GS IQAN-LC5-X05 Instruction Book
IQAN-LC5-X05
Instruction book
Publ no HY33-8402-IB/UK
Edition 2016-08-09
ii
Contents
Instruction book, IQAN-LC5-X05
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Construction regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety during installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety during start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety during maintenance and fault diagnosis . . . . . . . . . . . . . . . . . . . 3
3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
IQAN-LC5-X05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
The control lever's parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
The IQAN-LC5-X05 control signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
I/O overview, base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
MP handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
The handle's parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
I/O overview, MP handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
IQAN-LC5-X05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Redundant signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Use of limited signal range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Handle considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Recommended handle specification . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Environmental specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Handle configuration to fit -U2 bellow . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IQAN-LC5-X05 connector C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connector C1 pin assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
G handle connector, 6 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connector, 6 position assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
G handle function for 6 position connector. . . . . . . . . . . . . . . . . . . . . . 13
MP handle connector, 6 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connector, 6 position assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MP handle faceplate button numbering for 6 position . . . . . . . . . . . . . 14
MP handle connector, 12 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connector, 12 position assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MP handle faceplate button numbering for 12 position . . . . . . . . . . . . 15
Connector, 12 position assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MP handle faceplate function numbering for 12 position . . . . . . . . . . . 16
Required connectors, based on model code . . . . . . . . . . . . . . . . . . . . . 17
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting of supply voltage, expansion module . . . . . . . . . . . . . . . . . 18
Output signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
iii
Contents
Instruction book, IQAN-LC5-X05
Primary and secondary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting of IQAN-LC5-X05 outputs . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting of -MP handle outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
IQAN-LC5-X05 Technical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
IQAN-LC5-X05, base and -MP handle . . . . . . . . . . . . . . . . . . . . . . . . . 21
IQAN-LC5-X05, base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
IQAN-LC5-X05, -MP handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Thumbwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Dimensioning of the IQAN-LC5-X05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1
Safety symbols
1 Introduction
Instruction book, IQAN- LC5-X05
1Introduction
These instructions are to be used as a reference tool for the vehicle manufacturer’s
design, production, and service personnel.
The user of these instructions should have basic knowledge in the handling of
electronic equipment.
Safety symbols
Sections regarding safety, marked with a symbol in the left margin, must be read and
understood by everyone using the system, carrying out service work or making changes
to hardware and software.
The different safety levels used in this manual are defined below.
WARNING
Sections labeled WARNING with a caution symbol in the left margin, indicate that a
hazardous situation exists. If precautions are not taken, this could result in death, injury,
or property damage.
NOTICE
Sections labeled NOTICE with a notice symbol in the left margin, indicate there is
important information about the product. Ignoring this could result in less than optimal
performance, or damage to the product.
Contact the manufacturer if there is anything you are not sure about or if you have any
questions regarding the product and its handling or maintenance.
The term "manufacturer" refers to Parker Hannifin Corporation.
2
General safety regulations
2 Precautions
Instruction book, IQAN- LC5-X05
2 Precautions
General safety regulations
Work on the hydraulics control electronics may only be carried out by trained
personnel who are well-acquainted with the control system, the machine and its safety
regulations.
WARNING
Mounting, modification, repair and maintenance must be carried out in accordance
with the manufacturer's regulations. The manufacturer has no responsibility for any
accidents caused by incorrectly mounted or incorrectly maintained equipment. The
manufacturer does not assume any responsibility for the system being incorrectly
applied, or the system being programmed in a manner that jeopardizes safety.
WARNING
Damaged product may not be used. If the control system shows error functions or if
electronic modules, cabling or connectors are damaged, the system shall not be used.
WARNING
Electronic control systems in an inappropriate installation and in combination with
strong electromagnetic interference fields can, in extreme cases, cause an unintentional
change of speed of the output function.
NOTICE
As much as possible of the welding work on the chassis should be done before the
installation of the system. If welding has to be done afterwards, the electrical
connections on the system must be disconnected from other equipment. The negative
cable must always be disconnected from the battery before disconnecting the positive
cable. The ground wire of the welder shall be positioned as close as possible to the
place of the welding. The cables on the welding unit shall never be placed near the
electrical wires of the control system.
Construction regulations
WARNING
The vehicle must be equipped with an emergency stop which disconnects the supply
voltage to the control system's electrical units. The emergency stop must be easily
accessible to the operator. The machine must be built if possible, so that the supply
voltage to the control system's electrical units is disconnected when the operator leaves
the operator’s station.
Safety during installation
WARNING
Incorrectly positioned or mounted cabling can be influenced by radio signals which can
interfere with the functions of the system.
3
General safety regulations
2 Precautions
Instruction book, IQAN- LC5-X05
Safety during start-up
WARNING
The machine's engine must not be started before the control system is mounted and its
electrical functions have been verified.
Ensure that no one is in front, behind or nearby the machine when first starting up the
machine.
Follow the instructions for function control in the Start-up section.
Safety during maintenance and fault diagnosis
WARNING
Ensure that the following requirements are fulfilled before any work is carried out on
the hydraulics control electronics.
• The machine cannot start moving.
• Functions are positioned safely.
• The machine is turned off.
• The hydraulic system is relieved from any pressure.
• Supply voltage to the control electronics is disconnected.
4
IQAN-LC5-X05
3 Product description
Instruction book, IQAN- LC5-X05
3 Product description
IQAN-LC5-X05
IQAN-LC5-X05 is a large, analogue output, coordinate lever.
The analogue joystick replaces ICL4 (fourth generation) levers and therefore is called
IQAN-LC5 (Lever, Coordinate 5th generation). The designation -X05 (X crossed
outputs, 0 - 5 Vdc) represents the analogue output signals. The joystick has dual,
mirrored outputs per axis in the 0-5V range
.
The IQAN-LC5-X05 parts.
The control lever's parts
Control lever -LC5-X05 consists of:
1 Stem, -U2 shown, no handle mounted.
2 Bellows, -U2 shown, no handle mounted.
3 Mounting flange.
4 Lower enclosure.
5 Connector C1 for supply voltage, primary and secondary analogue outputs.
NOTICE
In order to increase the safety of the LC5-X05, the opposing 10%-90% VS and
90%-10% V
S
analogue outputs can be compared e.g. to verify center position.
With a 5 Vdc supply the outputs are typically 0,5-4,5Vdc and 4,5-0,5Vdc
4
3
2
-X05
5
1
5
I/O overview, base
3 Product description
Instruction book, IQAN- LC5-X05
The IQAN-LC5-X05 control signals
The IQAN-LC5 is used to control the object in two directions:
• the lever is moved to the right/left, direction X +/-.
• the lever is moved forward/back, direction Y +/-.
The control signal is proportional to the lever's working range.
The control signal is transferred from the IQAN-LC5-X05 via a cable to the valve
driver electronics (i.e. IQAN-TOC2), an expansion module, or IQAN master unit.
The IQAN-LC5-X05 base has one Deutsch DTM connector, (C1), with 6 positions for
power and analogue output signals.
IQAN-LC5-X05 in a typical system
I/O overview, base
Outputs
The IQAN-LC5-X05 joystick has four (4) analogue outputs for use as command
signals..
IQAN-LC5-X05 outputs per axis.
(2) Primary analogue outputs OUT-XA and OUT-YA, 10%-90% Vs
(2) Secondary analogue outputs OUT-XB and OUT-YB, 90% - 10% Vs
CAN
Local I/O
IQAN-MD4
Expansion units
IQAN-LC5-X05 joysticks
POWER +5Vdc
OUT-YA
OUT-YB
GROUND
LC5
-X05
OUT-XA
OUT-XB
Vdc
out
90% Vs
50% Vs
10% Vs
-100%
100%
Neutral
position
Output A
Output B
Deflection
6
MP handle
3 Product description
Instruction book, IQAN- LC5-X05
MP handle
The IQAN-LC5-X05 is designed to be used with the Multi-Purpose (MP) handle. The
MP handle together with a IQAN-LC5-X05 base will have a Deutsch DTM connector
for connection to external device (i.e., vehicle wire harness).
In order to reduce operator fatigue, the MP handle incorporates a hand rest, and is
designed for both left and right-handed use.
To extend operating life the housing is made of a corrosive-free material, and is
specially adapted for moisture drainage to protect the the system electronics. The MP
handle uses a bellow that can be quickly changed to simplify field replacement. The
cable between base and handle is routed directly through the base plate, eliminating the
risk of damage and simplifying field service, while the use of a single circuit board and
Hall effect sensors minimise the number of components and moving parts.
The IQAN-LC5-X05 parts.
The handle's parts
MP handle consists of:
1 Bellows, -MP handle.
2 Handle, -MPB2W2T1 shown, (other configurations are possible).
3 Momentary buttons.
4 Proportional thumbwheel (-MP handle thumbwheel has dual, mirrored outputs).
5 Momentary trigger button.
6 Cable and connector for -MP (6 pos. or 12 pos., depending on handle functions).
3
4
2
6
1
5
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