Page 1
UPZCP-1
Single-zone pump control
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
Page 2
English (US)
English (US) Installation and operating instructions
Original installation and operating
instructions.
These installation and operating instructions
describe Grundfos UPZCP-1. Sections 1-3 give
the information necessary to be able to unpack,
install and start up the product in a safe way.
Sections 3-7 give important information about
the product, as well as information on service,
fault finding and disposal of the product.
CONTENTS
Page
1. General warning
1.1 UPZCP-1
1.2 Limited warranty
1.3 Symbols used in this document
2. Receiving the product
3. Installing the product
3.1 Mechanical installation
3.2 Electrical connection
4. Starting up the product
4.1 LED diagnostics
5. Product introduction
5.1 Features and benefits
5.2 Identification
6. Servicing the product
6.1 Service parts
7. Technical data
8. Disposing of the product
1. General warning
WARNING
Prior to installation, read these
installation and operating instructions.
Installation and operation must
comply with local regulations and
accepted codes of good practice.
This booklet should be left with the
owner of the pump for future
reference and information regarding
its operation.
1.1 UPZCP-1
UPZCP-1 is a single-zone pump control relay for
domestic hydronic heating systems. The relay
provides control when zoning with pumps or low
voltage zone valves.
1.2 Limited warranty
Products manufactured by GRUNDFOS are
warranted to the original user only to be free of
defects in material and workmanship for a period
of 24 months from date of installation, but not
more than 36 months from date of manufacture.
GRUNDFOS' liability under this warranty shall
2
be limited to repairing or replacing at
2
GRUNDFOS' option, without charge, F.O.B.
GRUNDFOS' factory or authorized service
2
station, any product of GRUNDFOS'
3
manufacture. GRUNDFOS will not be liable for
3
any costs of removal, installation, transportation,
or any other charges which may arise in
3
connection with a warranty claim. Products
3
which are sold but not manufactured by
4
GRUNDFOS are subject to the warranty
7
provided by the manufacturer of said products
7
and not by GRUNDFOS' warranty. GRUNDFOS
will not be liable for damage or wear to products
7
caused by abnormal operating conditions,
7
accident, abuse, misuse, unauthorized alteration
7
or repair, or if the product was not installed in
8
accordance with GRUNDFOS printed
installation and operating instructions.
8
To obtain service under this warranty, the
8
defective product must be 0returned to the
8
distributor or dealer of GRUNDFOS products
from which it was purchased together with proof
of purchase and installation date, failure date,
and supporting installation data. Unless
otherwise provided, the distributor or dealer will
contact GRUNDFOS or an authorized service
station for instructions. Any defective product to
be returned to GRUNDFOS or a service station
must be sent freight prepaid; documentation
supporting the warranty claim and/or a Return
Material Authorization must be included if so
instructed.
WARNING
The use of this product requires
experience with and knowledge of the
product.
Persons with reduced physical,
sensory or mental capabilities must
not use this product, unless they are
under supervision or have been
instructed in the use of the product by
a person responsible for their safety.
Children must not use or play with this
product.
2
Page 3
MANUFACTURER WILL NOT BE LIABLE FOR
Base plate
ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES, LOSSES, OR EXPENSES ARISING
FROM INSTALLATION, USE, OR ANY OTHER
CAUSES. THERE ARE NO EXPRESS OR
IMPLIED WARRANTIES, INCLUDING
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, WHICH EXTEND
BEYOND THOSE WARRANTIES DESCRIBED
OR REFERRED TO ABOVE. EXCEPT AS
EXPRESSLY HEREIN PROVIDED THE GOODS
ARE SOLD "AS IS", THE ENTIRE RISK AS TO
QUALITY AND FITNESS FOR A PARTICULAR
PURPOSE, AND PERFORMANCE OF THE
GOODS IS WITH THE BUYER, AND SHOULD
THE GOODS PROVE DEFECTIVE
FOLLOWING THEIR PURCHASE, THE BUYER
AND NOT THE MANUFACTURER,
DISTRIBUTOR, OR RETAILER ASSUMES THE
ENTIRE RISK OF ALL NECESSARY
SERVICING OR REPAIR.
Some jurisdictions do not allow the exclusion or
limitation of implied warranties of
merchantability and fitness for a particular
purpose, of incidental or consequential damages
and some jurisdictions do not allow limitations
on how long implied warranties may last or
require you to pay certain expenses as set forth
above. Therefore, the above limitations or
exclusions may not apply to you. This warranty
gives you specific legal rights and you may also
have other rights which vary from jurisdiction to
jurisdiction.
1.3 Symbols used in this document
WARNING
If you do not observe these safety
instructions, it may result in personal
injury.
2. Receiving the product
Examine the components carefully to make sure
no damage has occurred to the pump during
shipment.
3. Installing the product
WARNING
Electrical shock and potential circuit
damage. Disconnect power supply
before beginning installation. All
wiring must comply with national and
local electrical codes, ordinances and
regulations. Failure to follow electrical
codes could result in serious personal
injury, death, and property damages.
3.1 Mechanical installation
3.1.1 Installing the base
Attach the base firmly to the wall surface with
four screws and anchors using the key holes
provided.
Fig. 1 Attach the base plate to the wall
with screws and anchors
English (US)
TM06 5597 5015
WARNING
If you do not observe these
instructions, it may lead to electric
shock with consequent risk of serious
personal injury or death.
3
Page 4
English (US)
R
W
C
T
T
C
O
M
N/C
N/O
C
N/C
N/O
C
L
N
Factory
jumper wire
24 VAC
40 VA
Transformer
250 mA fuse
5 A fuse
3.2 Electrical connection
3.2.1 Overview
Fig. 2 UPZCP-1 electrical board layout
TM05 5595 5015
4
Page 5
3.2.2 Wiring
R
W
C
T
T
C
O
M
N/C
N/O
C
N/C
N/O
C
L
N
I
N
P
U
T
1
2
0
V
A
C
24 VAC
40 VA
Transformer
Boiler
Optional
for 3-wire
thermostat
Factory
jumper wire
Fig. 3 UPZCP-1 single-zone, one thermostat
English (US)
TM06 5593 5015
5
Page 6
English (US)
N/C
N/O
C
N/C
N/O
C
L
N
24 VAC
R
W
C
T
T
C
O
M
RW
I
N
P
U
T
1
2
0
V
A
C
WR
Factory
jumper
wire
24 VAC
40 VA
Transformer
Boiler
End switch wires
4-wire zone
valves
Fig. 4 UPZCP-1 multiple zones
TM06 5592 5015
6
Page 7
4. Starting up the product
UPZCP-1 1 Pump Zone Relay
Part Number: 98863527
Input: 120VAC 50/60Hz 10A MAX
CAUTION, RISK OF ELECTRICAL SHOCK -
DISCONNECT POWER PRIOR TO SERVICING
ATTENTION, RISQUE DE CHOC ÉLÉCTRIQUE -
DÉCONNECTEZ LA PUISSANCE AVANT D’ENTRETENIR
ZONE 1
Certified to CSA C22.2 No 24
Conforms to UL Standard 873
Listed
The power indicator light
"Grundfos" is lit when you power
on the unit.
Red LED is lit when there is a
call for heat.
Production code
YYWW
PC1542
1542
Circuit board
Carton label
4.1 LED diagnostics
Fig. 5 Indicator lights located on the control plate
English (US)
TM06 5554 5015
5. Product introduction
5.1 Features and benefits
• Compatible with 2-, 3-, and 4-wire low
voltage controllers or thermostats.
• Wiring ease with 120 VAC, ground and low
voltage screw terminal inputs.
• Low voltage end-switch output terminals for
the zone valves.
• Front facing LED indicator lights on the
cover.
• Side mounted terminal connections for ease
of wiring and installation.
5.2 Identification
5.2.1 Part number
Model Description Part number
UPZCP-1
5.2.2 Production code
The production code represents the date of
manufacture. You find the production code on
the circuit board and the carton label.
Example:
PC 1542 = year 2015, week 42.
Fig. 6 Locating production code
Single pump zone
control
98863527
7
Page 8
English (US)
6. Servicing the product
6.1 Service parts
Part Description Part number
5 A fuse Kit, UPZC pump fuse, 5-pack 98996468
250 mA fuse Kit, UPZC transformer fuse, pump board 250 mA, 5-pack 98996472
500 mA fuse Kit, UPZC transformer fuse, pump board 500 mA, 5-pack 98996473
7. Technical data
UPZCP-1 single zone pump control relay
Model UPZCP-1
Part number 98863527
Input power 60 Hz 120 VAC
Transformer voltage 24 VAC, 40 VA, Class 2
Thermostat output [A] 0.125
Maximum single phase motor rating, per zone [A] 5
Maximum combined load rating: output @120 VAC [A] 10
Temperature range (storage) [°F (°C)] 50-100 (10-38)
Temperature range (maximum operation) [°F (°C)] 0-100 (-18 - +38)
Maximum operating humidity range [%] RH 90
Number of knockouts 6
Size of knockouts [in. (mm)] 0.875 (22)
Dimensions, W x H x D [in. (mm)] 5.93 x 4.80 x 2.36 (151 x 122 x 60)
Approvals CSA 22.2 No. 24/UL Standard 873
Relay type Sealed
Cover panel ABS - fire rated
Base material Galvanized steel
Terminal block (side mounted) PA66
Front display lights LED
8. Disposing of the product
This product or parts of it must be disposed of in
an environmentally sound way:
1. Use the public or private waste collection
service.
2. If this is not possible, contact the nearest
Grundfos company or service workshop.
Subject to alterations.
8
Page 9
Grundfos Kansas City
17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400
Fax: +1-913-227-3500
www.grundfos.us
Grundfos Canada
2941 Brighton Road
Oakville, Ontario L6H 6C9 Canada
Phone: +1-905 829 9533
Fax: +1-905 829 9512
www.grundfos.ca
Grundfos México
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
C.P. 66600 Apodaca, N.L. Mexico
Phone: +011-52-81-8144 4000
Fax: +011-52-81-8144 4010
www.grundfos.mx
Grundfos companies
Page 10
99027364 0216
ECM: 1173138
www.grundfos.com
© Copyright Grundfos Holding A/S
owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks
Loading...