Grundfos TP 40-240, TP 32-80, TP 32-160, TP 50-80, TP 50-40 Product Manual

...
GRUNDFOS PRODUCT GUIDE
TPE E-circulators
In-line circulator pumps with
integrated variable frequency drive
60 Hz
TPE E-circulators
Table of contents
1. Pump data 3
Introduction 4
13. Installation 40
Mechanical installation 40 Electrical installation 42
2. Performance range 6
14. Accessories 44
3. Product range 7
15. Further product documentation 45
4. Speed regulation 8
WebCAPS 45 WinCAPS 46
5. Operating conditions 9
Working pressure 9 Fluid temperature 9 Relative humidity 9 Ambient temperature 9
16. Submittal data sheet 47
6. Pumped liquids 10
Liquid temperature 10 List of pumped liquids 10
7. TP, TPE pumps 12
Technical data 12 Construction 12 Materials 12 Mechanical shaft seal 13 Connections 13 Control 13
8. TPE Series 2000 pumps 14
Technical data 14 Construction 14 Applications 14 Control options 15 Pump selection guidelines 15 Overview of functions 16
9. TPE Series 1000 pumps 17
Technical data 17 Applications 17 Control options 18 Overview of functions 19
10. Communication 20
Communication with TPE pumps 20
11. Motors for TPE pumps 21
Motor 21 Motor protection 21 Electrical data 21 Grundfos variable frequency drive 22
12. Curve charts 23
Curve conditions 23 TP, TPE 32-XX/2 24 TP, TPE 40-XX/2 26 TP, TPE 50-XX/2 28 TP, TPE 32-XX/4 30 TP, TPE 40-XX/4 32 TP, TPE 50-XX/4 34 TP, TPE 80-XX/4 36 TP, TPE 100-XX/4 38
TPE E-circulators
1. Pump data
Cross reference guide: B&G, Taco and Armstrong to Grundfos
Grundfos
ModelTPHp
32-40 1/3 11" 1-1/4" H-32 1/6 8-1/2” 1-1/4”
32-80 1/2 11" 1-1/4" 6011 1/4 11" 1-1/4" 1600 1/4 10-1/4" 1-1/2" H-52 1/3 11-1/2" 1-1/4"
32-160 3/4 13-1/2" 1-1/2" 6016 3/4 13-1/2" 1-1/2" 1614 3/4 13-1/2" 1-1/2" H-64 3/4 13-1/2" 1-1/2"
40-40
40-80 3/4 13-1/2" 1-1/2" 6013 1/2 11-1/2" 1-1/2" 1612 1/2 13-1/2" 1-1/2" H-53 1/2 11-1/2” 1-1/2”
40-80 3/4 13-1/2" 1-1/2" 6015 1/2 13-1/2" 1-1/2" 1612 1/2 13-1/2" 1-1/2" H-63 1/2 13-1/2” 1-1/2”
40-160 3/4 11-1/2" 1-1/2" H-67 1 14” 2”
40-240 1-1/2 13-1/2" 1-1/2" 6017 1 13-1/2" 1-1/2" 1616 1-1/2 14-1/2" 2" H-65 1 13-1/2" 1-1/2"
50-40 1/3 14" 2" H-53 1/2 11-1/2” 1-1/2”
50-80 3/4 11-1/2" 2" 6014 3/4 11-1/2" 2" 1632 3/4 13-1/2" 2" H-54 3/4 11-1/2" 2"
50-160 1-1/2 14" 2" 6019 1 14" 2" 1634 1 13-1/2" 2" H-67 1 14" 2"
50-160 1-1/2 14" 2" 6020 1-1/2 14" 2" 1634 1 13-1/2" 2" H-68 1-1/2 14" 2"
50-240 2 14" 2" 6021 2 14" 2" 10603D 3 18 3"
80-40 1/2 19"
80-80 1-1/2 19" 3" ANSI 801 1-1/2 19"
80-160 3 19" 3" ANSI 802 3 19" 3" ANSI 10603D 3 18” 3”
80-240 3 19"
100-40 1 21" 4" ANSI 10603D 1 18” 3”
100-80 2 21" 4" ANSI 806 2 21"
100-160 3 21" 4" ANSI 807 3 21" 4" ANSI 10603D 3 18” 3”
Port to
1/3 13-1/2" 1-1/2" H-52 1/3 11-1/2” 1/4”
1/2 13-1/2" 1-1/2" H-53 1/2 11-1/2” 1-1/2”
3/4 11-1/2" 2" H-54 3/4 11-1/2” 2”
port
length
Flange
size
3"
ANSI
3"
ANSI
B & G
Series
60 & 80
803 3 19" 3" ANSI 10603D 3 18" 3"
Hp
Port to
port
length
Flange
size
3"
ANSI
4"
ANSI
Tac o
Series
1600
Hp
Port to
port
length
Flange
Size
Armstrong
SeriesHHp
105028 1/2 11-1/2” 2”
10603D 1-1/2 18” 3”
10603D 2 18” 3”
Port to
port
length
Flange
size
1
Pump data
3
1
TPE E-circulators
Pump data
Introduction
TP, TPE pumps are designed for applications such as
• district heating systems
• heating systems
• air-conditioning systems
• district cooling systems
• water supply
• industrial processes
• industrial cooling.
The pumps are available with either standard motors (TP) or electronically speed-controlled motors (TPE).
The pumps are all single-stage, in-line centrifugal pumps with standard motor and mechanical shaft seal. The pumps are of the close-coupled type, i.e. pump and motor are separate units. Consequently, the pumps are less sensitive to impurities in the pumped liquid than similar pumps of the canned rotor type.
The TP, TPE range is divided into the following three groups:
• TP pumps (uncontrolled standard pumps).
• TPE Series 2000 pumps (speed controlled pumps with factory-fitted pressure sensor).
• TPE Series 1000 pumps (speed controlled pumps).
This product guide covers Series 2000 and 1000 speed controlled pumps.
Please see Grundfos publication L-TP-PG-001 for TP (uncontrolled standard pump) product range and details.
TPE Series 1000 pumps
The difference between the TP and the TPE Series 1000 pump range is the motor. The motors of TPE Series 1000 pumps have a built-in VFD.
Via an external signal (from a sensor or a controller), TPE Series 1000 pumps allow for any configuration and control method required: constant pressure, con­stant temperature or constant flow.
TPE Series 1000 pumps are based on TP pumps. The pump materials are the same as those of the TP pump range.
For further information about TPE Series 1000 pumps, see page 17.
Why select a TPE pump?
A TPE pump with electronic, speed-controlled adaptation of performance offers these obvious benefits:
• energy savings
• increased comfort
• control and monitoring of pump performance.
• communication with the pump.
TPE Series 2000 pumps
The main differences between the TP and the TPE Series 2000 pump range are the motor and the fac­tory-fitted integrated differential-pressure sensor.
The motors of TPE Series 2000 pumps have a built-in variable frequency drive (VFD) designed to continuously regulate the pressure to the flow.
The TPE Series 2000 range is recognized as a pre-configured solution for quick and safe installation.
TPE Series 2000 pumps are based on TP pumps. The pump materials are the same as those of the TP pump range.
For further information about TPE Series 2000 pumps, see page 14.
4
TPE E-circulators
Type key
Example TP E 32 -160 /4 S -U -G -A -BUBE
Pump range
Electronically speed-controlled pump series 1000/2000
Nominal diameter of suction and discharge flanges (mm)
Maximum head [dm (decimeters)]
Pole number
S = TPE Series 2000 (with factory-fitted differential pressure sensor)
U = NEMA motor dimensions
G = ANSI or US flange
Code for materials: A = Basic version Z = Bronze pump housing and motor stool
Code for shaft seal (incl. other plastic and rubber components in the pump except the neck ring)
Codes for shaft seal
1
Pump data
Example B B U E
Grundfos type designation
A = O-ring seal with fixed seal driver B = Rubber bellows seal D = O-ring seal, balanced G = Bellows seal with reduced seal faces R = O-ring seal with reduced seal faces
Material of rotating face
A = Carbon, antimony-impregnated B = Carbon, synthetic resin-impregnated Q = Silicon carbide U = Tungsten carbide
Material of stationary seat
B = Carbon, synthetic resin-impregnated Q = Silicon carbide U = Tungsten carbide
Material of secondary seal
E = EPDM V = FKM
5
2
10 15 20 30 40 60 80 100 150
Q [US GPM]
10
20
30
40
50
60
70
[ft]
H
3 4 5 6 7 8 9 1010 20
Q [m³/h]
4
5
6
7
8
9
1010
20
[m]
H
TP
2-pole, 60 Hz
50-160
50-80
40-240
40-160
40-8032-80
10 15 20 30 40 60 80 100 150 200 300
Q [US GPM]
6
7
8
9
10
11
12
13
14
[ft]
H
3 4 5 6 7 8 9 1010 20 30 40
Q [m³/h]
2
3
4
[m]
H
TP
4-pole, 60 Hz
100-4080-4050-4040-4032-40
Performance range
2. Performance range
Performance range, 2-pole, 3400 RPM
(See page 23 for performance curves)
TPE E-circulators
TM02 5104 0306
Performance range, 4-pole, 1690 RPM
(See page 23 for performance curves)
6
TM02 5103 0306
TPE E-circulators
3. Product range
TPE Series 2000
TPE SERIES 2000 with differential pressure sensor
Cast iron
product number
GF 15/26 flange mount
TPE32-40/4 91136129 91136134 .33 TEFC 1 208-230
TPE32-80/2 91136104 91136109 .5 TEFC 1 208-230
GF 40/43 flange mount
TPE32-160/2 91136105 91136110 .75 TEFC 1 208-230
TPE40-40/4 91136130 91136135 .33 TEFC 1 208-230
TPE40-80/2 91136106 91136111 .75 TEFC 1 208-230
TPE40-160/2 91136107 91136112 .75 TEFC 1 208-230
TPE40-240/2 91136108 91136113 1.5 TEFC 1 208-230
GF 50 flange mount
TPE50-40/4 91136131 91136136 .33 TEFC 1 208-230
TPE50-80/2 91136178 91136114 .75 TEFC 1 208-230
TPE50-160/2 91136025 91136115 1.5 TEFC 1 208-230
GF 80 flange mount
TPE80-40/4 91136132 91136137 .5 TEFC 1 208-230
GF 100 flange mount
TPE100-40/4 91136026 91136139 1 TEFC 1 208-230
Bronze product number
Motor
Hp Type Ph Volt
3
Product range
TPE Series 1000
TPE SERIES 1000 without differential pressure sensor
Cast iron
product number
GF 15/26 flange mount
TPE32-40/4 91136140 91136146 1/3 TEFC 1 208-230
TPE32-80/2 91136116 91136122 1/2 TEFC 1 208-230
GF 40/43 flange mount
TPE32-160/2 91136117 91136123 3/4 TEFC 1 208-230
TPE40-40/4 91136141 91136147 1/3 TEFC 1 208-230
TPE40-80/2 91136118 91136124 3/4 TEFC 1 208-230
TPE40-160/2 91136119 91136125 3/4 TEFC 1 208-230
TPE40-240/2 91136120 91136126 1-1/2 TEFC 1 208-230
GF 50 flange mount
TPE50-40/4 91136142 91136148 1/3 TEFC 1 208-230
TPE50-80/2 91136179 91136127 3/4 TEFC 1 208-230
TPE50-160/2 91136121 91136128 1-1/2 TEFC 1 208-230
GF 80 flange mount
TPE80-40/4 91136143 91136149 1/2 TEFC 1 208-230
GF 100 flange mount
TPE100-40/4 91136145 91136151 1 TEFC 1 208-230
Bronze
product number
Motor
Hp Type Ph Volt
7
4
Max. curve
Min. curve
Speed regulation
TPE E-circulators
4. Speed regulation
Affinity equations
Normally, TPE pumps are used in applications characterized by a variable flow. Consequently, it is not possible to select a pump that is constantly operat­ing at optimum efficiency.
In order to achieve optimum operating economy, select the pump on the basis of the following criteria:
• The max. required duty point should be as close as possible to the QH curve of the pump.
• The flow rate at the duty point required should be close to the optimum efficiency (eta) for most operating hours.
Between the min. and max. performance curve TPE pumps have an infinite number of performance curves each representing a specific speed. Therefore it may not be possible to select a duty point close to the max. curve.
WinCAPS and WebCAPS
WinCAPS and WebCAPS are both selection programs offered by Grundfos.
The two programs make it possible to calculate a TPE pump’s specific duty point and energy consumption.
By entering the dimensional data of the pump, WinCAPS and WebCAPS can calculate the exact duty point and energy consumption. For further information, please contact Grundfos or see Grundfos’ homepage www.grundfos.com.
Fig. 1 Min. and max. performance curves
In situations where it is not possible to select a duty point close to the max. curve, affinity equations can be used. The head (H), the flow (Q) and the input power (P) are the appropriate variables you need to be able to calculate the motor speed (n).
Note:
The approximated formulas apply on condition that the system characteristic remains unchanged for n and that it is based on the formula H = k x Q is a constant.
The power equation implies that the pump efficiency is unchanged at the two speeds. In practice this is not quite correct.
Finally, it is worth noting that the efficiencies of the variable frequency drive and the motor must be taken into account if a precise calculation of the power sav­ing resulting from a reduction of the pump speed is wanted.
and nx
n
2
, where k
TM01 4916 4803
8
TPE E-circulators
50
60
70
80
90
100
110
[%]
P2
3280 7382 11483 15584 [ft]
5. Operating conditions
Working pressure
Maximum working pressure 145 psi (10 bar).
Fluid temperature
Maximum fluid temperature +284 °F (140 °C).
Relative humidity
Maximum 95%.
Ambient temperature
Maximum ambient temperature +104 °F (40 °C).
Note:
When motors installed more than 3000 ft (914 m) above sea level, the rated motor output will fall due to the low density and consequent low cooling effect of the air. In such cases, it may be necessary to use an oversize motor with a higher output.
5
Operating conditions
Fig. 2 Relationship between motor output (P2)
and altitude.
TM03 3446 0506
9
6
Pumped liquids
6. Pumped liquids
TPE E-circulators
Pumped liquids
TP, TPE pumps are suitable for pumping thin, clean, non-aggressive and non-explosive liquids, not containing solid particles or fibers that may mechanically or chemically attack the pump; please see "List of pumped liquids" below.
Examples of liquids:
• Central heating system water (we recommend that the water meets the requirements of accepted stan­dards on water quality in heating systems).
• cooling liquids.
• domestic hot water.
• industrial liquids.
• softened water.
If glycol or another antifreeze agent is added to the pumped liquid, the pump must have a shaft seal of the type RUUE.
The pumping of liquids with densities or kinematic viscosities higher than those of water can cause
• a considerable pressure drop
• a drop in the hydraulic performance
• a rise in the power consumption.
In these situations, equip the pump with an oversize motor. If in doubt, contact Grundfos.
If the water contains mineral oils or chemicals, or if other liquids than water are pumped, choose the O-rings accordingly.
Liquid temperature
Liquid temperature: –13 °F (–25 °C) to +284 °F (+140 °C).
Please note that shaft seals operating close to their maximum temperature will require regular maintenance, i.e. replacement.
List of pumped liquids
Grundfos TP pumps are designed for circulation systems with constant flow; TPE pumps are for sys­tems with variable flow.
Thanks to their design, these pumps can be used in a wider liquid temperature range than pumps of the canned rotor type.
A number of typical liquids are listed page 11.
Other pump versions may be used, but we consider the ones stated in the list to be the best choices.
The list is intended as a general guide only, and it cannot replace actual testing of the pumped liquids and pump materials under specific working conditions. If in doubt, contact Grundfos.
However, use the list with some caution as these or other factors may affect the chemical resistance of a specific pump version:
• concentration of the pumped liquid
• liquid temperature or
• pressure.
Legend for notes in the list
A
B
C The liquid must be oxygen-free (anaerobic).
D Risk of christallization/precipitation in shaft seal.
E Insoluble in water.
F
G Bronze housing/impeller required.
H Risk of formation of ice on the standby pump.
May contain additives or impurities that may cause shaft seal problems.
The density and/or viscosity differ from those of water. Consider this when calculating motor and pump perfor­mance.
The shaft seal rubber parts must be replaced with FKM rubber.
Pump type Shaft seal Temperature
BUBE
TP, TPE
AUUE
RUUE
10
32°F to
+284 °F
(0 °C to 140 °C)
+194 °F
32°F to
(0 °C to 90 °C)
–13 °F to
+194 °F
(–25 °C to 90 °C)
TPE E-circulators
6
Pumped liquids
-
Shaft seal
TP
BUBE AUUE
AUUE RUUE
AUUE RUUE
AUUE RUUE
AUUE RUUE
AUUE RUUE
AUUE RUUE
BUBE AUUE
BUBV AUUV
BUBV AUUV
BUBV AUUV
BUBV AUUV
BUBV AUUV
AUUE
(AUUV)
AUUE
(AUUV)
BUBE AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
Pumped liquids Notes
Water
Groundwater
Boiler feed water <+248 °F (+120 °C) BUBE
District heating water <+248 °F (+120 °C) BUBE
Condensate
Softened water C
Brackish water G
Coolants
Ethylene glycol B, D, H
Glycerine (glycerol) B, D, H
Potassium acetate
Potassium formate
Propylene glycol B, D, H
Brine-sodium chloride
Synthetic oils
Silicone oil B, E
Vegetable oils
Corn oil B, F, E
Olive oil B, F, E
Peanut oil B, F, E
Grape seed oil
Soya bean oil B, F, E
Cleaning agents
Soap (salts of fatty acids)
Alkaline degreasing agent
Oxidants
Hydrogen peroxide <+104 °C, <2 %
Salts
Ammonium bicarbonate A
Calcium acetate A, B
Potassium bicarbonate A
Potassium carbonate A
Potassium permanganate
B, D, C, H+122 °F (+50 °C),
B, D, C, H+122 °F (+50 °C),
B, D, C, H+41 °F (+5 °C),
D, B, F,
E
A, E, (F)
A, E, (F)
A
Additional
information
<+194 °F (+90 °C) AUUE
>+194 °F (+90 °C) BUBE
<+194 °F (+90 °C) AUUE
>+194 °F (+90 °C) BUBE
<+194 °F (+90 °C) AUUE
>+194 °F (+90 °C) BUBE
pH>6.5,
+40 °F (+4 °C),
1000 ppm Cl
+122 °F (+50 °C),
50 %
+122 °F (+50 °C),
50 %
50 %
50 %
30 %
<+176 °F
(80 °C)
<+176 °F
(80 °C)
<+176 °F
(80 °C)
<+68 °F (+14 °C),
<15 %
<+68 °F (+14 °C),
<30 %
<+68 °F (+14 °C),
<20 %
<+68 °F (+14 °C),
<20 %
<+68 °F (+14 °C),
<10 %
Pumped liquids Notes
Potassium sulfate A
Sodium acetate A
Sodium bicarbonate A
Sodium carbonate A
Sodium nitrate A
Sodium nitrite A
Sodium phosphate (di) A
Sodium phosphate (tri) A
Sodium sulfate A
Sodium sulfite A
Alkalis
Ammonium hydroxide
Calcium hydroxide A
Potassium hydroxide A
Sodium hydroxide A
3)
The shaft seal is not standard, but available on request.
3)
3)
3)
3)
3)
3)
3)
3)
3)
3)
3)
3)
Additional
information
<+68 °F (+14 °C),
<20 %
<+68 °F (+14 °C),
<100 %
<+68 °F (+14 °C),
<2 %
<+68 °F (+14 °C),
<20 %
<+68 °F (+14 °C),
<40 %
<+68 °F (+14 °C),
<40 %
<+212 °F (100 °C),
<30%
<+194 °F (90 °C),
<20%
<+68 °F (+14 °C),
<20%
<+68 °F (+14 °C),
<1%
<+212 °F (100 °C),
<30%
<+212 °F (100 °C),
<10%
<+68 °F (+14 °C),
<20%
<+104 °F (40 °C),
<20%
Shaft seal
TP
AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
AUUE
Pumped liquids
11
7
TP, TPE pumps
TPE E-circulators
7. TP, TPE pumps
Materials
TP, TPE
Fig. 3 TP Series pumps
Technical data
Flow rate: up to 300 gpm (68 m3h) Head: up to 65 ft (20 m) Liquid temperature: –13 (–25 °C) to +284 °F (140 °C) Max. operating pressure: up to 145 psi (10 bar)
Note: See Grundfos product guide L-TP-PG-001 for performance range.
Construction
Grundfos TP, TPE pumps are single-stage, close-coupled pumps with in-line suction and dis­charge ports flanges of identical diameter.
The pumps are equipped with a fan-cooled asynchronous motor. Motor and pump shafts are connected via a rigid two-part coupling.
The pumps are equipped with an unbalanced mechanical shaft seal.
The pumps are of the top-pull-out design, i.e. the power head (motor, pump head and impeller) can be removed for maintenance or service while the pump housing remains in the pipework.
As radial and axial forces are absorbed by the fixed bearing in the motor drive-end, the pump requires no bearing.
TM03 4875 3206
Fig. 4 Sectional drawing of a single-phase TP, TPE pump
TM 00 9274 2002
Material specification
Pos. Component Material AISI, ASTM
1 Pump housing Cast iron
2 Impeller Stainless steel 304
3 Shaft Stainless steel 431
4 Coupling Cast iron
5 Pump head Cast iron
Secondary seals EPDM
Rotating seal face
Stationary seat
Tungsten carbide
Carbon (synthetic resin-impregnated) tungsten carbide
EN-JL 1040 ASTM 48 CL 30
EN-JL 1040 ASTM 48 CL 30
ASTM 48 CL30
Pumps with bronze pump housing are suitable for circulation of domestic hot water.
12
TPE E-circulators
7
Mechanical shaft seal
Three types of unbalanced mechanical shaft seal are available as standard:
BUBE The BUBE shaft seal is a Grundfos rubber bellows seal with tungsten carbide/carbon seal faces and secondary seals of EPDM (standard seal).
RUUE The RUUE shaft seal is a Grundfos O-ring seal with reduced tungsten carbide/tungsten carbide seal faces and secondary seals of EPDM.
AUUE The AUUE shaft seal is a Grundfos O-ring seal with fixed seal driver, tungsten carbide/tungsten carbide seal faces and secondary seals of EPDM.
Information on a selection of common pumped liquids with recommended shaft seals is shown on page 11.
Shaft seal specification
Unbalanced shaft seal
Shaft diameter 12 and 16 mm Rubber bellows EPDM
Seal faces
Special shaft seals are available for partly conditioned water or other liquids containing abrasive or crystallizing particles. See page 11.
TPE
Version NU according to EN 12756
Tungsten carbide/carbon Tungsten carbide/
tungsten carbide Silicon carbide/
silicon carbide
Connections
Pumps up to 2” discharge has US standard flanges; 3” and higher discharge flanges are 125 lb. ANSI connection.
Control
Electronically controlled TPE pumps are suitable for demand-dependent performance control.
TPE pumps have the following features and benefits:
TP, TPE pumps
Optimized hydraulics for high efficiency
- reduced power consumption.
TPE pumps with built-in variable frequency drive
- 2-pole and 4-pole TP pumps from 0.33 to 1.5 Hp single phase are available as TPE pumps with variable frequency drive. For further information, see page 22.
Top-pull-out design
- easy dismantling in case of service.
In-line design
- contrary to end-suction pumps, in-line pumps allow a straight pipework and thus often reduced installation costs.
Pump housing and pump head are electrocoated
- high corrosion resistance.
Electrocoating includes:
1. Alkaline cleaning
2. Pre-treatment with zinc phosphate coating
3. Cathodic electrocoating (epoxy)
4. Curing of paint film at 392-482 °F (200-250 °C).
For low-temperature applications at a high humidity, Grundfos offers pumps with extra surface treatment to avoid corrosion. These pumps are available on request.
Stainless steel impeller and neck ring
- wear-free operation with high efficiency.
13
8
0 Q [US GPM]
0
H
[ft]
100%
25%
TPE Series 2000 pumps
TPE E-circulators
8. TPE Series 2000 pumps
Applications
TPE Series 2000 pumps have integrated speed control for automatic adaptation of performance to current conditions.
This ensures that the energy consumption is kept at a minimum.
TPE Series 2000 pumps can operate in any duty point within the range between 25 % and 100 % speed.
TM03 0348 4904
Fig. 5 TPE
Technical data
Flow rate: up to 200 gpm (45 m3h) Head: up to 60 ft (18 m) Liquid temperature: –13 to +284 °F
(–25 ° to 140 °C) Max. operating pressure: 145 psi (10 bar) Motor sizes (single-phase): 0.33 to 1.5 hp
Construction
TPE Series 2000 pumps are based on TP pumps.
The main differences between the TP and the TPE Series 2000 pump range are the motor and the factory-fitted integrated differential pressure sensor.
The motor of TPE Series 2000 pumps has a built-in variable frequency drive designed to continuously regulate the pressure based on the flow demand.
The TPE Series 2000 range is recognized as a pre-configured solution for quick and safe installation.
For further information on construction and materials of TPE Series 2000 pumps, see page 12.
In the QH-chart the 100 %-curve corresponds to the curve for a pump fitted with a standard fixed-speed motor.
Depending on the nature of the application, TPE Series 2000 pumps offer energy-savings, increased comfort or improved processing.
TPE Series 2000 pumps are suitable for applications where you want to control the pressure.
TM03 3609 0506
14
TPE E-circulators
H
QQ
0
1
2
3
4
5
8
Differential proportional pressure
TPE Series 2000 pumps are factory-set to proportional pressure. We recommend proportional pressure con­trol in systems with relatively large pressure losses as it is the most economical control mode.
TPE Series 2000 pumps set to proportional pressure control continuously adjust the pump head to the system water requirement.
The charts below show possible control modes of TPE Series 2000 pumps in different applications.
Control mode Application
Differential proportional pressure
Systems with two-way valves
- the head against closed valve is half the setpoint.
Differential constant pressure
Systems with two-way valves.
Pump selection guidelines
Differential proportional pressure control
TPE 2000 pump operating range in differential pres­sure control mode is between 3/4th of the maximum head (shut off) to 1/4th of the maximum head. Select pump to operate within this range when pump is run­ning full load speed. With differential proportional con­trol, pump will follow a straight line between set point and and half of the set point at closed valve as shown below.
TPE Series 2000 pumps
TM03 3670 0606TM03 3671 0606
Constant curve
Single-pipe heating system.
Systems with three-way valves.
Heating and cooling surfaces.
Chiller pumps
Control options
Communication with TPE Series 2000 pumps is possible via:
• a central building management system
• remote control (Grundfos R100) or
• a control panel.
The purpose of controlling TPE Series 2000 pumps is to monitor and control the pressure.
For further information on control options of TPE pumps, see page 20.
Constant differential pressure control
The setting range for constant pressure control is between maximum head to 1/8th of the maximum head.
H
5
4
3
2
1
0
Q
Q
15
8
TPE E-circulators
TPE Series 2000 pumps
Overview of functions
E-pump functions TPE Series 2000 with single-phase MLE
Setting via control panel:
Setpoint Start/stop Max. curve Min. curve Alarm reset Constant/proportional pressure
Reading via control panel:
Setpoint Operating indication Fault indication
Setting via R100:
Setpoint Start/stop Max. curve Min. curve Alarm reset Controlled/uncontrolled Constant/proportional pressure, constant curve Controller constants Kp, Ti External setpoint signal Signal relay function Pump number (for bus communication) Stop function Sensor range and signal Duty/standby Operating range (min./max. speed)
Reading via R100:
Setpoint Operating mode Actual sensor value Pump speed Actual power consumption Energy consumption Running hours
Setting via GENIbus:
Setpoint Start/stop Max. curve Min. curve Controlled/uncontrolled Constant/proportional pressure, constant curve
Reading via GENIbus:
Setpoint Operating indication Pump status
Additional functions:
Parallel operation Clock program
Settings via external signal:
Setpoint Start/stop Min./max. curve via digital input Min./max. curve, external fault, Flow switch via digital input
Readings via external signal:
Fault signal (relay) Fault, Operation or Ready signal (relay)
Available
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