Grundfos UPZCV-3, UPZCV-4, UPZCV-6 Installation And Operating Instructions Manual

GRUNDFOS INSTRUCTIONS
UPZCV-3, 4, 6
Multi-zone valve control
Installation and operating instructions
English (US)
English (US) Installation and operating instructions
Original installation and operating instructions.
These installation and operating instructions describe Grundfos UPZCV-3, -4, -6. Sections 1-4 give the information necessary to be able to unpack, install and start up the product in a safe way.
Sections 5-8 give important information about the product, as well as information on service and disposal of the product.
CONTENTS
Page
1. General information

1.1 UPZCV-3, -4, -6

1.2 Limited warranty

1.3 Symbols used in this document
2. Receiving the product
2.1 Inspecting the product
3. Installing the product
3.1 Mechanical installation
3.2 Electrical installation
4. Starting up the product
4.1 LED diagnostics
4.2 DIP switch settings
5. Product introduction
5.1 Features and benefits
5.2 Identification
6. Servicing the product
6.1 Service parts
7. Technical data
8. Disposing of the product

1. General information

WARNING
Prior to installation, read these installation and operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice.
This booklet should be left with the owner of the pump for future reference and information regarding its operation.
WARNING
The use of this product requires experience with and knowledge of the product. Persons with reduced physical, sensory or mental capabilities must not use this product, unless they are under supervision or have been instructed in the use of the product by a person responsible for their safety. Children must not use or play with this product.
1.1 UPZCV-3, -4, -6
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This is a multi-zone valve control relay for
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domestic hydronic heating systems. It provides control when zoning with pumps or low voltage
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zone valves.
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1.2 Limited warranty
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Products manufactured by GRUNDFOS are
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warranted to the original user only to be free of
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defects in material and workmanship for a period of 24 months from date of installation, but not
4
more than 36 months from date of manufacture.
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GRUNDFOS' liability under this warranty shall
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be limited to repairing or replacing at
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GRUNDFOS’ option, without charge, F.O.B. GRUNDFOS’ factory or authorized service
8
station, any product of GRUNDFOS’
8
manufacture. GRUNDFOS will not be liable for
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any costs of removal, installation, transportation,
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or any other charges which may arise in connection with a warranty claim. Products
9
which are sold but not manufactured by
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GRUNDFOS are subject to the warranty
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provided by the manufacturer of said products and not by GRUNDFOS’ warranty. GRUNDFOS will not be liable for damage or wear to products caused by abnormal operating conditions, accident, abuse, misuse, unauthorized alteration or repair, or if the product was not installed in accordance with GRUNDFOS printed installation and operating instructions.
To obtain service under this warranty, the defective product must be returned to the distributor or dealer of GRUNDFOS products from which it was purchased together with proof of purchase and installation date, failure date, and supporting installation data. Unless otherwise provided, the distributor or dealer will contact GRUNDFOS or an authorized service station for instructions. Any defective product to be returned to GRUNDFOS or a service station must be sent freight prepaid; documentation supporting the warranty claim and/or a Return Material Authorization must be included if so instructed.
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MANUFACTURER WILL NOT BE LIABLE FOR
Caution
Caution
Base plate
ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES ARISING FROM INSTALLATION, USE, OR ANY OTHER CAUSES. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR REFERRED TO ABOVE. EXCEPT AS EXPRESSLY HEREIN PROVIDED THE GOODS ARE SOLD "AS IS", THE ENTIRE RISK AS TO QUALITY AND FITNESS FOR A PARTICULAR PURPOSE, AND PERFORMANCE OF THE GOODS IS WITH THE BUYER, AND SHOULD THE GOODS PROVE DEFECTIVE FOLLOWING THEIR PURCHASE, THE BUYER AND NOT THE MANUFACTURER, DISTRIBUTOR, OR RETAILER ASSUMES THE ENTIRE RISK OF ALL NECESSARY SERVICING OR REPAIR.
Some jurisdictions do not allow the exclusion or limitation of implied warranties of merchantability and fitness for a particular purpose, of incidental or consequential damages and some jurisdictions do not allow limitations on how long implied warranties may last or require you to pay certain expenses as set forth above. Therefore, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction.

1.3 Symbols used in this document

2. Receiving the product

2.1 Inspecting the product

Examine the components carefully to make sure no damage has occurred to the pump during shipment.

3. Installing the product

WARNING
Electrical shock and potential circuit damage. Disconnect the power supply before beginning installation. All wiring must comply with national and local electrical codes, ordinances and regulations. Failure to follow electrical codes could result in serious personal injury, death, and property damages.
CAUTION
Disconnect the power supply before changing any DIP switch settings.

3.1 Mechanical installation

3.1.1 Installing the base

Attach the base firmly to the wall surface with four screws and anchors using the key holes provided.
English (US)
WARNING
If you do not observe these safety instructions, it may result in personal injury.
WARNING
If you do not observe these instructions, it may lead to electric shock with consequent risk of serious personal injury or death.
CAUTION
If you do not observe these safety instructions, it may result in malfunction or damage to the equipment.
Fig. 1 Attach the base plate to the wall
with screws and anchors
TM06 5607 5015
3
English (US)
Caution

3.2 Electrical installation

CAUTION
Class 2 wiring must be segregated from the wiring of Class 1 circuits. When Class 2 wiring is routed with Class 1 wiring, the Class 2 wiring insulation must be rated for the minimum voltage of the Class 1 wiring. Segregation is not required if all circuits are wired as Class 1, electric light or power circuits.

3.2.1 Wiring connections

• All electrical connections must be made using copper wire only.
• 12-16 AWG wire is recommended for 120 VAC connections.
• 12-22 AWG wire for thermostat connections.
• 12-22 AWG wire for 24 VAC connections.
• Use approved UL conduit fittings.
You can find additional wiring schematics, specs, and troubleshooting help online at www.grundfos.us/controls.
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