Grundfos Sololift2 CWC-3 Installation And Operating Instructions Manual

Page 1
Sololift2 CWC-3
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
Other languages
Sololift2 CWC-3
http://net.grundfos.com/qr/i/97771616
Page 2
2
English (GB) Installation and operating instructions
Original installation and operating instructions
CONTENTS
Page
1. Symbols used in this document
2. General description
The CWC-3 is a small, compact automatic lifting station suitable for pumping domestic wastewater and sewage off places in private dwellings where wastewater cannot be led directly to the sewer by means of a natural downward slope.
3. Applications
The product is only suitable for pumping wastewater from a cabinet shower, bidet and/or washbasin as well as sewage from a wall-hung toilet. The compact lifting station is designed for prewall installations.
1. Symbols used in this document
2
2. General description
2
3. Applications
2
4. Pumped liquids
3
5. Installation
3
6. Electrical connection
3
7. Service
4
7.1 Service documentation
4
7.2 Maintenance
4
7.3 Adjustment of run time
4
7.4 Service instructions
4
8. Technical data
5
9. Fault finding
6
10. Disposal
7
Warning Prior to installation, read these installation
and operating instructions. Installation and operation must comply with local regulations, EN 12056-4 and accepted codes of good practice.
Warning The use of this product requires
experience with and knowledge of the product. Persons with reduced physical, sensory or mental capabilities must not use this product, unless they are under supervision or have been instructed in the use of the product by a person responsible for their safety. Children must not use or play with this product.
Warning If these safety instructions are not
observed, it may result in personal injury.
Caution
If these safety instructions are not observed, it may result in malfunction or damage to the equipment.
Note
Notes or instructions that make the job easier and ensure safe operation.
Caution
If away for a long period (e.g. holidays) we recommend that you turn off the water supply to the toilet served by the lifting station.
Note
This is a domestic unit. Toilets connected to this unit can be used
like any normal toilet, and require minimum maintenance. The unit will operate automatically as soon as the required level of water enters the tank.
Caution
Only the disposal of toilet paper, faecal matter and wastewater will be covered by warranty. Any damage due to foreign bodies such as cotton, condoms, sanitary towels, wet wipes, food, hair, metal, wood or plastic objects, will not be covered by the warranty. Solvents, acids and other chemicals can also cause damage to the unit, and will invalidate the warranty.
Note
Applications according to EN 12050-3. Not for public use, only limited number of
users. Installation with direct connection to toilet
and in the same room as sanitary appliances.
A second toilet must be available above the backflow level.
The product must be fastened to the floor to prevent uplift and turning.
Page 3
English (GB)
3
4. Pumped liquids
Domestic wastewater and sewage containing toilet paper and faeces.
Ordinary liquids for cleaning of the appliances connected. pH value: 4-10.
5. Installation
An alarm device for acoustic alarm in case of malfunction or high level in the tank is available as an accessory (noise level 75 dB(A)). Product number: 97772315.
Fig. 1 Alarm device
6. Electrical connection
Make sure that the product is suitable for the supply voltage and frequency available at the installation site.
The electrical connection must be carried out in accordance with local regulations.
The thermal switch cuts out the motor in case of overtemperature and cuts it in again automatically after cooling.
Caution
The product must not pump harsh chemicals or solvents. See the quick guide.
The product is designed for flush volumes of 4, 6 and 9 litres. A 4-litre flush is permissible only if the amount of solids in the pumped liquid is small.
Caution
Do not pull or lift the product by the power supply cable.
Note
The product must be accessible for maintenance and repair.
If the product is installed behind the wall, a service hatch of sufficient size is necessary.
The product must be placed in a frost-free room to prevent the pumped liquid from freezing.
Make sure that all external pipework is adequately insulated.
The discharge pipe must be made of rigid material, such as copper, or of rigid PVC with solvent-welded joints.
To prevent the transmission of vibrations to buildings, make sure that the pipework is thoroughly fixed and that fittings cannot move and are not in contact with building parts.
TM04 9469 4310
Warning The product must be earthed. The
protective earth of the socket outlet must be connected to the protective earth of the pump. The plug must therefore have the same PE connection system as that of the socket outlet. If not, use a suitable adapter.
The installation must include an earth leakage circuit breaker for protection against earth fault currents. This will ensure protection when using a Schuko plug or another plug with earth pin.
Warning The product must be connected to a mains
switch with a minimum contact gap of 3 mm in all poles.
Page 4
4
7. Service
For service kits, see www.product­selection.grundfos.com.
7.1 Service documentation
Service documentation is available at www.product­selection.grundfos.com.
If you have any questions, please contact the nearest Grundfos company or service workshop.
7.2 Maintenance
The lifting station does not require any special maintenance, but we recommend that you check operation and pipe connections at least once a year.
Change the carbon filter once a year. See section
7.4 Service instructions.
7.3 Adjustment of run time
The default setting ensures proper operation in most pipework. If the pipework is particularly long or short, it may be necessary to adjust the run time.
For a guide to adjusting the run time, see www.product-selection.grundfos.com.
7.4 Service instructions
Thanks to the product design, service is easy in case of malfunction or blocked pump.
Digits in the following sections refer to the pictures in the appendix at the end of this booklet.
Impeller/grinder stuck
1.1 Disconnect the power supply.
1.2 Unscrew the plug in the cover.
1.3 Insert a screwdriver (min. 110 mm) through the plug hole and into the slot of the shaft end. Turn the shaft right and left to free the impeller/ grinder from dirt.
1.4 Fit the plug, and switch on the power supply to check if the impeller/grinder can rotate freely.
Operation by means of a power drill
2.1 If the product cannot be operated by electrical power, disconnect the power supply and empty the toilet and tank by means of a power drill.
Warning The product must only be serviced by
trained service staff. If the power supply cable is damaged, it
must be replaced by the manufacturer, the manufacturer's service partner or a similarly qualified person.
To ensure safe and reliable operation, always use original spare parts from Grundfos.
Note
The product must be thoroughly cleaned before it is returned for service. Otherwise the warranty will be void.
Warning Before carrying out any service work,
remove the fuse, pull out the plug, or switch off the power supply. Make sure that the power supply cannot be accidentally switched on.
All rotating parts must have stopped moving.
The product must only be serviced by trained service staff.
Page 5
English (GB)
5
Pressure switch pipe blocked
3.1 If the water level in the tank is above the motor flange, disconnect the power supply and drain the tank by means of the drain hose.
3.2 Unscrew the cover.
3.3 Pull out the complete pressure switch.
3.4 Check and clean the pressure switch pipe.
Foreign body in tank
If the water level in the tank is above the motor flange, disconnect the power supply and drain the tank by means of the drain hose. See 3.1.
Unscrew the cover. See 3.2.
4.1 Remove the four screws of the motor flange.
4.2 Lift the motor flange to reduce the compression of the O-ring. Insert a screwdriver into the notch underneath the power supply cable and press it down.
4.3 Lift out the complete motor-pump unit by the handles.
4.4 Check and clean the tank and impeller/grinder.
Carbon filter
5. Replace the carbon filter once a year to ensure sufficient filter function.
8. Technical data
Supply voltage
1 x 220-240 V - 10 %/+ 6 %, 50 Hz.
Power consumption
Max. 620 W.
Power factor
Cos φ 0.87 / 0.92.
Speed
2800 min
-1
.
Rated current
3.0 A.
Insulation class
F.
Noise level
< 70 dB(A) to 12050-2.
Flow rate
Max. 137 l/min.
System pressure
Max. pump head: 8.0 m. Max. system head: 6.0 m.
Supply cable
1.5 m, 0.75 mm2 (H05VV-F-3G).
Net weight
7.1 kg.
Start and stop levels
Start: 72 mm above bottom. Stop: 52 mm above bottom.
Liquid temperature
Max. 50 °C.
Ambient temperature
+5 °C to +35 °C.
Duty
S3 - 50 % - 1 min. (30 sec. on; 30 sec. off).
Marking
Approvals
Note
The pressure switch unit can be removed separately.
Caution
Make sure that the little tube in the top of the pipe did not become blocked when you cleaned the pipe!
Note
Lubricate the sealing area of the pressure switch for easier fitting.
Note
Lift the unit vertically before tilting it!
Warning Beware of the sharp edges on the grinder. Wear protective gloves.
Note
Instead of using a carbon filter, Sololift can also be vented through a vent pipe. In this case a vent valve is needed. Product number: 98059587.
Note
The system pressure must not exceed 6 m head to guarantee a sufficient drain of the connected sanitary appliances.
Page 6
6
9. Fault finding
See also section 7.4 Service instructions.
Warning Remove the fuse, pull out the plug, or
switch off the power supply. Make sure that the power supply cannot be accidentally switched on.
All rotating parts must have stopped moving.
The product must only be serviced by trained service staff.
Fault Cause Remedy
1. Motor does not start when the level in the tank reaches the start level.
a) Supply failure. Reestablish the power supply.
b) Fuse blown.
If new fuse blows at once, either cable or motor is faulty.
Replace the fuse. Measure cable and motor. If cable or motor is defective, replace the defective parts.
c) Impeller/grinder stuck. Thermal
switch tripped.
Free the impeller/grinder, and wait until the motor is cooled down and the thermal switch has reset.
d) Pressure switch pipe blocked. Remove the pressure switch and clean
the pipe.
2. Motor hums but does not operate.
a) Impeller/grinder stuck. Free the impeller/grinder and check that
it can rotate freely.
b) Motor or capacitor defective. Replace the motor or capacitor.
c) Control board defective. Replace the control board.
3. Motor runs continuously or at irregular intervals.
a) Water leaking from inlet into
tank.
Check for leaking appliances.
b) Water leaking back into tank
from discharge pipe.
Check the non-return flap.
c) Pressure switch defective. Replace the pressure switch unit.
4. Motor runs but does not evacuate water.
a) Pump or tank blocked. Remove blockage.
b) Air lock in pump or vent hole in
pump housing blocked.
Check operation of vent valve in the tank. Check that the carbon filter is not wet. Check that the vent hole in the pump housing is not blocked.
c) Discharge port or pipe blocked. Remove blockage.
Check the non-return flap.
5. The lifting station evacuates slowly.
a) Discharge pipe is too long or
has an excessive number of bends.
Increase the discharge pipe size. Change pipework to reduce number of bends. Change bends to soft bends.
b) The pump housing is leaky. Replace the pump housing (service
part).
c) Hydraulics or grinder blocked. Check and clean the hydraulics and
grinder.
6. Rattling noise from the lifting station, but water is evacuated.
a) Foreign body hitting the
impeller/grinder.
Remove the foreign body.
7. Odour from the tank. a) Carbon filter contaminated. Replace the carbon filter.
Page 7
English (GB)
7
10. Disposal
This product or parts of it must be disposed of in an environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company or service workshop.
Subject to alterations.
8. Water from shower or another appliance connected to the lower inlets drains off slowly. Backflow from the lifting station.
a) Non-return flap in inlet stuck,
does not open or does not close sufficiently.
Check the non-return flap.
b) Hydraulics or grinder blocked. Check and clean the hydraulics and
grinder.
c) The start level has changed. Check and clean the pressure switch
pipe.
d) Inlet pipe diameter is too small. Use a pipe with a larger diameter.
Fault Cause Remedy
Page 8
Appendix
8
Appendix 1
Page 9
Appendix
9
Page 10
Appendix
10
Page 11
11
Page 12
Grundfos companies
Argentina
Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana km. 37.500 Centro Industrial Garin 1619 Garín Pcia. de B.A. Phone: +54-3327 414 444 Telefax: +54-3327 45 3190
Australia
GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155
Austria
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30
Belgium
N.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301
Belarus
Представительство ГРУНДФОС в Минске 220125, Минск ул. Шафарнянская, 11, оф. 56, БЦ «Порт» Тел.: +7 (375 17) 286 39 72/73 Факс: +7 (375 17) 286 39 71
E-mail: minsk@grundfos.com
Bosnia and Herzegovina
GRUNDFOS Sarajevo Zmaja od Bosne 7-7A, BH-71000 Sarajevo Phone: +387 33 592 480 Telefax: +387 33 590 465 www.ba.grundfos.com e-mail: grundfos@bih.net.ba
Brazil
BOMBAS GRUNDFOS DO BRASIL Av. Humberto de Alencar Castelo Branco, 630 CEP 09850 - 300 São Bernardo do Campo - SP Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015
Bulgaria
Grundfos Bulgaria EOOD Slatina District Iztochna Tangenta street no. 100 BG - 1592 Sofia Tel. +359 2 49 22 200 Fax. +359 2 49 22 201 email: bulgaria@grundfos.bg
Canada
GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512
China
GRUNDFOS Pumps (Shanghai) Co. Ltd. 10F The Hub, No. 33 Suhong Road Minhang District Shanghai 201106 PRC Phone: +86 21 612 252 22 Telefax: +86 21 612 253 33
Croatia
GRUNDFOS CROATIA d.o.o. Buzinski prilaz 38, Buzin HR-10010 Zagreb Phone: +385 1 6595 400 Telefax: +385 1 6595 499 www.hr.grundfos.com
Czech Republic
GRUNDFOS s.r.o. Čajkovského 21 779 00 Olomouc Phone: +420-585-716 111 Telefax: +420-585-716 299
Denmark
GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: info_GDK@grundfos.com www.grundfos.com/DK
Estonia
GRUNDFOS Pumps Eesti OÜ Peterburi tee 92G 11415 Tallinn Tel: + 372 606 1690 Fax: + 372 606 1691
Finland
OY GRUNDFOS Pumput AB Trukkikuja 1 FI-01360 Vantaa Phone: +358-(0) 207 889 500 Telefax: +358-(0) 207 889 550
France
Pompes GRUNDFOS Distribution S.A. Parc d’Activités de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51
Germany
GRUNDFOS GMBH Schlüterstr. 33 40699 Erkrath Tel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799 e-mail: infoservice@grundfos.de Service in Deutschland: e-mail: kundendienst@grundfos.de
Greece
GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664
Hungary
GRUNDFOS Hungária Kft. Park u. 8 H-2045 Törökbálint, Phone: +36-23 511 110 Telefax: +36-23 511 111
India
GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone: +91-44 2496 6800
Indonesia
PT. GRUNDFOS POMPA Graha Intirub Lt. 2 & 3 Jln. Cililitan Besar No.454. Makasar, Jakarta Timur ID-Jakarta 13650 Phone: +62 21-469-51900 Telefax: +62 21-460 6910 / 460 6901
Ireland
GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830
Italy
GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I-20060 Truccazzano (Milano) Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461
Japan
GRUNDFOS Pumps K.K. 1-2-3, Shin-Miyakoda, Kita-ku, Hamamatsu 431-2103 Japan Phone: +81 53 428 4760 Telefax: +81 53 428 5005
Korea
GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916 Seoul, Korea Phone: +82-2-5317 600 Telefax: +82-2-5633 725
Latvia
SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60, LV-1035, Rīga, Tālr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646
Lithuania
GRUNDFOS Pumps UAB Smolensko g. 6 LT-03201 Vilnius Tel: + 370 52 395 430 Fax: + 370 52 395 431
Page 13
Grundfos companies
Malaysia
GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866
Mexico
Bombas GRUNDFOS de México S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010
Netherlands
GRUNDFOS Netherlands Veluwezoom 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 E-mail: info_gnl@grundfos.com
New Zealand
GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: +64-9-415 3240 Telefax: +64-9-415 3250
Norway
GRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50
Poland
GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL-62-081 Przeźmierowo Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50
Portugal
Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241 Apartado 1079 P-2770-153 Paço de Arcos Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90
Romania
GRUNDFOS Pompe România SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: +40 21 200 4100 Telefax: +40 21 200 4101 E-mail: romania@grundfos.ro
Russia
ООО Грундфос Россия 109544, г. Москва, ул. Школьная, 39-41, стр. 1 Тел. (+7) 495 564-88-00 (495) 737-30-00 Факс (+7) 495 564 88 11 E-mail grundfos.moscow@grundfos.com
Serbia
Grundfos Srbija d.o.o. Omladinskih brigada 90b 11070 Novi Beograd Phone: +381 11 2258 740 Telefax: +381 11 2281 769 www.rs.grundfos.com
Singapore
GRUNDFOS (Singapore) Pte. Ltd. 25 Jalan Tukang Singapore 619264 Phone: +65-6681 9688 Telefax: +65-6681 9689
Slovakia
GRUNDFOS s.r.o. Prievozská 4D 821 09 BRATISLAVA Phona: +421 2 5020 1426 sk.grundfos.com
Slovenia
GRUNDFOS LJUBLJANA, d.o.o. Leskoškova 9e, 1122 Ljubljana Phone: +386 (0) 1 568 06 10 Telefax: +386 (0)1 568 06 19 E-mail: tehnika-si@grundfos.com
South Africa
GRUNDFOS (PTY) LTD Corner Mountjoy and George Allen Roads Wilbart Ext. 2 Bedfordview 2008 Phone: (+27) 11 579 4800 Fax: (+27) 11 455 6066 E-mail: lsmart@grundfos.com
Spain
Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465
Sweden
GRUNDFOS AB Box 333 (Lunnagårdsgatan 6) 431 24 Mölndal Tel.: +46 31 332 23 000 Telefax: +46 31 331 94 60
Switzerland
GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-44-806 8111 Telefax: +41-44-806 8115
Taiwan
GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878
Thailand
GRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road, Dokmai, Pravej, Bangkok 10250 Phone: +66-2-725 8999 Telefax: +66-2-725 8998
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi,
2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com
Ukraine
Бізнес Центр Європа Столичне шосе, 103 м. Київ, 03131, Україна Телефон: (+38 044) 237 04 00 Факс.: (+38 044) 237 04 01
E-mail: ukraine@grundfos.com
United Arab Emirates
GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971 4 8815 166 Telefax: +971 4 8815 136
United Kingdom
GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 4TL Phone: +44-1525-850000 Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500
Uzbekistan
Grundfos Tashkent, Uzbekistan The Rep­resentative Office of Grundfos Kazakhstan in Uzbekistan 38a, Oybek street, Tashkent Телефон: (+998) 71 150 3290 / 71 150 3291 Факс: (+998) 71 150 3292
Addresses Revised 29.07.2016
Page 14
www.grundfos.com
97771616 0716
ECM: 1188679
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks
owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
© Copyright Grundfos Holding A/S
Loading...