We, Grundfos, declare under our sole responsibility that the products
UPE(D) Series 2000, to which this declaration relates, are in conformity
with these Council directives on the approximation of the laws of the EC
member states:
– Machinery Directive (2006/42/EC).
Standard used: EN 809: 2009.
– Low Voltage Directive (2006/95/EC).
Standards used: EN 60335-1: 2002 and EN 60335-2-51: 2003.
– EMC Directive (2004/108/EC).
Standard used: EN 61800-3.
DE: EG-Konformitätserklärung
Wir, Grundfos, erklären in alleiniger Verantwortung, dass die Produkte
UPE(D) Series 2000, auf die sich diese Erklärung bezieht, mit den
folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften
der EU-Mitgliedsstaaten übereinstimmen:
– Maschinenrichtlinie (2006/42/EG).
Norm, die verwendet wurde: EN 809: 2009.
– Niederspannungsrichtlinie (2006/95/EG).
Normen, die verwendet wurden: EN 60335-1: 2002 und
EN 60335-2-51: 2003.
– EMV-Richtlinie (2004/108/EG).
Norm, die verwendet wurde: EN 61800-3.
Bjerringbro, 15th March 2011
Svend Aage Kaae
Technical Director
Grundfos Holding A/S
Poul Due Jensens Vej 7
8850 Bjerringbro, Denmark
Person authorised to compile technical file and
empowered to sign the EC declaration of conformity.
4
English (GB) Installation and operating instructions
Caution
Note
Original installation and operating instructions.
CONTENTS
Page
1.Symbols used in this document
2.General description
3.Applications
3.1Pumped liquids
4.Installation
4.1Positioning the pump
4.2Mounting the pressure sensor
4.3Control box positions
4.4Twin-head pumps
4.5Non-return valve
4.6Insulation
4.7Frost protection
5.Electrical connection
5.1Ferrite core
5.2Wiring diagram
6.Start-up
6.1Venting the pump
7.Functions
7.1Control modes
7.2Control of twin-head pumps
7.3Selection of control mode
7.4Max. or min. curve duty
7.5Constant-curve duty
7.6Temperature influence
7.7Indicator lights
7.8External fault indication
7.9External analog 0-10 V controller
7.10 External forced control
7.11 Deactivating the control panel
7.12 Bus communication
7.13 Remote control
8.Setting the pump
8.1Factory settings
8.2Control panel
8.3R100
8.4Menu OPERATION
8.5Menu STATUS
8.6Menu INSTALLATION
8.7Priority of settings
9.Fault finding
10.Megging
10.1 Megging of UPE pumps
10.2 High-voltage test
11.Service kits
12.Technical data
13.Disposal
Warning
Prior to installation, read these
installation and operating instructions.
Installation and operation must comply
5
5
6
6
6
6
6
6
7
7
7
7
7
7
1. Symbols used in this document
8
9
9
10
10
10
11
12
12
13
13
14
2. General description
14
15
The Grundfos UPE(D) FZ is a range of circulator
15
pumps with differential-pressure control enabling
adjustment of the pump performance to the actual
15
system requirements. In many systems, this will
15
reduce the power consumption considerably, reduce
16
noise from thermostatic valves and similar fittings,
16
and improve the control of the system.
16
The desired head can be set on the pump control
18
panel.
20
These instructions apply to the pump types
20
UPE(D) 80-120 FZ and UPE 100-120 FZ.
21
The pump offers the following functions:
22
• Proportional-pressure control (factory setting).
23
24
24
• Constant-pressure control.
24
25
26
• Constant-curve duty.
26
with local regulations and accepted
codes of good practice.
Warning
The use of this product requires
experience with and knowledge of the
product.
Persons with reduced physical,
sensory or mental capabilities must not
use this product, unless they are under
supervision or have been instructed in
the use of the product by a person
responsible for their safety.
Children must not use or play with this
product.
Warning
If these safety instructions are not
observed, it may result in personal
injury!
If these safety instructions are not
observed, it may result in malfunction
or damage to the equipment!
Notes or instructions that make the job
easier and ensure safe operation.
The pump head is changed in accordance with
the flow demand. The desired head can be set on
the pump control panel.
A constant head is maintained, irrespective of the
flow demand. The desired head can be set on the
pump control panel.
The pump runs at a constant speed on or
between the max. and min. curves.
English (GB)
5
• Temperature influence.
Note
Note
English (GB)
The pump head varies depending on the liquid
temperature.
• External fault signal via a potential-free output.
• External analog control of head or speed from
an external 0-10 V signal transmitter.
• External forced control via inputs for
– start/stop
– min. curve.
• Bus communication.
The UPE(D) FZ circulator pumps incorporate an
input for bus communication. The pump can be
controlled and monitored by a building
management system.
• Remote control.
The pump can be operated with the Grundfos
R100 remote control.
3. Applications
The UPE(D) FZ circulator pumps are designed for
circulating liquids in heating systems.
The UPE(D) FZ range is suitable for
• systems with a constant flow where it is
desirable to optimise the setting of the pump duty
point.
• systems with variable flow-pipe temperatures.
3.1 Pumped liquids
Thin, clean, non-aggressive and non-explosive
liquids, not containing solid particles, fibres or
mineral oil.
In heating systems, the water should meet the
requirements of accepted standards on water quality
in heating systems, for example the German
standard VDI 2035.
Warning
The pump must not be used for the
transfer of flammable liquids, such as
diesel oil, petrol or similar liquids.
4.2 Mounting the pressure sensor
Mount the pressure sensor only after
the pump has been installed in the
system.
See fig. 1.
1. Place the O-ring in the seat of the pump housing.
2. Place the sensor housing without damaging the
O-ring.
3. Fit and tighten the two screws.
Fig. 1Mounting the pressure sensor
4.3 Control box positions
The control box must only be turned to
the positions shown on page 310.
The arrows show the allowed/possible flow
directions.
4.3.1 Changing the control box position
Warning
Before any dismantling of the pump,
the system must be drained, or the
isolating valves on either side of the
pump must be closed, as the pumped
liquid may be scalding hot and under
high pressure.
TM04 4631 1809
4. Installation
4.1 Positioning the pump
The arrow on the pump housing indicates the liquid
flow direction through the pump.
Warning
Make sure that persons cannot
accidentally come into contact with
the hot surfaces of the pump.
The pump must be installed with the motor shaft
horizontal.
See mounting dimensions at the end of these
instructions.
6
Fig. 2Correct control box position
Change the control box position as follows:
1. Slacken the cable clamp of the pressure sensor.
2. Remove the four screws holding the pump head.
3. Turn the pump head to the desired position.
4. Refit the four screws and tighten securely.
5. Adapt the pressure sensor cable, and tighten the
cable clamp.
Warning
Make sure that the pressure sensor
cable cannot come into contact with
the pump head.
TM04 4633 1809
4.4 Twin-head pumps
Twin-head pumps offer these operating modes:
• alternating operation
• standby operation
• synchronous operation
• single-pump operation.
4.4.1 Master pump and slave pump
The master pump will always be the pump to the
right when seen from the control box end and the
pump is pumping upwards. See fig. 3, pos. 1.
Fig. 3Master pump (1) and slave pump (2)
4.5 Non-return valve
If a non-return valve is fitted in the pipe system
(fig. 4), it must be ensured that the minimum
discharge pressure is always higher than the closing
pressure of the valve. This is especially important in
proportional-pressure control mode (reduced head
at low flows).
Fig. 4Non-return valve
4.6 Insulation
If the pump is insulated without using Grundfos
insulating kits, it must be ensured that the
differential-pressure and temperature sensor in the
pump housing is not covered.
4.7 Frost protection
If the pump is not being used during periods of frost,
the necessary steps must be taken to prevent frost
bursts.
5. Electrical connection
The electrical connection and protection must be
carried out according to local regulations.
Warning
Never make any connections in the
pump control box unless the power
supply has been switched off for at
least 5 minutes. The indicator light
must be off. See fig. 6, pos. 21.
The earth terminal of t he pump m ust be
earthed.
The pump must be connected to an
external mains switch with a minimum
contact gap of 3 mm in all poles.
Earthing or neutralisation can be used
for protection against indirect contact.
Megging must be carried out as
described in section 10. Megging.
If the pump is connected to an electric
TM04 4629 1809TM02 0640 0301
• The pump requires no external motor protection.
• Check that the supply voltage and frequency
5.1 Ferrite core
Install the ferrite core as shown below.
installation where an earth leakage
circuit breaker (ELCB) is used as an
additional protection, this circuit
breaker must trip out when earth fault
currents with DC content (pulsating
DC) and smooth DC earth fault currents
occur.
The earth leakage circuit breaker must
be marked with these symbols:
correspond to the values stated on the pump
nameplate.
English (GB)
Fig. 5Ferrite core installed
TM04 9584 4610
7
5.2 Wiring diagram
English (GB)
Fig. 6Internal view of the control box
TM04 4634 4709
Pos.Description
A, Y, BTerminal block for GENIbus
TTerminal block for twin-head pump
DTerminal block for pressure and temperature sensor on the pump (standard)
1, 2 (START/STOP)
3, 4 (MIN.)
5, 6 (0-10 V)
7, 8 (ALARM)Terminal block for remote alarm contact. Maximum load: 250 VAC, 5 A.
9, 10, 11
12, 13, 14
15Motor earthing screw
16, 17Terminals for connection of motor protector, white lead (T1, T2)
18Terminal for control panel
8
Terminals for external start/stop
(connect only contacts with no voltage)
Terminals for min. curve input
(connect only contacts with no voltage)
Terminals for external analog input 0-10 VDC
Terminal 5 = +10 V
Terminal 6 = 0 V
Terminals for supply voltage, 1 x 230 V, 50-60 Hz
Terminal 9 = Line (L)
Terminal 10 = Earth ( )
Terminal 11 = Neutral (N)
Terminals for connection of motor cables
Terminal 12 = brown lead
Terminal 13 = grey lead
Terminal 14 = black lead
19Control panel retaining screws
Note
Vent screw
20Terminal for fan
21High-voltage indicator
22Terminal for screened motor cable
23Fan
Note:
• All cables used must be heat-resistant up to
at least +85 °C.
• All cables used must be installed in accordance
with EN 60204-1.
Warning
Wires connected to
• outputs 7 and 8,
• inputs 1 to 6,
• supply terminals and
• differential-pressure and
temperature sensor
must be separated from each other and
from the supply by reinforced
insulation.
All wires connected to a terminal block
must be tied up at the terminals.
Concerning demands on signal wires and signal
transmitters, see section 12. Technical data.
6. Start-up
Do not start the pump until the system has been filled
with liquid and vented. Furthermore, the required
minimum inlet pressure must be available at the
pump inlet. See section 12. Technical data.
The system cannot be vented through
the pump.
6.1 Venting the pump
Vent the pump before start-up. See fig. 7.
Warning
When the vent screw is slackened,
scalding hot liquid under high pressure
may escape. Care must be taken to
ensure that the escaping liquid does
not cause personal injury or damage to
other components.
English (GB)
Fig. 7Venting the pump
The pump may be noisy, when first switched on,
due to air remaining in the pump. This noise should
cease after a few minutes running.
After start-up, set the desired operating mode and
possibly pump head.
TM04 4635 1809 - TM04 4636 180 9
9
7. Functions
2
H
Q
H
Q
H
set
H
set
H
set
Proportional
pressure
Constant
pressure
Slave pumpMaster pump
English (GB)
Some functions can only be selected with the
Grundfos R100 remote control. Where and how the
various settings are made appear from
section 8. Setting the pump.
7.1 Control modes
The UPE(D) FZ pumps can be set to the control
mode which is most suitable for the individual
system.
Two control modes are available:
• proportional pressure (factory setting)
• constant pressure.
Proportional-pressure control
To be set on the control panel or with the R100.
The pump head is reduced at falling water demand
and increased at rising water demand. See fig. 8.
This is the factory setting as, in most cases, this is
the optimum control mode, and at the same time
it consumes the least energy.
Constant-pressure control
To be set on the control panel or with the R100.
The pump maintains a constant pressure,
irrespective of water demand. See fig. 8.
Fig. 8Pressure control
7.2 Control of twin-head pumps
The factory setting can be changed with the R100.
Fig. 9Master and slave pumps
Four operating modes are available. The selection of
operating mode depends on whether reliability,
lifetime or performance has top priority.
• Alternating operation (factory setting).
Pump operation alternates every 24 hours.
If the power supply to the pump has been
switched off, any of the pumps may start when
the power supply is switched on again.
Reaction in case of fault: In case of fault in one
pump, the duty pump will operate continuously as
a single-head pump.
• Standby operation.
The master pump is operating continuously.
Every 25 hours the slave pump will start and run
for approx. 10 seconds to prevent it from seizing
up.
Reaction in case of fault: If the master pump
stops due to a fault, the slave pump will operate
continuously as a single-head pump.
• Synchronous operation.
The pumps are operating at the same motor
frequency. This operating mode is suitable if the
flow demand exceeds the flow of one pump.
Reaction in case of fault: In case of fault in one
pump, the duty pump will operate continuously as
a single-head pump.
• Single-pump operation.
The pumps are operating completely
independently of each other without internal
communication, but the twin-head cable must
be connected. All functions of each pump are
identical to those of a single-head pump.
All the other functions mentioned in sections
7.1 Control modes to 7.13 Remote control are
possible in the four operating modes.
7.2.1 Why select single-pump operation
Select single-pump operation
• when the twin-head pump is to be controlled or
TM00 5546 4596TM04 4629 1809
monitored by a Grundfos pump management
system.
• in all other situations where the master and slave
pumps are to operate independently of each
other as two single-head pumps.
7.2.2 R100 remote control
Single-pump operation is to be selected with the
R100. See section 8.6.6 Twin-head pump.
7.2.3 Operation in parallel
In single-head operation mode, the pumps must
never run at the same time, unless the pump is
controlled by a Grundfos pump management system.
7.2.4 Setting the slave pump
When single-pump operation mode has been
selected, the slave pump settings will correspond to
the settings of the last working pump.
10
7.3 Selection of control mode
Systems with specified control mode
If the pump control mode (proportional or constant
pressure) and head have been specified for the
system in which the pump is to be installed, set the
pump as specified. See section 8. Setting the pump.
If problems should arise, see section 9. Fault finding.
Systems with no specified control mode
If the pump control mode and head have not been
specified for the system (for instance, an
uncontrolled standard pump is replaced by the
UPE pump), it is advisable to use the settings in the
table below and in section 7.3.1 Setting in connection with pump replacement.
English (GB)
System typeDescription
1. Relatively great
head losses in the
boiler circuit and
the distribution
pipes.
2. Relatively small
head losses in the
boiler circuit and
the distribution
pipes.
a) Two-pipe
heating
systems with
thermostatic
valves and
with
b) Underfloor heating systems and one-pipe heating
systems with thermostatic valves and great head losses
in the boiler circuit.
c) Primary circuit pumps in systems with great head
losses in the primary circuit.
a) Two-pipe
heating
systems with
thermostatic
valves and
with
b) Underfloor heating systems with thermostatic valves.
c) One-pipe heating systems with thermostatic valves or
pipe balancing valves.
d) Primary circuit pumps in systems with small head
losses in the primary circuit.
• a dimensioned pump head higher than
4metres,
• very long distribution pipes,
• strongly throttled pipe balancing
valves,
• differential pressure regulators,
• great head losses in those parts of the
system through with the total quantity
of water flows (for example boiler,
heat exchanger and distribution pipe
up to the first branching) or
• low differential temperature.
• a dimensioned pump head lower than
2metres,
• dimensioned for natural circulation,
• small head losses in those parts of the
system through with the total quantity
of water flows (for example boiler,
heat exchanger and distribution pipe
up to the first branching) or
• modified to a high differential
temperature (for example district
heating).
Select this control
mode
Proportional
pressure
Constant pressure
11
7.3.1 Setting in connection with pump replacement
Q
H
Max.
Min.
Q
H
Max.
Min.
English (GB)
If an uncontrolled pump is to be replaced with a
UPE(D) FZ pump, settings can be made according to
the tables below.
Existing pump at maximum speedExisting pump at reduced speed
• If the maximum head of the existing pump is
6 metres and the pump is running at maximum
speed under normal operating conditions, it is
recommended to set the pump to 3 metres and to
select proportional pressure.
• If, however, the existing pump is running at a
reduced speed, it is recommended to set the
pump to 2 metres and to select constant
pressure.
7.4 Max. or min. curve duty
To be set on the control panel, with the R100 or a
building management system via bus. It is not
possible to set max. curve duty via the external
input.
The pump can be set to operate according to the
max. or min. curve, like an uncontrolled pump.
See fig. 10.
mode
Existing
pump
Maximum
head
[m]
Setting of
head
[m]
UPE(D) FZ
Setting of control
mode
The max. curve mode can be selected if an
uncontrolled pump is required. See section
8.2 Control panel. In this operating mode, the pump
will operate independently of an external controller,
if installed.
The min. curve mode can be used in periods in
which a minimum flow is required. This operating
mode is for instance suitable for night-time duty.
7.5 Constant-curve duty
To be set with the R100.
The pump can be set to operate according to a
constant curve, like an uncontrolled pump.
Select one of the curves between the max. and
min. curves. See fig. 11.
TM00 5548 4596
Fig. 11 Constant-curve duty
Fig. 10 Max. and min. curves
12
TM00 5547 4596
7.6 Temperature influence
30%
100%
80
50
20
H
H
Q
t [°C]
H
actual
T
actual
100 %
Note
30 %
To be set with the R100.
When temperature influence is activated in
proportional- or constant-pressure control mode, the
setpoint for head will be reduced according to the
liquid temperature. It is possible to set temperature
influence to function at liquid temperatures below
80 °C or below 50 °C. These temperature limits are
called T
the head set (= 100 %) according to the
characteristics below.
Fig. 12 Temperature influence
In the above example, T
selected. The actual liquid temperature T
causes the setpoint for head to be reduced from
100 % to H
The temperature influence function requires:
• Proportional- or constant-pressure control mode.
• The pump must be installed in the flow pipe.
• System with flow-pipe temperature control, for
Temperature influence is suitable in
• systems with variable flows (for example
• systems with almost constant flows (for example
Selection of T
In systems with a flow-pipe temperature of
• up to and including 55 °C, select T
• above 55 °C, select T
. The setpoint is reduced in relation to
max.
= 80 °C has been
actual
max.
.
actual
example according to outdoor temperature.
two-pipe heating systems) in which the activation
of the temperature influence function will ensure
a further reduction of the pump performance in
periods with small heating demands and
consequently a reduced flow-pipe temperature.
one-pipe heating systems and underfloor heating
systems) in which variable heating demands
cannot be registered as changes in the head as
is the case with two-pipe heating systems. In
such systems, the pump performance can only
be adjusted by activating the temperature
influence function.
max.
= 50 °C.
max.
= 80 °C.
max.
7.7 Indicator lights
The two indicator lights are used for fault and
operating indication.
For position on pump (fig. 14), see section
8.2 Control panel.
When the R100 remote control
communicates with the pump, the red
indicator light will flash rapidly.
Functions of indicator lights
Indicator lights
Fault
(red)
Operation
(green)
OffOff
TM01 0626 1797
Off
Permanently onThe pump is
OffFlashing
Permanently
on
Permanently onPermanently
Permanently
on
Flashing
See also section 9. Fault finding.
Off
on
Description
The power supply
has been switched
off.
operating.
The pump has been
set to stop.
The pump has
stopped due to a
fault. Restarting will
be attempted.
It may be necessary
to restart the pump
manually by
resetting the fault
indication.
The pump is
operating, but it has
been stopped due to
a fault.
Note: If there is no
differential-pressure
or temperature
sensor signal, the
pump will continue
operating according
to the max. curve.
The pump has been
set to stop, but it has
been stopped due to
a fault.
English (GB)
13
7.8 External fault indication
78787878787
8
Note
89107654321
mVH
U
0
Min. curve
1
2
English (GB)
The pump incorporates a signal output for a
potential-free fault signal via terminals 7 and 8.
Functions of signal output
Signal
output
Description
The power supply has been
switched off.
The pump is operating.
The pump has been set to stop.
The pump has stopped due to a
fault. Restarting will be attempted.
It may be necessary to restart the
pump manually by resetting the
fault indication.
The pump is operating, but it has
been stopped due to a fault.
Note: If there is no
differential-pressure or temperature
sensor signal, the pump will
continue operating according to the
max. curve.
The pump has been set to stop, but
it has been stopped due to a fault.
The fault signal output is activated when the pump
registers a fault. The fault signal relay is activated
together with the red indicator light on the pump.
Resetting of fault indications
A fault indication can be reset in one of the following
ways:
• Briefly press or on the pump. This will not
influence the pump performance set.
• Briefly switch off the power supply to the pump.
• With the R100. See section 8.3 R100.
The fault indication cannot be reset until the cause of
the fault has disappeared.
7.9 External analog 0-10 V controller
The pump has an input for an external 0-10 VDC
analog signal transmitter (terminals 5 and 6). Via this
input, the pump can be controlled by an external
controller if the pump has been set to this control
mode:
• Constant curve.
The external analog signal will set the pump
curve within the range from the min. curve to the
constant curve selected according to the
characteristic in fig. 13.
At an input voltage lower than 0.5 V, the pump will
operate according to the min. curve. The setpoint
cannot be changed.
The setpoint can only be changed when the input
voltage is higher than 0.5 V.
Fig. 13 Constant curve
Pos.Description
1Maximum head/constant curve
2Head set/constant curve
The min. curve input, terminals 3 and 4,
must be short-circuited.
TM03 1648 2505
14
7.10 External forced co ntro l
Q
H
Q
H
Q
H
Q
H
Note
The pump incorporates inputs for external signals for
the forced-control functions:
• start/stop of pump (terminals 1 and 2)
• min. curve duty (terminals 3 and 4).
During forced control, the light fields or indicator
lights on the pump will show which function is active.
Functional diagram: Start/stop input
Start/stop
Normal duty
Stop
Functional diagram: Min. curve input
The min. curve input is only active if the start/stop
input is short-circuited.
Min. curve
Normal duty
Min. curve
(night-time duty)
7.11 Deactivating the control panel
To be set with the R100.
The buttons on the pump control panel can be
deactivated to prevent unauthorised persons from
operating the pump.
7.12 Bus communication
The pump has a serial communication port which
enables communication with the Grundfos Control
MPC Series 2000, a CIM/CIU communication
interface, a building management system or another
type of external control system.
If a CIU unit is installed in the system, it is possible to
establish communication between the pump and a
main network via one of the following protocols:
•LON
• Profibus DP
• Modbus RTU
• BACnet MS/TP.
For further details, see the installation and operating
instructions for the CIM and CIU.
Via the bus signal, it is possible to remote-set pump
operating parameters, such as desired head,
temperature influence and operating mode. At the
same time, the pump can provide status information
about important parameters, such as actual head,
actual flow, power input and fault indications.
When the pump is controlled via a bus
signal, the number of settings available
on the pump control panel or via the
R100 will be reduced.
The pump head and control mode can only be set via
the bus signal. The pump control panel or the R100
can only set the pump to max. curve and to stop.
However, an R100 is required if a number is to be
allocated to the pump. See sections 8.6.5 Pump number and 8.7 Priority of settings.
7.13 Remote control
The pump is designed for wireless communication
with the Grundfos R100 remote control. The R100
communicates with the pump via infrared light.
During communication, the R100 must be pointed
at the pump control panel. When the R100 is
communicating with the pump, the red indicator light
will flash rapidly.
The R100 offers additional setting options and status
displays for the pump. See section 8.3 R100.
English (GB)
15
8. Setting the pump
Buttons
Indicator lights
Light fields
English (GB)
For the setting of the pump, use
• control panel
• R100 remote control
• bus communication (not described in detail in
these instructions. Contact Grundfos).
The table below shows the application of the
individual operating units and in which section the
function has been described.
Function
8.2 Control panel
Warning
At high liquid temperatures, the pump
may be so hot that only the buttons
should be touched to avoid burns.
The control panel (fig. 14) incorporates
• buttons for setting, and .
• light fields, yellow, for indication of control mode
and pump head.
• indicator lights, green and red, for operating and
fault indication. See section 7.7 Indicator l ights.
Control panel
Proportional-pressure
control
Constant-pressure control8.2.18.6.1
Setting of pump head8.2.28.4.1
Max. curve duty8.2.38.4.2
Min. curve duty8.2.48.4.2
Constant-curve duty-8.4.2
Temperature influence-8.6.3
Resetting of fault
indications
Activation/deactivation of
pump buttons
Allocation of pump number-8.6.5
Reading of various dataStart/stop8.2.58.4.2
"-" = not available with this operating unit.
8.2.18.6.1
8.2.68.4.3
-8.6.4
8.5.1 -
8.5.7
8.1 Factory settings
Control mode
Head
Control of
twin-head
pump
UPE(D)
80-120 FZ
Proportional
pressure
6 m at max.
flow.
See fig. 14.
Alternating
operation
UPE
100-120 FZ
Proportional
pressure
6 m at max.
flow.
See fig. 14.
-
R100
Fig. 14 Control panel
8.2.1 Control mode setting
Description of function, see section 7.1 Control
modes.
When and are pressed simultaneously, the light
fields will indicate the selected control mode:
Light fieldsControl mode
Top + bottom light
fields flashing
Middle light fields
flashing
None of the light
fields are on
If the buttons are pressed for more than 5 sec., the
control mode will change over to constant pressure
and proportional pressure respectively. This means
that constant-curve duty is deactivated if selected
with the R100.
Proportional pressure
Constant pressure
Constant curve
TM04 4693 1809
16
8.2.2 Setting of pump head
H m
Q
0
12
H m
QQ
0
12
The desired pump head is set by pressing or .
The light fields on the control panel will indicate the
head set.
The scaling is set to be approx. 1.2 metres per light
field.
The table below shows examples of pump head
settings indicated by the light fields.
Constant-pressure controlProportional-pressure control
UPE 100-120 FZ
UPE(D) 80-120 FZ
Light fields 5 and 6 are
activated, indicating a desired
head of approx. 6.5 metres.
TM04 5871 4209
Light fields 5 and 6 are
activated, indicating a desired
head of approx. 6.5 metres.
English (GB)
TM04 5870 4209
17
8.2.3 Setting to max. curve duty
H m
Q
0
2
4
6
8
10
12
1
H m
Q
0
2
4
6
8
10
12
1
English (GB)
Description of function, see section 7.4 Max. or min.
curve duty.
Press continuously to change over to the
max. curve of the pump (top light field flashes).
See fig. 15. To change back, press continuously
until the desired head is indicated.
Fig. 15 Max. curve duty
8.2.4 Setting to min. curve duty
Description of function, see section 7.4 Max. or min.
curve duty.
Press continuously to change over to the
min. curve of the pump (bottom light field flashes).
See fig. 16. To change back, press continuously
until the desired head is indicated.
8.2.5 Start/stop of pump
Stop the pump by continuously pressing until
none of the light fields are activated. When the pump
is stopped, the green indicator light will be flashing.
Start the pump by continuously pressing until the
desired head is indicated.
If the pump is to be inoperative for a period, it is
recommended to use the start/stop input, the R100
or to switch off the power supply. In this way, the
pump head setting will remain unchanged when the
pump is to be started again.
8.2.6 Resetting of fault indications
To reset fault indications, briefly press or .
This will not influence the pump performance set.
If the fault has not disappeared, the fault indication
will reappear.
8.3 R100
TM04 4695 1909TM04 4696 1909
The pump is designed for wireless communication
with the Grundfos R100 remote control. The R100
communicates with the pump via infrared light.
During communication, the R100 must be pointed
at the pump control panel. When the R100 is
communicating with the pump, the red indicator light
will flash rapidly.
The R100 offers additional setting options and status
displays for the pump.
The R100 displays are divided into four parallel
menus. See fig. 17:
0. GENERAL, see operating instructions for the
R100
1. OPERATION
2. STATUS
3. INSTALLATION
The number stated at each individual display in
fig. 17 refers to the section in which the display is
described.
Fig. 16 Min. curve duty
18
0. GENERAL1. OPERATION2. STATUS3. INSTALLATION
8.4.18.5.18.6.1
8.4.28.5.28.6.2
8.4.38.5.38.6.3
8.5.48.6.4
8.5.58.6.5
English (GB)
Fig. 17 Menu overview
8.5.68.6.6
8.5.7
19
8.4 Menu OPERATION
Note
English (GB)
When the communication between the R100 and the
pump has been established, "Contact with" appears
in the display. When the "arrow down" on the R100 is
pressed, the OPERATION menu appears.
The display "Contact with" appears
only once, i.e. when the R100 gets
contact with the pump.
8.4.1 Setpoint
This display depends on the control mode selected
in the display "Control mode" in the INSTALLATION
menu.
If the pump is remote- or forced-controlled via
external signals, the number of possible settings will
be reduced. See section 8.7 Priority of settings.
Attempts to change the settings will result in an
indication in the display saying that the pump is
remote-controlled and that changes therefore cannot
be made.
The following example of display will appear if the
pump is in proportional-pressure control mode.
Set the desired head.
Furthermore, it is possible to select one of these
operating modes:
•Stop
• Min. (min. curve)
• Max. (max. curve).
This display will be a little different in the case of
constant-pressure control or constant-curve duty.
The actual duty point of the pump is indicated by
a square in the Q/H field. No indication at low flow.
8.4.2 Operating mode
8.4.3 Fault indications
If the pump is faulty, the cause will appear in this
display.
Possible causes:
• Phase failure
• Pump blocked
• Undervoltage
• Defective pressure/temperature sensor
• Internal fault.
The fault indication can be reset in this display. If the
fault cause has not disappeared when resetting is
attempted, this will be indicated in the display.
8.5 Menu STATUS
The displays appearing in this menu are status
displays only. It is not possible to change or set
values.
The actual values in these displays are stated as
a guide.
8.5.1 Actual setpoint
Field "Actual setpoint":
Actual setpoint of pump.
Field "corresponding to":
Actual setpoint in % of the setpoint set if the pump
is connected to an external analog 0-10 V signal
transmitter or if temperature influence or
proportional-pressure control is activated.
8.5.2 Operating mode
Select an operating mode:
•Stop
• Min. (min. curve)
• Normal (proportional pressure, constant pressure
or constant curve)
• Max. (max. curve).
20
This display shows the actual operating mode (Stop,
Min., Normal or Max.) and where this was selected
(Pump, R100, Bus or External).
8.5.3 Head and flow
Very low flows cannot be registered, and the R100
will show "<" in front of the lowest possible flow value
of the pump in question.
8.5.4 Speed
The actual pump speed.
8.5.5 Liquid temperature
The actual temperature of the pumped liquid.
8.5.6 Power input and power consumption
This display does not apply to UPE(D) 80-120 FZ
and UPE 100-120 FZ.
Actual power input and power consumption of the
pump.
Power consumption is not calculated in
UPE(D) 80-120 FZ and UPE 100-120 FZ.
8.5.7 Operating hours
8.6 Menu INSTALLATION
In this menu, the settings are chosen that should be
considered when installing the pump.
8.6.1 Control mode
Description of function, see section 7.1 Control
modes or 7.5 Constant-curve duty.
Select a control mode:
• Prop. pressure (proportional pressure),
• Const. pressure (constant pressure),
• Const. curve (constant curve).
Setting of setpoint and curve is carried out in display
8.4.1 Setpoint in the OPERATION menu.
8.6.2 Min. curve
This display does not apply to UPE(D) 80-120 FZ
and UPE 100-120 FZ.
Description of function, see section 7.4 Max. or min. curve duty.
In this display, it is possible to choose between two
min. curves. The curve is used when the operating
mode "Min. curve" is selected.
When controlling UPE(D) 80-120 FZ and
UPE 100-120 FZ, only one min. curve is available.
8.6.3 Temperature influence
Description of function, see section 7.6 Temperature
influence.
English (GB)
Number of operating hours of the pump.
The value of operating hours is an accumulated
value and cannot be set to zero.
The temperature influence function can be activated
in this display.
In the case of temperature influence, the pump must
be installed in the flow pipe. It is possible to choose
between maximum temperatures of 50 °C and 80 °C.
The temperature influence function will be active
only in proportional- or constant-pressure control
mode.
When the temperature influence is active, a small
thermometer is shown in the display "Setpoint" in the
OPERATION menu. See section 8.4.1 Setpoint.
21
English (GB)
Note
8.6.4 Buttons on pump
To prevent unauthorised persons from operating the
pump, the function of the buttons and can be
deactivated in this display. The buttons can be
reactivated only with the R100.
The buttons can be set to:
•Active
•Not active.
8.6.5 Pump number
A number between 1 and 64 can be allocated to a
pump or changed so that the R100 or a unit
connected to the bus network can distinguish
between two or more pumps.
The Grundfos Pump Management System 2000 can,
however, only accept the numbers 1 to 8.
For further details, see the installation and operating
instructions for the management system in question.
8.6.6 Twin-head pump
If the pump is controlled via bus,
temperature influence cannot be set
with the R100.
8.7 Priority of settings
The external forced-control signals will influence the
settings available on the pump and with the R100.
The pump can always be set to max. curve duty or
to stop on the pump control panel or with the R100.
If two or more functions are activated at the same
time, the pump will operate according to the function
with the highest priority.
The priority of the settings is as shown in the tables
below.
Without bus signal
Possible settings
Priority
1Stop
2Max. curve
3 Stop
4Min. curveMin. curve
5Setting of headSetting of head
With bus signal
Priority
1 Stop
2 Max. curve
3 Stop Stop
4
5 Min. curve Min. curve
6
Pump control
panel or R100
Possible settings
Pump
control
panel or
R100
External signals
External
signals
Bus
signal
Max.
curve
Setting of
head
This display can only be used in connection with
twin-head pumps.
See also the document "Supplement to installation
instructions".
22
9. Fault finding
Warning
Before removing the control box cover, make sure that the power supply has been switched
off for at least 5 minutes.
The pumped liquid may be scalding hot and under h igh pres sure. Before any remov al or
dismantling of the pump, the system must therefore be drained, or the isolating valves on
either side of the pump must be closed.
See also section 7.7 Indicator lights.
FaultCauseRemedy
1. The pump is not
running. None of the
indicator lights are on.
2. The pump is not
running. The green
indicator light is
flashing.
3. The pump has stopped
due to a fault.
The red indicator light is
on, and the green
indicator light is off.
4. The pump is operating,
but has been stopped
due to a fault.
The red and green
indicator lights are on.
5. The pump has been set
to stop, but it has been
stopped due to a fault.
The red indicator light is
on, and the green
indicator light is flashing.
6. Noise in the system.
The green indicator light
is on.
7. Noise in the pump.
The green indicator light
is on.
a) One fuse in the installation is
blown.
b) The current-operated or
voltage-operated circuit breaker
has tripped out.
c) The pump is defective.Repair or replace the pump.
The pump has been stopped in one of
the following ways:
1. With the button.
2. With the R100.
3. External on/off switch in position
off.*
4. Via bus signal.*
*The fault can be temporarily corrected by selecting max. curve duty on the
pump or with the R100 as external forced-control signals will be ignored.
a) Power supply failure
(for example undervoltage).
b) Pump blocked and/or impurities in
the pump.
c) Fault in electronics.Contact Grundfos.
a) The pressure and temperature
sensor is defective.
b) The pump has restarted
automatically after a temporary
fault.
a) The pressure and temperature
sensor is defective.
b) The pump has restarted
automatically after a temporary
fault.
a) Air in the system.Vent the system.
b) The flow is too high.Reduce the head (setpoint), and
c) The pressure is too high.Reduce the head (setpoint), and
a) Air in the pump.Vent the pump.
b) The inlet pressure is too low.Increase the inlet pressure, and/or
Replace the fuse.
Cut in the circuit breaker.
1. Start the pump by pressing .
2. Start the pump with the R100 or
by pressing .
3. Switch on the on/off switch.*
4. Start the pump via bus signal.*
Check that the power supply falls
within the specified range.
Remove the vent screw, turn the
rotor with a screwdriver inserted into
the slot in the shaft end, and/or
dismantle and clean the pump.
Check sensor connection.
Replace if necessary.
Reset the fault indication.
Check sensor connection.
Replace, if necessary.
Reset the fault indication.
possibly change over to constant
pressure.
possibly change over to proportional
pressure.
check air volume in the expansion
tank (if installed).
English (GB)
23
English (GB)
Note
FaultCauseRemedy
8. Insufficient heat in some
places in the heating
system.
The R100 can also be used for fault finding.
a) The flow is too low.Increase the head (setpoint) and/or
10. Megging
Megging of an installation incorporating an
UPE pump is not allowed, as the built-in electronics
may be damaged. If megging of the pump is
necessary, the pump should be electrically
separated from the installation.
Twin head pumps: The master and slave pumps
must be megged separately.
Megging of the pump can be carried out as
described below.
10.1 Megging of UPE pumps
See also section 5.2 Wiring diagram.
1. Switch off the power supply.
2. Remove the conductors from terminals L, N and
earth (terminals 9, 10 and 11).
3. Short-circuit terminals L and N using a short wire.
4. Test between terminals L/N and earth.
Maximum test voltage: 1000 VAC or 1500 VDC.
Note: Never test between supply terminals
(L and N).
Maximum permissible leakage current:
<20mA.
5. Remove the short wire between terminals L and
N.
6. Fit the supply wires to terminals L and N and
the earth terminal.
7. Switch on the power supply.
10.2 High-voltage test
If it is necessary to high-voltage test the UPE pump,
the megging instructions must be followed.
See section 10. Megging.
change over to constant pressure.
24
11. Service kits
Warning
Before starting work on the pump, make sure that the mains switch has been switched off.
It must be ensured that the power supply cannot be accidentally switched on.
The service kits can be ordered as required:
Service kitPump typeProduct number
Pump headUPE(D) 80/100-120 FZ97529251
Control box, completeUPE(D) 80/100-120 FZ97529279
Sensor, completeUPE(D) 80/100-120 FZ97529255
Connection cableUPED 80-120 FZ97529293
Gasket kitUPE(D) 80/100-120 FZ97529296
FanUPE(D) 80/100-120 FZ97564038
Air vent plugUPE(D) 80/100-120 FZ97529299
Flap valve kitUPED 80-120 FZ97822546
English (GB)
25
12. Technical data
Subject to alterations.
English (GB)
Supply voltage
1 x 230 V - 10 %/+ 6 %, 50/60 Hz.
Motor protection
The pump requires no external motor protection.
Enclosure class
IPX4D.
Relative air humidity
Maximum 95 %.
Ambient temperature
0 °C to +40 °C.
Temperature class
TF110 to EN 60335-2-51.
Liquid temperature
Maximum: +110 °C.
Continuously: +2 °C to +95 °C.
Ambient temperature
[°C]
0 to 30110
35 90
40 70
System pressure
The system pressure is indicated on the nameplate.
System pressure
Pump type
UPE(D)
80-120 FZ
UPE
100-120 FZ
Inlet pressure
The following minimum pressures must be available
at the pump inlet during operation:
Pump type
UPE(D) 80-120 FZ
UPE 100-120 FZ
PN 6 PN 10 PN 16
[MPa] [MPa] [MPa]
0.6 4
0.6 4
[bar]/[M
Maximum liquid
temperature
1.0 1.68
1.0 1.68
Liquid temperature
75 °C90 °C110 °C
[bar]/[M
Pa]
0.6/
0.06
0.6/
0.06
Pa]
1.0/
0.1
1.0/
0.1
[°C]
Number of
bolt holes
[bar]/[M
Pa]
1.7/
0.17
1.7/
0.17
EMC (electromagnetic compatibility)
EN 61800-3.
Electromagnetic disturbance, first environment
(residential areas).
Immunity to electromagnetic disturbance, second
environment (industrial areas).
Sound pressure level
The sound pressure level of the pump is lower than
38 dB(A).
Leakage current
The pump mains filter will cause a discharge current
to earth during operation. I
Inputs and outputs
Start/stop input External potential-free switch.
Min. curve input
Input for analog
0-10 V signal
Signal output
Bus input
Contact load:
5 V, 0.5 mA.
Screened cable.
Loop resistance:
Maximum 130 Ω/km.
Logical levels:
Logical zero: U < 1.5 V.
Logical one: U > 4.0 V.
External signal: 0-10 VDC.
Maximum load: 1 mA.
Screened cable.
Internal potential-free
change-over contact.
Maximum load:
250 V, 2 A, AC1.
Minimum load: 5 V, 1 mA.
Screened cable.
Grundfos bus protocol,
GENIbus protocol, RS-485.
Screened cable.
Lead cross section:
0.25 - 1 mm
Cable length:
Maximum 1200 m.
leakage
< 3.5 mA.
2
.
13. Disposal
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest
Grundfos company or service workshop.
26
Appendix1
Appendix
UPE 80-120 FZUPE 100-120 FZ
PN 6PN 10PN 16PN 6PN 10PN 16
L1360360360450450450
L3180180180225225225
B1131131131135135135
B4100100100100100100
B5131131131135135135
B7115115115115115115
H1989898120120120
H2402402402410410410
H3500500500530530530
D1808080100100100
D2128128128160160160
D3150/160160160170180180
D4200200200220220220
D54 x 188 x 188 x 184 x 188 x 188 x 18
M2 x M122 x M122 x M122 x M122 x M122 x M12
TM04 5955 1011
52
UPED 80-120 FZ
PN 6PN 10PN 16
L1360360360
L2150150150
L3858585
B2125125125
B3476476476
B4235235235
B5241241241
B6120120120
B7240240240
H1989898
H2402402402
H3500500500
D1808080
D2128128128
D3150160160
D4200200200
D54 x 188 x 188 x 18
Представительство ГРУНДФОС в
Минске
220123, Минск,
ул. В. Хоружей, 22, оф. 1105
Тел.: +(37517) 233 97 65,
Факс: +(37517) 233 97 69
E-mail: grundfos_minsk@mail.ru
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GRUNDFOS Sarajevo
Trg Heroja 16,
BiH-71000 Sarajevo
Phone: +387 33 713 290
Telefax: +387 33 659 079
e-mail: grundfos@bih.net.ba
Brazil
BOMBAS GRUNDFOS DO BRASIL
Av. Humberto de Alencar Castelo
Branco, 630
CEP 09850 - 300
São Bernardo do Campo - SP
Phone: +55-11 4393 5533
Telefax: +55-11 4343 5015
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Grundfos Bulgaria EOOD
Slatina District
Iztochna Tangenta street no. 100
BG - 1592 Sofia
Tel. +359 2 49 22 200
Fax. +359 2 49 22 201
email: bulgaria@grundfos.bg
Представительство ГРУНДФОС в
Ташкенте
700000 Ташкент ул.Ус мана Носира 1-й
тупик 5
Телефон : (3712) 55-68-15
Факс: (3712) 53-36-35
Addresses revised 29.09. 2010
Grundfos companies
Addresses revised 29.09.2010
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