Information in this Technical Reference Manual is subject to change without notice due to
correction or enhancement. The information described in this manual is solely the property of
GSE. This manual may not be distributed without written permission of GSE.
GSE Locations
GSE
1525 Fairlane Circle
Allen Park, MI 48101
U.S.A.
www.gse-inc.com
Model 250 _____________________________________________________________________ 18
Model 250X ____________________________________________________________________ 18
Build _________________________________________________________________________ 29
Option ________________________________________________________________________ 30
Cal ___________________________________________________________________________ 31
Spec __________________________________________________________________________ 32
Serial _________________________________________________________________________ 34
Set.Pts or CheckW _______________________________________________________________ 35
Clock _________________________________________________________________________ 36
Test __________________________________________________________________________ 36
Factory ________________________________________________________________________ 37
End ___________________________________________________________________________ 37
Special Functions __________________________________________________________________ 37
None __________________________________________________________________________ 37
Test __________________________________________________________________________ 37
Count _________________________________________________________________________ 37
Units __________________________________________________________________________ 38
Hold __________________________________________________________________________ 38
Peak Hold ______________________________________________________________________ 38
Live Weight Averaging ___________________________________________________________ 38
Show Total (Accumulation) ________________________________________________________ 39
Master Serial Output _______________________________________________________________ 53
Advanced Communication __________________________________________________________ 53
Using GSE View Software ________________________________________________________ 53
Protocol Summary _______________________________________________________________ 54
Example: Reading a Weight or Setpoint Value ________________________________________ 55
Example: Remote Keypress _______________________________________________________ 57
Example: Reading a Value in Hexadecimal ___________________________________________ 58
Example: Setting a Value _________________________________________________________ 61
Error Codes (Registers) ___________________________________________________________ 62
Setup Menu Quick Reference ________________________________________________________ 69
Index _________________________________________________________________________ 71
Version 2.4Page 7
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Page 8 250 Technical Reference
Chapter 1: Introduction
The Model 250 series of indicators use the latest Sigma-Delta A/D technology to ensure fast and
accurate weight readings.
The setup and calibration of the Model 250 are stored digitally within non-volatile memory.
All versions of the 250 provide a method of easily connecting an RS-232 cable for temporary
communication for software upgrades or link to the GSE View software. Refer to page 53 for
more information.
Standard Model 250
The ABS plastic version of the Model 250 is available in wall/desktop and can be panel mounted.
It may be operated from either 4 AA batteries or a DC power source from 12V to 24V.
Figure 1: Model 250 Indicator
Model 250SS Panel Mount
The Model 250SS Panel Mount has a stainless steel face with a membrane keypad overlay. The
parameter map is the same as the Model 250.
The panel mount version may be operated from either 4 AA batteries or a DC power source from
12V to 24V.
Figure 2: Model 250SS Indicator
Version 2.4 Page 9
Model 250X
The Model 250X enclosure is rated as IP69K for severe washdown applications. The Model
250X may be operated from 9.6V, 12V or 24V batteries or a DC power source from 12V to 24V.
This version of the Model 250 is only available in wall/desktop.
Figure 3: Model 250X Indicator
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AANNUUAALL
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•Technical Reference Manual - Contains detailed information on calibration and setup. This
manual is intended for use by Scale Technicians who are installing the indicator.
• Operator Manual – Used for day to day operation of the indicator.
• Quick Start Manual - Intended for Scale Technicians who are familiar with the indicator and
simply need a quick reference for menu options and connection diagrams, etc.
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OOCCUUMMEENNTT
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The following document conventions (typographical) are used throughout this reference manual.
Bold Text
[KEY]
<Key>
^
⊗
S
S
Bold text denotes words and phrases to note.
A keypress while in the WEIGH MODE
A keypress while in the SETUP MODE. These keypresses are designated by the display
annunciators
Note: In the Specifications section the < symbol means less than and the > symbol means
greater than.
This symbol denotes one space (used in Automatic Weight Output on page 51)
Items marked with ⊗ indicate that the setting is available only in Full Setup and is trade
critical. When trade critical settings are changed the calibration counter will be incremented.
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EET
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OONNVVEENNTTIIOONNS
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S
Page 10 250 Technical Reference
S
μ
PPEECCIIFFIICCAATTIIOONNS
S
S
250 250SS Panel
250X
Mount
Performance
Resolution Up to 30,000 divisions, minimum of 0.25 V/division, 20 updates/second
Zero Cancellation +/- 2.0 mV/V
Span Adjustment 0.1 mV/V to 3.0 mV/V full scale
Stability / Drift
Excitation
A/D Type 24 bit Sigma Delta with +/- 8,388,608 internal counts
A/D Conversion Rate 20Hz with FIR filtering > 80db
Operation
Environment
Setup and Calibration Full digital with visual prompting
Digital Filter 0.1 to 4.0 seconds
Zero Range Adjustable from 2% to 20% of full capacity
5 volts for up to 4 x 350 or 8 x 700 ohm load cells (4 or 6 wire plus shield). Maximum load cell
resistance is 1000 ohms
Temperature: 14 to 122°F
ambient
Humidity: <92% noncondensing
Storage: -4 to 122°F ambient
IP55 when panel mounted
Zero: < 0.1
V/°C (+ 8ppm of deadload max)
Temperature: 14 to 122°F
ambient
Humidity: <90% noncondensing
Storage: -4 to 122°F ambient
IP65
Temperature: 14 to 122°F
ambient
Humidity: 100%
Storage: -4 to 122°F ambient
IP69K
Electrical
AC
DC
Wall transformer: 110/240
VAC to 12 VDC @ 0.5mA
12 to 24 VDC (2.5 VA max)
4 x AA batteries (Alkaline
or rechargeable NiMH,
NiCad)
Wall transformer: 110/240
VAC to 12 VDC @ 0.5mA
12 to 24 VDC (2.5 VA max)
4 x AA batteries (Alkaline or
rechargeable NiMH, NiCad)
100 – 240 VAC 50/60 MHz
12 VDC rechargeable NiMH
(optional) battery pack.
Enclosure
Material
Mounting Desk, panel, wall or column panel Desk, wall, column
Dimensions
(Refer to page 65)
ABS, Silicon Rubber,
Nylon, Acrylic (no halogen
used)
Desk: 6.5” (164mm) x 3.8”
(97 mm) x 3.2” (81mm)
Panel: 6.5” (164mm) x 3.0”
(77 mm) x 1.16” (29.5 mm)
Stainless Steel face plate
7.8” (199mm) x 4.4” (112
mm) x 1.8” (44.5 mm)
Food grade plastic with stainless
steel mounting bracket
9.8” (249.mm) x 6.4” (163 mm)
x 4.7” (119mm)
Features
Display LED backlit LCD with six 0.8” digits with 8 annunciators including units
Keypad 6 key silicon rubber 6 key membrane 6-key capacitive
GSE Link Infra-red connector for optional GSE-Link PC cable (to RS-232 PC port)
RS-232
Communication
Setpoints
Function Key Unit switching, counting, manual hold, peak hold, live weight and accumulation
Battery Backed
Time/Date
Linearization Five point linearity correction 10 point linearity correction
Approvals FCC, CE, NTEP FCC, CE, NTEP CE, NTEP
Shipping Weight 1.0 lb 5.0 lb 4.4 lb
2 isolated transistor drive
outputs (300mA total at
50VDC)
RS-232 automatic transmit, network or printer outputs.
Transmission rate: 2400, 4800, or 9600 baud
2 isolated transistor drive
outputs (300mA total at
50VDC)
Battery life 10 years minimum
3 isolated high side drive outputs
(400mA each at 12 – 24 VDC)
Version 2.4Page 11
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Page 12 250 Technical Reference
Chapter 2: Installation
The following steps are required to set up the indicator.
• Inspect indicator to ensure it is in good condition.
• Use connection diagrams to wire up load cell, power and auxiliary cables as required.
• Use the template provided for hole locations.
• Connect power to indicator and press [ON/OFF] key to turn the Model 250 ON.
• Refer to the Setup Parameter section on page 29 for information on configuring and calibrating the
Model 250.
• To turn the Model 250 OFF press and hold [ON/OFF] key for three seconds (until display blanks).
G
EENNEERRAALL
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• Do not subject the Model 250 indicator to shock, excessive vibration or extremes of temperature
(before or after installation).
• Inputs are protected against electrical interference, but excessive levels of electro-magnetic radiation
and RFI may affect the accuracy and stability.
• The indicator should be installed away from any sources of excessive electrical noise.
• The load cell cable is particularly sensitive to electrical noise and should be located well away from
any power or switching circuits.
• For full EMC or for RFI immunity, termination of cable shields and correct grounding of the indicator
is essential.
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• For your protection all electrical hardware must be rated for environmental conditions of use.
• Make sure all AC powered equipment is installed near an easily accessible power socket outlet.
• To avoid the possibility of electric shock or damage to the Model 250, always switch OFF or isolate
the indicator from the power supply before maintenance is carried out.
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LLEEAANNIINNG
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S
S
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To clean and maintain the Model 250, never use harsh abrasive cleaners or solvents. Wipe the
indicator with a soft cloth slightly dampened with warm soapy water. For the stainless steel
models, use a cleaner specifically for stainless steel.
P
AANNEELL
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Use the panel mount template (included with the Model 250 and Model 250SS) for drill hole
locations. The template indicates positions for the two 4mm mounting screws through the panel.
Also displayed on the template is the position of the rectangular hole that should be cut to allow
for the connection of cables. The drilling template supplied with the indicator allows for front or
rear machining of the panel.
Version 2.4 Page 13
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All cable connections are made to the rear of the Model 250 using screwless terminals. The
Model 250SS and 250X indicators will need to have the rear cover removed to access the
connection terminals. The Model 250SS uses screwless terminals where the Model 250X uses
screw in terminal connectors.
Wires must be stripped of insulation by at least 3/8” (10mm). It is not necessary to tin the ends of
the wire with solder or to add crimp ferrules to the wires. However, these techniques are also
compatible with the terminals and may ultimately make for a neater job.
To install wires in the Model 250 and Model 250SS, depress the lever located beside the terminal
required and push wire into the hole. Release the lever and pull gently on the wire to ensure it is
secure in the terminal. Refer to the corresponding drawing below.
To install wires in the Model 250X, remove the load cell connector and loosen the screws. Insert
the wires in the designated position of the connector and tighten the screws. Gently pull on the
wire to ensure it is secure in the connector. Refer to the corresponding drawing below.
NOTE: For wash down and severe wash down environments, be sure to avoid splicing
communication cables, load cell cables or home run cables. Splicing cables may cause water
wicking of the cable and jeopardize the integrity of stainless steel and IP69K enclosures. Make
sure all cables are sealed on both ends to prevent water damage.
The DC supply need not be regulated, provided that it is free of excessive electrical noise and
sudden transients. The Model 250 series indicators can be operated from a high quality AC wall
transformer as long as there is sufficient capacity to drive both it and the load cells.
The Model 250X offers two DC power variations. A 12 VDC rechargeable NiCad battery for
portable severe wash-down applications or supply your own DC power from a car/truck battery.
The battery pack option uses an external charger.
Page 14 250 Technical Reference
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LOAD CELL SIGNALS
Very low output scale bases may be used but may induce some instability in the weight readings
when used with higher resolutions. Generally speaking, the higher the output, or the lower the
number of divisions, the greater the display stability and accuracy.
The indicator can display the milliVolt-per-Volt reading that can be used to check scale base
signal output levels. For more information, refer to SCALE (Scale Base Test Display) page 36.
The Model 250 will accept either 4-wire or 6-wire load cell cable connection. To correspond with
the actual cabling installation the indicator must be configured in setup to the correct setting. For
more information, refer to CABLE (4-Wire or 6-Wire) page 30.
4–WIRE CONNECTION
The minimum connectivity requirements are the connection of four wires (i.e. Excitation + and along with Signal + and -). Internally the indicator has a precision analog switch that can be used
to connect the Sense + and - lines directly to the Excitation + and - lines.
Any addition to the load cell manufacturer's cable length using 4-wire connection, is only
recommended for short cable runs. Where long additions to cable lengths are needed, a 6 wire
extension is required.
The BUILD:CABLE parameter must be set to 4 to allow for 4-wire connection. Refer to CABLE
(4-Wire or 6-Wire) page 30.
4-Wire Load Cell Connection (250/250SS
-
6–WIRE CONNECTION
The excitation and signal lines are connected the same as for a 4-wire installation. The extra two
wires should be connected to the Sense + and Sense – terminals.
The BUILD:CABLE parameter must be set to 6 (the default) to allow for 6-wire connection. Refer
to CABLE (4-Wire or 6-Wire) page 30.
6-Wire Load Cell Connection (250/250SS)
Version 2.4 Page 15
6-Wire Load Cell Connection (250X)
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This section provides diagrams to illustrate the terminal connections.
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RS-232SERIAL
Connection between the indicator and computer DB9 or DB25 serial port (RXD, TXD, GND)
DB9 RS-232 - Indicator to PC (250/250SS)
DB9 RS-232 - Indicator to PC (250X)
DB25 RS-232 - Indicator to PC (250/250SS)
DB25 RS-232 - Indicator to PC (250X)
Page 16 250 Technical Reference
PRINTER CONNECTION
Connection between the indicator and printer DB25 serial port (RXD/TXD, GND and DTR))
DB25 RS-232 - Indicator to Printer
(250/250SS)
DB25 RS-232 - Indicator to Printer
(250/250SS)
REMOTE KEY
The indicator requires a voltage free contact between TXD and RXD to enable the remote key
input and the SPEC:REM.FN parameter must be set. Refer to page 34 for configuration details.
NOTE: The remote input will not function when in setup or when using the Opto-Link.
Remote Key Input Connection (250/250SS)
WARNING
Remote Key Input Connection (250X)
Do not connect voltage to the remote key input switch or connection terminals. Connection of any
active circuitry may damage the indicator.
REMOTE DISPLAY
The remote display documentation should be referred to for connection details. Connect TXD to
RXD and GND to GND on the remote display.
Version 2.4 Page 17
Remote Display Connection
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MODEL 250 AND 250SS
The output drivers for the Model 250 are isolated open emitter transistor drives that are capable
of driving up to a total of 300mA. This configuration allows for the direct connection of the
indicator outputs to most PLC types.
The voltage applied to the COM terminal appears on the output lines (i.e. OUT1 and OUT2) when
the outputs are active (e.g. to connect to a PLC connect +24V to the common terminal). The
outputs can then be connected directly to PLC inputs so when activated the PLC will see the 22V
signal (approx. - the exact switch loss will depend on loading of the output).
To drive external loads (e.g. relays), connect the relay coil positive supply to the output common
and the output line directly to one side of the relay coil. Connect the other end of the relay coil to
the negative supply. It is recommended that fly-back diodes or transient suppressors be fitted
across relay coils to limit switching noise.
Output to Relay (250/250SS)
Output to PLC (250/250SS)
MODEL 250X
The output drivers for the instrument are high side drive and are capable of driving up to 400mA
each. This configuration allows for the direct connection of the instrument outputs to most types
of PLC.
The voltage applied to the instrument’s positive power supply terminal (+) appears on the output
lines (Over, Pass and Under) when the outputs are active. The outputs can then be connected
directly to PLC inputs.
To drive external loads (eg. relays), connect the output line directly to the positive side of the
relay coil. Connect the negative side of the relay coil to COMMON. It is recommended that flyback diodes or transient suppressors be fitted across inductive loads such as relay coils to limit
switching noise.
Output to Relay (250X
Page 18 250 Technical Reference
Out
ut to PLC (250X)
L
GGSSEE--L
A temporary infrared communication link can be established between the Model 250 and a
computer using the GSE-LINK cable option. The GSE-LINK cable can be used to transfer setup
and calibration information from a computer. It can also be used to download software upgrades
to the Model 250 from a PC.
The computer end of the GSE-LINK cable is a standard female DB9 connector. The indicator
end of the cable consists of an infrared transceiver, which attaches to the left side of the Model
250 display. To facilitate a quick and simple connection, the infrared transceiver is secured in
place by a permanent magnet located within the head of the GSE-LINK.
Refer to GSE-LINK Activation on page 25 for more information.
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WARNING
The GSE-LINK head contains a strong magnet and care should be taken with it's proximity to
electronic media (e.g. credit cards, floppy disks, etc.) and/or other electronic instrumentation.
Figure 4: GSE Link Option Attachment
Version 2.4 Page 19
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Figure 5 illustrates an example of possible connections. Also shown are the connecting cables
restrained using cable ties fastened around the cable strain relief anchors.
To obtain full EMC or for RFI immunity, cable shields MUST be connected to the ground lug on
the rear of the indicator.
S
HHIIEELLDDS
S
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Figure 5: Cable Shield Connection
Care should be taken when connecting shields to maximize EMC or RFI immunity and minimize
ground loops and cross-talk (interference) between indicators.
For full EMC or for RFI immunity, termination of the cable shields at the ground (earth) lug is very
important. The ground lug of the indicator must be separately connected to ground potential via a
reliable link.
The Model 250 should only be connected to ground via a single reliable link to avoid ground
loops.
Where each indicator is separately grounded, interconnecting cable shields should be connected
at one end only.
Page 20 250 Technical Reference
Chapter 3: Configuration
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The Model 250 provides a bright backlit LCD display and simplified menu system for easy setup
and use.
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Figure 6: Display and Functions
DISPLAY
The display is a six-digit LCD display. Figure 6 shows the main elements of the front panel and
display.
The Model 250 has various main display sections for the visual output of weight information.
Each display section is described below.
Weight Display
The weight display indicates the weight readings, setup information, errors and warnings.
Units Display
The units display shows the units of the weight reading as either grams (g), kilograms (kg),
pounds (lb), tons (t), none ( ) or ounces (o) (250X only). If the Model 250 is set up for counting,
the units display will show pieces (p).
Version 2.4 Page 21
STATUS ANNUNCIATORS
Refer to the following table for details.
Table 1: Status Annunciators
Symbol Name Description
Visible when the gross reading is within ± ¼ of a division of true zero.
Visible when the displayed reading represents NET weight.
Visible when the displayed reading is not stable.
Visible when the setpoint weight is over the setpoint target. Red
annunciator
Visible when the setpoint weight is under the setpoint target. Yellow
annunciator
Visible when the setpoint weight is in between the high and low limits.
Green annunciator
Visible when the displayed weight is within the zero 'dead' band setting.
(The zero band symbol shows near the top right corner of the display.)
Visible when the displayed reading is held.
Visible when battery voltage is too low and batteries need replacing or
recharging. (The low battery symbol shows in the top right corner of the
display.)
or
or
or
ZERO
NET
MOTION
OVER
UNDER
PASS
ZERO
BAND
HOLD
LOW
BATTERY
When in Setup Mode the editing annunciators are shown to identify the function of the front panel
keys (i.e. GRP, ITM, SEL, EDT and OK). For more information refer to Setup Mode Annunciators
discussed below.
SETUP MODE ANNUNCIATORS
When in Setup Mode, the Model 250 displays editing annunciators. Figure 7 identifies each of
the editing annunciators. While in the Setup Mode, press the corresponding key below the
annunciator.
Figure 7: Editing Annunciators (Setup Mode)
Page 22 250 Technical Reference
Annunciator Key Description
GRP
ITM
SEL
EDT
OK
ZERO Steps through the list of Groups.
TARE Steps through the list of Items.
Press this key to accept changes and return to the menus.
(Also refer to the OK description below.)
GROSS/NET Moves the editing cursor in some editing modes.
PRINT Steps through the available options when editing a particular item.
f (FUNCTION)
Press this key to accept changes and return to the menus.
(Also refer to the ITM description above.)
SELECTIONS AND OPTIONS
A selection entry requires the choice of a single option from a list. When a Group and Item have
been chosen, the <SEL> key is used to display the current setting for that item. The <EDT> key
can be used to cycle through the options for that item. When the desired option is displayed the
<OK> key can be pressed to accept the displayed option and re-display the item name.
NUMERIC ENTRY
A numeric entry box allows the input of a number. When entering a number, the display will show
digits with the currently selected digit flashing. The <SEL> key is pressed to select a digit to
change. When the digit is selected the <EDT> key is pressed to change the digit from 0 through
9. The left most digit can also be changed to a dash (-) to enter a negative number. The <OK>
key is pressed to accept the number that has been entered and return to the menu item.
Upper and lower limits are placed on some entries and an entry outside this range will cause the
indicator to display dashes (i.e. - - - - - -).
Example: Setting Scale Capacity
Press [ZERO] (<GRP>) repeatedly to display the BUILD group.
Press [TARE] (<ITM>) repeatedly to display the CAP item.
Press [GROSS/NET] (<SEL>) to select CAP and display the current setting (e.g. 0000.00lb).
The currently chosen digit will be flashing. Press [GROSS/NET] (<SEL>) to advance to the next digit.
When the digit to edit is flashing, press [PRINT] (<EDT>) repeatedly to cycle from 0 through 9.
When the new digit to be set is flashing either press <SEL> to move to the next digit to edit and repeat the
previous step; or press [ f ]<OK> or [TARE] <ITM> to accept all of the displayed digits (including the
flashing digit) and re-display the menu item name.
KEYPAD
All Models of the 250 utilize the same six keys in the same configuration. The material used for
each model keypad is different however. Each key performs a different function in the weigh
mode and setup mode. Refer to this section for a list of the keys and their function.
The standard Model 250 and panel mount have six silicon rubber keys. The Model 250SS comes
with a six key membrane keypad. The Model 250X offers a capacitive keypad with large easy to
use keys. The Model 250X keypad has been calibrated to work with human fingers. NOTE: Do
not use blunt objects to press the keys. This will cause damage to the keypad.
Key Weigh Mode Function
POWER
ZERO
TARE
GROSS/NET
PRINT
f User defined function key. See page 25 for details
Cycle power
Performs a gross zero function
Performs an auto-tare function
Switches between gross and net modes
Performs a print function
Version 2.4 Page 23
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