Grundfos SSP 2.0 B, SSP 3.0 B, STP 1.0 B, STP 1.5 B, STP 2.0 B Installation And Operating Instructions Manual

...
Shower pumps
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
Declaration of Conformity
We, Grundfos, declare under our sole responsibility that the products SSL, STL, STC, SSR, STR, SSP, STP, SSN and STN, to which this declaration relates, are in conformity with these Council directives on the approximation of the laws of the EC member states:
— Machinery Directive (2006/42/EC).
Standards used: EN 809: 1998 and EN 60204-1: 2006.
— Low Voltage Directive (2006/95/EC).
Standards used: EN 60335-1: 2002 and EN 60335-2-41: 2003.
— EMC Directive (2004/108/EC).
Bjerringbro, 9th March 2010
Svend Aage Kaae Technical Director
Grundfos Holding A/S
Poul Due Jensens Vej 7
8850 Bjerringbro, Denmark
Person authorised to compile technical file and
empowered to sign the EC declaration.
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Original installation and operating instructions.
Caution
Note
Note
1. Symbols used in this document
CONTENTS
1. Symbols used in this document
2. General description
2.1 Type key
3. Installation
3.1 Important instructions
3.2 Positioning the pump
3.3 Hot-water cylinder connections
3.4 Cold-water supply
3.5 Connecting the pump
3.6 STC, STR, SSR, STL and SSL pumps
3.7 Recommended installation
4. Electrical connections
4.1 Electrical connection, 1 x 230 V, 50 Hz
4.2 Electrical connection, low-voltage pumps (STL, SSL and STL 2.0 CN)
5. Before using the pump
6. Negative-head pumps
6.1 General description
6.2 Dry-running protection
6.3 Connecting the pump
6.4 Installation instructions
6.5 Pressure and flow control
6.6 Operating instructions
6.7 Maintenance
7. Fault finding
7.1 Fault finding, negative-head pumps (STN, SSN and STL 2.0 CN)
8. Technical data
9. Service
10. Disposal
Warning
Prior to installation, read these installation and operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice.
Warning
The use of this product requires experience with and knowledge of the product. Persons with reduced physical, sensory or mental capabilities must not use this product, unless they are under supervision or have been instructed in the use of the product by a person responsible for their safety. Children must not use or play with this product.
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Warning
If these safety instructions are not observed,
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4 4 5 5
2. General description
5 5
These installation and operating instructions apply to the
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Grundfos Shower Pumps, types STL, SSL, STC, STR, SSR, STP,
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SSP, STN and SSN.
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For supplementary instructions regarding negative-head pumps, see section 6. Negative-head pumps.
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Your shower pump has been designed, manufactured and
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carefully tested in England. A shower pump installation requires a cold-water storage tank
and a hot-water cylinder. See fig. 2.
Low-voltage shower pumps
All transformers are fitted with auto-resetting thermal cut-outs. If the transformer overheats for any reason, the thermal cut-out will switch the pump off. The cut-out will automatically switch the pump on again when the transformer has cooled down.
For the STL 2.0 CN pumps, also read the instructions in section
6. Negative-head pumps.
it may result in personal injury!
If these safety instructions are not observed, it may result in malfunction or damage to the equipment!
Notes or instructions that make the job easier and ensure safe operation.
Please dispose of any packaging supplied with this pump in an environmentally friendly and legal manner.
2.1 Type key
Example S T P 2.0 B
S: Shower pump range T: Twin impeller
S: Single impeller P: Positive head
N: Negative head L: Low voltage C: Centrifugal R: Regenerative
Maximum head [bar] Material:
B: Brass C: Composite CN: Composite, negative head
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3. Installation
Caution
Note
Note
Caution
Caution
Note
3.2 Positioning the pump
3.1 Important instructions
Do not connect the pump directly to the water mains supply.
The pump cannot be used with combination boilers.
Make sure that no foreign particles (such as solder and dust) are allowed to enter the pump.
The pump cannot operate if the level of the water in the cold-water storage tank is below the level of the pump.
• An inlet head of at least 2 metres is recommended.
Non-return valves Do not fit non-return valves in the suction line to the pump. Make sure that the pump can vent back to the supply tank.
STC, STR, SSR, STL and SSL pumps The strainers supplied with the pump must be used on suction connections. See fig. 1.
Push-fit connections (SSN, SSP, STN and STP pumps) The pump suction and discharge ports are fitted with push-fit connections. The flexible hoses supplied with the pump must be used. Make sure that each hose connection is fully inserted to a minimum depth of 33 mm.
Disconnecting hose To disconnect the "push-fit" hose, firmly push down the white or grey retaining ring while pulling out the hose.
Hot-water supply The hot-water supply to the pump suction port should be connected from the first outlet from the hot-water cylinder expansion pipe, i.e. use a Surrey flange. An Essex flange is recommended for STP 3.0 B, SSP 3.0 B, STP 4.0 B, STN 3.0 B, SSN 3.0 B and STN 4.0 B pumps.
No solder flux Do not allow any solder flux to come into contact with any of the plastic parts of the pump.
Do not let the pump run dry Purge with water thoroughly for 5 minutes before running the pump.
Test the system Complete all pipework before making any electrical connections. Do not allow any water to enter into the electrical terminal box. After completing installation, the whole system must be thoroughly tested, operating both hot and cold water at maximum flow. Maximum hot-water temperature setting must not exceed 60 °C (140 °F) in accordance with BS 6700: 2006. Finally check that each connection is watertight and not leaking.
Select a position for installing the pump which affords easy access for subsequent servicing and maintenance.
Minimum inlet head: 2 metres is recommended.
Keep the pump as close as possible to the source of hot and cold water.
For optimum performance, ensure the following:
• A good water flow to the pump.
• Sufficient head.
• Unrestrictive pipework, 22 mm is recommended.
• Provision to prevent air locks. Place the pump in a well-ventilated location, e.g. on the floor of
the airing cupboard.
Do not cover the pump, otherwise the motor will overheat.
The pump must be placed in a frost-free location.
The pump must be mounted horizontally with the discharge ports vertically upwards to ensure correct operation of the flow switches.
To reduce noise, we recommend the pump be mounted on a small concrete foundation of approximately 225 x 225 mm and 40-50 mm thick.
Connect the pump and shower system as shown in fig. 2. To achieve 0.5 l/min. to turn the flow switches on, there must be
a minimum height between the cold-water storage tank and the highest point of the pump outlet pipework of approximately 250 mm. See fig. 2.
The pump must be installed in accordance with the Water Supply (Water Fittings) Regulations 1999.
For installation within a bathroom, locate the pump in accordance with the IEE Wiring Regulations seventeenth edition (BS 7671: 2008) Part 6, Section 601, for a shower pump with an IPX2 enclosure. The pump must be positioned at least 0.6 metres horizontally or 3 metres vertically away from any bath, shower tray or basin.
Warning
The pump may be fitted under a bath, providing this space is only accessible through the use of a tool. If in doubt, consult the Wiring Regulations.
3.2.1 Negative head
If the water level in the cold-water storage tank is below the level of the shower outlet, this is called a negative-head system. To enable the pump to operate, a negative-head pump must be used. See section 2.1 Type key.
If the pump is positioned above the outlet of the hot-water cylinder, ensure that the pipework to the pump from the cylinder has a downward loop. This will help prevent air locks.
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3.3 Hot-water cylinder connections
Caution
Caution
Caution
Note
Note
Discharge
Suction
Plain hose
washer
Wire dome
Do not use any jointing compounds.
The use of a Surrey flange (see fig. 2) is recommended to ensure a free-flowing supply of air-free hot water. An Essex flange is recommended for STP 3.0 B, SSP 3.0 B, STP 4.0 B, STN 3.0 B, SSN 3.0 B and STN 4.0 B pumps.
It is not recommended that the hot-water supply is taken directly from the top of the hot-water cylinder, as entrapped air may cause problems.
22 mm pipe should be used to ensure an adequate flow to the pump. Where high flows are expected, 28 mm is recommended.
3.4 Cold-water supply
Do not connect the pump directly to the water mains supply.
Do not use any jointing compounds or tape.
The cold-water supply to the pump must be connected using 22 mm pipe to the cold-water storage tank. See fig. 2. The tank connector should be positioned at least 25 mm (1") lower than the cold-water supply to the hot-water cylinder to prevent the supply of hot water only.
3.5 Connecting the pump
Do not use any jointing compounds or tape.
For ease of installation, subsequent servicing and cleaning of strainers, full-bore isolating gate valves must be fitted in the pump suction and discharge ports.
Isolating valves greatly assist draining down, strainer cleaning and refilling, which will result in much lower service costs.
The flexible hoses supplied with the pump must be used for connecting the pump to the pipework. Use of these hoses will ensure strain- and vibration-free watertight connections. The maximum bend angle should not exceed 45 °.
After initial installation, run the pump for a few minutes, switch off, drain down and clean the suction strainers.
For SSN, SSP, STN and STP pumps, remove the suction hose from the pump, and the strainer basket can be removed by hand or with long-nosed pliers.
Line up the pipework, and fit hoses to the pump before connecting to pipes. Position pipework accurately so that the pump is not subject to mechanical strain.
Plastic nuts should be finger-tight plus 1/4 turn. The nuts should be retightened after hot water has been pumped for the first time.
3.6 STC, STR, SSR, STL and SSL pumps
The strainers supplied with the pump must be fitted to the pump suction connections. See fig. 1.
• Fit the plain hose washer to the discharge connection.
• Fit the strainer to the suction connection with the wire dome towards pump.
TM04 6989 1310
Fig. 1 Fitting the strainer
Do not bend hoses as this will cause restriction of flow.
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3.7 Recommended installation
System vent
Cold-water storage tank of at least 50 gallons
Cold-water supply connection to pump at least 25 mm below cold-water supply connection to cylinder to prevent supply of hot water only
Highest point of pipework at least 250 mm (10 inches) below cold-water tank
See section 8. Technical data for minimum and maximum inlet heads from water level to pump suction port.
Supply to another shower, if required
Hot
Cold
Shower valve
230 V, switched spur
Low-voltage pumps must be connected via transformer only.
Mount the pump on concrete slab to reduce noise.
Recommended location of pump at base of hot-water cylinder
Hot-water cylinder set to a maximum of 60 ºC
Pipework connections, STC, STL and SSL pumps
Pipework connections, STR, SSR, STP and SSP pumps
Pump
Hot-water cylinder
Domestic hot-water supply
Outlets
Flow direction
Inlet
Inlet
Flow direction
Inlet
Water mains supply
Expansion pipe
Cold-water supply to pump
Cold-water supply to
cylinder, min. 22 mm,
28 mm is recommended
22 mm service gate valves
Full-bore gate valve
Hot-water supply to pump
Surrey flange
Outlet
Outlet
Inlet
Fig. 2 Positive-head pumps
Positive-head pumps
• Either Surrey, York, Warix or Essex flanges can be used, depending on the cylinder type and installation.
• An Essex flange is recommended for pumps rated 3 bar and above, i.e. models STP 3.0 B, SSP 3.0 B and STP 4.0 B.
• The hot-water supply to the shower pump must be via a dedicated supply from the flange.
• Do not fit non-return valves on the inlet pipework to the pump. The pump must be able to vent back to the cold-water storage tank and hot-water cylinder.
• Avoid positioning outlets in the cold-water storage tank directly below the inlet from the water mains supply in order to prevent air from being drawn into the pump or hot-water cylinder.
• 22 mm pipework should be used to and from the pump.
• 15 mm pipework can only be used on STC 1.5 C, STL 1.0 C, STL 1.5 C, SSL 1.4 C, STR 1.2 C, STR 1.5 C and SSR 1.5 C pumps.
• The expansion pipe from the hot-water cylinder should always rise in order to prevent trapped air.
• The outlet pipework from the pump to the shower valve should rise, where possible, to prevent trapped air.
• Pipework from the pump to the shower valve should go up and over, rather than under floor.
• Avoid blanked-off pipes (dead legs) which can trap air and cause problems.
• Avoid kinks in the flexible hoses as this will restrict the flow of water to and from the pump.
• All pipework should be secured down to minimise noise and vibration.
• Low-voltage pumps, models STL 1.0 C, STL 1.5 C, SSL 1.4 C and STL 2.0 C, must be connected to the 230 V electricity supply via the supplied transformer only.
• After commissioning, the pump ensures that all hose connections are tight to prevent air from being drawn into the system.
TM04 6986 1310
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Fig. 3 Pump above hot-water cylinder outlet
Cold-water supply to cylinder
Expansion pipe and domestic hot-water supply
Hot-water supply to pump
Anti-gravity loop
Hot-water cylinder thermostat set to a maximum of 60 ºC
Hot-water cylinder
Supply to shower
Hot
Cold
Surrey flange
Low-voltage pumps must be connected via transformer only.
Pump
Cold-water supply to pump
22 mm service gate valves
It is recommended that the pump is positioned at the base of the hot-water cylinder.
If the pump is positioned above the outlet of the hot-water cylinder, ensure that the pipework to the pump has an anti-gravity or downward loop. This will help prevent air locks.
The inlet head from the water level in the cold-water storage tank to the pump suction port must be within the minimum and maximum values. See section 8. Technical data.
TM04 6987 1310
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Cold-water storage tank of at least 50 gallons
Supply to another shower, if required
Hot
Cold
Shower valve
Domestic hot-water supply
Bath
Basin
Cistern
Cold-water supply connection to pump at least 25 mm below cold­water supply connection to cylinder to prevent supply of hot water only
Mount the pump on concrete slab to reduce noise.
System vent
230 V, switched spur
Low-voltage pumps must be connected via transformer only.
See section 8. Technical data for
minimum and maximum inlet
heads from water level to pump
suction port.
Max. 8 m (26 ft)
Negative head
Positive head
Pipework connections, STN and SSN pumps
Flow direction
Outlet
Inlet
Inlet
Pipework connections, STL 2.0 pumps
Hot-water cylinder
Recommended location of pump at base of hot-water cylinder
Hot-water cylinder set to a maximum of 60 ºC
Water mains supply
Flow direction
Outlets
Inlet
Inlet
230 V, switched spur
Low-voltage transformer
Cold-water supply to
cylinder, min. 22 mm,
28 mm recommended
Full-bore gate valve
Surrey flange
Pump
22 mm service gate valves
Cold-water supply to
pump, min. 22 mm
Hot-water supply to pump, min. 22 mm
Expansion pipe
Outlet
Fig. 4 Negative-head pumps, STN, SSN and STL 2.0 CN
Negative-head pumps
• Either Surrey, York, Warix or Essex flanges can be used, depending on the cylinder type and installation.
• An Essex flange is recommended for pumps rated 3 bar and above, i.e. models STN 3.0 B, SSN 3.0 B and STN 4.0 B.
• The hot-water supply to the shower pump must be via a dedicated supply from the flange.
• Do not fit non-return valves on the inlet pipework to the pump. The pump must be able to vent back to the cold-water storage tank and hot-water cylinder.
• Avoid positioning outlets in the cold-water storage tank directly below the inlet from the water mains supply in order to prevent air from being drawn into the pump or hot-water cylinder.
• 22 mm pipework should be used to and from the pump.
• Connect the side of the pump with the larger expansion tank to cold water and the side of the pump with the smaller expansion tank to hot water.
• The expansion pipe from the hot-water cylinder should always rise in order to prevent trapped air.
• The outlet pipework from the pump to the shower valve should rise, where possible, to prevent trapped air.
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• Pipework from the pump to the shower valve should go up and over, rather than under floor.
• Avoid blanked-off pipes (dead legs) which can trap air and cause problems.
• Avoid kinks in the flexible hoses as this will restrict the flow of water to and from the pump.
• All pipework should be secured down to minimise noise and
• Low-voltage pumps, model STL 2.0 CN, must be connected to
• After commissioning, the pump ensures that all hose
vibration.
the 230 V electricity supply via the supplied transformer only.
connections are tight to prevent air from being drawn into the system.
TM04 6989 1310
4. Electrical connections
Caution
Caution
Warning
The pump must be earthed.
The pump must be connected to an external mains switch with a contact separation gap of at least 3 mm in each pole.
The pump must be connected to a 230 V, 50 Hz, supply with a switched spur fused at 5 A (10 A on models STP 4.0 B and STN 4.0 B).
Metal pipes must be earthed by the use of earthing clamps to BS 951 and 4 mm earthing wire.
Complete all pipework before making any electrical connections.
Do not allow any water to enter into the electrical terminal box.
If in doubt, consult a qualified electrician or call your local electricity board engineer.
4.1 Electrical connection, 1 x 230 V, 50 Hz
Observe colour coding as follows:
• Brown to terminal L.
• Yellow/green to terminal E (PE). Ensure that the earth lead is at least as long as the other two leads.
• Blue to terminal N (neutral).
Insert the lead fully into the terminal connector and tighten the screw firmly. Ensure that the connection is secure. Be sure to tighten the cable restraint.
Ensure compliance with IEE Regulations. In the interests of safety, it is recommended that a residual current device (RCD) be installed in the supply circuit.
Warning
Do not operate the pump without the terminal box cover in place.
The pump switch should be left "on" at all times for normal operation of the system.
4.2 Electrical connection, low-voltage pumps
(STL, SSL and STL 2.0 CN)
Observe colour coding as follows:
• Brown to terminal L.
• Blue to terminal N. For normal operation of the shower, the transformer can be left
permanently switched on. Very little power is used when the pump is not running.
Copper pipes should have supplementary earth bonding. Where the earth continuity has been broken, the pump suction and discharge pipework should be connected with earthing clamps to BS 951 and 4 mm earthing wire.
5. Before using the pump
Warning
Do not let the pump run dry.
Purge water thoroughly through the system before switching on the electricity supply to the pump.
Do not switch on the electricity supply.
1. Turn on the water supply. Allow the system to fill.
2. Immediately inspect for any leaks.
3. With the pump not running, allow maximum water flow, for example remove handset from shower hose, letting the shower hose hang into the shower tray or bath. Operate maximum hot and cold flows for at least 2 minutes to flush out all debris, and ensure air is thoroughly purged from the system.
4. Switch on the electricity supply to the pump. Again operate the pump in both full hot and cold modes for about 2 minutes.
5. With the pump operating, carefully inspect again for any leaks from all connections on both hot- and cold-feed pipes to the pump and to the system. After hot water has been run for several minutes, check all hot-water connections and make sure that there are no leaks.
6. The first few times the pump is used, the insulating varnish used on the pump motor may give off an odour. This is perfectly normal and will diminish with use.
7. In hard-water areas, scale build-up can cause the pump parts to stick if the pump is not used for long periods. It is recommended that the pump is run for 5 minutes or more at least once every four weeks in order to prevent the pump from seizing.
Use the transformer supplied.
Do not connect the pump directly to 240 V.
Electrical hazard will result and the motor will be irreparably damaged.
The low-voltage pump has added electrical protection via a safety isolating transformer. See fig. 2 or fig. 4. For installations where the pump has to be placed in the bathroom (for example under the bath), we recommend that the safety isolating transformer is placed outside the bathroom or shower area.
Warning
Do not locate 230-240 V connections, plugs or switches within the "wet" area in accordance with IEE Regulations.
The low-voltage leads from the transformer must be connected to the two terminals marked "T" in the terminal box. As the supply is AC, the leads can be connected to either terminal on the pump.
The low-voltage pump installation kits are supplied with 3 metres of connecting lead. The connecting leads between the pump and the isolating transformer can be extended up to about 15 metres. Use 1.0 mm cable.
The safety isolating transformer must be connected to a 230-240 V, 50 Hz, supply with a switched spur fused at 5 A. The switch must have a double-pole disconnection with a separation gap of at least 3 mm.
Ensure compliance with IEE Regulations.
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6. Negative-head pumps
Caution
Caution
Note
Note
Pump types: STN, SSN and STL 2.0 CN.
6.1 General description
Automatic negative-head shower pumps are designed to operate automatically in installations where the pumped system outlets are above the stored water level.
Shower pumps, types STN and SSN, feature independent pressure and flow controls, with built-in non-return valves and stainless-steel expansion tanks in each pump end. This system ensures complete hot- and cold-water system isolation with stable control over a very wide flow range.
The pump is fitted with dry-running protection. Should the water supply fail, the pump will stop to prevent damage to the shaft seals.
6.2 Dry-running protection
STN, SSN and STL 2.0 CN negative-head pumps feature dry­running protection to avoid damage to seals caused by water starvation. This condition is possible if there is insufficient stored water or the pump strainers are blocked.
If the pump runs for 60 seconds with an insufficient water supply, the pump will stop and "lock out".
Resetting the "lock out"
To reset the pump, switch the electricity supply off for 10 seconds.
When the electricity supply is switched on again, the pump will run for a few seconds to recharge the tanks. If it continues to run and there is no demand, this would indicate that one of the following situations is still present:
• No water in the system.
• Blocked strainer.
• Air which has not yet cleared.
Continued dry running will lead to overheating of the shaft seals and eventually to a water leak.
6.3 Connecting the pump
Do not connect the pump directly to the water mains supply.
For the pump to work correctly, it must have the following:
• Air-free supply of hot water. The use of Surrey flanges is recommended. An Essex flange is recommended for STN 3.0 B, SSN 3.0 B and STN 4.0 B pumps.
• 22 mm (minimum) feed pipes, isolating gate valves and flexible hoses.
• Minimum head of water to supply the pump: 2 metres (6'6"). However, the STN and SSN pumps will function with an inlet head as low as 600 mm (2 ft), providing the water make-up system has unrestrictive pipework, and provision is made to avoid air locks.
• Maximum hot-water temperature of 60 °C conforming to BS 6700: 2006.
• Maximum static head of 8 metres, i.e. the highest point of the system must be less than 8 metres above the pump. See fig. 4.
6.4 Installation instructions
• The hot-water cylinder must have an expansion pipe or be fitted with a vent pipe connected to the pump hot-water supply, to allow air from the hot-water cylinder to escape.
Excessive air entering the pump will cause faulty operation and damage to the pump seals which will cause serious water leaks.
• Feed pipes, hot and cold, must be minimum 22 mm with 22 mm service isolating gate valves. The flexible hoses supplied must be used. The hoses must be connected without kinks which will restrict water flow. The maximum bend angle is 45 °.
• Ensure an adequate head of water and non-restrictive make­up pipework. Inadequate feed head will cause pump cavitation, unstable water temperature, noise and ultimately pump and seal damage.
• All air must be thoroughly purged from the system. If air is present in the pump, it will be unable to generate sufficient pressure to operate the pressure switch. This will cause the pump to run or pulse continuously.
Lavatory cisterns If the pump is to supply a lavatory cistern, certain precautions should be taken to avoid frequent starting and stopping of the pump due to low flow rates. If possible, best practice is to supply the cistern from the mains water supply. Failing this, a "Torbeck" or equilibrium valve is recommended. If either of these are not possible, the following instructions should be followed:
A: The pump is supplied with two expansion or pressure
tanks. They have capacities of 500 ml and 300 ml.
The larger tank must be used on the cold side of the pump.
B: The cistern filling pipework must be as free-flowing as
possible with all flow restrictors removed. It is possible to change the tanks from one side of the pump to the other. When doing so, take care to ensure that none of the fibre washers are lost.
Washer dryers Only brass pumps must be used for these applications.
6.5 Pressure and flow control
Shower pumps for negative-head applications are controlled by both water pressure and water flow.
Twin-impeller pumps incorporate two separate pressure and flow control systems, one on each pump end, ensuring complete isolation of hot- and cold-water systems and consistent operation over a wide range of unbalanced flow rates.
The control system manifold includes an integral non-return valve to maintain system pressure when water is not flowing.
Operation
The pressure switches start the pump on falling pressure. The switch point is factory-set.
It is important that the total head on the pump is less than 8 metres. Otherwise the pressure switch can never operate and hence the pump will fail to start.
Once the pump has been started by the pressure switches, the flow switches maintain the pump running, providing the flow rate is above 0.4 l/min. When the flow rate drops below 0.4 l/min., or the demand is turned off, the pump will stop after first running on for 3 seconds to recharge the pressure tanks.
6.6 Operating instructions
Taps and valves used on the "pressure system" must be fully turned off when not in use.
6.7 Maintenance
Washers and seals must be replaced when necessary to prevent leaks or drips.
Any leak or drip will cause the pump to operate periodically, the frequency dependent on the rate of the leak.
Tank air-pressure setting
The pressures are factory-set. In the event of a leak, they should be set as follows:
The smaller tank (300 ml) should be set at a pressure between
0.9 and 1.0 bar. The larger tank (500 ml) should be set at a
pressure between 0.5 and 0.6 bar.
In certain applications, e.g. steam cabinets, it may be necessary to increase the pressure. Consult the appliance manufacturer.
For further information regarding general maintenance and service, see section 9. Service.
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7. Fault finding
Before starting work on the pump, make sure that the electricity supply has been switched off and that it cannot be accidentally switched on.
Fault Possible cause Remedy
1. The pump fails to start. a) The electricity supply is switched off. Switch on the electricity supply. b) The fuses are blown. Replace the blown fuses. If the new ones blow too,
the electric installation should be checked.
c) The built-in thermal protection has switched
off the motor. d) Isolating valves are closed. Open the isolating valves. e) Strainers are blocked. Close the service isolating gate valves, clean the
f) Pump installed with non-vertical discharge
ports (flow switches). g) Insufficient water flow, below 0.5 l/min. Increase the water flow to at least 0.5 l/min.
2. The flow from the shower drops.
3. The pump runs continuously.
4. The pump pulses. a) The use of other taps in the house may
5. Unstable water temperature/noisy pump.
6. Noisy pump. a) Vibration through pump mounting surface. Mount the pump on a concrete slab to reduce noise.
7. Hose connection leaking.
a) Blocked strainers. Clean the pump strainers.
a) A tap or outlet is open. Ensure that there are no leaks and that all taps and
b) Air in the system. Vent the system. c) The float in the flow switch is stuck in the
up (on) position.
d) Flow switch or reed switch faulty or
incorrectly set.
cause the pump to start momentarily.
a) Air entering the pump, most commonly from
the hot-water cylinder.
b) Too high water temperature. Reduce hot-water temperature. The maximum
c) Debris caught in the impeller casing. Remove debris.
a) Hose connection loose. On STC, STR, SSR, STL and SSL pumps, ensure that
The thermal protection resets automatically within 1 to 2 hours.
strainers and re-open the service isolating gate valves. The pump must be installed with vertical discharge ports
(flow switches).
appliances are closed.
Make sure that the flow switch can operate correctly and there is no debris in the flow switch.
Adjust or replace as appropriate.
Ensure that taps or other outlets are not causing water hammer. A low-pressure non-return valve can be fitted on the outlet pipework from the pump. Contact your installer.
Fit a Surrey flange and study the pipework layout. There should be no high points where air can collect.
recommended hot-water temperature setting is 60 ºC (140 ºF).
the hose washers and strainer washers are fitted. Ensure that the plastic nuts on the hoses are tight. On STP and SSP pumps, ensure that the hose connection is fully inserted to a minimum depth of 33 mm.
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7.1 Fault finding, negative-head pumps (STN, SSN and STL 2.0 CN)
Before starting work on the pump, make sure that the electricity supply has been switched off and that it cannot be accidentally switched on.
Fault Possible cause Remedy
1. The pump fails to start. a) The electricity supply is switched off. Switch on the electricity supply. b) The fuses are blown. Replace the blown fuses. If the new ones blow too, the
electric installation should be checked.
c) The built-in thermal protection has switched
off the motor. d) Isolating valves are closed. Open the isolating valves. e) Strainers are blocked. Close the service isolating gate valves, clean the
f) Pump installed with non-vertical discharge
ports (flow switches). g) Dry-running protection operated. Switch off the electricity supply for 10 seconds to reset.
2. The flow from the shower drops.
3. The pump runs continuously.
4. The pump pulses. a) The use of other taps in the house may
5. Pump stops when there is a demand.
6. Pump hunts when shutting down.
7. Pump hunts when starting up.
8. Noisy pump. a) Vibration through pump mounting surface. Mount the pump on a concrete slab to reduce noise.
9. Hose connection leaking.
a) Blocked strainers. Clean the pump strainers.
a) A flow demand still exists. Check the installation for leaks. b) Faulty pressure switch. Check the pressure switch. c) The float in the flow switch is stuck in the
up (on) position.
d) Flow switch or reed switch faulty or
incorrectly set.
cause the pump to start momentarily. b) Leaks in the system. Check the system for leaks. c) Faulty non-return valve. Check the non-return valves and replace, if necessary. a) Flow demand below 0.4 l/min. Increase the flow demand. b) Flow switch or reed switch faulty. Replace the flow switch or reed switch. a) Incorrect tank air-pressure setting. Adjust the tank air-pressure setting. b) Insufficient run-on time. Replace the printed-circuit board (PCB). a) Flow rate below 0.4 l/min. Increase the flow rate. b) Flow switch or reed switch faulty or
incorrectly set.
a) Hose connection loose. On STL 2.0 CN pumps, ensure that the hose washers
The thermal protection resets automatically within 1to2hours.
strainers and re-open the service isolating gate valves. The pump must be installed with vertical discharge ports
(flow switches).
Make sure that the flow switch can operate correctly and there is no debris in the flow switch.
Adjust or replace as appropriate.
Contact your installer.
Adjust or replace as appropriate.
and strainer washers are fitted. Ensure that the plastic nuts on the hoses are tight. On STN and SSN pumps, ensure that the hose connection is fully inserted to a minimum depth of 33 mm.
12
8. Technical data
Data
Supply voltage 1 x 230 V, 50 Hz Power consumption 400 W 435 W 370 W 525 W 640 W 850 W 920 W Rated current 1.7 A 1.9 A 1.6 A 2.3 A 2.8 A 4.0 A 4.3 A Rating* Continuous operation Enclosure class** IPX2 Motor 2-pole induction Inlet head (min. - max.) 1 to 20 m Maximum developed pump
head Maximum operating pressure 6 bar Minimum starting flow rate 0.5 l/min. Length 195 mm 195 mm 245 mm 245 mm 258 mm 271 mm 284 mm Width 145 mm 145 mm 145 mm 145 mm 145 mm 145 mm 145 mm Height 225 mm 225 mm 225 mm 225 mm 225 mm 225 mm 225 mm Weight 7.1 kg 7.1 kg 7.4 kg 8.4 kg 9.9 kg 12.0 kg 14.5 kg Sound pressure level (1 m) < 70 dB(A)
* Recommended minimum flow rate: 5 l/min. ** When mounted on a flat horizontal surface.
Data
Supply voltage 1 x 230 V, 50 Hz Power consumption 270 W 350 W Rated current 1.5 A 1.8 A Rating* 20 min. on / 40 min. off Enclosure class** IPX2 Motor Universal Inlet head (min. - max.) 2 to 10 m Maximum developed pump
head Maximum operating pressure 3.0 bar Minimum starting flow rate 0.5 l/min. Length 300 mm 305 mm Width 120 mm 120 mm Height 185 mm 185 mm Weight 2.9 kg 3.3 kg Sound pressure level (1 m) < 70 dB(A)
* At flow rates between 5 and 20 l/min. ** When mounted on a flat horizontal surface.
SSP 2.0 B SSP 3.0 B STP 1.0 B STP 1.5 B STP 2.0 B STP 3.0 B STP 4.0 B
23 m 31 m 13 m 18 m 24 m 34 m 41 m
Pump type
STC 1.5 C STC 2.0 C
15 m 20 m
Pump type
13
Data
Supply voltage (transformer) 1 x 230 V, 50 Hz Transformer output 29 V 37 V 38 V 39 V 39 V Power consumption 170 W 270 W 160 W 380 W 380 W Rated current 5.4 A 7.0 A 4.0 A 10 A 10 A
Rating*
Enclosure class** IPX2 IPX2 Motor Permanent magnet, low voltage, DC Inlet head (min. - max.) 2 to 10 m 2 to 8 m Maximum developed pump
head Maximum operating pressure 3 bar Minimum starting flow rate 0.5 l/min. Length 300 mm 300 mm 225 mm 300 mm 300 mm Width 120 mm 120 mm 120 mm 120 mm 215 mm Height 185 mm 185 mm 185 mm 185 mm 256 mm Weight 4.6 kg 5.8 kg 4.0 kg 6.9 kg 8.3 kg Sound pressure level (1 m) < 70 dB(A)
* At flow rates between 5 and 20 l/min. ** When mounted on a flat horizontal surface.
STL 1.0 C STL 1.5 C SSL 1.4 C STL 2.0 C STL 2.0 CN
20 min. on /
40 min. off
9.5 m 15 m 14 m 19.5 m 19.5 m
Pump type
30 min. on / 30 min. off
Data
Supply voltage 1 x 230 V, 50 Hz Power consumption 350 W 390 W 270 W Rated current 1.5 A 1.7 A 1.2 A Rating* 20 min. on / 40 min. off 20 min. on / 40 min. off 20 min. on / 40 min. off Enclosure class** IPX2 Motor 4 pole, induction Inlet head (min. - max.) 1 to 10 m Maximum developed pump
head Maximum working pressure 3 bar Minimum starting flow rate 0.5 l/min. Length 250 mm 250 mm 230 mm Width 140 mm 140 mm 140 mm Height 190 mm 190 mm 190 mm Weight 5.8 kg 5.8 kg 5.4 kg Sound pressure level (1 m) < 70 dB(A)
* Recommended minimum flow rate: 5 l/min. ** When mounted on a flat horizontal surface.
STR 1.2 C STR 1.5 C SSR 1.5 C
12 m 15 m 16 m
Pump type
14
Data
Subject to alterations.
Supply voltage 1 x 230 V, 50 Hz Power consumption 400 W 435 W 525 W 640 W 850 W 920 Rated current 1.7 A 1.9 A 2.3 A 2.8 A 4.0 A 4.3 Rating* Continuous operation Enclosure class** IPX2 Motor 2-pole induction Inlet head (min. - max.) 1 to 8 m Maximum developed pump
head Maximum operating pressure 6 bar Minimum starting flow rate 0.5 l/min. Length 195 mm 195 mm 245 mm 258 mm 271 mm 284 mm Width 225 mm 225 mm 225 mm 225 mm 225 mm 225 mm Height 283 mm 283 mm 283 mm 283 mm 283 mm 283 mm Weight 7.6 kg 7.6 kg 9.7 kg 11.3 kg 13.3 kg 15.8 kg Sound pressure level (1 m) < 70 dB(A)
* Recommended minimum flow rate: 5 l/min. ** When mounted on a flat horizontal surface.
SSN 2.0 B SSN 3.0 B STN 1.5 B STN 2.0 B STN 3.0 B STN 4.0 B
23 m 31 m 21 m 24 m 34 m 41 m
Pump type
9. Service
• The flexible pump hoses, dependent on water temperature and mechanical stress, can deteriorate with age. We recommend that all flexible hoses and connections are inspected at least every 6 months. Replace as necessary to prevent leaks. Only hoses designed for the pump can be used.
• If the flow from the shower drops below its normal performance, it may be necessary to clean the pump strainers. Blocked strainers are common on initial installation of pumps, or in new buildings where the use of jointing compounds, tapes, flux and other debris can be flushed through the system. In this event, close the service valves, remove and clean the strainers. See section 3.5 Connecting the pump.
• A common cause of poor shower performance is a clogged shower head/handset, so regular cleaning and descaling is important. This applies particularly to hard-water areas.
• If you have any questions, please contact UK Service
Helpline: 0845 2000 914.
10. Disposal
This product or parts of it must be disposed of in an environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company or service workshop.
15
Argentina
Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana km. 37.500 Lote 34A 1619 - Garin Pcia. de Buenos Aires Phone: +54-3327 414 444 Telefax: +54-3327 411 111
Australia
GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155
Austria
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30
Belgium
N.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301
Belorussia
Представительство ГРУНДФОС в Минске 220123, Минск, ул. В. Хоружей, 22, оф. 1105 Тел.: +(37517) 233 97 65, Факс: +(37517) 233 97 69
E-mail: grundfos_minsk@mail.ru
Bosnia/Herzegovina
GRUNDFOS Sarajevo Trg Heroja 16, BiH-71000 Sarajevo Phone: +387 33 713 290 Telefax: +387 33 659 079 e-mail: grundfos@bih.net.ba
Brazil
BOMBAS GRUNDFOS DO BRASIL Av. Humberto de Alencar Castelo Branco, 630 CEP 09850 - 300 São Bernardo do Campo - SP Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015
Bulgaria
GRUNDFOS Pumpen Vertrieb Representative Office - Bulgaria Bulgaria, 1421 Sofia Lozenetz District 105-107 Arsenalski blvd. Phone: +359 2963 3820, 2963 5653 Telefax: +359 2963 1305
Canada
GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512
China
GRUNDFOS Pumps (Shanghai) Co. Ltd. 51 Floor, Raffles City No. 268 Xi Zang Road. (M) Shanghai 200001 PRC Phone: +86-021-612 252 22 Telefax: +86-021-612 253 33
Croatia
GRUNDFOS CROATIA d.o.o. Cebini 37, Buzin HR-10010 Zagreb Phone: +385 1 6595 400 Telefax: +385 1 6595 499 www.grundfos.hr
Czech Republic
GRUNDFOS s.r.o. Čajkovského 21 779 00 Olomouc Phone: +420-585-716 111 Telefax: +420-585-716 299
Denmark
GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: info_GDK@grundfos.com www.grundfos.com/DK
Estonia
GRUNDFOS Pumps Eesti OÜ Peterburi tee 92G 11415 Tallinn Tel: + 372 606 1690 Fax: + 372 606 1691
Finland
OY GRUNDFOS Pumput AB Mestarintie 11 FIN-01730 Vantaa Phone: +358-3066 5650 Telefax: +358-3066 56550
France
Pompes GRUNDFOS Distribution S.A. Parc d’Activités de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51
Germany
GRUNDFOS GMBH Schlüterstr. 33 40699 Erkrath Tel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799 e-mail: infoservice@grundfos.de Service in Deutschland: e-mail: kundendienst@grundfos.de
Greece
GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. B o x 7 1 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664
Hungary
GRUNDFOS Hungária Kft. Park u. 8 H-2045 Törökbálint, Phone: +36-23 511 110 Telefax: +36-23 511 111
India
GRUNDFOS Pumps India Private Lim­ited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone: +91-44 2496 6800
Indonesia
PT GRUNDFOS Pompa Jl. Rawa Sumur III, Blok III / CC-1 Kawasan Industri, Pulogadung Jakarta 13930 Phone: +62-21-460 6909 Telefax: +62-21-460 6910 / 460 6901
Ireland
GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830
Italy
GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I-20060 Truccazzano (Milano) Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461
Japan
GRUNDFOS Pumps K.K. Gotanda Metalion Bldg., 5F, 5-21-15, Higashi-gotanda Shiagawa-ku, Tokyo 141-0022 Japan Phone: +81 35 448 1391 Telefax: +81 35 448 9619
Korea
GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916 Seoul, Korea Phone: +82-2-5317 600 Telefax: +82-2-5633 725
Latvia
SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60, LV-1035, Rīga, Tālr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646
Lithuania
GRUNDFOS Pumps UAB Smolensko g. 6 LT-03201 Vilnius Tel: + 370 52 395 430 Fax: + 370 52 395 431
Malaysia
GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866
México
Bombas GRUNDFOS de México S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010
Netherlands
GRUNDFOS Netherlands Veluwezoom 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 e-mail: info_gnl@grundfos.com
New Zealand
GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: +64-9-415 3240 Telefax: +64-9-415 3250
Norway
GRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50
Poland
GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL-62-081 Przeźmierowo Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50
Portugal
Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241 Apartado 1079 P-2770-153 Paço de Arcos Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90
România
GRUNDFOS Pompe România SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: +40 21 200 4100 Telefax: +40 21 200 4101 E-mail: romania@grundfos.ro
Russia
ООО Грундфо с Росс ия, 109544 Москва, ул. Школьная
39
Тел. (+7) 495 737 30 00, 564 88 00 Факс (+7) 495 737 75 36, 564 88 11
E-mail grundfos.moscow@grundfos.com
Serbia
GRUNDFOS Predstavništvo Beograd Dr. Milutina Ivkovića 2a/29 YU-11000 Beograd Phone: +381 11 26 47 877 / 11 26 47 496 Telefax: +381 11 26 48 340
Singapore
GRUNDFOS (Singapore) Pte. Ltd. 24 Tuas West Road Jurong Town Singapore 638381 Phone: +65-6865 1222 Telefax: +65-6861 8402
Slovenia
GRUNDFOS d.o.o. Šlandrova 8b, SI-1231 Ljubljana-Črnuče Phone: +386 1 568 0610 Telefax: +386 1 568 0619 E-mail: slovenia@grundfos.si
Spain
Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465
Sweden
GRUNDFOS AB Box 333 (Lunnagårdsgatan 6) 431 24 Mölndal Tel.: +46(0)771-32 23 00 Telefax: +46(0)31-331 94 60
Switzerland
GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-1-806 8111 Telefax: +41-1-806 8115
Taiwan
GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Tai ch ung, Taiwan, R. O .C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878
Thailand
GRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road, Dokmai, Pravej, Bangkok 10250 Phone: +66-2-725 8999 Telefax: +66-2-725 8998
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi,
2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com
Ukraine
ТОВ ГРУНДФОС УКРАЇНА 01010 Київ, Вул. Московська 8б,
Тел.:(+38 044) 390 40 50 Фах.: (+38 044) 390 40 59
E-mail: ukraine@grundfos.com
United Arab Emirates
GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971-4- 8815 166 Telefax: +971-4-8815 136
United Kingdom
GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 8TL Phone: +44-1525-850000 Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500
Usbekistan
Представительство ГРУНДФОС в Ташкенте 700000 Ташкент ул.Усм ан а Носира 1­й тупик 5 Телеф он : (3712) 55-68-15 Факс: (3712) 53-36-35
Addresses revised 24.03.2010
Being responsible is our foundation
Thinking ahead makes it possible
Innovation is the essence
96787913 0410
Repl. 96787913 0110
www.grundfos.com
GB
The name Grundfos, the Grundfos logo, and the payoff Be–Think–Innovate are registrated trademarks owned by Grundfos Management A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
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