 17
Introduction 1-3
Display Information
Display information is shown in examples exactly as it would appear on
the 7-segment VFD or 4X20 VFD:
Display information may also appear within chapter text, such as the
message “Need Code” or “Mot’n Delay”.
Keystrokes
Keystrokes are listed in examples exactly as they should be keyed in using
the front panel keypad:
Code:
100 ó 23640 é å
Multiple keys that need to be pressed simultaneously are designated as:
ã + ó
Keystrokes listed within chapter text may also appear in bold type:
100 [SELECT] 23640 [ID] [ENTER]
- or -
[CLR] + [SELECT]
60 Series Technical Reference Manual
Page 18
1-4 Chapter 1
EXAMPLES
Examples combine sequential keystroke and display information:
Example:
Access Setup Mode
100 ó
Keyin
SetUP
Code:
23640 é å
Allow
SetUP
P10*01
Mods!
Scale
1
GSE Scale Systems
Page 19
1-1
Page 20
Page 21
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ptteerr 22 INSTALLATION
p
This chapter provides instructions for installation of the 60 Series
instruments and load cells connections.
OVERVIEW
Installation 2-1
Environmental Suitability 2-2
460 and 465 Indicators 2-2
560 and 562 Controllers 2-7
660, 661, and 662 Controllers 2-12
663 Controller 2-16
665 Controller 2-17
Load Cell Connections 2-21
DC Power Connections 2-24
INSTALLATION
2-1
Page 22
2-2 Chapter 2
This chapter provides instructions for installing the 60 Series instruments
and connecting them to load cells. Please review the step-by-step
procedures for your particular controller model before you install it.
ENVIRONMENTAL SUITABILITY
i See Appendix A for controller
dimensions and drawings.
All 60 Series instrumentation share the following features:
•The keypads are made of silicon rubber. Specifications that describe
the reactions of this material to various solvents are available from
GSE.
•The display window is made from a polycarbonate material. The
gasket for the display is a closed cell polyethylene foam with a rubber
based pressure sensitive adhesive. Although resistant to water,
detergent, and alcohol, this gasket may be adversely affected by
aliphatic and aromatic hydrocarbons.
•The rear panel gasket on stainless steel indicators is made from an
FDA approved Silicone.
•60 Series instruments are supplied in a sealed enclosure. Stainless
steel models may be used in a washdown environment. Care must be
taken to ensure that the AC power socket outlet is properly protected.
For the 460 Series, 560 Series and models 660, 661, and 662, GSE offers
a Splash Guard transparent vinyl cover for added protection. For models
465, 560, 562, 660, 661, 662, and 665, a dura-shield is also available to
protect the lens and keypad. Contact your local GSE distributor for more
information.
GSE Scale Systems
460 AND 465 INDICATORS
Model 460 and 465 indicators are offered in standard and panel mount
versions. All general setup, calibration, and custom programming
operations of the panel-mount versions are identical to those of the
respective standard versions. Differences between the standard and
panel mount versions are mainly in the enclosure and the position of both
the main printed circuit board and display.
Standard 460 and 465 controllers have a swivel bracket for table-top use.
Panel-mount versions of the 460 and 465 controllers are designed for
permanent mounting in washdown environments and do not have a swivel
bracket. The main printed circuit board is orientated so that the
component side faces away from the display and the non-component side
faces the same direction as the keypad, allowing easy servicing. In
addition, a rear cover protects the main board and components against
physical and electrical damage.
Page 23
!
Any operation that involves
opening the controller enclosure
should be performed only by
qualified service personnel and
only after the power is completely
disconnected from the power
source. Hazardous voltage is
accessible within the enclosure!
Installation 2-3
STANDARD 460 AND 465 INDICATORS
The standard 460 and 465 indicators can be installed for table-top use or
permanent mounting.
TABLE-TOP USE
For tabletop use, position the indicator for convenient viewing. A swivel
bracket with non-slip rubber feet enables tilting of the controller face to any
viewing angle without the controller sliding when you press the keys.
PERMANENT MOUNTING
The swivel bracket has four holes for mounting to a fixed surface. The
holes are 0.7 mm (0.28 in) diameter to accommodate M6 metric or 1/4 in
fasteners. For the mounting hole pattern and overall dimensions, see
Appendix A.
To remove the rear panel:
1. Remove AC power by unplugging the indicator from the power outlet
socket.
2. Disconnect any cables from their source connectors.
3. Using a #2 cross-tip (Phillips) screwdriver or an 8mm socket, remove
the eight 8-mm hex head screws from the rear panel (see Figure 2-1).
Figure 2-1: 460 and 465 Rear Panel
4. Carefully lift the rear panel from the enclosure, and disconnect the
keypad ribbon cable from J8 on the main printed circuit board (see
Figure 2-2).
60 Series Technical Reference Manual
Page 24
2-4 Chapter 2
Figure 2-2: 460 and 465 Main Board
5. Disconnect the display cable from J1 on the main printed circuit board.
6. Connect the load cell leads to J2 on the main board (see Figure 2-2
and refer to page 2-19).
To re-install the rear panel:
1. Connect the keypad ribbon cable to J8 on the main board (see Figure
2-2).
2. Connect the display cable to J1 on the main printed circuit board.
3. Move the rear panel into position.
4. Tighten the strain relief to ensure a firm grip on each cable.
5. Mount the rear panel to the indicator with the eight 8-mm hex head
screws.
6. Using a #2 cross tip (Phillips) screwdriver, tighten the screws on the
rear panel. First tighten all the screws hand tight in order to provide
even pressure on the gasket, then tighten each screw until it begins to
visibly compress the gasket. This ensures the best environmental seal
and maximum electromagnetic interference (EMI), radio-frequency
(RFI), and electrostatic discharge (ESD) shielding performance. Over
tightening the screws can deform the rear panel resulting in a poor
seal.
GSE Scale Systems
7. Reconnect any cables to the respective source connectors.
8. Plug the indicator to the AC power outlet socket.
9. Test the indicator for proper operation.
Page 25
Installation 2-5
!
PANEL MOUNT 460 AND 465 INDICATORS
Panel mount versions of the 460 and 465 indicators are designed for
permanent mounting in washdown environments.
PANEL MOUNT VERSION REAR COVER
Any operation that involves
opening the controller enclosure
should be performed only by
qualified service personnel and
only after the power is completely
disconnected from the power
source! Hazardous voltage is
accessible within the enclosure.
Panel mount versions of the 460 and 465 indicators offer a rear cover to
protect the main board against physical and electrical damage. The rear
cover enables easy access to the main board. There is no need to remove
the entire panel mount unit for servicing.
The rear cover snaps onto the board mounting plate. A single M4x0.7 hex
bolt is included for installing a legal-for-trade seal and for fastening the
rear cover.
Two slots are positioned at the bottom of the cover to enable power, load
cell, printer, computer, and other wire routing. All wire strain relieves and
terminals should be positioned below or near this area.
The serial number, power requirements, and approvals label is on the
cover.
Refer to Appendix A for dimensional drawings.
INSTALLATION
The procedure for installing a 460 and 465 panel mount indicator is
identical with the exception of the panel cut-out size (see Figure 2-3 and
Figure 2-4).
Panel Cut-Out Dimensions (460)
Figure 2-3 shows the cut-out dimensions for the 460 panel mount
indicator.
Figure 2-3: 460 Panel Mount Cut-Out Dimensions
60 Series Technical Reference Manual
Page 26
2-6 Chapter 2
Panel Cut-Out Dimensions (465)
Figure 2-4 shows the cut-out dimensions for the 465 panel mount
indicator.
Figure 2-4: 465 Panel Mount Cut-Out Dimensions
To install panel-mount 460 and 465 indicators:
1. Make a cut-out in the panel using the dimensions specified in Figure
2-3 for a 460 indicator or Figure 2-4 an for a 465 indicator.
The corners are typically 0.1R maximum.
2. Remove the 8 hex nuts holding the main board front panel to the back
bracket.
3. Make sure the gasket remains on the front panel side. When installed,
the gasket will be compressed against the front of the enclosure
cutout.
4. Position the main board front panel inside the cut-out making sure the
keypad is facing in the correct upright position.
5. From the inside of the enclosure fit the back bracket over the studs on
the main board front panel.
6. Install the 8 hex nuts from the inside of the panel.
7. Tighten nuts until they are hand tight and pressing against the back
panel surface. Then tighten each nut by 3/4 turn to compress the
gasket to the front of the panel.
GSE Scale Systems
To open the panel-mount 460 and 465 indicators:
1. Remove AC power by unplugging the indicator from the power outlet
socket.
2. Disconnect any additional cables from the respective source
connectors.
Page 27
Installation 2-7
3. Remove the M4 hex bolt, if installed. Hook a finger under the edge of
the cover. Pull outward and upward to disengage the cover from the
mounting plate tabs.
4. Install the load cell leads into J2 on the main board (see Figure 2-2
and refer to page 2-19).
To re-install the rear panel:
1. Move the rear cover into position. Ensure that all of the cables are
positioned within the cutouts of the cover. Press the cover straight
towards the panel until the left and right side slots snap over the tabs
on the mounting plate.
2. Mount the rear cover, if used, to the indicator with the four 8-mm hex
head screws.
3. Install the M4 hex bolt in the upper left corner using a 7mm socket.
4. Reconnect any cables from the respective source connectors.
5. Plug the indicator into the AC power outlet socket.
6. Test the indicator for proper operation.
560 AND 562 CONTROLLERS
Model 560 and 562 controllers are offered in standard and panel mount
versions. All general setup, calibration, and custom programming
operations of the panel-mount versions are identical to those of the
respective standard versions. Differences between the standard and
panel mount versions are mainly in the enclosure and the position of both
the main printed circuit board and display.
Standard 560 and 562 controllers have a swivel bracket for table-top use.
Panel-mount versions of the 560 and 562 controllers are designed for
permanent mounting in washdown environments and do not have a swivel
bracket. The main printed circuit board is orientated so that the
component side faces away from the display and the non-component side
faces the same direction as the keypad, allowing easy servicing. In
addition, a rear cover protects the main board and components against
physical and electrical damage.
STANDARD 560 AND 562 CONTROLLERS
The standard 560 and 562 controllers can be installed for table-top use or
permanent mounting.
TABLE-TOP USE
For tabletop use, position the controller for convenient viewing. A swivel
bracket with non-slip rubber feet enables tilting of the controller face to any
viewing angle without the controller sliding when you press the keys.
60 Series Technical Reference Manual
Page 28
2-8 Chapter 2
!
PERMANENT MOUNTING
The swivel bracket has four holes for mounting to a fixed surface. The
holes are 0.7 mm (0.28 in) diameter to accommodate M6 metric or 1/4 in
fasteners.
Refer to Appendix A for dimensional drawings.
Any operation that involves
opening the controller enclosure
should be performed only by
qualified service personnel and
only after the power is completely
disconnected from the power
source. Hazardous voltage is
accessible within the enclosure!
To remove the rear panel:
1. Remove AC power by unplugging the controller from the power outlet
socket.
2. Disconnect any cables from their source connectors.
3. Using a #2 cross-tip (Phillips) screwdriver or an 8mm socket, remove
the eight 8-mm hex head screws from the rear panel (see Figure 2-5).
Figure 2-5: 560 and 562 Rear Panel
GSE Scale Systems
4. Carefully lift the rear panel from the enclosure, and disconnect the
keypad ribbon cable from J5 on the main printed circuit board (see
Figure 2-6).
Page 29
Installation 2-9
Figure 2-6: 560 Series Main Board
5. For the Model 560, disconnect the display cable from J3 on the main
printed circuit board.
- or For the Model 562, disconnect the display ribbon cable from J3 on the
LCD driver board #420921-36617. Disconnect the backlight cable from
J4 on the LCD driver board.
6. Connect the load cell leads to J2 on the main board (see and refer to
page 2-19).
To re-install the rear panel:
1. Connect the keypad ribbon cable to J5 on the main board (see Figure
2-6).
2. For the Model 560, connect the display cable to J3 on the main printed
circuit board.
or -
For the Model 562, connect the display ribbon cable to J3 on the LCD
driver board #420921-36617. Connect the backlight cable to J4 on the
LCD driver board.
3. Move the rear panel into position.
4. Tighten the strain relief to ensure a firm grip on each cable.
5. Mount the rear panel to the controller with the eight 8-mm hex head
screws.
6. Using a #2 cross tip (Phillips) screwdriver, tighten the screws on the
rear panel. First tighten all the screws hand tight in order to provide
even pressure on the gasket, then tighten each screw until it begins to
visibly compress the gasket. This ensures the best environmental seal
and maximum electromagnetic interference (EMI), radio-frequency
(RFI), and electrostatic discharge (ESD) shielding performance. Over
60 Series Technical Reference Manual
Page 30
2-10 Chapter 2
! Any operation that involves
opening the controller enclosure
should be performed only by
qualified service personnel and
only after the power is completely
disconnected from the power
source! Hazardous voltage is
accessible within the enclosure.
tightening the screws can deform the rear panel resulting in a poor
seal.
7. Reconnect any cables to the respective source connectors.
8. Plug the controller to the AC power outlet socket.
9. Test the controller for proper operation.
PANEL MOUNT 560 AND 562 CONTROLLERS
Panel mount versions of the 560 and 562 controllers are designed for
permanent mounting in washdown environments.
PANEL MOUNT VERSION REAR COVER
Panel mount versions of the 560 and 562 controllers offer a rear cover to
protect the main board against physical and electrical damage. The rear
cover enables easy access to the main board. There is no need to remove
the entire panel mount unit for servicing.
The rear cover snaps onto the board mounting plate. A single M4x0.7 hex
bolt is included for NTEP sealing and for fastening the rear cover.
Two slots are positioned at the bottom of the cover to enable power, load
cell, printer, computer, and other wire routing. All wire strain relieves and
terminals should be positioned below or near this area.
The serial number, power requirements, and approvals label is on the
cover.
Refer to Appendix A for dimensional drawings.
INSTALLATION
The procedure for installing a 560 and 562 panel mount controller is
identical.
GSE Scale Systems
Figure 2-7: 560 and 562 Panel Mount Cut-Out
Page 31
Installation 2-11
To install panel-mount 560 and 562 controllers:
1. Make a cut out in the panel using the dimensions shown in Figure 2-7.
The corners are typically 0.1R maximum.
2. Remove the 8 hex nuts holding the main board front panel to the back
bracket.
3. Make sure the gasket remains on the front panel side. When installed,
the gasket will be compressed against the front of the enclosure
cutout.
4. Position the main board front panel inside the cutout making sure the
keypad is facing in the correct upright position.
5. From the inside of the enclosure fit the back bracket over the studs on
the main board front panel.
6. Install the 8 hex nuts from the inside of the panel.
7. Tighten nuts until they are hand tight and pressing against the back
panel surface. Then tighten each nut by 3/4 turn to compress the
gasket to the front of the panel.
To open the panel-mount 560 and 562 controllers:
1. Remove AC power by unplugging the controller from the power outlet
socket.
2. Disconnect any additional cables from the respective source
connectors.
3. Remove the M4 hex bolt, if installed. Hook a finger under the edge of
the cover. Pull outward and upward to disengage the cover from the
mounting plate tabs.
4. Install the load cell leads into J2 on the main board (see page 2-19).
To re-install the rear panel:
1. Move the rear cover into position. Ensure that all of the cables are
positioned within the cutouts of the cover. Press the cover straight
towards the panel until the left and right side slots snap over the tabs
on the mounting plate.
2. Mount the rear cover, if used, to the controller with the four 8-mm hex
head screws.
3. Install the M4 hex bolt in the upper left corner using a 7mm socket.
4. Reconnect any cables from the respective source connectors.
5. Plug the controller into the AC power outlet socket.
6. Test the controller for proper operation.
60 Series Technical Reference Manual
Page 32
2-12 Chapter 2
660, 661, AND 662 CONTROLLERS
Model 660, 661 and 662 controllers are offered in standard and panel
mount versions. All general setup, calibration, and custom programming
operations of the panel-mount versions are identical to those of the
respective standard versions. Differences between the standard and
panel mount versions are mainly in the enclosure and the position of both
the main printed circuit board and display.
Standard 660, 661 and 662 controllers have a swivel bracket for table-top
use.
Panel-mount versions of the 660, 661, and 662 controllers are designed
for permanent mounting in washdown environments and do not have a
swivel bracket. The main printed circuit board is orientated so that the
component side faces away from the display and the non-component side
faces the same direction as the keypad, allowing easy servicing. In
addition, a rear cover protects the main board and components against
physical and electrical damage.
STANDARD 660, 661 AND 662 CONTROLLERS
! Any operation that involves
opening the controller enclosure
should be performed only by
qualified service personnel and
only after the power is completely
disconnected from the power
source. Hazardous voltage is
accessible within the enclosure!
The standard 660, 661 and 662 controllers can be installed for table-top
use or permanent mounting.
TABLE-TOP USE
For tabletop use, position the controller for convenient viewing. A swivel
bracket with non-slip rubber feet enables tilting of the controller face to any
viewing angle without the controller sliding when you press the keys.
PERMANENT MOUNTING
The swivel bracket has four holes for mounting to a fixed surface. The
holes are 0.7 mm (0.28 in) diameter to accommodate M6 metric or 1/4 in
fasteners.
Refer to Appendix A for dimensional drawings.
To remove the rear panel:
1.Remove AC power by unplugging the controller from the power outlet
socket.
2.Disconnect any cables from their source connectors.
3.Using a #2 cross-tip (Phillips) screwdriver or an 8mm socket, remove
the eight 8-mm hex head screws from the rear panel (see Figure 2-8).
GSE Scale Systems
Page 33
Installation 2-13
Figure 2-8: 660, 661 and 662 Rear Panel
4.Carefully lift the rear panel from the enclosure, and disconnect the
keypad ribbon cable from J5 on the main printed circuit board (see
Figure 2-9).
Figure 2-9: 660 Series Main Board
5.For the Model 660, disconnect the display cable from J3 on the main
printed circuit board.
- or For the Model 661, disconnect the three wire display cable from J7 on
the main printed circuit board.
- or For the Model 662, disconnect the display ribbon cable from J3 on the
LCD driver board #420921-36617. Disconnect the backlight cable from
J4 on the LCD driver board.
6.Connect the load cell leads to J2 on the main board (see Figure 2-9
and refer to page 2-19).
60 Series Technical Reference Manual
Page 34
2-14 Chapter 2
To re-install the rear panel:
1.Connect the keypad ribbon cable to J5 on the main board (see Figure
2-9).
2.For the Model 660, connect the display cable to J3 on the main printed
circuit board.
or -
For the Model 661, connect the three wire display cable to J7 on the
main printed circuit board.
or -
For the Model 662, connect the display ribbon cable to J3 on the LCD
driver board #420921-36617. Connect the backlight cable to J4 on the
LCD driver board.
3.Move the rear panel into position.
4.Tighten the strain relief to ensure a firm grip on each cable.
5.Mount the rear panel to the controller with the eight 8-mm hex head
screws.
! Any operation that involves
opening the controller enclosure
should be performed only by
qualified service personnel and
only after the power is completely
disconnected from the power
source! Hazardous voltage is
accessible within the enclosure.
6.Using a #2 cross tip (Phillips) screwdriver, tighten the screws on the
rear panel. First tighten all the screws hand tight in order to provide
even pressure on the gasket, then tighten each screw until it begins to
visibly compress the gasket. This ensures the best environmental seal
and maximum electromagnetic interference (EMI), radio-frequency
(RFI), and electrostatic discharge (ESD) shielding performance. Over
tightening the screws can deform the rear panel resulting in a poor
seal.
7.Reconnect any cables to the respective source connectors.
8.Plug the controller to the AC power outlet socket.
9.Test the controller for proper operation.
PANEL MOUNT 660, 661 AND 662
CONTROLLERS
Panel mount versions of the 660, 661, and 662 controllers are designed
for permanent mounting in washdown environments.
PANEL MOUNT VERSION REAR COVER
Panel mount versions of the 660, 661, and 662 controllers offer a rear
cover to protect the main board against physical and electrical damage.
The rear cover enables easy access to the main board. There is no need
to remove the entire panel mount unit for servicing.
The rear cover snaps onto the board mounting plate. A single M4x0.7 hex
bolt is included for NTEP sealing and for fastening the rear cover.
Two slots are positioned at the bottom of the cover to enable power, load
cell, printer, computer, and other wire routing. All wire strain relieves and
terminals should be positioned below or near this area.
GSE Scale Systems
Page 35
Installation 2-15
The serial number, power requirements, and approvals label is on the
cover.
Refer to Appendix A for dimensional drawings.
INSTALLATION
The procedure for installing a 660, 661 and 662 panel mount controller is
identical.
Figure 2-10: 660, 661 and 662 Panel Mount Cut-Out
To install panel-mount 660, 661 and 662 controllers:
1.Make a cut out in the panel using the dimensions shown in Figure
2-10.
The corners are typically 0.1R maximum.
2.Remove the 8 hex nuts holding the main board front panel to the back
bracket.
3.Make sure the gasket remains on the front panel side. When installed,
the gasket will be compressed against the front of the enclosure
cutout.
4.Position the main board front panel inside the cutout making sure the
keypad is facing in the correct upright position.
5.From the inside of the enclosure fit the back bracket over the studs on
the main board front panel.
6.Install the 8 hex nuts from the inside of the panel.
7.Tighten nuts until they are hand tight and pressing against the back
panel surface. Then tighten each nut by 3/4 turn to compress the
gasket to the front of the panel.
60 Series Technical Reference Manual
Page 36
2-16 Chapter 2
To open the panel-mount 660, 661, and 662 controllers:
1.Remove AC power by unplugging the controller from the power outlet
socket.
2.Disconnect any additional cables from the respective source
connectors.
3.Remove the M4 hex bolt, if installed. Hook a finger under the edge of
the cover. Pull outward and upward to disengage the cover from the
mounting plate tabs.
4.Install the load cell leads into J2 on the main board (see page 2-19).
To re-install the rear panel:
1.Move the rear cover into position. Ensure that all of the cables are
positioned within the cutouts of the cover. Press the cover straight
towards the panel until the left and right side slots snap over the tabs
on the mounting plate.
2.Mount the rear cover, if used, to the controller with the four 8-mm hex
head screws.
3.Install the M4 hex bolt in the upper left corner using a 7mm socket.
! Any operation that involves
opening the controller enclosure
should be performed only by
qualified service personnel and
only after the power is completely
disconnected from the power
source! Hazardous voltage is
accessible within the enclosure.
4.Reconnect any cables from the respective source connectors.
5.Plug the controller into the AC power outlet socket.
6.Test the controller for proper operation.
663 CONTROLLER
The Model 663 controller is designed for permanent installation as a
control panel. It has four mounting flanges. The holes and slots are 0.44 in
(11.2 mm) diameter to accommodate 7/16-in diameter or M8 metric
fasteners.
Refer to Appendix A for dimensional drawings.
To open the 663 Controller:
1. Turn off the controller by disconnecting it from the AC power supply.
2. Using a large, flat-tip screwdriver, loosen the spring-loaded 1/4-20
slotted pan head screws in the two fastening clamps on the right side
of the controller, and slide the clamps to the right (see Figure 2-11).
3. Open the controller door.
GSE Scale Systems
4. Remove the M4 hex bolt, if installed. Hook a finger under the edge of
the cover. Pull outward and upward to disengage the cover from the
mounting plate tabs.
5. Locate the main board near the middle right of the controller door
interior (see Figure 2-12).
Page 37
Installation 2-17
6. Install the load cell leads into J2 on the main board (see Figure 2-9
and refer to page 2-19).
To close the 663 Controller:
1. Move the rear cover into position. Ensure that all of the cables are
positioned within the cutouts of the cover. Press the cover straight
towards the panel until the left and right side slots snap over the tabs
on the mounting plate.
2. Mount the rear cover, if used, to the controller with the four 8-mm hex
head screws.
3. Install the M4 hex bolt in the upper left corner using a 7mm socket.
4. Reconnect any cables from the respective source connectors.
5. Close the controller enclosure door.
6. Slide the exterior door fastening clamps to the left (see Figure 2-11).
7. Using a large, flat-tip screwdriver, tighten the 1/4-20 slotted pan head
screws on the fastening clamps.
8. Connect the controller to an AC power supply to power it on.
Figure 2-11: 663 Front Panel
60 Series Technical Reference Manual
Page 38
2-18 Chapter 2
Figure 2-12: 663 Internal View
665 CONTROLLER
The 665 controller is offered in standard and panel mount version. All
general setup, calibration, and custom programming operations of the
panel-mount versions are identical to those of the standard version.
Differences between the standard and panel mount versions are mainly in
the enclosure and the position of both the main printed circuit board and
display.
The standard 665 controller has a swivel bracket for table-top use.
The panel-mount version of the 665 controller is designed for permanent
mounting in washdown environments and does not have a swivel bracket.
The main printed circuit board is orientated so that the component side
faces away from the display and the non-component side faces the same
direction as the keypad, allowing easy servicing. In addition, a rear cover
protects the main board and components against physical and electrical
damage.
STANDARD 665 CONTROLLER
The standard 665 controller can be installed for table-top use or
permanent mounting.
TABLE-TOP USE
GSE Scale Systems
For tabletop use, position the 665 controller for convenient viewing. The
665 has a swivel bracket that enables tilting of the controller face to any
angle for viewing. The bracket also has non-slip rubber feet to prevent
sliding when you press the keys.
Page 39
PERMANENT MOUNTING
Installation 2-19
! Any operation that involves
opening the controller enclosure
should be performed only by
qualified service personnel and
only after the power is completely
disconnected from the power
source! Hazardous voltage is
accessible within the enclosure.
The swivel bracket on the 665 controller has four holes for mounting to a
fixed surface. The holes are 0.7 mm (0.28 in) diameter to accommodate
M6 metric or 1/4 in fasteners.
Refer to Appendix A for dimensional drawings.
To remove the rear panel:
1. Remove AC power by unplugging the controller from the power outlet
socket.
2. Disconnect any additional cables from their source connectors.
3. Using a #2 cross-tip (Phillips) screwdriver or an 8mm socket, remove
the 10 8-mm hex head Phillips screws from the rear panel. See Figure
2-13 for a view of the rear panel.
Figure 2-13: 665 Rear Panel
4. Disconnect the keypad ribbon cable from J5 on the main printed circuit
board. See Figure 2-9.
5. For the 665 VF display model, disconnect the six digit display ribbon
cable from J3 on the main printed circuit board. Disconnect the 4x20
cable from J7 on the main printed circuit board.
For the 665 LCD display model, disconnect the display ribbon cable
from J3 on the LCD driver board #420921-36617. Disconnect the
backlight cable from J4 on the LCD driver board.
6. Connect the load cell leads to J2 on the main board (see Figure 2-9
and refer to page 2-19).
60 Series Technical Reference Manual
Page 40
2-20 Chapter 2
To re-install the rear panel:
1. Reconnect the keypad ribbon cable to J5 on the main board.
2. Move the rear panel into position.
3. Tighten the strain relief to ensure a firm grip on each cable.
4. Mount the rear panel to the controller with the 10 8-mm hex head
Philips screws.
5. Using a #2 cross tip (Phillips) screwdriver, tighten the screws on the
rear panel. First tighten all the screws hand tight in order to provide
even pressure on the gasket, then tighten each screw until it begins to
visibly compress the gasket. This ensures the best environmental seal
and maximum electromagnetic interference (EMI), radio-frequency
(RFI), and electrostatic discharge (ESD) shielding performance. Over
tightening the screws can deform the rear panel.
6. Reconnect any cables to the respective source connectors.
7. Plug the controller to the AC power outlet socket.
8. Test the controller for proper operation.
! Any operation that involves
opening the controller enclosure
should be performed only by
qualified service personnel and
only after the power is completely
disconnected from the power
source! Hazardous voltage is
accessible within the enclosure.
PANEL MOUNT 665 CONTROLLER
The panel mount version of the 665 controller is designed for permanent
mounting in washdown environments.
PANEL MOUNT VERSION REAR COVER
The panel mount 665 controller offers a rear cover to protect the main
board against physical and electrical damage. The rear cover enables
easy access to the main board. There is no need to remove the entire
panel mount unit for servicing.
The rear cover snaps onto the board mounting plate. A single M4x0.7 hex
bolt is included for NTEP sealing and for fastening the rear cover.
Two slots are positioned at the bottom of the cover to enable power, load
cell, printer, computer, and other wire routing. All wire strain relieves and
terminals should be positioned below or near this area.
The serial number, power requirements, and approvals label is on the
cover.
Refer to Appendix A for dimensional drawings.
GSE Scale Systems
Page 41
INSTALLATION
Installation 2-21
Figure 2-14: 665 Panel Mount Cut-Out Dimensions
To install panel-mount 660, 661 and 662 controllers:
1. Make a cut out in the panel using the dimensions shown in.
The corners are typically 0.1R maximum.
2. Remove the 8 hex nuts holding the main board front panel to the back
bracket.
3. Make sure the gasket remains on the front panel side. When installed,
the gasket will be compressed against the front of the enclosure
cutout.
4. Position the main board front panel inside the cutout making sure the
keypad is facing in the correct upright position.
5. From the inside of the enclosure fit the back bracket over the studs on
the main board front panel.
6. Install the 8 hex nuts from the inside of the panel.
7. Tighten nuts until they are hand tight and pressing against the back
panel surface. Then tighten each nut by 3/4 turn to compress the
gasket to the front of the panel.
To open the panel-mount 660, 661, and 662 controllers:
1. Remove AC power by unplugging the controller from the power outlet
socket.
2. Disconnect any additional cables from the respective source
connectors.
60 Series Technical Reference Manual
Page 42
2-22 Chapter 2
3. Remove the M4 hex bolt, if installed. Hook a finger under the edge of
the cover. Pull outward and upward to disengage the cover from the
mounting plate tabs.
4. Install the load cell leads into J2 on the main board (see page 2-19).
To re-install the rear panel:
1. Move the rear cover into position. Ensure that all of the cables are
positioned within the cutouts of the cover. Press the cover straight
towards the panel until the left and right side slots snap over the tabs
on the mounting plate.
2. Mount the rear cover, if used, to the controller with the four 8-mm hex
head screws.
3. Install the M4 hex bolt in the upper left corner using a 7mm socket.
4. Reconnect any cables from the respective source connectors.
5. Plug the controller into the AC power outlet socket.
6. Test the controller for proper operation.
LOAD CELL CONNECTIONS
This section provides information on connecting the load cell the 60 Series
instruments.
TRANSDUCER EXCITATION
All 60 Series instruments are designed to be connected to any
Wheatstone bridge design strain gage-based force measuring transducer.
The instrument supplies 10 VDC developed from +5VDC and -5VDC
referenced to common for the excitation voltage. The maximum excitation
supply current available for the load cell (s) is
A high quality cable that has an overall braided shield and 16 to 24 gage
(AWG) stranded wire is recommended for the connection to the weigh
platform. The load cell cable should be routed into the controller enclosure
through the strain relief nearest the J2 loadcell connector.
GSE Scale Systems
Page 43
Installation 2-23
i
SENSE LEAD CONNECTIONS
Four-lead or six-lead scale platforms can be connected to any 60 Series
instrument. Refer to Table 2-1 for wiring information.
Table 2-1: Load Cell Connections
Load Cell Function
+ ExcitationRed
- ExcitationBlack
+ SignalWhite
- SignalGreen
+ SenseRed (optional)
- SenseBlack (optional)
GSE Platform
Color Code
Six-lead cables include two extra wires for sensing the actual excitation
voltage at the load cell. This connection compensates for variations in the
resistance of the excitation wiring which can change due to variations in
temperature, especially over long distances.
If the load cell has six leads, the jumpers (E1 and E2) next to the J2
connector should be set to the EXT (bottom) position.
If the load cell has four leads, the jumpers (E1 and E2) must be set to the
INT (top) position. This jumpers the excitation voltage to the sense leads
on the main board, providing the required excitation feedback in the
absence of the sense leads.
INSTALLATION
The PC board mounting nut is
used to establish the earth ground
reference for the PC board
circuitry, so the nut must always
be in place when the controller is
powered up!
For load cells with six conductors,
two jumpers (E1 and E2, next to
J2 on the Main PC Board) must be
adjusted so external sensing can
be operational.
i Load cell connections are labeled
on the PC board next to the J2
connector.
To connect the load cell:
1. Strip back the jacket of the weigh platform load cell cable
approximately 3 cm (1.25 in) from the end of the cable.
2. Using a small screwdriver, create an opening in the braided shield, just
past the end of the jacket. Pull the wires out of the braided shield.
3. Strip back the insulation of each conductor wire 0.6 cm (1/4 in).
4. Twist the strands of each conductor to aid insertion into J2. Do not tin
the leads. The lever connectors are designed to provide a gas tight
vibration proof connection to stranded wires. Tinning the leads
decreases the connection reliability.
5. Loosen the nearest strain relief and route the load cell cable through it.
6. View the main PC board and locate the lever connector labeled J2.
7. Connect the four or six conductors to the proper terminals, as
described in Table 2-1. Refer to the load cell’s color wiring code for the
proper colors for each connection.
8. Use a small screwdriver to apply force to the lever connector, as
shown in Figure 2-15.
60 Series Technical Reference Manual
Page 44
2-24 Chapter 2
Figure 2-15: Inserting Load Cell Wires
9. Insert the lead in place, as shown in Figure 2-16 for a 460 Series
indicator or Figure 2-17 for a 560 Series or 660 Series controller.
10. Test all connections by pulling lightly on each conductor.
11. Connect the load cell shield to the lever connector SHIELD.
12. Pull any excess cable back out of the controller through the strain
relief until there is no slack between the shield connection and the
strain relief.
13. Tighten down the strain relief securely to ensure a firm grip on the
cable.
GSE Scale Systems
Figure 2-16: 460 Series Load Cell Connections
Figure 2-17: 660 Series Load Cell Connections
Page 45
Installation 2-25
DC POWER CONNECTIONS
All 60 Series instruments can be powered by an external 10-32 VDC
power supply.
460 SERIES
Connect an external DC power source to the 24V and GND pins on the
J10 battery connector.
The mating female connector for J10 is available from GSE:
• 4-Position Female Connector P/N: 26-20-3380
• 4-Position Connector Cover P/N: 26-20-3393
! DO NOT connect an external power source to the ‘L’ or ‘S’ pins on
J10.
Figure 2-18: 460 Series Main Board J10 DC Power Connection
60 Series Technical Reference Manual
Page 46
2-26 Chapter 2
560 SERIES
Connect an external DC power source to the 24V and GND spring-lever
terminals on the J15 connector.
Figure 2-19: 560 Series Main Board J15 DC Power Connection
660 SERIES
Connect an external DC power source to the 24V and GND spring-lever
terminals on the J11 connector.
GSE Scale Systems
Figure 2-20: 660 Series Main Board J11 Power Connection
Page 47
Installation 2-27
LCD OPERATION
The 8X40 LCD is the standard display for the 562 and 662 controllers. A
16X40 LCD is available as the primary display for the 663 and 665
controllers. Both displays interface to the same factory-installed LCD
driver board as shown in Figure 2-19 and Figure 2-20.
LCD HARDWARE SETUP
The LCD driver board is installed on new indicators at the factory.
Jumpers E2 and E3 are both set to match the display size (SM = 8X40
LCD; LG = 16X40 LCD) as shown in Figure 2-21.
Figure 2-21: LCD Interface Board
Connections to the LCD driver board are the LCD interface ribbon cable
(J3) and the LCD backlight (J4).
i A low-tone, variable speed warble will occur at power-up if the LCD
driver board is installed but the display is not connected to J3.
LCD PARAMETER SETUP
The LCD driver board is auto-detected at power-up. Once detected, the
LCD is automatically selected as the primary display. Therefore, it is not
possible to use the 7-segment VFD or 4X20 VFD with the LCD connected.
Model 660 Series controllers that use the LCD will have P425 set to “LCD
Alwys”, indicating that the LCD display will always be used as the
primary display when the driver board is installed.
USING THE 4X20 VFD WITH AN LCD
Although it is possible to connect a 4X20 VFD while using an LCD, there
are several issues that complicate simultaneous use of both displays:
•It would not be possible to use macro commands to transmit data to
the 4X20 VFD as they will instead be automatically routed to the LCD.
60 Series Technical Reference Manual
Page 48
2-28 Chapter 2
•It would not be possible to get an operator input on the 4X20 VFD
using the %G or %K commands.
•Only a custom transmit directed out comm4 would allow
communication to the 4X20 VFD.
LCD CONTRAST ADJUSTMENT
The contrast of the LCD changes with temperature. A contrast setting that
allows good viewing at a high temperature might make the display
impossible to read at a low temperature. This would make it difficult to
access P430 to change the contrast.
If the display is not visible at power-up you can adjust the contrast as
follows:
1.Power down.
2.Hold down the left, down and right arrow keys.
3.Power up.
4.Continue to hold the left, down and right arrow keys until you can see
the contrast adjustment menu on the display, then release.
5.Make fine adjustments to the contrast by pressing the up and down
arrow keys.
6.Press [ENTER] to exit the menu and permanently store the new
contrast setting.
KEYPAD CONFIGURATION
All 60 Series indicators are shipped with the keypad properly configured.
However proper keypad operation can not always be guaranteed when
installing a replacement main board due to the fact that some indicators
support multiple keypad styles. A keypad will not operate correctly when it
does not match the configuration of the main board. And since the keypad
does not operate correctly, it is impossible to use the conventional method
to access the setup mode and change P450 to the correct style keypad.
Instead, holding down various keys at power-up as described below will
automatically configure P450 to reflect the connected keypad.
460 KEYPAD
If the keypad does not operate correctly at power-up, configure the keypad
as follows:
GSE Scale Systems
1.Power down.
2.Hold down the [ENTER] key.
3.Power up.
4.Continue holding the key until “M460 Keypd” is displayed, then
release.
Page 49
Installation 2-29
465 KEYPAD
If the keypad does not operate correctly at power-up, configure the keypad
as follows:
1.Power down.
2.Hold down the [SCALE SELECT] + [F1] + [SELECT] keys.*
3.Power up.
4.Continue holding the keys until “M460 Keypd” is displayed, then
release.
*Use these keys for firmware dated after September 28, 2001.
Previously the [ZERO] + [SCALE SELECT] + [F1] keys were used to
configure the keypad at power-up.
560 SERIES KEYPAD
The 560 Series controllers offers only one 23-key keypad style and
therefore should not require reconfiguration. However, should the keypad
not operate correctly, follow the same procedure as described above for
the 465 to display “M560 Keypd” at power-up.
660 SERIES KEYPAD
The 660 Series controllers offers only one 28-key keypad style. However,
the 25-key keypad used by the 650 Series is also compatible and would
require reconfiguration if connected to a 660 Series main board.
If the keypad does not operate correctly at power-up, configure the keypad
as follows:
1.Power down.
2.Hold down the [ID] + [F1] + [F2] keys.*
3.Power up.
4.Continue holding the keys until either “M660 Keypd” or “M653
Keypd” is displayed, then release.**
*Use these same three keys on both the 25-key and 28-key keypads.
**“M660” is displayed for firmware dated after September 28, 2001.
Previously “M650” was displayed.
60 Series Technical Reference Manual
Page 50
2-30 Chapter 2
GSE Scale Systems
Page 51
C
C
haa
h
ptteerr 33 SETUP PARAMETERS
p
This chapter contains detailed information on the parameter setup mode.
Topics covered include accessing the parameter setup mode, navigating
setup parameters, entering parameter values, exiting the parameter setup
mode, and downloading setup parameters.
OVERVIEW
Setup Parameters 3-3
Accessing The Parameter Setup Mode 3-3
Navigating Setup Parameters 3-6
Parameter Types 3-8
Exiting the Parameter Setup Mode 3-9
Downloading Setup Parameters 3-11
Setup Parameter Map 3-12
Parameter Descriptions 3-26
Script Files 3-47
3-1
Page 52
3-2 Chapter 3
i
i
SETUP PARAMETERS
Setup parameters are dedicated memory registers within the 60 Series
Instrument that collectively define how the scale operates. These
parameters can only be accessed by entering the setup mode as
described later in this chapter.
A setup parameter is identified by the letter “P” followed by a three, four or
five-digit number and a decimal point. The example below shows
parameter 109, the parameter used to enable a scale for use.
Scl —
Refer to Appendix D for a
complete list of setup
parameters and parameter
selections.
P10(02
The digits to the right of the decimal point define the current numeric
selection for the displayed parameter.
Enbld
Scl —
P10(02
The parameter name and text selection appears in the prompting section
of the display.
Enbld
Scl —
P10(02
Enbld
ACCESSING THE PARAMETER SETUP MODE
Viewing and/or editing setup parameters requires that you first access the
setup mode.
You can key in the full-edit
access code when viewing
parameters if you with to
begin making changes.
GSE Scale Systems
VIEW-ONLY ACCESS
It is possible to view the current configuration of any 60 Series Instrument
by simply keying in the desired parameter number and pressing
[SELECT], then [ENTER]. For example,
100 ó å
will display the first setup mode parameter. Note that the display briefly
shows –-No- Mods! before accessing the parameter. This indicates
that no modifications can be made to any parameter. Changing parameter
selections are only possible by entering the setup mode using the full-edit
access method.
Page 53
FULL-EDIT ACCESS
Setup Parameters 3-3
Example:
Accessing Setup Mode / Full-Edit
100 ó
Keyin
SetUp
Code:
23640 é å
Allow
SetUp
P10*01
Mods!
Scale
1
? If the program jumper is set to
‘NO’ you will not be granted
access to edit setup
parameters by any means.
Attempting to do so will result
in a Code 16CheckJumpr error message.
In order to change the current selection for any of the setup parameters
you must access the setup mode by keying in the desired parameter
number and entering a security access code. The default GSE access
code is 23640 [ID] [ENTER]. For example,
100 ó 23640 é å
will display the first setup mode parameter and allow changes to all
parameter selections (see example: Accessing Setup Mode / Full-Edit).
Accessing a Specific parameter
You can access a specific parameter by keying in the parameter number
(and applicable instance) prior to pressing [SELECT]. For example,
5100.2 ó 23640 é å
will proceed directly to parameter 5100 for setpoint #2 upon entering the
setup mode. This method also works with view-only and limited access.
LIMITED ACCESS
Whereas the full-edit access method allows changes to all setup
parameter selections, using the limited access code permits changes to be
made to all parameters except any macros or custom transmits that are
protected by limited access.
The default GSE limited access code is 21353 [ENTER]. Thus,
100 ó 21353 å
will access the setup mode using limited access. Any macros or custom
transmit tables that are protected by limited access (yes) at P9994 or P999
respectively will not be viewable, cannot be changed and will not appear in
the download output at P64000. This allows the programmer to give
others access to important field configurable parameters such as zero
tracking and motion delay while protecting the main program routines from
unauthorized changing or copying. When using the limited access code it
is advisable to assign a PIN number to the full-edit access code at P400
as the default GSE access code is widely known and if used will give full
access to all setup parameters.
Table 3-1: Parameters Affected by Limited Access Code
PARAMETERDESCRIPTION COMMENT
P10001-19999Macros will not be viewable if specified as limited access at P9994.
P400-402PIN#s will not be viewable.
P1000-4999
P50001
P64000-64001
Custom transmits will not be viewable or printable if specified as
limited access at parameter P999.
Macro debug will not be viewable if specified as limited access at
P50000.
Sending setup will not print any parameter protected by limited
access.
60 Series Technical Reference Manual
Page 54
3-4 Chapter 3
PIN NUMBER ACCESS
A PIN number can be assigned at P400 and P402 to override the GSE
default full-edit access and limited access codes. If a PIN number is in
effect, use the PIN number as the access code omit the [ID] key from the
keypress sequence. For example,
100 ó 7875 å
will allow access to the setup mode if stored PIN number is ‘7875’.
! DO NOT FORGET YOUR PIN NUMBER!
If you forget your PIN number, you will not be able to access the setup
mode by any means. There is no “back door” access. If the PIN number
is forgotten, you must either send the indicator back to GSE to have the
PIN number cleared and restored to the default access code or replace the
EEPROM. The later will force a default setup upon power-up, however
ALL SETUP INFORMATION WILL BE PERMANENTLY LOST!
ACCESS DENIED
If you cannot access the setup mode for edit using the methods previously
described, there are two probable reasons – the wrong code was entered
or the main board program jumper is in the ‘NO’ position.
Wrong Access Code
If you enter the setup mode access code incorrectly, a Code11WRONG
CODE! error message is displayed and access is denied. If you are sure
you entered the code correctly, then it is likely that a PIN number has been
entered or changed.
Program Jumper in ‘NO’ Position
It is not possible to enter the setup mode by any means if the main board
program jumper is in the ‘NO’ position. Attempting to do so will result in a
Code16Check Jumpr error message. Move the program jumper to
the ‘YES’ position and try again.
Keys Disabled
Front panel keys can be disabled in the setup mode or redefined to invoke
macro routines. This could effect the normal use of the keys required to
invoke the setup mode. This situation usually does not generate an error
message – it simply ignores key presses or performs other functions when
keys are pressed. You can reset the keypad to a normal condition by
holding down the [CLR] key on power-up until Macro Disbl is
displayed. This will enable all keys to their normal function and inhibit the
execution of all macros, thus allowing you to access the setup mode.
ACCESSING THE 460 SETUP MODE
GSE Scale Systems
The M460 uses the same access codes as previously described in this
section, however since it does not have a numeric keypad the access
method is different.
Page 55
Setup Parameters 3-5
VIEW-ONLY ACCESS (MODEL 460)
Access the setup parameters in the view-only mode by pressing [ZERO] +
[SELECT], then [TARE/ENTER].
ú + ó ô
FULL-EDIT ACCESS (MODEL 460)
Access the setup parameters in the full-edit mode by pressing [ZERO] +
[SELECT], then [SELECT] [ZERO] [PRINT] [UNITS] [TARE/ENTER].
ú + ó ó ú ð õ ô
Accessing a Specific parameter
Accessing a specific parameter requires the scale to be in a mode such as
the tare mode that allows numeric entry using the character scroll keys
(see Character Entry on page 5-6). You can then scroll in the desired
parameter number prior to pressing [SELECT]. For example, from the
tare mode
500 ó ó ú ð õ ô
will access P500 directly.
LIMITED ACCESS & PIN NUMBER ACCESS (MODEL 460)
Accessing the setup mode using limited access or PIN number access
requires use of the character scroll keys (see Character Entry on page 5-
6) to enter the code. For example,
ú + ó 21353 ô
will access the setup parameters using the GSE default limited access
code. PIN numbers are also entered this way.
NAVIGATING SETUP PARAMETERS
Once you have entered the setup mode you can move freely through all
parameters to view and/or change any parameter’s configuration.
ADVANCING THROUGH PARAMETERS
Press [SELECT] to advance sequentially through all parameters. Multipleinstance parameters will be repeated for each enabled instance.
Press [SCALE SELECT] or [.] [SELECT] to move back one parameter.
On the M460 press [PRINT] [SELECT].
ACCESSING A SPECIFIC PARAMETER
Key in a parameter number and press [SELECT] to access that parameter
directly. For example,
300 ó
60 Series Technical Reference Manual
Page 56
3-6 Chapter 3
?
will take you directly to P300 from any other parameter. On the M460, use
of the character scroll keys (see Character Entry on page 5-6) to enter the
parameter number.
Multiple Instance Parameters
If an instance is not specified
for multiple instance
parameters, the parameter
accessed will be the first
instance of the first parameter
within the parameter group.
A multiple instance parameter can be directly accessed by including the
desired instance number with the parameter number. Separate the
parameter number and instance with a decimal. For example,
200.2 ó
will proceed directly to P200 (baud rate) for communication port 2.
OTHER NAVIGATING TOOLS
There are several short-cut and special function keys used to aid in
navigating the setup mode. The function of these keys depends on the
currently selected setup parameter (see Table 3-2). For a complete list of
key functions, see page A-6.
Table 3-2: Setup Mode Key Functions
660 SERIES KEY 560 SERIES KEY465 KEY460 KEYDESCRIPTION
óóóó
àààô + ó
åååô
ãããú
ô..ó..ó õ + ô
õ.0ó.0ó ð + ô
. # ó. # ó. # ó
ééð + ó
•ð + õ
€ð
ƒð + õ
„õ
‚ú + ð
úúúú
Advances to the next parameter or directly to a keyed-in parameter.
Moves back one parameter.
Scrolls through a list of choices or enters a keyed-in value.
Clears a keyed-in value or an entry in process.
Advances to the next instance of the currently displayed setup
parameter.
Moves back to the previous instance of the currently displayed setup
parameter.
Moves directly to the instance specified by ‘#’ for the currently
displayed setup parameter (for example .12ó ).
Shows the instance of the currently displayed multi-instance setup
parameter.
Toggles between an operating parameter’s name and its parameter
number / instance.
Begins alpha entries. Scrolls forward through alpha characters.
Scrolls through the list of operating parameters in the “Pick Parm”
list.
Scrolls backward through alpha characters.
Toggles between the normal and expanded view modes in a custom
transmit table.
Advances one character in the custom transmit, input interpreter
and macro tables.
Shifts right during alpha entry to begin scrolling next character.
Moves back one character in the custom transmit, input interpreter
and macro tables.
Shifts left (backspace) one character during alpha entry.
Exit setup mode or enter calibration.
GSE Scale Systems
Page 57
Setup Parameters 3-7
PARAMETER TYPES
There are three types of setup parameters – parameters that require a
value to be keyed in, parameters that require a numeric entry representing
one selection from a list of choices and parameters that require the entry
of an operating parameter. Refer to Table 3-3 for each parameter’s type.
KEY-IN VALUE PARAMETERS
A key-in value parameter requires a number or name to be entered. The
entry will appear as the new parameter value exactly as it was keyed in.
Examples of key-in parameters include full scale capacity (P110), time
(P500) and variable names (P682).
F.S.—
P11)
To change the value of a key in parameter, simply key in the desired value
and press [ENTER]. For example,
100.0
1000 å
will change the full scale capacity to 1000.
SELECTABLE VALUE PARAMETERS
A selectable value parameter requires the entry of a numeric value that
corresponds to a selection from a list of choices. The number entered will
be displayed to the right of the parameter number and the lower portion of
the prompting display will show the text equivalent of the selection.
Examples of selectable value parameters are units (P131), baud rate
(P200) and beeper volume (P460).
Baud—
P20)02
To change a selection, key in the number corresponding to the desired
selection (see Appendix D for a complete list of parameter selection
values). For example,
9600
11 å
will change the baud rate to 57600 (‘11’ is the selection value for 57600
baud). If you don’t know the selection number you can press [ENTER] to
scroll sequentially through all selections.
OPERATING PARAMETER ENTRY PARAMETERS
Some setup parameters require the entry of an operating parameter (see
Table 7-1for a complete list of operating parameters). The entry will
60 Series Technical Reference Manual
Page 58
3-8 Chapter 3
appear as the name of the referenced parameter. Examples of setup
parameters requiring operating parameter entries are select modes
(P300), database columns (P701) and setpoint comparison parameters
(P5150).
CmPar
P515)
To change an operating parameter, key in the desired parameter number
and instance (if required) and press [ENTER]. For example, selecting
P5150 and keying in
Gross
1.3 å
will enter the net weight of scale 2 as the setpoint compare parameter. If
you forget to enter a required instance, the display will prompt you to enter
one.
If you do not know the number of the parameter you wish to specify, you
can press [ENTER] to display the Pick Parm: list. The list starts with
the “Gross” parameter. Pressing the up/down arrow keys will scroll
forwards and backwards through all parameters. Press [ENTER] again to
choose the displayed parameter and enter the instance if prompted.
Clearing an Operating Parameter
If you wish to clear an operating parameter rather than enter a new one,
key in 99 [ENTER] as the operating parameter selection. The display will
show None! as the operating parameter name. Note that some setup
parameters such as the setpoint compare parameter (P5150) require you
to specify an operating parameter before allowing you to exit the setup
mode. If you have not entered a required operating parameter before
exiting, the display will revert to the offending parameter and allow you to
enter one.
GSE Scale Systems
Viewing an Operating Parameter’s Number & Instance
When viewing an operating parameter entry, all you see is the parameter
name. You can toggle the display to show the parameter’s number and
instance by pressing [F2] on a 660 Series Controller, [TARGET] on a 465
or [UNITS] on a 460.
EXITING THE PARAMETER SETUP MODE
You can exit the setup mode from any parameter by pressing [ZERO] to
initiate the exit routine. When exiting you are given the opportunity to
calibrate and save or undo all changes you made while in the setup mode.
Page 59
Example:
Exiting & Saving Changes
ú
SetUp
CAL
?
Setup Parameters 3-9
EXIT AND SAVE CHANGES
The most common procedure for exit the setup mode is pressing
ú ã å å
to exit and save all changes without calibrating the scale. With each
keystroke you are prompted through the exit sequence (see example:
Exiting & Saving Changes).
SetUp
ã
SETUP
SETUP
å
SETUP
SETUP
SETUP
SETUP
SETUP
å
)00
ENTER
=CAL!
Save
Mods?
ENTER
=SAVE
Sav’g
Setup
MODS
SAVED
Doing
Setup
Exit
Setup
ENTER
=EXIT
lb±²³
Gross
EXIT AND UNDO CHANGES
You can exit the setup mode without saving any parameter changes by
pressing [CLR/NO] at the ENTER=SAVE prompt. The display will then
show
ENTER
SETUP
at which point you can press [ENTER] to undo all changes and [ENTER]
again at the ENTER=EXIT prompt to exit without saving.
CANCEL EXIT
Pressing [SELECT] at any time while exiting the setup mode will cancel
the exit routine and revert to the last parameter accessed. If changes
were already saved, returning the setup mode before exiting will not undo
changes.
EXIT ERROR MESSAGES
When you exit the setup mode, parameters are checked to ensure proper
selections were made. For example, selecting even parity and 2 stop bits
is not a valid combination for communication protocol. When you press
[ZERO] to exit the setup mode, an error message is displayed. This type
of error must be corrected before you are allowed to exit. Pressing any
key while the error message is displayed will advance immediately to the
offending parameter and allow you to correct it.
=UNDO
Less critical errors will display a message and wait for you to press a key
to acknowledge the error. A Code39ƒA/D Cal is an example of this
type of warning.
Non-critical messages such as an indication that the clock speed has
changed are displayed briefly when exiting the setup mode and do not
require acknowledgement to complete the exit process.
A complete list of error messages can be found in Appendix E.
60 Series Technical Reference Manual
Page 60
3-10 Chapter 3
CALIBRATE DURING EXIT ROUTINE
Every time you exit the setup mode, the first prompt to appear is a request
to calibrate the scale.
ENTER
SETUP
Usually this is only necessary during initial setup or when a change has
been made to a scale parameter such as the full scale capacity. To enter
the calibration mode, press [ENTER] at the calibration prompt. When the
calibration is complete the exit routine will resume with the ENTER=SAVE
prompt at which point both calibration and setup information can be saved.
Refer to chapter 4 for information on the calibration procedure.
=CAL!
DOWNLOADING SETUP PARAMETERS
Once you have completed the scale setup you can download all of the
setup information through any of the communication port to a computer to
create a backup file or to another indicator to “clone” the setup. Refer to
Chapter 14, Information Parameters for the download procedure.
GSE Scale Systems
Page 61
Table 3-3: Complete Parameter Listing
SETUP PARAMETERM L K PDESCRIPTIONSELECTIONSREFERENCE
Table 3-3 lists all setup mode parameters for the 60 Series
Instrumentation. Parameters and selections apply to all 60 Series
Instruments except as otherwise noted.
Table Key:
MMultiple Instance Parameter
L Select from List
KKey-In Parameter
POperating Parameter
Scale Instance Selection
(Defines instance for P109 à P136)
Scale Enable
Full Scale Capacity
Division Size
Zero Track Divisions
Zero Track Delay
Motion Divisions
Motion Delay
Digital Filter
Display Update Rate
Zero Range
Linearization
Return To Zero
Count Resolution
(P179 must be ‘Enabled’)
Count Adjustment Factor
(P179 must be ‘Enabled’)
Low Range Capacity
Low Range Division Size
460 Series
Scale: 1 à 2
560 Series
Scale: 1 à 4
660 Series
Scale: 1 à 8
Disabled, Saved, Enabled
0.01 à 1,000,000
0.00001 à 500
Off, 0.1d à 20.0d
(Enter as 0 à 200)
0.05s à 10.0s
(Enter as 0 à 100)
Off, 0.1d à 20.0d
(Enter as 0 à 200)
0.05s à 10.0s
(Enter as 0 à 100)
Off, 0.06s à 8.0s
0.05s à 20.0s
(Enter as 0 à 200)
0.01% à 100%
Disabled, Enabled
0.01% à 100%
100.0 à 1,000,000
0.100 à 20.00
0.01 à 1,000,000
0.00001 à 500
3-26
3-26
3-27
3-27
3-27
3-27
3-27
3-27
3-27
3-28
3-28
3-28
3-28
3-28
3-28
3-28
3-28
60 Series Technical Reference Manual
Page 62
3-12 Chapter 3
SETUP PARAMETERM L K PDESCRIPTIONSELECTIONSREFERENCE
Analog Output (P171 must be enabled to access P172 à P176)
P17)01
0.000
MDiv—
.01
Rnge—
Gross
Unit—
lb
Unit—
kg
Unit—
NONE
Unit—
NONE
RMP.—
Off
RTU.—
sec
DspCZ
Enbld
OLNam
O
MtNam
M
StNam
S
ULNam
O
ErNam
E
UNITS
=lb
Unam1
????1
Ucon1
1.000
Unam2
????2
Ucon2
1.000
TrNEG
Disbl
TrRND
Enbld
AnOut
1
üü
ü ü
ü ü
ü ü
ü ü
ü ü
ü ü
üü
ü ü
ü
ü
ü
ü
ü
Middle Range Capacity
Middle Range Division Size
Multi-Range Mode
First Units
Second Units
Third Units
Fourth Units
Rate Measurement Period
Rate Time Unit
Center-Of-Zero Annunciator
Status Overload Name
ü
Status Motion Name
ü
Status Stable Name
ü
Status Underload Name
ü
Status Error Name
ü
Default Units
Custom Unit1 Name
ü
Custom Unit1 Conversion Factor
ü
Custom Unit2 Name
ü
Custom Unit2 Conversion Factor
ü
Negative Tare Enable
Tare Rounding Enable
Analog Output Instance Selection
(Defines instance for P171 à P176)
0.01 à 1,000,000
0.00001 à 500
Gross, Net
lb = pounds
kg = kilograms
oz = ounces
g = grams
ton = US tons
t = metric tons
????1 = custom unit 1
????2 = custom unit 2
lb oz = pounds & ounces
NONE = disable units 2, 3, 4
0=Off, 0.02s à 900s
Seconds, Minutes, Hours
Disabled, Enabled
Name Entry
(9 characters maximum)
Same as P131 à P134
Name Entry
(5 characters maximum)
0.000001 à 9,999,999
Name Entry
(5 characters maximum)
0.000001 à 9,999,999
Disabled, Enabled
Disabled, Enabled
460 Series
Analog Output: 1 à 2
560 Series
Analog Output: 1 à 4
660 Series
Analog Output: 1 à 8
3-28
3-28
3-28
3-28
3-28
3-28
3-29
3-29
3-29
3-29
3-29
3-29
3-30
GSE Scale Systems
Page 63
Setup Parameters 3-13
SETUP PARAMETERM L K PDESCRIPTIONSELECTIONSREFERENCE
Analog Output (continued)
AOut—
P17!00
P17@00
P17#00
P17$00
P17%00
P17^00
P17&00
Counting (P179 must be enabled to access P180 à P189)
P17(01
P18)00
P18!01
P18@10
P18#00
P18$00
P18%00
P18^00
P18&06
P18*00
P18(00
Communication Ports
P19(01
Disbl
Parm—
Gross
F.S.—
None!
Zero—
None!
Rnge—
None!
Dflt—
Max
Type—
0-10v
Count
Enbld
Asmpl
off
Aenhn
on
SmpSz
10
%Accy
98.52
AcDsp
off
PreSm
None!
AftSm
None!
SmpFl
4.0 s
AcEnf
off
SmpMt
0.0 d
Port—
1
ü ü
üü
üü
üü
üü
ü ü
ü ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
Analog Output Enable
Output Parameter
Full Scale Output
Zero Offset
Output Signal Range
Default Output in Setup Mode
Output Signal Type
Count Enable
Auto Sample Enable
Auto Enhance Enable
Default Sample Size
ü
Required Accuracy
ü
Accuracy Display Enable
Pre-Sample Scale
After-Sample Scale
Sample Filter
Enforce Sample Accuracy
Sample Motion Divisions
ü
Serial Port Instance Selection
(Defines instance for P200 à P219)
Disabled, Enabled
Valid Operating Parameter
Maximum, Minimum, Same
0-10VDC, 0-20mA, 4-20mA
Disabled, Enabled
Off, On
Off, On
1 à 9999
0, 90% à 99.96%
Off, On
460 Series
Scale: None, 1 à 2
560 Series
Scale: None, 1 à4
660 Series
Scale: None, 1 à8
460 Series
Scale: None, 1 à 2
560 Series
Scale: None, 1 à 4
660 Series
Scale: None, 1 à 8
None, 0.13s à 8.0s
Off, On
0.0d à 1.5d
(Enter as 0 à 15)
460 Series
Port: 1 à 2
560 Series
Port: 1 à 3
660 Series
Port: 1 à 4
3-30
3-30
3-30
3-30
3-30
3-30
3-31
3-31
3-31
3-31
3-31
3-31
3-31
3-31
3-31
3-32
3-32
3-32
3-32
Communication Ports (continued)
60 Series Technical Reference Manual
Page 64
3-14 Chapter 3
4800, 2400, 1200, 600, 300, 150
SETUP PARAMETERM L K PDESCRIPTIONSELECTIONSREFERENCE
Baud Rate
Baud—
P20)02
P20!01
P20@00
P20#00
P20$02
P20%01
P20^00
P20&00
P20*00
P20(01
P21)00
P21!00
Input Interpreter (First select a communication port at P199; P219 must be assigned to access P220 à P224)
This section provides a brief description of each setup parameter.
Parameters are presented in numeric order. Refer to this section when
installing options to ensure proper configuration.
SCALE CONFIGURATION
The scale configuration parameters provide the basic configuration for
each enabled scale.
P108: Scale Instance
Sets the scale# in effect when accessing the remainder of the scale
configuration parameters P109 à P145.
P109: Scale Enable
Determines whether the scale in effect at P108 is disabled, saved or
enabled.
When a scale is disabled, the scale is not accessible from the weigh
mode. All of the scale’s setup parameters (P110 à P145) are disabled for
viewing in the setup mode and any previous configuration for that scale is
lost. Calibration data for that scale is also lost along with A/D calibration
values. Therefore, do not disable a scale if you intend to re-enable it.
Instead select the save option.
A saved scale is not accessible from the weigh mode, however all scale
configuration including calibration data and A/D calibration values are
retained. Thus a saved scale can be re-enabled without having to be
reconfigured or re-calibrated.
An enabled scale is a fully active scale accessible from the weigh mode
for viewing via the [SCALE SELECT] key. All weight-based operating
parameters for the enabled scale will be considered valid instances when
using them in macros or when assigning operating parameters to setup
parameters.
P110: Full Scale Capacity
Sets the scale’s full scale capacity. The capacity is entered in terms of the
default units specified at P150. Capacity entries of 100,000 or greater will
be displayed with the ‘kilo’ abbreviation (i.e. 100K).
An overload condition is considered to be 104% of full scale.
P111: Division Size
Selects the scale’s division size. Pressing [CLR] will automatically select
the nearest division size less than or equal to 10,000 based on the
capacity selected at P110. A warning message is displayed if you select a
division size that exceeds 25,000 divisions.
P112: Zero Track Divisions
GSE Scale Systems
Selects the number of zero tracking divisions to a resolution of 0.1
divisions. For example, an entry of 35 will be accepted as ±3.5 divisions of
zero tracking. If the live weight on the scale remains within the zero
Page 75
Setup Parameters 3-25
tracking range for a period of time specified by the zero track delay (P113),
then the weight is tracked to center-of-zero.
Note that when the weight on the scale falls within the zero tracking range,
the weight is not displayed providing a visual indication that zero tracking
is in effect.
P113: Zero Track Delay
Selects the zero track time delay to a resolution of 0.1 seconds. For
example, an entry of 15 will be accepted as 1.5 seconds.
P114: Motion Divisions
Selects the number of motion divisions to a resolution of 0.1 divisions. For
example, an entry of 35 will be accepted as ±3.5 divisions of motion. If the
live weight on the scale remains within the motion range for a period of
time specified by the motion delay (P115), then the weight is considered to
be stable.
Note that when the weight on the scale is considered to be in motion, the
units will be not visible on the display. The units will be displayed once the
scale becomes stable.
P115: Motion Delay
Selects the motion time delay to a resolution of 0.1 seconds. For example,
an entry of 25 will be accepted as 2.5 seconds.
P116: Digital Filter
Selects the degree of A/D filtering used in calculating weight-based
parameters. The longer the filter duration, the more stable the weight will
appear. However, increasing the filter duration will also result in a slower
response to rapidly changing weights and may therefore be undesirable in
applications that require a prompt and accurate response to weight
fluctuations. Auto-filter selections (identified as ‘sA’) can be used in such
situations to provide a stable reading (heavy filter) when weight changes
are small and switch to a light filter when the rate of change in weight
increases.
P117: Display Update Rate
Selects the display update time delay to a resolution of 0.1 seconds. For
example, an entry of 5 will be accepted as 0.5 seconds. The display
update rate does not provide any filtering effects. It can be thought of as a
shutter, controlling how often the display is updated to view the current
weight value.
P118: Zero Range
Selects the amount of weight as a percentage of full scale that can be
zeroed out using the [ZERO] key.
P119: Linearization
Enables the five-point linearization feature used during load cell
calibration.
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P122: Return-to-Zero
Selects a weight threshold as a percentage of full scale below which the
gross weight must fall before another accumulation can be performed.
P124: Count Resolution
Selects the internal count resolution used in determining the quantity.
Normally this is set to zero (0) which uses the maximum internal resolution
when determining the quantity. However, when displaying a very large
count of very light pieces, the display may appear unstable. Decreasing
the count resolution will increase the count division size, thus making the
count appear more stable.
P125: Count Adjustment Factor
Assigns a conversion factor to the number of additional pieces that can be
added and still ensure the required accuracy is met. For example, if the
adjustment factor is 1.0 and the display reports you can add up to 200
additional pieces after performing a sample, changing the adjustment
factor to 0.1 would allow you to add up to 2000 pieces – changing the
adjustment factor to 10.0 would only allow you to add up to 20 pieces.
P126 – P130: Multi-Range
Configures the operation of the multi-range feature (see page 5-17).
P131 – P134: Units
Assigns the units selectable via the [UNITS] key from the weigh mode.
The units assigned at P131 will become the power-up units for the scale
presently specified at P108. Three additional units can be assigned at
P132 à P134 for access via the [UNITS] key.
P135: Rate Measurement Period
Assigns the rate measurement period (RMP) over which the rate of weight
change is averaged. For example, an entry of 2.5 will result in a 2.5
second rate averaging period. Thus, every 1/60th of a second (the A/D
conversion rate) the rate reported at 23P will be updated to reflect the
average rate over the last 2.5 seconds (150 readings). A longer the RMP
will yield a more stable the rate display but will be slower to respond to
rapid changes in rate.
P136: Rate Time Unit
Sets the time measurement criteria for calculating the rate (i.e.
rate/second, rate/minute, rate/hour).
P142: Center-of-Zero Annunciator
GSE Scale Systems
Enables the center-of-zero annunciator. In multi-scale applications,
disabling the center-of-zero annunciator will allow you to view the scale
number when the weight is at center-of-zero.
STATUS
The status parameters allow renaming of the status word transmitted when
using operating parameter 97P.
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Setup Parameters 3-27
P143 – P147: Status Name
Assigns the transmitted text of the status parameter (97P) for overload,
underload, motion, stability, underload and error (bad A/D) status at P143
à P147 respectively. Pressing [CLR] without an entry in process will
restore the default status name.
UNITS
The units parameters are used to assign the default units of measure and
provide custom unit configuration.
P150: Default Units
Selects the scale’s default units of measure. All weight-based parameter
values are stored in terms the default units.
P151 – P154: Custom Units
Configures up to two (2) custom units of measure. P151 and P153 are
used to assign the name for custom unit 1 and custom unit 2 respectively.
P152 and P154 are the conversion factors for custom unit 1 and custom
unit 2 respectively. The conversion factor is a conversion from the default
units specified at P150.
TARE FUNCTIONS
The tare functions are used to enable the negative tare and tare rounding
features.
P162: Negative Tare
Enables the entry and use of negative tare values.
P163: Tare Rounding
Enables tare rounding. When enabled, the tare value is stored internally
to the display resolution. This is done to ensure that the addition of
multiple tare and net values will yield the correct sum when compared to
the displayed values. When disabled, the tare value is stored to a higher
precision and may result in a discrepancy between the accumulation of
tare and net values as compared to the displayed values.
ANALOG OUTPUT
The analog output parameters provide configuration of the analog output
modules.
P170: Analog Output Instance
Sets the analog output# in effect when accessing the remainder of the
analog output configuration parameters P171 à P177.
P171: Analog Output Enable
Enables the analog output currently specified at P170.
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P172: Output Parameter
Assigns the operating parameter that the analog output will track.
P173: Full Scale Output
Assigns the full scale analog output. If set to “None!” the full scale
capacity assigned at P110 is assumed. To specify a different full scale
value, assign a variable to P173. Then, assign the desired full scale value
to the assigned variable. It is advisable to configure the variable for autosave at P684 to ensure the value is retained during power loss.
P174: Zero Offset
Assigns the zero offset for the analog output. If set to “None!” the full zero
offset is assumed to be zero (0). To specify a different zero offset value,
assign a variable to P174. Then, assign the desired zero offset value to
the assigned variable. It is advisable to configure the variable for autosave at P684 to ensure the value is retained during power loss.
P175: Output Signal Range
Assigns the signal range for the analog output. If set to “None!” the signal
range is assumed to be the maximum allowable output (10V or 20mA). To
specify a different signal range value, assign a variable to P175. Then,
assign the desired signal range value to the assigned variable. It is
advisable to configure the variable for auto-save at P684 to ensure the
value is retained during power loss.
If the output signal range is specified to be 5 for a 0-10VDC output, then
the maximum output will be linearized between 0VDC (with no zero offset)
and 5VDC at full scale. If the output signal range is specified to be 16 for
a 4-20mA output, then the maximum output will be linearized between
4mA (with no zero offset) and 16mA at full scale.
P176: Default Output in Setup Mode
Selects the analog output signal level when entering the setup mode.
When you enter the setup mode, the A/D conversion process and all
weight calculations are suspended. Thus the analog output can no longer
track the value of a weight-based parameter.
Select Max to generate the maximum analog output signal while in the
setup mode (10V or 20mA).
Select Min to generate the minimum analog output signal while in the
setup mode (0V or 0mA or 4mA).
Select Same to keep the analog output at the same level it was at
immediately prior to entering the setup mode.
P177: Output Signal Type
Selects the analog output signal type (0-10VDC, 0-20mA or 4-20mA).
COUNTING
GSE Scale Systems
The counting parameters provide configuration of the counting feature.
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Setup Parameters 3-29
P179: Count Enable
Enables the counting feature and makes P124, P125 and P180 à P189
available for configuration. It also makes all of the counting operating
parameters available as valid parameter selections.
P180: Auto Sample Enable
Enables the auto sample feature. When the auto sample feature is in
effect, a quantity will be automatically calculated upon stability after adding
the sample.
P181: Auto Enhance Enable
Enables the auto enhance feature. When the auto enhance feature is in
effect, adding additional pieces will result in a recalculation of the APW
upon stability, providing the number of pieces added did not exceed the
accuracy requirement. The APW is continually enhanced based on a
larger sample size without the need for counting additional pieces.
P182: Default Sample Size
Sets the default sample size.
P183: Required Accuracy
Selects the accuracy requirement for sampling and auto enhancement.
P184: Accuracy Display Enable
Enables the accuracy display. When enabled, the calculated accuracy of
the current sample will be shown on the display.
P185: Pre-Sample Scale
Selects the scale# to be automatically selected every time a sample
routine is initiated.
P186: After-Sample Scale
Selects the scale# to be automatically selected after a sample routine is
completed.
P187: Sample Filter
Selects the filter setting to be used when performing a sample operation
(separate from P116).
P188: Enforce Sample Accuracy
Enables sample accuracy enforcement. If the required accuracy specified
at P183 is not achieved during a sample routine, the sample will not be
accepted. More pieces will be required to complete the sample routine.
P189: Sample Motion Divisions
Selects the number of motion divisions to be used during a sampling
routine (separate from P111) to a resolution of 0.1 divisions. For example,
an entry of 15 will be accepted as ±1.5 divisions of motion.
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COMMUNICATION PORTS
The communication port parameters provide comm port configuration.
P199: Serial Port Instance
Sets the communication port# in effect when accessing the remainder of
the serial port configuration parameters P200 à P211.
P200 – P204: Protocol
Selects the comm port’s communication protocol. The port’s protocol must
match that of the connected device.
P205: Receive Mode
Selects the comm port’s receive mode.
If the port is disabled, all received data is ignored
If the port is set to standard receive, all receive characters are processed
normally.
If the port is set to interpret, all received characters are screened through
the input interpreter (P217 à P224) before being used or discarded.
If the port is set for Modbus, all received characters are processed as
Modbus protocol. Enabling Modbus at P205 makes P209 à P211
available for configuration.
If the port is set for selection 4 à 250, a received character will invoke
macro 4 à 250 respectively.
P206: Transmit Mode
Selects whether or not a transmission will be delayed when the transmit
buffer becomes full.
If set to delay, the transmission will be put on hold until the transmit buffer
empties to the point where handshaking is asserted.
If set to abort, the transmission will be immediately aborted once the
transmit buffer becomes full.
P207 – P208: Transit / Receive Buffer Size
Sets the size of the transmit and receive buffers at P207 and P208
respectively.
P209: Modbus Address
Selects the Modbus address. P205 must be set for Modbus for this
parameter to be available.
GSE Scale Systems
P210: Modbus Mode
Selects Modbus ASCII or RTU mode. P205 must be set for Modbus for
this parameter to be available.
P211: Modbus Word
Selects the Modbus word format. HiLo will transmit a Modbus high byte
followed by the low byte, LoHi will reverse the order.
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Setup Parameters 3-31
INPUT INTERPRETER
The input interpreter parameters provide configuration of each
communication port’s input interpreter. P205 of the communication port
setup must be set to “interpret” or have been over-ridden by the %H macro
command for P217 à P224 to take effect.
Refer to 8-48 for a more complete definition of the input interpreter
configuration.
P217: NULL Character Enable
Enables the use of a null character in an input string. If enabled, any null
character included in an input will be converted to a US control code
(0x1F).
P218: Receive Termination Character
Selects the receive termination character for all line type input interpreters.
Received data will not be interpreted until the termination character is
received.
P219: Input Interpreter Instance
Sets the interpreter# in effect when accessing the remainder of the input
interpreter configuration parameters P220 à P224.
P220: Interpreter Name
Assigns a name to the input interpreter for documentation purposes.
P221: Interpreter Type
Selects whether the interpreter is a character type or line type.
P222: Line Interpreter Entry Table
Begins the input interpreter table for line-type interpreters.
P223: Interpreter Character
Assigns the interpreter character for character-type interpreters.
P224: Interpreter Macro#
Assigns the macro to be invoked upon receiving a valid interpreter
character/string.
NUMERIC PARAMETER FORMATTING
The numeric parameter formatting parameters set the data format for
transmitting numeric data.
P240: Minimum Transmit Width
Assigns the minimum number of character to send when transmitting
weight data. If the number of digits that make up the weight is less than
the minimum transmit width, the number is left-padded with spaces to
make up the difference.
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P241: Sign Justification
Selects whether the polarity sign will appear right justified (to the
immediate left of the most significant digit) or left justified (in the left-most
position of the data field) when transmitted.
For example, assuming a minimum transmit width of 8 specified at P240,
the number –10.25 would be transmitted as
-10.25
with left justification, and
- 10.25
with right justification.
Note that with right justification, the left-most space or padded zero (0) will
be replaced with the polarity sign. Thus if you wish to maintain space for
eight digits in the data field, you must specify a minimum transmit width of
nine (9).
NETWORKING & REMOTE COMMUNICATIONS
The networking parameters configure an indicator’s network address.
Remote communication parameters configure communication to a remote
display, other indicators used in the remote display mode and other
devices requesting display information.
P250: Network Enable
Enables network addressing and makes P251 available for configuration
provided P205 is not set for Modbus.
P251: Network Address
Assigns the network address for the indicator. Note that the network
address is assigned as a single ASCII byte value. An entry of ‘4’ does not
refer to the actual number four (4), rather it is and ASCII ‘4’ or an <EOT>
control code. If you want the indicator’s address to be the number four (4),
you would have to enter the address as 52 (the ASCII value of 4). Refer to
Appendix B for a list of ASCII character values.
P290: Echo Display
Selects the communication port# to be used to echo the displayed data to
a remote indicator or other serial device. Once a port is chosen, display
data will begin echoing immediately without requiring you to save changes
and exit the setup mode.
P291: Echo Start Character
Assigns the start character that signifies the beginning of echoed display
data.
P292: Echo End Character
GSE Scale Systems
Assigns the end character that signifies the ending of echoed display data.
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Setup Parameters 3-33
P293: Remote Display Enable
Selects the type of remote display connected to the optional remote
display serial bus module.
P294: Remote Display Backlight Enable
Enables the LCD remote display backlight.
WEIGH MODE PARAMETERS
The weigh mode parameters assign the order in which operating
parameters are selected for viewing in the weigh mode via the [SELECT]
key.
P300 – P309: Mode Selections
Assigns the operating mode selectable via the [SELECT] key from the
weigh mode. The parameter assigned at P300 will become the power-up
mode for the scale.
ACCESS CODES
The access code parameters assign alternate user-defined access codes
for entering the setup mode and calibration mode. See page 3-5 for
complete details in using PIN numbers.
P400: Personal Identification Number
Assigns a custom PIN number as the setup mode access code.
P401: Quick Calibration Access Number
Assigns a custom PIN number as the quick calibration access code.
P402: Limited Access Number
Assigns a custom PIN number as the setup mode limited access code.
OIML
The OIML parameters are used to configure the indicator for alternate
language character sets and for compliance with OIML regulations. See
page 6-2 for complete details on OIML configuration.
P410: OIML Enable
Enables OIML operation.
P411: Language Character Set
Selects the language for the ASCII character set. Selecting alternate
languages will result in various display character substitutions as shown in
Table 6-4 on page 6-6.
P412: Preset Enable
Enables the preset status identifier for manually entered tare and
accumulation values.
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VFD / LCD DISPLAY SETUP
The VFD/LCD display setup parameters define the operation of the
standard displays.
P420: Standard VF Display Mode
Selects the operation of the standard 7-segment VF display and control
the backlighting of the LCD.
If set to ON, the VFD will always remain on with the intensity set at P423.
The LCD backlight will also remain on provided the backlight is enabled at
P294.
If set to OFF, the VFD will always remain off with the intensity set at P424.
The LCD backlight will also remain off regardless of the backlight setting at
P294.
If set to AUTO, the VFD will remain on with the intensity set at P423 as
long as the scale does not become stable within the number of divisions
set at P421 for the length of time specified at P422. This condition will
also maintain the LCD backlight. Once stability is achieved within the
parameters of P421 and P422, the VFD will turn off with the intensity set at
P424. In the case of the LCD, the backlight will turn off. This serves as a
power saving feature when the indicator is being powered by battery. Use
of this feature may also extend the life of the VFD.
P421: Weight Threshold Divisions
Selects the number of divisions required to yield a stable condition for
P420.
P422: Time-out
Selects the time-out period required to yield a stable condition for P420.
Selects the degree of VFD brightness when the display is on (P423) and
off (P424).
P425: 4X20 VF / LCD Display Enable
Enables the 4X20 VF display for displaying the auto-update information
normally sent to the 7-segment VFD. This parameter is normally enabled
only for the model 661 where the 7-segment display is not present and
there is no other means of displaying the auto-update information.
When an LCD display is installed, it is auto-detected by hardware. This
will result in P425 being automatically set to LCD Always. It will not be
possible to over-ride this setting as long as the LCD is installed.
P430: LCD Contrast (LCD only)
Selects the power-up contrast setting for the LCD display. Pressing [CLR]
will restore the default contrast setting.
GSE Scale Systems
The LCD contrast can also be set at power-up without accessing the setup
mode. Refer to the section on LCD Contrast Adjustment on page 2-27.
Page 85
Setup Parameters 3-35
NTEP
The NTEP parameter is used to aid in ensuring compliance with NTEP
regulations. See page 6-8 for complete details on NTEP configuration.
P440: NTEP Enable
Enables NTEP operation.
KEYPAD
The keypad parameters are used to assign the type of keypad in use and
sets the keypress characteristics.
P450: Keypad Selection
Selects the type of keypad (number of keys) installed.
The keypad selection can also be set at power-up without accessing the
setup mode. Refer to the section on Keypad Configuration on page 2-28.
P451: Keypad Repeat Rate
Selects the speed at which a held key will repeat its keypress.
P460: Beeper Volume
Selects the volume of the beeper when a key is pressed.
TIME & DATE
The time & date parameters are used to set and format the time and date.
P500: Time
Assigns the current time. Time must be entered in 24-hour format using
the form hh.mm.ss or hh:mm:ss (seconds are optional).
P501: Date
Assigns the current date. If P504 is set for USA style, the date is entered
using the form mm.dd.yy or mm/dd/yy. If P504 is set for International
style, the date is entered using the form dd.mm.yy or dd/mm/yy.
P502: Time / Date Access
Enables the time & date accessibility so they can be changed from the
weigh mode when the time/date parameter is selected.
P503: AM / PM Time Format
Selects 12-hour or 24-hour format for displaying and transmitting time &
date values.
P504: Date Format
Selects USA (mm/dd/yy) or international (dd.mm.yy) format when
displaying and transmitting date values.
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DSD CONFIGURATION
DSD parameters are used to configure the Data Storage Device (DSD)
feature. Refer to page 6-13 for a complete description of DSD operation.
P590: DSD Enable
Enables the Data Storage Device feature (DSD) and provides access to
the other DSD parameters (P591 à P595)
Enabling DSD will override P806 to redefine the [ID] key to invoke the
DSD Menu. It will also redefine P205 as the DSD receive mode for the
specified DSD communication port.
!When enabling or disabling DSD, you will be prompted to clear the
DSD database records before the change is allowed. Be sure to
download any stored data before proceeding.
P591: DSD Serial Port
Selects the communication port to be used for DSD transmissions.
The usage of the DSD port selected at P591 can be temporarily
overridden by usage of the %H macro command. If the selection is turned
off, then no DSD transmits or receives will occur. If the port number is
changed, then the new port will be used.
Nothing prevents other indicator transmissions from being sent over the
DSD port. No other processing of received data will occur on this port.
Note that if a comm port selected is programmed as receive disabled,
selecting it does not turn the port on, no data will be received.
P592: DSD Receive Character
Specifies a single character used to create a row in the DSD database
when received on the DSD communication port.
P593: DSD Custom Transmit
Specifies a custom transmit used to automatically transmit DSD data after
a row has been created in the DSD database. The custom transmit
specified will not allow non-DSD parameter entries. Transmission will be
motion delayed by virtue of the stored data row. The custom transmit
communication port can be specified at P991.
P594: DSD Maximum Number of Rows
Specifies the maximum number of DSD data rows that can be stored in
the database. An attempt to store a record in a full database will result in
a 1 second OVER-WRITE warning message indicating that the oldest
record will be deleted before storing the new data row.
P595: DSD Number of Warning Rows
GSE Scale Systems
Specifies the number of unused rows at which point a 1 second warning
message will be displayed. For example, if the maximum number of rows
is 1000 and the number of warning rows is 100, then a warning message
will be displayed for every data row stored after the 900th record. The
maximum number of warning rows is 999.
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Setup Parameters 3-37
PARAMETER RENAMING
The parameter renaming parameters provide the ability to rename various
operating parameters.
P600 – P646: Rename Parameters
Assigns alternate names to operating parameters. Assigned names are
displayed and transmitted in place of the default names. This feature is
useful when configuring the indicator for foreign languages.
Note that counting must be enabled at P179 in order for the counting
rename parameters to become available.
TOTAL & TARE SAVE
The total & tare save parameters are used to enable the tare and
accumulation parameter values to be saved in non-volatile memory and
restored in the even of power loss.
P660 – P661: Total / Tare Save Method
Selects whether accumulation values and tare values will be written to the
EEPROM each time the values change so that the values may be retained
and restored in the event of a power loss.
If set to AUTO, the values are automatically stored to the EEPROM when
changed.
If set to No Save, the values are not written to the EEPROM and will be
lost during a power failure.
If set to On Request, the values can only be written to the EEPROM via
the %v macro command.
VARIABLES
The variable parameters allow configuration of variables.
P680: Number of Variables
Assigns the number of variable registers to be dynamically allocated.
Once allocated, the number of variables may be increased or decreased
as necessary (memory permitting).
P681: Variable Instance
Sets the variable# in effect when accessing the remainder of the variable
configuration parameters P682 à P689.
P682: Variable Name
Assigns a name to the variable for documentation and display purposes.
To display the name of a string variable or scale-specific float variable, the
name must be 5 characters or less. If the name is greater than 5
characters, the default variable name (V#xxx) will be displayed. However,
the entire given name will still be transmitted.
To display the name of a all other variables, the name must be 10
characters or less. If the name is greater than 10 characters, the default
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3-38 Chapter 3
variable name (V#xxx) will be displayed. However, the entire given name
will still be transmitted.
P684: Save Method
Selects whether variable values will be written to the EEPROM each time
the values change so that the values may be retained and restored in the
event of a power loss.
If set to AUTO, the values are automatically stored to the EEPROM when
changed.
If set to No Save, the values are not written to the EEPROM and will be
lost during a power failure.
If set to On Request, the values can only be written to the EEPROM via
the %v macro command.
P685: Variable Lock
Enables a variable to be locked so that its value cannot be changed
manually through the front panel keypad.
P686: Variable Type
Selects the variable type; float, integer, unsigned integer or string.
P687: Float Style
Selects the style of a float-type variable in terms of the number of decimal
places. Selecting a scale specific float style ties the number of decimal
places and displayed division size of the float value to that of the specified
scale. Scale specific float values can also be viewed in alternate units of
measure by pressing the [UNITS] key when displayed.
P686 must be set for “Float” for P687 to be available for selection.
P688: Integer Style
Selects the style of an integer-type variable. Integers and unsigned
integers may be represented as either a whole number, a time, a date, or
a time & date.
P686 must be set for “Int” or “U-Int” for P688 to be available for selection.
P689: String Size
Assigns the maximum string size allowed for the string variable.
P686 must be set for “Strng” for P689 to be available for selection.
DATABASE
The database parameters provide configuration of database structure.
GSE Scale Systems
P699: Database Instance
Sets the database# in effect when accessing the remainder of the
database configuration parameters P700 à P799.
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Setup Parameters 3-39
P700: Database Name
Assigns a name to the database for documentation purposes.
P701 – P798: Column Parameter
Assigns an operating parameter to each column of the database. P701
refers to column 1, P702 refers to column 2 and so on.
KEYPAD KEY ASSIGNMENTS
The key assignments parameters allows individual keys to be redefined to
invoke macros.
P800 – P820: Key Assignments
Assigns a front panel key to invoke a macro. Doing so disables the key’s
normal function. To completely disable an individual key, assign the key to
an undefined macro number.
PROGRAMMABLE DIGITAL INPUT / OUTPUT
The programmable digital I/O parameters provide configuration for each of
the eight (8) PDIO channels (660 Series only). Refer to chapter 12 for a
complete description of PDIO functions.
P850: Channel Instance
Sets the channel# in effect when accessing the remainder of the PDIO
configuration parameters P851 à P864.
P851: Channel Function
Selects the PDIO channel’s function.
P852: First I/O Parameter Name
Assigns a name to the PIOA parameter for documentation and display
purposes.
The name must be 10 characters or less if it is to be displayed. If the
name is greater than 10 characters, the default name (PIOAx) will be
displayed. However, the entire given name will still be transmitted.
P853: Second I/O Parameter Name
Assigns a name to the PIOB parameter for documentation and display
purposes.
The name must be 10 characters or less if it is to be displayed. If the
name is greater than 10 characters, the default name (PIOBx) will be
displayed. However, the entire given name will still be transmitted.
P854: Third I/O Parameter Name
Assigns a name to the PIOC parameter for documentation and display
purposes.
The name must be 10 characters or less if it is to be displayed. If the
name is greater than 10 characters, the default name (PIOCx) will be
displayed. However, the entire given name will still be transmitted.
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P856: Maximum Expected Frequency
Assigns the maximum expected frequency when P851 is set for frequency
debounce.
P857: Clock Source
Selects clock source A (65,536 Hz) or clock source B (524,288 Hz). A
higher clock speed will provide more accuracy for some functions but
could also shorten the duration of the measurement period for others.
P858: Pulse Edge Detection
Selects either a rising or falling edge as the reference for determining
pulse count and frequency.
P859: Pulse Measurement Period
Assigns the time period in milliseconds for determining the frequency
when P851 is set for Frequency Input A.
P860: Number of Pulses to Measure
Assigns the number of pulses to measure for determining the frequency
when P851 is set for Frequency Input B.
P861: Phase Measurement Type
Selects whether to monitor Low time or High time for determining the duty
cycle when P851 is set for Phase Time.
P862: Pulse Type
Permanently set for sink when P851 is set for Delay Output.
P863: Pulse Scaling Factor
Assigns a variable to be used as the pulse input scaling factor. If a
variable is not assigned to P863, the scaling factor will be 1:1 (each pulse
will be counted and displayed).
If a variable is assigned, then the variable’s value is used as a conversion
factor for displaying received pulses. For example, a scaling factor of 0.1
will display one pulse for every 10 pulses received.
P864: Number of Decimal Places
Selects the number of decimal places to use when displaying a pulse
count with a scaling factor.
CUSTOM TRANSMIT
The custom transmit parameters provide configuration of the custom
transmit tables and the criteria for transmission.
GSE Scale Systems
P980: Continuous Transmit Rate
Assigns the interval to a resolution of 0.1 seconds at which continuous
transmits are transmitted.
Page 91
Setup Parameters 3-41
P989: Custom Transmit Instance
Sets the custom transmit# in effect when accessing the remainder of the
custom transmit configuration parameters P990 à P4999.
P990: Transmit Name
Assigns a name to the custom transmit for documentation purposes.
P991: Transmit Mode
Selects the method of initiating a custom transmit.
If set to Off, the [PRINT] key or %p macro command cannot be used to
initiate the transmission. Only the %Q macro command can initiate a
custom transmit set to Off.
If set to On Request, the [PRINT] key can be used to initiate the custom
transmit. If multiple custom transmits are set to On Request, all of those
transmits will be transmitted in sequential order with one press of the
[PRINT] key.
If any custom transmits are set to Prompt, the [PRINT] key will invoke the
prompt “Which Tx# ?”. The operator can then key in the desired transmit
number and press [ENTER] to send only that transmit. Any custom
transmits set for On Request will immediately follow the prompted
transmit in sequential order. The selection for Prompt is not available on
the 460.
P992: Serial Port
Selects the communication port that the custom transmit will be sent out.
P993: Current Scale Motion
Selects whether the custom transmit will be motion delayed based on
motion of the currently selected scale.
P994: Scale Motion
Selects whether the custom transmit will be motion delayed based on
motion of any combination of enabled scales. To specify a scale for
motion delay, include that scale number in the entry at P994. For
example, to specify motion delay for scales 1, 2, and 3, key in
123 [ENTER]
The display shows the scales in sorted order after pressing [ENTER]. If
more than 5 scales are specified, the display would show the first 4 scales
and an inverse down arrow. Pressing the down-arrow key will scroll the
remaining specified scale numbers onto the display, one at a time.
Continued pressing or the down arrow will cause the first 4 scales to be
shown. If all scales were specified, then the bottom line will display “All”.
If zero (0) was entered, the bottom line will show "None!".
Requiring motion delay on multiple scales is useful for applications such
as multiple-axle truck scales where all scales must become stable before
printing a ticket.
Provided only for backward compatibility with the GSE 650 Series upload
files. Selections entered here for scale’s 2, 3 and 4 will be reflected in
P994. For example, enabling motion delay for scale #2 at P995 (by
entering a value of ‘1’) will result in scale #2 appearing at P994.
P998: Continuous Transmit Enable
Enables the custom transmit for continuous transmission. The continuous
transmit interval is specified at P980 or through use of the %I macro
command.
P999: Transmit Table Limited Access
Enables the contents of the custom transmit table to be blocked from
viewing, downloading or editing if only the limited access code specified at
P402 was used to enter the setup mode.
P1000: Transmit Entry Table
Begins the custom transmit data table.
SETPOINTS
The setpoint parameters provide configuration of physical and logical
input/output.
P5099: Setpoint Instance
Sets the setpoint# in effect when accessing the remainder of the setpoint
configuration parameters P5100 à P5150.
P5100: Setpoint Mode
Selects whether the setpoint is configured as an Output, Input or
Disabled setpoint. The mode selected will determine which of the
subsequent setpoint setup parameters will be available for configuration.
P5101: Setpoint Name
Assigns a name to the setpoint for documentation purposes.
P5110: Activation Condition
Selects the setpoint’s activation criteria.
P5111: Activation Delay
Assigns an activation delay (in seconds) before the setpoint will become
active once the activation criteria is met.
P5112: Activation Macro#
GSE Scale Systems
Selects the macro to be invoked when the setpoint becomes activated.
P5113: Activation Motion
Selects whether the activation of the setpoint will be motion delayed or
ignored.
Page 93
Setup Parameters 3-43
P5114: Lower Activation Parameter
Assigns the operating parameter, usually a variable with a pre-assigned
value, to be used as the activation threshold. The setpoint will activate
when the value of the parameter assigned at P5114 is equal to or greater
than the value of the compare parameter assigned at P5150.
If the setpoint is set for Outside or Between at P5110, P5114 serves as
the lower limit value for the activation window.
P5115: Upper Activation Parameter
Assigns the operating parameter, usually a variable with a pre-assigned
value, to be used as the upper limit value for the activation window when
the setpoint is set for Outside or Between at P5110.
P5130: Deactivation Condition
Selects the setpoint’s deactivation criteria.
P5131: Deactivation Delay
Assigns an deactivation delay (in seconds) before the setpoint will become
active once the activation criteria is met.
P5132: Deactivation Macro#
Selects the macro to be invoked when the setpoint becomes deactivated.
P5133: Deactivation Motion
Selects whether the deactivation of the setpoint will be motion delayed or
ignored.
P5134: Lower deactivation Parameter
Assigns the operating parameter, usually a variable with a pre-assigned
value, to be used as the deactivation threshold. The setpoint will
deactivate when the value of the parameter assigned at P5134 falls below
the value of the compare parameter assigned at P5150.
If the setpoint is set for Outside or Between at P5130, P5134 serves as
the lower limit value for the deactivation window.
P5135: Upper deactivation Parameter
Assigns the operating parameter, usually a variable with a pre-assigned
value, to be used as the upper limit value for the deactivation window
when the setpoint is set for Outside or Between at P5130.
P5150: Compare Parameter
Assigns the operating parameter to be monitored for activation and
deactivation criteria.
MODBUS PARAMETER MAP
The Modbus parameter map provides mapping for the memory locations
of operating parameters to be used with Modbus reading and writing
register functions.
60 Series Technical Reference Manual
Page 94
3-44 Chapter 3
P6001: Modbus Address Translation Table
Begins the Modbus address translation table. An operating parameter is
assigned to each address. The first one is assigned at P6001, the second
at P6002 and so on.
MACROS
The macro parameters provides configuration for each macro table.
P9980: Abort Macro#
Assigns the macro# to be invoked when another macro is aborted via the
[CLR] + [SELECT] key combination or the serial macro abort character
<248>.
P9981: Macro Abort Method
Specifies whether or not the abort menu will be invoked when a macro is
aborted via the [CLR] + [SELECT] key combination or the serial macro
abort character <248>.
If set to Menu, the abort menu will be displayed awaiting operator input to
continue.
If set to Immediate, the abort menu will not appear. The macro will be
immediately aborted and the abort macro# assigned at P9980 will be
executed.
P9990: Macro Instance
Sets the macro# in effect when accessing the remainder of the macro
configuration parameters P9991 à P19999.
P9991: Macro Name
Assigns a name to the macro for documentation purposes. A named
macro can also be used as a method of invoking a macro via the macro
menu feature.
P9992: Macro Priority
Selects the priority of the macro when invoked.
If set for Standard, the macro will be pushed onto the macro stack if
another macro is running.
If set for Immediate, any macro presently running will be interrupted so
that the interrupt macro can begin immediate execution. The interrupted
macro will resume execution upon completion of the interrupt macro.
Refer to Interrupt Macros on page 9-161 for complete details.
GSE Scale Systems
P9993: Macro Menu Enable
Enables the named macro (P9991) to be invoked by selecting it via the
macro menu.
Page 95
Setup Parameters 3-45
P9994: Macro Table Limited Access
Enables the contents of the macro table to be blocked from viewing,
downloading or editing if only the limited access code specified at P402
was used to enter the setup mode.
P10001: Macro Entry Table
Begins the macro program table.
MACRO DEBUG
The macro debug parameters provide access to the macro debug table for
program diagnostics.
P50000: Macro Debug Table Limited Access
Enables the contents of the macro debug table to be blocked from viewing,
downloading or editing if only the limited access code specified at P402
was used to enter the setup mode.
P50001: Macro Debug Table
Begins the macro debug diagnostic table. Press [PRINT] and select a
comm port to download the macro debug to a printer or PC for analysis.
Pressing [ID] (or [PRINT] + [SELECT] on the 460) at P50001 will briefly
display the total number of bytes allocated for the macro trace buffer
(Bsize) followed by the number of bytes used (Bused). If no macros are
programmed both numbers will be zero (0).
SCRIPT FILES
Script files are pre-programmed setup files residing within the firmware
that can be loaded to perform various applications. Script file parameters,
macros, custom transmits, etc. are loaded into the setup parameters
directly from the firmware by defaulting the indicator to a script file
selection.
LOADING SCRIPT FILES
To load a script file:
1.Access the setup mode using the setup access code.
2.Select the Default All parameter (P65001).
3.Press [TARE] or [UNITS] on the 465, 560 and 660 Series or [ZERO] +
[PRINT] or [UNITS] on the 460 to scroll forward and backward through
the available script files.
4.When the desired script file is displayed, press [ENTER] to initiate the
default process.
5.When the default is complete, exit and save changes to begin using
the script file software.
60 Series Technical Reference Manual
Page 96
3-46 Chapter 3
CONFIGURING REMOTE KEYS (460 SERIES)
Remote keys are configured in the same manner as script file. To
configure a remote key, access P65003 and follow the same procedure
used to load a script file.
GSE Scale Systems
Page 97
C
C
haa
h
ptteerr 44 CALIBRATION
p
In addition to general calibration information, this chapter provides
information on the New Zero, Last Zero, Temp Zero, Only Zero, Cal Reset,
and Known LCOut calibration methods. You will also learn about multiscale calibration, calibration units, and A/D calibration.
OVERVIEW
Quick Calibration 4-2
Calibration Methods 4-3
Multi - Scale Calibration 4-10
Calibration Units 4-10
A/D Calibration 4-11
Calibration Error Messages 4-15
Restoring The Calibrated Zero Reference 4-16
4-1
Page 98
4-2 Chapter 4
CALIBRATION
The weight indicator to load cell(s) is calibrated by establishing zero (no
load) and span (known test load) reference points. There are two ways to
access the calibration menu, directly from the weight mode using the
Quick Calibration procedure, or upon exiting the setup mode.
QUICK CALIBRATION
Once all setup parameters are configured, the Quick Cal procedure is the
easiest way to access the calibration routine. Typically used for recalibration, Quick Cal can be accessed directly from the weigh mode
without entering the setup mode.
QUICK CAL ACCESS
Example:
Accessing Quick Calibration Mode
100 ó
Keyin
SetUp
Code:
54321 é å
Quick
SetUp
)00
Example:
Calibration When Exiting Setup
Cal!
New
Zero?
ú
CAL
SETUP
SETUP
?
ENTER
=CAL!
å
New
)05
Zero?
An access code is required to enter the Quick Cal. From the weigh mode,
key in 100 [SELECT] to access the Keyin Code: display. Key in the
Quick Cal access code routine (see example: Accessing Quick CalibrationMode). The default Quick Cal access code is 54321 [ID] [ENTER].
QUICK CAL ACCESS (460)
The GSE default Quick Calibration access code for the 460 is
ú + ó ú ð õ ô
Changing the Quick Cal Access Code
The default Quick Cal access code can be changed at P401 of the setup
mode. Access the setup mode (see Accessing The Parameter SetupMode on page 3-3), then key in 401 [SELECT] to access the Quick
Calibration Access Number parameter. If P401 displays QCAL None!,
then the default access code is in effect. Otherwise the custom code will
be displayed. To enter a new Quick Cal access code, key in the new code
and press [ENTER]. To restore the default Quick Cal access code, press
[CLR].
The Quick Cal access code consists of up to five alpha-numeric
characters. Alpha characters may be entered through the front panel (see
Character Entry on page 5-6). Alpha characters should not be included in
the access code unless an alpha keyboard is used to access the
calibration routine. Although it is possible to scroll in the code from the
front keypad, characters are not viewable during entry.
CALIBRATION UPON EXITING SETUP MODE
You should calibrate the scale system after making changes to the setup
parameters, especially after setting the capacity and division size.
Every time you exit the setup mode, the prompt ENTER=CAL! is
displayed. Press [ENTER] at this prompt to access the calibration routine
(see example: Calibration When Exiting Setup). Changes to parameters
and calibration are saved upon exiting the calibration routine.
GSE Scale Systems
Page 99
Calibration 4-3
Example:
Selecting a Calibration Method
New
)05
Zero?
ó
•New Zero - Establishes a new zero (no load) and span (test load)
)05
calibration reference.
•Last Zero - Performs a span re-calibration without removing the test
ó
load. (This selection is not available with linearization enabled.)
•Temp Zero - Performs a calibration without removing the current
)05
gross weight. The zero reference determined during the last calibration is maintained. (This selection is not
available with linearization enabled.)
ó
• Only Zero - Establishes a new zero reference without affecting span.
•Cal Reset - Adjusts the zero and gain factors of the A/D amplifier to
)05
default values for maximum sensitivity.
•Known LCOut - Calibrates without the use of test weights. The mV/V
ó
value and full scale capacity of each load cell must be known.
)05
Last
Zero?
Temp
Zero?
Only
Zero?
Cal
Reset
CALIBRATION METHODS
There are six methods of calibration. Press [SELECT] to select a
calibration method (see example: Selecting a Calibration Method). Press
[ENTER] to begin the calibration method selected. Refer to the
appropriate section for calibration instructions.
GENERAL NOTES ON CALIBRATION
ó
•Pressing [CLR] at any point in the calibration routine moves back one
step.
)05
• Pressing [CLR] at the New Zero? prompt exits calibration mode.
Known
LCOut
•A calibration weight can be applied before or after entering the
calibration weight value. The display prompts you to Keyin CalWt (key in calibration weight) or Add CalWT (add
calibration weight) at the appropriate time.
• The digital filter is automatically set to 4 seconds during calibration.
• A motion delay is enforced during zero and span calibration.
• New calibration values are not permanently saved until the calibration
mode is exited and changes are saved by pressing [ENTER] at the ENTER=SAVE prompt. If power is lost during
calibration, the previously saved calibration values will be in effect when power is restored.
60 Series Technical Reference Manual
Page 100
4-4 Chapter 4
Example:
New Zero Calibration
lb
)05
Gross
100 ó
Keyin
SETUP
Code:
54321 é å
Quick
SETUP
)05
Cal!
New
Zero?
å
Mot’n
)05
)05
)00
Delay
Units
=lb
Keyin
CalWt
NEW ZERO
The most common calibration procedure, New Zero establishes a new
zero (no load) and span (test load) calibration reference. Use this method
for first-time calibration and complete re-calibration.
To perform a New Zero calibration:
1.Remove all weight from the scale.
2.Access the calibration mode as described on page 4-2.
3.Select the New Zero calibration method as described in CalibrationMethods on page 4-3.
4.Press [ENTER] at the New Zero? prompt to establish the new
zero reference.
5.After establishing the zero reference, the default calibration units are
displayed momentarily followed by the Keyin CalWt prompt.
Apply the calibration weight, key in the calibration weight value in
terms of the default calibration units and press [ENTER] to establish
span.
iIf the calibration weight value was entered before the weight was
applied, the display will prompt Add CalWT. Add the calibration
weight and press [ENTER].
ADD TEST WEIGHT
100 å
10)00
10)00
å
SETUP
SETUP
å
SETUP
SETUP
å
10)00
Mot’n
Delay
CAL
OK ?
Save
Mods?
ENTER
=SAVE
Exit
Setup
ENTER
=EXIT
lb
Gross
6.After establishing span, CAL OK? is displayed suggesting that the
calibration is acceptable, or ReCal??? is displayed suggesting
that the calibration procedure should be repeated.
Accept the calibration by pressing [ENTER] at the CAL OK?
prompt or [CLR] at the ReCal??? prompt.
- or -
Repeat the calibration by pressing [CLR] at the CAL OK? prompt
or [ENTER] at the ReCal??? prompt.
8.Once the calibration is accepted in step 6, press [ENTER] at the
ENTER=SAVE prompt and again at the ENTER=EXIT prompt to
save the new calibration and exit the calibration mode.
- or -
To exit the calibration mode without saving the new calibration,
press [CLR] at the ENTER=SAVE prompt. Then press [ENTER] at
the ENTER=UNDO prompt and again at the ENTER=EXIT prompt
to exit the calibration mode.
! If you choose to “undo” the calibration when exiting the setup mode,
you will also undo any unsaved changes made to the setup
parameters.
GSE Scale Systems
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