Grundfos STR2, SSR2 CN, STR2 CN, SSR2, SSP Installation And Operating Instructions Manual

...
GRUNDFOS INSTRUCTIONS
Shower pumps
SSR2, SSR2 CN, STR2, STR2 CN, SSP, STP, SSN and STN
Installation and operating instructions
2
Shower pumps
English (GB)
Türkçe (TR)
Functional profile and user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table of contents
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English (GB) Functional profile and user manual
English (GB)
Original installation and operating instructions
CONTENTS
1. General information
1.1 Hazard statements
1.2 Notes
2. Safety instructions
2.1 Electrical installation
2.2 Fault finding
3. General description
3.1 Applications
3.2 Type key
4. Installation
4.1 Positioning the pump
4.2 Pipes
4.3 Cold-water storage tank
4.4 Valves and strainers
4.5 Connecting the pump
4.6 Temperature setting
4.7 Installation options
5. Electrical installation
6. Startup
6.1 Shaft seal run-in
7. Universal-head pumps
7.1 General description
7.2 Dry-running protection
7.3 Connecting the pump
7.4 Operating instructions
7.5 Installation options
8. Technical data
9. Fault finding
9.1 Positive-head pumps (STP, SSP, STR2, SSR2)
9.2 Universal-head pumps (STN, SSN, STR2 CN and SSR2 CN)
10. How it works
10.1 Universal-head pumps
11. Engineer check list
12. Maintenance and service
13. Disposal
Page
10 10 10
11 12
12
13
13 13 13 13 13
14 15
15
16
17
17
17 17 17
1. General information
1.1 Hazard statements
The symbols and hazard statements below may appear in Grundfos installation and operating instructions, safety
4
instructions and service instructions.
4 5
5
5 5
6
6 6
6
7 8 9 9
The hazard statements are structured in the following way:
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious personal injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious personal injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate personal injury.
SIGNAL WORD Description of hazard
Consequence of ignoring the warning.
- Action to avoid the hazard.
Read this document before installing the product. Installation and operation must comply with local regulations and accepted codes of good practice.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
4
1.2 Notes
The symbols and notes below may appear in Grundfos installation and operating instructions, safety instructions and service instructions.
Observe these instructions for explosion-proof products.
A blue or grey circle with a white graphical symbol indicates that an action must be taken.
DANGER Electric shock
Death or serious personal injury
- Connect the pump to a socket with earth connection.
- We recommend that you fit the permanent installation with an earth leakage circuit breaker (ELCB) with a tripping current 30 mA.
English (GB)
A red or grey circle with a diagonal bar, possibly with a black graphical symbol, indicates that an action must not be taken or must be stopped.
If these instructions are not observed, it may result in malfunction or damage to the equipment.
Tips and advice that make the work easier.
2. Safety instructions
2.1 Electrical installation
DANGER Electric shock
Death or serious personal injury
- Before starting any work on the product, make sure that the power supply has been switched off and that it cannot be accidentally switched on.
DANGER Electric shock
Death or serious personal injury
- The unit must be connected to a switched spur fused at 5 A (10 A on models STP 4.0 B and STN
4.0 B) with a minimum contact gap of 3 mm in all poles.
- Metal pipes must be earthed by the use of earthing clamps and 4 mm2 earthing wire, according to BS 951.
DANGER Electric shock
Death or serious personal injury
- Fit the terminal box cover before you switch on the power supply.
Complete all pipe installation before making any electrical connections.
Do not allow any water to enter into the electrical terminal box.
The electrical installation must be carried out by an authorised person in accordance with local regulations.
2.2 Fault finding
DANGER Electric shock
Death or serious personal injury
- Before starting any work on the product, make sure that the power supply has been switched off and that it cannot be accidentally switched on.
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3. General description
> 227 litres (50 gallons)
> 227 litres (50 gallons)
English (GB)
These installation and operating instructions apply to Grundfos shower pumps, types SSR2, STR2, SSP, STP, SSN and STN.
3.1 Applications
Grundfos shower pumps are suitable for pressure boosting of clean (fresh) water, without any additives, in domestic hot- and cold-water systems.
3.2 Type key
Example S T P 2.0 B
S: Shower pump T:S:Twin impeller
Single impeller Positive head
P:
Universal (negative) head
N:
Low voltage
L:
Centrifugal
C:
Regenerative
R: Maximum head [bar] Material:
Brass
B:
Composite
C:
Composite, universal (negative) head
CN:
4. Installation
The system in which this product is incorporated must be designed to meet the pumps requirements.
Symbols used in illustrations
Do not connect the pump directly to the water mains supply. Do not use the pump with combination boilers. Make sure that no foreign particles, such as solder and dust, are allowed to enter the pump. The pump is damaged if the water level in the cold­water storage tank is below the pump.
TM05 6978 0313TM05 6977 0313
Fig. 1 Do not connect directly to the mains.
Symbol Description
Cold-water storage tank
Hot-water cylinder
Shower pump
Shower head
Tap or outlet
Hot water
Cold water
Mains supply pipe
Fig. 2 Connection to mains via storage tank
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4.1 Positioning the pump
=
H
inlet
> 227 litres (50 gallons)
> 227 litres (50 gallons)
Min. 250 mm
Select a position for installing the pump which affords easy access for subsequent servicing and maintenance.
Do not cover the pump; otherwise, the motor will overheat.
Keep the pump as close as possible to the source of hot and cold water.
For optimum performance, ensure the following:
• A good water flow to the pump.
• Sufficient inlet head. See table and fig. 3.
• Unrestrictive pipes, 22 mm. See fig. 4.
• Provision to prevent air locks. See fig. 4. Place the pump in a well-ventilated location.
Type Inlet head [m]
STP, SSP 1-20 STN, SSN 1-8 STR2, SSR2 1-10 STR2 CN, SSR2 CN 1-8
Place the pump in a frost-free location.
Position the pump horizontally with the outlet ports vertically upwards to ensure correct operation of the flow switches.
Fig. 5 Positioning the pump
Connect the pump and shower system as shown in fig. 10. There must be a minimum height between the bottom of the cold-
water storage tank and the highest point of the outlet pipe or the shower outlet of at least 250 mm. See fig. 6.
English (GB)
TM05 6969 0313TM05 6967 0313TM05 6975 0313
Fig. 3 Inlet head
Fig. 4 Unrestricted pipe
TM05 6968 0313
Fig. 6 Minimum height difference
Install the pump in accordance with the Water Supply (Water Fittings) regulations 1999.
Position the pump at the base of the hot-water cylinder. See fig.
7.
TM05 6976 0313
Fig. 7 Positioning the pump in relation to hot-water cylinder
For installation within a bathroom, locate the pump in accordance with local regulations.
Position the pump at least 0.6 metres horizontally away from or 3 metres vertically above floor from any bath, shower tray or basin.
The pump may be fitted under a bath, providing this space is only accessible through the use of a tool.
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4.1.1 Foundation
> 227 litres (50 gallons)
> 227 litres (50 gallons)
English (GB)
Install the pump on a vibration-free foundation. In case of wooden floors use a small concrete foundation of approx. 225 x 225 mm and 40 to 50 mm thick.
Fig. 8 Foundation
4.2 Pipes
Do not allow any solder flux to come into contact with any of the plastic parts of the pump.
Use 22 mm pipes to and from the pump.
• The expansion pipe from the hot-water cylinder should always rise in order to prevent trapped air.
• The outlet pipe from the pump to the shower valve should rise, where possible, to prevent trapped air.
• Pipes from the pump to the shower valve should go up and over, rather than under floor.
• Do not fit any other outlets in the inlet pipes to the pump. See fig. 12.
• Use dedicated supplies to hot and cold water.
• Avoid blanked-off pipes.
• Avoid restrictions in the flexible hoses.
• Secure down all pipes to minimise noise and vibration.
TM05 6987 0313 - TM05 6988 0313
TM05 6974 0313TM05 6972 0313
Fig. 11 Fixing the pipes
Fig. 9 Solder flux causes damage to plastic parts
Fig. 10 Pipe connection to hot-water cylinder
TM05 7319 1113TM05 6989 0313
Fig. 12 Pipe installation examples
4.2.1 Hot-water cylinder connections
Do not use any jointing compounds.
Connect the supply from the hot-water cylinder to the pump with a dedicated supply.
Fit a surrey flange to minimise air in the hot-water supply to the pump.
Use 22 mm pipe to ensure an adequate flow to the pump.
4.2.2 Cold-water supply
Do not connect the pump directly to the water mains supply. Do not use any jointing compounds or tape.
Connect the pump with a dedicated supply using 22 mm pipe from the cold-water storage tank.
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4.3 Cold-water storage tank
Min. 25 mm
> 227 litres (50 gallons)
Supply to hot-water cylinder
Cold water
Mains
Position the cold-water outlet at least 25 mm lower than the supply to the hot-water cylinder to prevent the supply of hot water only.
The cold-water storage tank must be equal to or larger than 227 litres (50 gallons).
Do not position outlets in the cold-water storage tank directly below the inlet from the water mains supply in order to prevent air from being drawn into the pump or hot-water cylinder.
Fig. 13 Cold-water storage tank
4.4 Valves and strainers
Non-return valves
Do not fit non-return valves in the inlet pipe to the pump.
Strainers
Fit the strainers supplied with the STR2 and SSR2 on the inlet connections. See fig. 16.
1. Fit the strainer washer to the inlet connection.
2. Fit the plain hose washer to the outlet connection.
English (GB)
TM05 6966 4614TM05 7323 1213
TM05 7320 1113TM05 7321 1113
Fig. 16 Fitting the strainer washer
Fig. 14 Correct fitting of non-return valves
Isolating valves
Fit full-bore isolating valves in the pump inlet and outlet ports for easy installation, servicing and cleaning of strainers.
Isolating valves assist draining down, strainer cleaning and refilling.
Fig. 15 Fitting of isolating valves
3. Insert the strainer basket supplied with the SSN, SSP, STN
and STP in the inlet pipe.
Fig. 17 Fitting the strainer basket
TM05 7323 1213
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4.5 Connecting the pump
Max. 45
0
90
0
+
33 mm
1
2
English (GB)
Do not use any jointing compounds or tape.
Use the flexible hoses supplied for connecting the pump to the pipes. Use of these hoses will ensure strain- and vibration-free watertight connections.
Ensure unrestricted flow in the flexible hoses.
Fig. 18 Connecting the flexible hoses
Line up the pipes and fit hoses to the pump before connecting to pipes.
Disconnecting the hose
To disconnect the "push-fit" hose, firmly push down the retaining ring while pulling out the hose.
Fig. 21 Disconnecting of flexible hoses with push-fit
connection
4.6 Temperature setting
Maximum hot-water temperature setting must not exceed 60 °C in accordance with BS 6700:2006, to eliminate the risk of lime scale and cavitation.
4.7 Installation options
This section gives you an overview of your options during installation.
TM05 7302 0913 - TM05 7303 0913
Positioning the pump
• Inlet head of at least 1 m is required for SSP, STP, SSN, STN and STR pumps.
• Fit a downward loop of at least 450 mm if the pump is positioned above the hot-water cylinder. See fig. 22.
TM05 7306 0913TM05 6975 0313
The pump must not be subject to mechanical strain.
Plastic nuts should be finger-tight plus 1/4 turn. Re-tighten the nuts after hot water has been pumped for the first time.
Fig. 19 Tightening the connections
Push-fit connections (SSN, SSP, STN and STP pumps)
Use the flexible hoses supplied with the pump for the pump inlet and outlet ports.
Insert the hose connection to a minimum depth of 33 mm.
Fig. 22 Pump positioned above hot-water cylinder
Pipes
• 15 mm pipes can only be used on STR2 and SSR2 pumps up to 1.5 bar rated pressure.
• Where high flows are expected, we recommend 28 mm.
Electrical installation
• The low-voltage pump installation kits are supplied with 3 metres of connecting lead. The connecting leads between the
TM05 7304 0913TM05 7305 0913
about 15 metres. Use min. 1.0 mm
pump and the isolating transformer can be extended up to
2
cable.
Flanges
• Either Surrey, York, Warix or Essex flanges can be used for the hot-water cylinder, depending on the cylinder type and installation.
Fig. 20 Installation with push-fit connection
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5. Electrical installation
ON
NL
L N
Min. 3 mm
1
I/ON
DANGER Electric shock
Death or serious personal injury
- Before starting any work on the product, make sure that the power supply has been switched off and that it cannot be accidentally switched on.
DANGER Electric shock
Death or serious personal injury
- The unit must be connected to a switched spur fused at 5 A (10 A on models STP 4.0 B and STN
4.0 B) with a minimum contact gap of 3 mm in all poles.
- Metal pipes must be earthed by the use of earthing clamps and 4 mm
951.
2
earthing wire, according to BS
1 x 230 V, 50 Hz
1. Strip off the insulation cap and the leads as specified for the switched spur.
Observe colour coding as follows:
• Brown to terminal L.
• Yellow and green to terminal E (PE).
Ensure that the earth lead is at least as long as the other two leads.
• Blue to terminal N (neutral).
English (GB)
DANGER Electric shock
Death or serious personal injury
- Connect the pump to a socket with earth connection.
- We recommend that you fit the permanent installation with an earth leakage circuit breaker (ELCB) with a tripping current 30 mA.
Complete all pipe installation before making any electrical connections. Do not allow any water to enter into the electrical terminal box.
The electrical installation must be carried out by an authorised person in accordance with local regulations.
Check that the supply voltage and frequency correspond to the values stated on the nameplate.
TM05 7316 1013
Fig. 23 Electrical connection
2. Insert the lead fully into the terminal connector and tighten the screw firmly.
3. Ensure that the connection is secure.
4. Tighten the cable restraint.
Follow the procedure for startup before switching on the power supply.
Ensure compliance with IEE regulations.
DANGER Electric shock
Death or serious personal injury
- Fit the terminal box cover before you switch on the power supply.
The pump switch should be left in "on" position at all times for normal operation of the system.
TM05 7309 0913
Fig. 24 Electrical supply permanently on
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