Grundfos TPE, TPED, NKE, NKGE, NBGE Installation And Operating Instructions Manual

...

Download

GRUNDFOS INSTRUCTIONS

TPE, TPED, NKE, NKGE, NBE, NBGE

Installation and operating instructions

Declaration of conformity

GB: EC declaration of conformity

We, Grundfos, declare under our sole responsibility that the products TPE, TPED, NKE, NKGE, NBE and NBGE, to which this declaration relates, are in conformity with these Council directives on the approximation of the laws of the EC member states:

— Machinery Directive (2006/42/EC).

Standards used: EN 809:1998 and EN 60204-1:2006.

— Low Voltage Directive (2006/95/EC).

Standard used: EN 61800-5-1.

— EMC Directive (2004/108/EC).

Standard used: EN 61800-3:2004.

— Ecodesign Directive (2009/125/EC).

Water pumps: Commission Regulation No 547/2012. Applies only to water pumps marked with the minimum efficiency

index MEI. See pump nameplate. This EC declaration of conformity is only valid when published as part of the Grundfos installation and operating instructions (publication number 96782376 1112).

CZ: ES prohlášení o shodě

My firma Grundfos prohlašujeme na svou plnou odpovědnost, že výrobky TPE, TPED, NKE, NKGE, NBE a NBGE, na něž se toto prohlášení vztahuje, jsou v souladu s ustanoveními směrnice Rady pro sblížení právních předpisů členských států Evropského společenství v oblastech:

—Směrnice pro strojní zařízení (2006/42/ES).

Použité normy: EN 809:1998 a EN 60204-1:2006. —Směrnice pro nízkonapět’ové aplikace (2006/95/ES).

Použitá norma: EN 61800-5-1. —Směrnice pro elektromagnetickou kompatibilitu (EMC)

(2004/108/ES).

Použitá norma: EN 61800-3:2004. —Směrnice o ekodesignu (2009/125/ES).

Vodní čerpadla:

Nařízení Komise č. 547/2012.

Vztahuje se pouze na vodní čerpadla označená minimální účinností

index MEI. Viz typový štítek čerpadla. Toto ES prohlášení o shodě je platné pouze tehdy, pokud je zveřejněno jako součást instalačních a provozních návodů Grundfos (publikace číslo 96782376 1112).

DE: EG-Konformitätserklärung

Wir, Grundfos, erklären in alleiniger Verantwortung, dass die Produkte TPE, TPED, NKE, NKGE, NBE und NBGE, auf die sich diese Erklärung bezieht, mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften der EU-Mitgliedsstaaten übereinstimmen:

— Maschinenrichtlinie (2006/42/EG).

Normen, die verwendet wurden: EN 809:1998 und

EN 60204-1:2006. — Niederspannungsrichtlinie (2006/95/EG).

Norm, die verwendet wurde: EN 61800-5-1. — EMV-Richtlinie (2004/108/EG).

Norm, die verwendet wurde: EN 61800-3:2004. — ErP-Richtlinie (2009/125/EG).

Wasserpumpen:

Verordnung der Europäischen Kommission Nr. 547/2012.

Gilt nur für Pumpen, für die der Mindesteffizienzindex (MEI)

anzugeben ist. Siehe Typenschild der Pumpe. Diese EG-Konformitätserklärung gilt nur, wenn sie in Verbindung mit der Grundfos Montage- und Betriebsanleitung (Veröffentlichungsnummer 96782376 1112) veröffentlicht wird.

GR: ∆ήλωση συμμόρφωσης EC

Εμείς, η Grundfos, δηλώνουμε με αποκλειστικά δική μας ευθύνη ότι τα προϊόντα TPE, TPED, NKE, NKGE, NBE και NBGE στα οποία αναφέρεται η παρούσα δήλωση, συμμορφώνονται με τις εξής Οδηγίες του Συμβουλίου περί προσέγγισης των νομοθεσιών των κρατών μελών της ΕΕ: — Οδηγία για μηχανήματα (2006/42/EC).

Πρότυπα που χρησιμοποιήθηκαν: EN 809:1998 και

EN 60204-1:2006. — Οδηγία χαμηλής τάσης (2006/95/EC).

Πρότυπο που χρησιμοποιήθηκε: EN 61800-5-1. — Οδηγία Ηλεκτρομαγνητικής Συμβατότητας

Πρότυπο που χρησιμοποιήθηκε: EN 61800-3:2004. — Οδηγία Οικολογικού Σχεδιασμού (2009/125/EC).

Αντλίες νερού:

Ρύθμιση πρώτης εκκίνησης Νο 547/2012.

Ισχύει μόνο για αντλίες νερού που φέρουν τον ελάχιστο δείκτη

απόδοσης ΜΕΙ. Βλέπε πινακίδα αντλίας. Αυτή η δήλωση συμμόρφωσης EC ισχύει μόνον όταν συνοδεύει τις οδηγίες εγκατάστασης και λειτουργίας της Grundfos (κωδικός εντύπου

96782376 1112).

(EMC) (2004/108/EC).

BG: EC декларация за съответствие

Ние, фирма Grundfos, заявяваме с пълна отговорност, че продуктите TPE, TPED, NKE, NKGE, NBE и NBGE, за които се отнася

настоящата декларация, отговарят на следните указания на Съвета за уеднаквяване на правните разпоредби на държавите членки на ЕС:

— Директива за машините (2006/42/EC).

Приложени стандарти: EN 809:1998 и EN 60204-1:2006.

— Директива за нисковолтови системи (2006/95/EC).

Приложен стандарт: EN 61800-5-1.

— Директива за електромагнитна съвместимост (2004/108/EC).

Приложен стандарт

— Директива за екодизайн (2009/125/EC).

Водни помпи: Наредба No 547/2012 на Европейската комисия. Отнася се само за водни помпи, маркирани с минималният

индекс за ефективност MEI. Вижте табелата с данни на помпата. Тази ЕС декларация за съответствие е валидна само когато е публикувана като част от инструкциите за монтаж и експлоатация на

Grundfos (номер на

: EN 61800-3:2004.

публикацията 96782376 1112).

DK: EF-overensstemmelseserklæring

Vi, Grundfos, erklærer under ansvar at produkterne TPE, TPED, NKE, NKGE, NBE og NBGE som denne erklæring omhandler, er i overensstemmelse med disse af Rådets direktiver om indbyrdes tilnærmelse til EF-medlemsstaternes lovgivning:

— Maskindirektivet (2006/42/EF).

Anvendte standarder: EN 809:1998 og EN 60204-1:2006. — Lavspændingsdirektivet (2006/95/EF).

Anvendt standard: EN 61800-5-1. — EMC-direktivet (2004/108/EF).

Anvendt standard: EN 61800-3:2004. — Ecodesigndirektivet (2009/125/EF).

Vandpumper:

Kommissionens forordning nr. 547/2012.

Gælder kun vandpumper der er mærket med

mindsteeffektivitetsindekset MEI. Se pumpens typeskilt. Denne EF-overensstemmelseserklæring er kun gyldig når den publiceres som en del af Grundfos-monterings- og driftsinstruktionen (publikationsnummer 96782376 1112).

EE: EL vastavusdeklaratsioon

Meie, Grundfos, deklareerime enda ainuvastutusel, et tooted TPE, TPED, NKE, NKGE, NBE ja NBGE, mille kohta käesolev juhend käib, on vastavuses EÜ Nõukogu direktiividega EMÜ liikmesriikide seaduste ühitamise kohta, mis käsitlevad:

— Masinate ohutus (2006/42/EC).

Kasutatud standardid: EN 809:1998 ja EN 60204-1:2006. — Madalpinge direktiiv (2006/95/EC).

Kasutatud standard: EN 61800-5-1. — Elektromagnetiline ühilduvus (EMC direktiiv) (2004/108/EC).

Kasutatud standard: EN 61800-3:2004. — Ökodisaini direktiiv (2009/125/EC).

Veepumbad:

Komisjoni regulatsioon nr 547/2012.

Kehtiv ainult veepumpadele, mis on märgitud miinimum kasuteguri

indeksiga MEI. Vaata pumba silti. Käesolev EL-i vastavusdeklaratsioon kehtib ainult siis, kui see avaldatakse Grundfosi paigaldus- ja kasutusjuhendi (avaldamisnumber 96782376 1112) osana.

ES: Declaración CE de conformidad

Nosotros, Grundfos, declaramos bajo nuestra entera responsabilidad que los productos TPE, TPED, NKE, NKGE, NBE y NBGE, a los cuales se refiere esta declaración, están conformes con las Directivas del Consejo en la aproximación de las leyes de las Estados Miembros del EM: — Directiva de Maquinaria (2006/42/CE).

Normas aplicadas: EN 809:1998 y EN 60204-1:2006. — Directiva de Baja Tensión (2006/95/CE).

Norma aplicada: EN 61800-5-1. — Directiva EMC (2004/108/CE).

Norma aplicada: EN 61800-3:2004. — Directiva sobre diseño ecológico (2009/125/CE).

Bombas de agua:

Reglamento de la Comisión Nº 547/2012.

Aplicable únicamente a las bombas de agua marcadas con el índice

de eficiencia mínima (IEM). Véase la placa de características de la

bomba. Esta declaración CE de conformidad sólo es válida cuando se publique como parte de las instrucciones de instalación y funcionamiento de Grundfos (número de publicación 96782376 1112).

FR: Déclaration de conformité CE

Nous, Grundfos, déclarons sous notre seule responsabilité, que les produits TPE, TPED, NKE, NKGE, NBE et NBGE, auxquels se réfère cette déclaration, sont conformes aux Directives du Conseil concernant le rapprochement des législations des Etats membres CE relatives aux normes énoncées ci-dessous:

— Directive Machines (2006/42/CE).

Normes utilisées: EN 809:1998 et EN 60204-1:2006.

— Directive Basse Tension (2006/95/CE).

Norme utilisée: EN 61800-5-1.

— Directive Compatibilité Electromagnétique CEM (2004/108/CE).

Norme utilisée : EN 61800-3:2004.

— Directive sur l'éco-conception (2009/125/CE).

Pompes à eau: Règlement de la Commission Nº 547/2012. S'applique uniquement aux pompes à eau marquées de l'indice de

performance minimum IEM. Voir plaque signalétique de la pompe. Cette déclaration de conformité CE est uniquement valide lors de sa publication dans la notice d'installation et de fonctionnement Grundfos (numéro de publication 96782376 1112).

IT: Dichiarazione di conformità CE

Grundfos dichiara sotto la sua esclusiva responsabilità che i prodotti TPE, TPED, NKE, NKGE, NBE e NBGE, ai quali si riferisce questa dichiarazione, sono conformi alle seguenti direttive del Consiglio riguardanti il riavvicinamento delle legislazioni degli Stati membri CE:

— Direttiva Macchine (2006/42/CE).

Norme applicate: EN 809:1998 e EN 60204-1:2006. — Direttiva Bassa Tensione (2006/95/CE).

Norma applicata: EN 61800-5-1. — Direttiva EMC (2004/108/CE).

Norma applicata: EN 61800-3:2004. — Direttiva Ecodesign (2009/125/CE).

Pompe per acqua:

Regolamento CE n. 547/2012.

Applicabile solo a pompe per acqua con l'indice di efficienza minimo

MEI. Vedere la targhetta di identificazione della pompa. Questa dichiarazione di conformità CE è valida solo quando pubblicata come parte delle istruzioni di installazione e funzionamento Grundfos (pubblicazione numero 96782376 1112).

LT: EB atitikties deklaracija

Mes, Grundfos, su visa atsakomybe pareiškiame, kad gaminiai TPE, TPED, NKE, NKGE, NBE ir NBGE, kuriems skirta ši deklaracija, atitinka šias Tarybos Direktyvas dėl Europos Ekonominės Bendrijos šalių narių įstatymų suderinimo: —Mašinų direktyva (2006/42/EB).

Taikomi standartai: EN 809:1998 ir EN 60204-1:2006. —Žemų įtampų direktyva (2006/95/EB).

Taikomas standartas: EN 61800-5-1. — EMS direktyva (2004/108/EB).

Taikomas standartas: EN 61800-3:2004. — Ekologinio projektavimo direktyva (2009/125/EB).

Vandens siurbliai:

Komisijos reglamentas Nr. 547/2012.

Galioja tik vandens siurbliams, ant kurių nurodytas minimalus

efektyvumo koeficientas MEI. Žr. siurblio vardinę plokštelę. Ši EB atitikties deklaracija galioja tik tuo atveju, kai yra pateikta kaip "Grundfos" įrengimo ir naudojimo instrukcijos (leidinio numeris 96782376

1112) dalis.

NL: EC overeenkomstigheidsverklaring

Wij, Grundfos, verklaren geheel onder eigen verantwoordelijkheid dat de producten TPE, TPED, NKE, NKGE, NBE en NBGE waarop deze verklaring betrekking heeft, in overeenstemming zijn met de Richtlijnen van de Raad in zake de onderlinge aanpassing van de wetgeving van de EG Lidstaten betreffende:

— Machine Richtlijn (2006/42/EC).

Gebruikte normen: EN 809:1998 en EN 60204-1:2006. — Laagspannings Richtlijn (2006/95/EC).

Gebruikte norm: EN 61800-5-1. — EMC Richtlijn (2004/108/EC).

Gebruikte norm: EN 61800-3:2004. — Ecodesign Richtlijn (2009/125/EC).

Waterpompen:

Verordening (EG) Nr. 547/2012 van de Commissie.

Is alleen van toepassing op waterpompen die gekenmerkt worden

door de minimale efficiëntie index MEI. Zie het typeplaatje van de

pomp. Deze EC overeenkomstigheidsverklaring is alleen geldig wanneer deze gepubliceerd is als onderdeel van de Grundfos installatie- en bedieningsinstructies (publicatienummer 96782376 1112).

HR: EZ izjava o usklađenosti

Mi, Grundfos, izjavljujemo pod vlastitom odgovornošću da je proizvod TPE, TPED, NKE, NKGE, NBE i NBGE, na koji se ova izjava odnosi, u skladu s direktivama ovog Vijeća o usklađivanju zakona država članica EU:

— Direktiva za strojeve (2006/42/EZ).

Korištene norme: EN 809:1998 i EN 60204-1:2006.

— Direktiva za niski napon (2006/95/EZ).

Korištena norma: EN 61800-5-1.

— Direktiva za elektromagnetsku kompatibilnost (2004/108/EZ).

Korištena norma: EN 61800-3:2004.

— Direktiva o ekološkoj izvedbi (2009/125/EZ).

Crpke za vodu: Uredba Komisije No 547/2012. Odnosi se samo na crpke za vodu označene s indeksom minimalne

učinkovitosti MEI. Pogledajte natpisnu pločicu crpke. Ova EZ izjava o suklađnosti važeća je jedino kada je izdana kao dio Grundfos montažnih i pogonskih uputa (broj izdanja 96782376 1112).

LV: EK atbilstības deklarācija

Sabiedrība GRUNDFOS ar pilnu atbildību dara zināmu, ka produkti TPE, TPED, NKE, NKGE, NBE un NBGE, uz kuriem attiecas šis paziņojums, atbilst šādām Padomes direktīvām par tuvināšanos EK dalībvalstu likumdošanas normām:

—Mašīnbūves direktīva (2006/42/EK).

Piemērotie standarti: EN 809:1998 un EN 60204-1:2006. — Zema sprieguma direktīva (2006/95/EK).

Piemērotais standarts: EN 61800-5-1. — Elektromagnētiskās saderības direktīva (2004/108/EK).

Piemērotais standarts: EN 61800-3:2004. — Ekodizaina direktīva (2009/125/EK).

Ūdens sūkņi:

Komisijas regula Nr. 547/2012.

Attiecas tikai uz ūdens sūkņiem, kuriem ir minimālais efektivitātes

indekss MEI. Sk. sūkņa pases datu plāksnītē. Šī EK atbilstības deklarācija ir derīga vienīgi tad, ja ir publicēta kā no GRUNDFOS uzstādīšanas un ekspluatācijas instrukcijām (publikācijas numurs 96782376 1112).

daļa

HU: EK megfelelőségi nyilatkozat

Mi, a Grundfos, egyedüli felelősséggel kijelentjük, hogy a TPE, TPED, NKE, NKGE, NBE és NBGE termékek, amelyekre jelen nyilatkozik vonatkozik, megfelelnek az Európai Unió tagállamainak jogi irányelveit összehangoló tanács alábbi előírásainak: — Gépek (2006/42/EK).

Alkalmazott szabványok: EN 809:1998 és EN 60204-1:2006. — Kisfeszültségű Direktíva (2006/95/EK).

Alkalmazott szabvány: EN 61800-5-1. — EMC Direktíva (2004/108/EK).

Alkalmazott szabvány: EN 61800-3:2004. — Környezetbarát tervezésre vonatkozó irányelv (2009/125/EK).

Víz szivattyúk:

Az Európai Bizottság 547/2012. számú rendelete.

Csak a MEI minimum hatásfok index-el jelölt víz szivattyúkra

vonatkozik. Lásd a szivattyú adattábláján. Ez az EK megfelelőségi nyilatkozat kizárólag akkor érvényes, ha Grundfos telepítési és üzemeltetési utasítás (kiadvány szám 96782376

1112) részeként kerül kiadásra.

UA: Декларація відповідності ЄС

Компанія Grundfos заявляє про свою виключну відповідальність за те, що продукти TPE, TPED, NKE, NKGE, NBE та NBGE, на які поширюється дана декларація, відповідають таким рекомендаціям Ради з уніфікації правових норм країн - членів ЕС:

— Механічні прилади (2006/42/ЄС).

Стандарти, що застосовувалися: EN 809:1998 та

EN 60204-1:2006. — Низька напруга (2006/95/ЄС).

Стандарти, що застосовувалися: EN 61800-5-1. — Електромагнітна сумісність (2004/108/ЄС).

Стандарти, що застосовувалися: EN 61800-3:2004. — Директива з екодизайну (2009/125/

Насоси для води:

Регламент Комісії № 547/2012.

Стосується тільки насосів для води, що відзначені мінімальним

показником ефективності МЕІ. Дивіться паспортну табличку на

насосі. Ця декларація відповідності ЄС дійсна тільки в тому випадку, якщо публікується як частина інструкцій Grundfos з монтажу та експлуатації (номер публікації 96782376 1112).

ЄС).

Declaration of conformity

PL: Deklaracja zgodności WE

My, Grundfos, oświadczamy z pełną odpowiedzialnością, że nasze wyroby TPE, TPED, NKE, NKGE, NBE oraz NBGE, których deklaracja niniejsza dotyczy, są zgodne z następującymi wytycznymi Rady d/s ujednolicenia przepisów prawnych krajów członkowskich WE:

— Dyrektywa Maszynowa (2006/42/WE).

Zastosowane normy: EN 809:1998 oraz EN 60204-1:2006.

— Dyrektywa Niskonapięciowa (LVD) (2006/95/WE).

Zastosowana norma: EN 61800-5-1.

— Dyrektywa EMC (2004/108/WE).

Zastosowana norma: EN 61800-3:2004.

— Dyrektywa Ekoprojektowa (2009/125/WE).

Pompy do wody: Rozporządzenie komisji nr 547/2012. Dotyczy tylko pomp do tłoczenia wody z minimalnym indeksem

sprawności MEI. Patrz tabliczka znamionowa pompy. Deklaracja zgodności WE jest ważna tylko i wyłącznie wtedy kiedy jest opublikowana przez firmę Grundfos i umieszczona w instrukcji montażu i eksploatacji (numer publikacji 96782376 1112).

RU: Декларация о соответствии ЕС

Мы, компания Grundfos, со всей ответственностью заявляем, что изделия TPE, TPED, NKE, NKGE, NBE и NBGE, к которым относится настоящая декларация, соответствуют следующим Директивам Совета Евросоюза об унификации законодательных предписаний стран-членов ЕС:

— Механические устройства (2006/42/ЕС).

Применявшиеся стандарты: EN 809:1998 и EN 60204-1:2006. — Низковольтное оборудование (2006/95/EC).

Применявшийся стандарт: EN 61800-5-1. — Электромагнитная совместимость (2004/108/EC).

Применявшийся стандарт: EN 61800-3:2004. — Директива по экологическому проектированию

энергопотребляющей продукции (2009/125/EC).

Насосы для перекачивания

Регламент Комиссии ЕС № 547/2012.

Применимо только к насосам для перекачивания воды,

промаркированным показателем минимальной эффективности

MEI. См. фирменную табличку насоса. Данная декларация о соответствии ЕС имеет силу только в случае публикации в составе инструкции по монтажу и эксплуатации на продукцию производства компании Grundfos (номер публикации

96782376 1112).

воды:

SK: Prehlásenie o konformite ES

My firma Grundfos prehlasujeme na svoju plnú zodpovednost’, že výrobky TPE, TPED, NKE, NKGE, NBE a NBGE, na ktoré sa toto prehlásenie vzt’ahuje, sú v súlade s ustanovením smernice Rady pre zblíženie právnych predpisov členských štátov Európskeho spoločenstva v oblastiach:

— Smernica pre strojové zariadenie (2006/42/ES).

Použité normy: EN 809:1998 a EN 60204-1:2006. — Smernica pre nízkonapät’ové aplikácie (2006/95/ES).

Použitá norma: EN 61800-5-1. — Smernica pre elektromagnetickú kompatibilitu (2004/108/ES).

Použitá norma: EN 61800-3:2004. — Smernica o ekodizajne (2009/125/ES).

Čerpadlá na vodu:

Nariadenie Komisie č. 547/2012.

Vzťahuje sa iba na čerpadlá pre vodu označené minimálnym

indexom energetickej účinnosti MEI. Viď typový štítok čerpadla. Toto prehlásenie o konformite ES je platné iba vtedy, ak je zverejnené ako súčasť montážnych a prevádzkových pokynov Grundfos (publikácia číslo 96782376 1112).

RS: EC deklaracija o usaglašenosti

Mi, Grundfos, izjavljujemo pod vlastitom odgovornošću da je proizvod TPE, TPED, NKE, NKGE, NBE i NBGE, na koji se ova izjava odnosi, u skladu sa direktivama Saveta za usklađivanje zakona država članica EU: — Direktiva za mašine (2006/42/EC).

Korišćeni standardi: EN 809:1998 i EN 60204-1:2006. — Direktiva niskog napona (2006/95/EC).

Korišćen standard: EN 61800-5-1. — EMC direktiva (2004/108/EC).

Korišćen standard: EN 61800-3:2004. — Direktiva o ekološkom projektovanju (2009/125/EC).

Pumpe za vodu:

Uredba Komisije br. 547/2012.

Odnosi se samo na pumpe za vodu označene sa indeksom

minimalne efikasnosti MEI. Pogledajte natpisnu pločicu pumpe. Ova EC deklaracija o usaglašenosti važeća je jedino kada je izdata kao deo Grundfos uputstava za instalaciju i rad (broj izdanja 96782376 1112).

PT: Declaração de conformidade CE

A Grundfos declara sob sua única responsabilidade que os produtos TPE, TPED, NKE, NKGE, NBE e NBGE, aos quais diz respeito esta declaração, estão em conformidade com as seguintes Directivas do Conselho sobre a aproximação das legislações dos Estados Membros da CE:

— Directiva Máquinas (2006/42/CE).

Normas utilizadas: EN 809:1998 e EN 60204-1:2006.

— Directiva Baixa Tensão (2006/95/CE).

Norma utilizada: EN 61800-5-1.

— Directiva EMC (compatibilidade electromagnética) (2004/108/CE).

Norma utilizada: EN 61800-3:2004.

— Directiva de Concepção Ecológica (2009/125/CE).

Bombas de água: Regulamento da Comissão No 547/2012. Aplica-se apenas a bombas de água registadas com o índice de

eficiência mínimo MEI. Ver a chapa de características da bomba. Esta declaração de conformidade CE é apenas válida quando publicada como parte das instruções de instalação e funcionamento Grundfos (número de publicação 96782376 1112).

RO: Declaraţie de conformitate CE

Noi, Grundfos, declarăm pe propria răspundere că produsele TPE, TPED, NKE, NKGE, NBE şi NBGE, la care se referă această declaraţie, sunt în conformitate cu aceste Directive de Consiliu asupra armonizării legilor Statelor Membre CE:

— Directiva Utilaje (2006/42/CE).

Standarde utilizate: EN 809:1998 şi EN 60204-1:2006. — Directiva Tensiune Joasă (2006/95/CE).

Standard utilizat: EN 61800-5-1. — Directiva EMC (2004/108/CE).

Standard utilizat: EN 61800-3:2004. — Directiva Ecodesign (2009/125/CE).

Pompe de apa:

Regulamentul Comisiei nr. 547/2012.

Se aplica numai pompelor de apa cu marca de eficienta minima

index MEI. Vezi plăcuţa de identificare a pompei. Această declarație de conformitate CE este valabilă numai când este publicată ca parte a instrucțiunilor Grundfos de instalare şi utilizare (număr publicație 96782376 1112).

SI: ES izjava o skladnosti

V Grundfosu s polno odgovornostjo izjavljamo, da so naši izdelki TPE, TPED, NKE, NKGE, NBE in NBGE, na katere se ta izjava nanaša, v skladu z naslednjimi direktivami Sveta o približevanju zakonodaje za izenačevanje pravnih predpisov držav članic ES:

— Direktiva o strojih (2006/42/ES).

Uporabljeni normi: EN 809:1998 in EN 60204-1:2006. — Direktiva o nizki napetosti (2006/95/ES).

Uporabljena norma: EN 61800-5-1. — Direktiva o elektromagnetni združljivosti (EMC) (2004/108/ES).

Uporabljena norma: EN 61800-3:2004. — Eco-design direktiva (2009/125/ES).

Vodne črpalke:

Uredba Komisije št. 547/2012.

Velja le za vodne črpalke označene z indeksom minimalne

učinkovitosti MEI. Glejte tipsko ploščico črpalke. ES izjava o skladnosti velja samo kadar je izdana kot del Grundfos instalacije in navodil delovanja (publikacija številka 96782376 1112).

FI: EY-vaatimustenmukaisuusvakuutus

Me, Grundfos, vakuutamme omalla vastuullamme, että tuotteet TPE, TPED, NKE, NKGE, NBE ja NBGE, joita tämä vakuutus koskee, ovat EY:n jäsenvaltioiden lainsäädännön yhdenmukaistamiseen tähtäävien Euroopan neuvoston direktiivien vaatimusten mukaisia seuraavasti: — Konedirektiivi (2006/42/EY).

Sovellettavat standardit: EN 809:1998 ja EN 60204-1:2006. — Pienjännitedirektiivi (2006/95/EY).

Sovellettu standardi: EN 61800-5-1. — EMC-direktiivi (2004/108/EY).

Sovellettu standardi: EN 61800-3:2004. — Ekologista suunnittelua koskeva direktiivi (2009/125/EY).

Vesipumput:

Komission asetus nro 547/2012.

Koskee vain vesipumppuja, jotka on merkitty

minimihyötysuhdeindeksillä MEI. Katso pumpun tyyppikilvestä. Tämä EY-vaatimustenmukaisuusvakuutus on voimassa vain, kun se julkaistaan osana Grundfosin asennus- ja käyttöohjeita (julkaisun numero 96782376 1112).

SE: EG-försäkran om överensstämmelse

Vi, Grundfos, försäkrar under ansvar att produkterna TPE, TPED, NKE, NKGE, NBE och NBGE, som omfattas av denna försäkran, är i överensstämmelse med rådets direktiv om inbördes närmande till EUmedlemsstaternas lagstiftning, avseende:

— Maskindirektivet (2006/42/EG).

Tillämpade standarder: EN 809:1998 och EN 60204-1:2006.

— Lågspänningsdirektivet (2006/95/EG).

Tillämpad standard: EN 61800-5-1.

— EMC-direktivet (2004/108/EG).

Tillämpad standard: EN 61800-3:2004.

— Ekodesigndirektivet (2009/125/EG).

Vattenpumpar: Kommissionens förordning nr. 547/2012. Avser endast vattenpumpar markerade med min. effektivitetsindex

(MEI). Se pumpens typskylt. Denna EG-försäkran om överensstämmelse är endast giltig när den publiceras som en del av Grundfos monterings- och driftsinstruktion (publikation nummer 96782376 1112).

TR: EC uygunluk bildirgesi

Grundfos olarak bu beyannameye konu olan TPE, TPED, NKE, NKGE, NBE ve NBGE ürünlerinin, AB Üyesi Ülkelerin kanunlarını birbirine yaklaştırma üzerine Konsey Direktifleriyle uyumlu olduğunun yalnızca bizim sorumluluğumuz altında olduğunu beyan ederiz:

— Makineler Yönetmeliği (2006/42/EC).

Kullanılan standartlar: EN 809:1998 ve EN 60204-1:2006.

—Düşük Voltaj Yönetmeliği (2006/95/EC).

Kullanılan standart: EN 61800-5-1.

— EMC Diretifi (2004/108/EC).

Kullanılan standart: EN 61800-3:2004.

— Çevreye duyarlı tasarım (Ecodesign) Direktifi (2009/125/EC).

Devirdaim su pompaları: 547/2012 sayılı Komisyon Yönetmeliği. Yal nızca Minimum Enerji Verimlilik Endeksine (MEI) dahil olan olan devirdaim su pompaları için geçerlidir. Pompanın bilgi etiketine

bakın. İşbu EC uygunluk bildirgesi, yalnızca Grundfos kurulum ve çalıştırma talimatlarının (basım numarası 96782376 1112) bir parçası olarak basıldığı takdirde geçerlilik kazanmaktadır.

Bjerringbro, 15th November 2012

Svend Aage Kaae Technical Director

Grundfos Holding A/S

Poul Due Jensens Vej 7

8850 Bjerringbro, Denmark

Person authorised to compile technical file and

empowered to sign the EC declaration of conformity.

Declaration of conformity

Декларация о соответствии на территории РФ

Насосы центробежные TPE, TPED, NKE, NKGE, NBE, NBGE сертифицированы на соответствие требованиям Технического регламента о безопасности машин и оборудования (Постановление правительства РФ от 15.09.2009 № 53). Сертификат соответствия: № C-RU.АЯ56.В.04430, срок действия до 13.09.2017 г. № C-RU.AЯ56.B.01938, срок действия до 15.06.2016 г. № C-RU.АЯ56.B.03301, срок действия до 13.03.2017 г. № C-DK.АЯ56.B.03740, срок действия до 27.05.2017 г. Изделия, произведенные в России, изготавливаются в с ТУ 3631-008-59379130-2006 ТУ 3631-009-59379130-2007 ТУ 3631-011-59379130-2007.

Истра, 15 ноября 2012 г.

Касаткина В. В.

Руководитель отдела качества,

экологии и охраны труда

ООО Грундфос Истра, Россия

143581, Московская область,

Истринский район,

дер. Лешково, д.188

соответствии

English (GB) Installation and operating instructions

Caution

Note

English (GB)

Original installation and operating instructions.

CONTENTS

1. Symbols used in this document

2. General information

3. General description

3.1 Settings

3.2 Twin-head pumps

4. Mechanical installation

4.1 Motor cooling

4.2 Outdoor installation

5. Electrical connection

5.1 Electrical connection - single-phase pumps

5.2 Electrical connection - three-phase pumps up to

7.5 kW

5.3 Electrical connection - three-phase pumps, 11-22 kW

5.4 Signal cables

5.5 Bus connection cable

5.6 Communication cable for TPED pumps

6. Modes

6.1 Overview of modes

6.2 Operating mode

6.3 Control mode

6.4 Factory setting

7. Setting by means of control panel

7.1 Setpoint setting

7.2 Setting to max. curve duty

7.3 Setting to min. curve duty

7.4 Start/stop of pump

8. Setting by means of R100

8.1 Menu OPERATION

8.2 Menu STATUS

8.3 Menu INSTALLATION

9. Setting by means of PC Tool E-products

10. Priority of settings

11. External forced-control signals

11.1 Start/stop input

11.2 Digital input

12. External setpoint signal

13. Bus signal

14. Other bus standards

15. Indicator lights and signal relay

16. Insulation resistance

17. Emergency operation (only 11-22 kW)

18. Maintenance and service

18.1 Cleaning of the motor

18.2 Relubrication of motor bearings

18.3 Replacement of motor bearings

18.4 Replacement of varistor (only 11-22 kW)

18.5 Service parts and service kits

19. Technical data - single-phase pumps

19.1 Supply voltage

19.2 Overload protection

19.3 Leakage current

19.4 Inputs/outputs

20. Technical data - three-phase pumps up to 7.5 kW

20.1 Supply voltage

20.2 Overload protection

20.3 Leakage current

20.4 Inputs/output

21. Technical data - three-phase pumps, 11-22 kW

21.1 Supply voltage

21.2 Overload protection

21.3 Leakage current

21.4 Inputs/output

22. Other technical data

23. Disposal

Page

11 14 14 14

15 15 16 16

17 17 17 17

19 20 21

25 25

29 29 29 29 29

29 29 29 29

30 30 30 30

30 30 30 31

Warnin g Prior to installation, read these installation and

operating instructions. Installation and operation must comply with local regulations and accepted

1. Symbols used in this document

6 6

7 7

codes of good practice.

Warnin g If these safety instructions are not observed,

it may r esult in pe rson al in jury !

Warnin g The surface of the product may cause burns or

personal injury!

If these safety instructions are not observed, it may result in malfunction or damage to the equipment!

Notes or instructions that make the job easier and ensure safe operation.

2. General information

These installation and operating instructions are a supplement to installation and operating instructions for the corresponding standard pumps TP, TPD, NK, NKG and NB, NBG. For instructions not mentioned specifically here, please see installation and operating instructions for the standard pump.

3. General description

Grundfos E-pumps have standard motors with integrated frequency converter. The pumps are for single-phase or three-phase mains connection.

The pumps have a built-in PI controller and can be set up for an external sensor enabling control of the following parameters:

•pressure

• differential pressure

•temperature

• differential temperature

•flow. From factory, the pumps have been set to control mode

uncontrolled. The PI controller can be activated by means of R100.

The pumps are typically used as circulator pumps in large heating or cooling water systems with variable demands.

3.1 Settings

The desired setpoint, can be set in three different ways:

• directly on the pump control panel

• via an input for external setpoint signal

• by means of the Grundfos wireless remote control R100. All other settings are made by means of the R100.

Important parameters such as actual value of control parameter, power consumption, etc. can be read via the R100.

3.2 Twin-head pumps

Twin-head pumps do not require any external controller.

4. Mechanical installation

Note

N PE L

L PE

ELCB

5.1 Electrical connection - single-phase pumps

In order to retain the UL/cURus approval, follow the additional installation procedures on page 747.

4.1 Motor cooling

To ensure sufficient cooling of motor and electronics, observe the following requirements:

• Make sure that sufficient cooling air is available.

• Keep the temperature of the cooling air below 40 °C.

• Keep cooling fins and fan blades clean.

4.2 Outdoor installation

When installed outdoors, the pump must be provided with a suitable cover to avoid condensation on the electronic components. See fig. 1.

Fig. 1 Examples of covers

TM00 8622 0101 - TM02 8514 0304

The above warning is indicated on the motor terminal box by this yellow label:

Warnin g The user or the installer is responsible for the

installation of correct earthing and protection according to current national and local standards. All operations must be carried out by qualified personnel.

Warnin g Never make any connections in the pump

terminal box unless all electric supply circuits have been switched off for at least 5 minutes.

Note for instance that the signal relay may be connected to an external supply which is still connected when the mains supply is disconnected.

Warning The surface of the terminal box may be above

70 °C when the pump is operating.

English (GB)

Remove the drain plug pointing downwards in order to avoid moisture and water build-up inside the motor.

Vertically mounted pumps are IP55 after removal of the drain plug. Horizontally mounted pumps change enclosure class to IP54.

5. Electrical connection

For description of how to connect E-pumps electrically, see the following pages:

5.1 Electrical connection - single-phase pumps, page 7

5.2 Electrical connection - three-phase pumps up to 7.5 kW,

page 9

5.3 Electrical connection - three-phase pumps, 11-22 kW, page 11.

5.1.1 Preparation

Before connecting the E-pump to the mains, take the issues illustrated in the figure below into consideration.

TM02 0792 0101

Fig. 2 Mains-connected pump with mains switch, backup

fuse, additional protection and protective earthing

5.1.2 Protection against electric shock - indirect contact

Warnin g The pump must be earthed and protected against

indirect contact in accordance with national regulations.

Protective earth conductors must always have a yellow/green (PE) or yellow/green/blue (PEN) colour marking.

5.1.3 Backup fuses

For recommended fuse sizes, see section 19.1 Supply voltage.

5.1.4 Additional protection

If the pump is connected to an electric installation where an earth leakage circuit breaker (ELCB) is used as additional protection, the circuit breaker must be of a type marked with the following symbol:

The total leakage current of all the electrical equipment in the installation must be taken into account.

The leakage current of the motor in normal operation can be seen in section 19.3 Leakage current.

During start and at asymmetrical supply systems, the leakage current can be higher than normal and may cause the ELCB to trip.

5.1.5 Motor protection

Caution

Note

0/1

10K

RUN

STOP

NC C NO N PE L

1987

65432

BYA

0-10 V 0/4-20 mA

4-20 mA

0/4-20 mA

0-10 V

1: Digital input 9: GND (frame) 8: +24 V 7: Sensor input

B: RS-485B Y: Screen A: RS-485A

6: GND (frame) 5: +10 V 4: Setpoint input 3: GND (frame) 2: Start/stop

Group 1

Group 3

Group 2

English (GB)

The pump requires no external motor protection. The motor incorporates thermal protection against slow overloading and blocking (IEC 34-11, TP 211).

5.1.6 Protection against mains voltage transients

The pump is protected against voltage transients by built-in varistors between phase-neutral and phase-earth.

5.1.7 Supply voltage and mains

1 x 200-240 V - 10 %/+ 10 %, 50/60 Hz, PE. The supply voltage and frequency are marked on the pump

nameplate. Make sure that the motor is suitable for the power supply of the installation site.

The wires in the terminal box must be as short as possible. Excepted from this is the protective earth conductor which must be so long that it is the last one to be disconnected in case the cable is inadvertently pulled out of the cable entry.

Fig. 3 Mains connection

N PE L

5.1.9 Connections

If no external on/off switch is connected, connect terminals 2 and 3 using a short wire.

As a precaution, the wires to be connected to the following connection groups must be separated from each other by reinforced insulation in their entire lengths:

Group 1: Inputs

• start/stop, terminals 2 and 3

• digital input, terminals 1 and 9

• setpoint input, terminals 4, 5 and 6

• sensor input, terminals 7 and 8

• GENIbus, terminals B, Y and A All inputs (group 1) are internally separated from the mains-

conducting parts by reinforced insulation and galvanically separated from other circuits. All control terminals are supplied with protective extra-low voltage (PELV), thus ensuring protection against electric shock.

Group 2: Output (relay signal, terminals NC, C, NO)

The output (group 2) is galvanically separated from other circuits. Therefore, the supply voltage or protective extra-low voltage can be connected to the output as desired.

Group 3: Mains supply (terminals N, PE, L) Group 4: Communication cable (8-pin male socket) -

only TPED

The communication cable is connected to the socket in group 4. The cable ensures communication between the two pumps, whether one or two pressure sensors are connected. See section 5.6 Communication cable for TPED pumps. The selector switch in group 4 enables changeover between the operating modes "alternating operation" and "standby operation". See description in section 6.2.1 Additional operating modes - TPED pumps.

TM02 0827 2107

Cable glands

Cable glands comply with EN 50626.

• 2 x M16 cable gland, cable diameter ∅4-∅10

• 1 x M20 cable gland, cable diameter ∅10-∅14

• 1 knock-out cable entry for M16 cable gland.

Warning If the supply cable is damaged, it must be

replaced by qualified personnel.

Grid types

Single-phase E-pumps can be connected to all grid types.

Warning Do not connect single-phase E-pumps to a mains

supply with a voltage between phase and earth of more than 250 V.

5.1.8 Start/stop of pump

The number of starts and stops via the mains voltage must not exceed 4 times per hour.

When the pump is switched on via the mains, it will start after approx. 5 seconds.

If a higher number of starts and stops is desired, use the input for external start/stop when starting/stopping the pump.

When the pump is switched on via an external on/off switch, it will start immediately.

TM02 0795 0904

Fig. 4 Connection terminals - TPE, NKE, NKGE and NBE,

NBGE

Group 4

Group 2

Group 3

1: Digital input 9: GND (frame) 8: +24 V 7: Sensor input

B: RS-485B Y: Screen A: RS-485A

6: GND (frame) 5: +10 V 4: Setpoint input 3: GND (frame) 2: Start/stop

Group 1

L1 L2 L3

L3 PE

ELCB

0-10 V

0/4-20 mA

4-20 mA

0/1

BYA

0-10 V

CNO

1987

STOP

RUN

10K

65432

Fig. 5 Connection terminals - TPED

A galvanic separation must fulfil the requirements for reinforced insulation including creepage distances and clearances specified in EN 60335.

5.2 Electrical connection - three-phase pumps up to

7.5 kW

5.2.1 Preparation

Before connecting the E-pump to the mains, take the issues illustrated in the figure below into consideration.

Fig. 6 Mains-connected pump with mains switch, backup

fuses, additional protection and protective earthing

5.2.2 Protection against electric shock - indirect contact

Warnin g The pump must be earthed in accordance with

national regulations. As the leakage current of 4 - 7.5 kW motors is

> 3.5 mA, take extra precautions when earthing these motors.

EN 50178 and BS 7671 specify the following precautions when leakage current > 3.5 mA:

• The pump must be stationary and installed permanently.

• The pump must be permanently connected to the power supply.

• The earth connection must be carried out as duplicate conductors.

Protective earth conductors must always have a yellow/green (PE) or yellow/green/blue (PEN) colour marking.

TM02 6009 0703

5.2.3 Backup fuses

For recommended fuse sizes, see section 20.1 Supply voltage.

5.2.4 Additional protection

English (GB)

TM00 9270 4696

The above warning is indicated on the motor terminal box by this yellow label:

Warning The user or the installer is responsible for the

installation of correct earthing and protection according to current national and local standards. All operations must be carried out by qualified personnel.

Warning Never make any connections in the pump

terminal box unless all electric supply circuits have been switched off for at least 5 minutes.

Note for instance that the signal relay may be connected to an external supply which is still connected when the mains supply is disconnected.

This circuit breaker is type B. The total leakage current of all the electrical equipment in the installation must be taken into account.

The leakage current of the motor in normal operation can be seen in section 20.3 Leakage current.

During start and at asymmetrical supply systems, the leakage current can be higher than normal and may cause the ELCB to trip.

5.2.5 Motor protection

Caution

Note

English (GB)

The pump requires no external motor protection. The motor incorporates thermal protection against slow overloading and blocking (IEC 34-11, TP 211).

5.2.6 Protection against mains voltage transients

The pump is protected against voltage transients by built-in varistors between the phases and between phases and earth.

5.2.7 Supply voltage and mains

3 x 380-480 V - 10 %/+ 10 %, 50/60 Hz, PE. The supply voltage and frequency are marked on the pump

nameplate. Make sure that the pump is suitable for the power supply of the installation site.

Fig. 7 Mains connection

Cable glands

Cable glands comply with EN 50626.

• 2 x M16 cable gland, cable diameter ∅4-∅10

• 1 x M20 cable gland, cable diameter ∅9-∅17

• 2 x M16 knock-out cable entries.

Warning If the supply cable is damaged, it must be

replaced by qualified personnel.

Grid types

Three-phase E-pumps can be connected to all grid types.

Warning Do not connect three-phase E-pumps to a mains

supply with a voltage between phase and earth of more than 440 V.

L1 L2 L3

5.2.8 Start/stop of pump

The number of starts and stops via the mains voltage must not exceed 4 times per hour.

When the pump is switched on via the mains, it will start after approx. 5 seconds.

If a higher number of starts and stops is desired, use the input for external start/stop when starting/stopping the pump.

When the pump is switched on via an external on/off switch, it will start immediately.

Automatic restart

If a pump set up for automatic restart is stopped due to a fault, it will restart automatically when the fault has disappeared.

However, automatic restart only applies to fault types set up to automatic restart. These faults could typically be one of these faults:

• temporary overload

• fault in the power supply.

5.2.9 Connections

If no external on/off switch is connected, connect terminals 2 and 3 using a short wire.

As a precaution, the wires to be connected to the following connection groups must be separated from each other by reinforced insulation in their entire lengths:

Group 1: Inputs

• start/stop, terminals 2 and 3

• digital input, terminals 1 and 9

• setpoint input, terminals 4, 5 and 6

• sensor input, terminals 7 and 8

• GENIbus, terminals B, Y and A All inputs (group 1) are internally separated from the mains-

conducting parts by reinforced insulation and galvanically separated from other circuits.

TM03 8600 2007

All control terminals are supplied with protective extra-low voltage (PELV), thus ensuring protection against electric shock.

Group 2: Output (relay signal, terminals NC, C, NO)

The output (group 2) is galvanically separated from other circuits. Therefore, the supply voltage or protective extra-low voltage can be connected to the output as desired.

Group 3: Mains supply (terminals L1, L2, L3) Group 4: Communication cable (8-pin male socket) -

only TPED

1987

BYA

0-10 V

0/4-20 mA

4-20 mA

1/0

CNO

L1 L2 L3

10K

RUN

STOP

65432

0/4-20 mA

0-10 V

1: Digital input 9: GND (frame) 8: +24 V 7: Sensor input

B: RS-485B Y: Screen A: RS-485A

6: GND (frame) 5: +10 V 4: Setpoint input 3: GND (frame) 2: Start/stop

Group 1

Group 3

Group 2

0-10 V

Group 4

Group 2

Group 3

1: Digital input 9: GND (frame) 8: +24 V 7: Sensor input

B: RS-485B Y: Screen A: RS-485A

6: GND (frame) 5: +10 V 4: Setpoint input 3: GND (frame) 2: Start/stop

Group 1

0/4-20 mA

0/1

BYA

0/4-20 mA 0-10 V

4-20 mA

STOP

RUN

10K

1987

NOCNC

L3L2L1

English (GB)

Fig. 8 Connection terminals - TPE, NKE, NKGE and NBE,

NBGE

TM02 8414 5103

65432

Fig. 9 Connection terminals - TPED

A galvanic separation must fulfil the requirements for reinforced insulation including creepage distances and clearances specified in EN 60335.

5.3 Electrical connection - three-phase pumps,

11-22 kW

Warnin g The user or the installer is responsible for the

installation of correct earthing and protection according to current national and local standards. All operations must be carried out by qualified personnel.

Warnin g Never make any connections in the pump

terminal box unless all electric supply circuits have been switched off for at least 5 minutes.

Note for instance that the signal relay may be connected to an external supply which is still connected when the mains supply is disconnected.

Warning The surface of the terminal box may be above

70 °C when the pump is operating.

TM03 0125 4104

5.3.1 Preparation

L1 L2 L3

L3 PE

ELCB

Torques, terminals L1-L3: Min. torque: 2.2 Nm

Max. torque: 2.8 Nm

English (GB)

Before connecting the E-pump to the mains, take the issues illustrated in the figure below into consideration.

Fig. 10 Mains-connected pump with mains switch, backup

fuses, additional protection and protective earthing

5.3.2 Protection against electric shock - indirect contact

Warning The pump must be earthed in accordance with

national regulations. As the leakage current of 11-22 kW motors is

> 10 mA, take extra precautions when earthing these motors.

EN 61800-5-1 specifies that the pump must be stationary and installed permanently when the leakage current is > 10 mA.

One of the following requirements must be fulfilled:

• A single protective earth conductor having a cross-sectional area of min. 10 mm

copper.

5.3.3 Backup fuses

For recommended fuse sizes, see section 21.1 Supply voltage.

5.3.4 Additional protection

TM00 9270 4696

This circuit breaker is type B. The total leakage current of all the electrical equipment in the installation must be taken into account.

The leakage current of the motor in normal operation can be seen in section 21.3 Leakage current.

During start and at asymmetrical supply systems, the leakage current can be higher than normal and may cause the ELCB to trip.

5.3.5 Motor protection

The pump requires no external motor protection. The motor incorporates thermal protection against slow overloading and blocking (IEC 34-11, TP 211).

5.3.6 Protection against mains voltage transients

The pump is protected against mains voltage transients in accordance with EN 61800-3 and is capable of withstanding a VDE 0160 pulse.

The pump has a replaceable varistor which is part of the transient protection.

Over time this varistor will be worn and need to be replaced. When the time for replacement has come, R100 and PC Tool E-products will indicate this as a warning. See section

18. Maintenance and service.

5.3.7 Supply voltage and mains

3 x 380-480 V - 10 %/+ 10 %, 50/60 Hz, PE. The supply voltage and frequency are marked on the pump

nameplate. Make sure that the motor is suitable for the power supply of the installation site.

Fig. 11 Connection of a single protective earth conductor

using one of the conductors of a 4-core mains cable (with cross-sectional area of min. 10 mm

)

• Two protective earth conductors of the same cross-sectional area as the mains conductors, with one conductor connected to an additional earth terminal in the terminal box.

Fig. 12 Connection of two protective earth conductors using

two of the conductors of a 5-core mains cable

Protective earth conductors must always have a yellow/green (PE) or yellow/green/blue (PEN) colour marking.

TM04 3021 3508TM03 8606 2007

TM03 8605 2007 - TM04 3048 3508

Fig. 13 Mains connection

Cable glands

Caution

Note

1: Digital input 9: GND (frame) 8: +24 V 7: Sensor input

B: RS-485B Y: Scree n A: RS-485A

6: GND (frame) 5: +10 V 4: Setpoint input 3: GND (frame) 2: Start/stop

Group 1

Group 2

Group 3

Cable glands comply with EN 50626.

• 1 x M40 cable gland, cable diameter ∅16-∅28

• 1 x M20 cable gland, cable diameter ∅9-∅17

• 2 x M16 cable gland, cable diameter ∅4-∅10

• 2 x M16 knock-out cable entries.

Warning If the supply cable is damaged, it must be

replaced by qualified personnel.

Grid types

Three-phase E-pumps can be connected to all grid types.

Warning Do not connect three-phase E-pumps to a mains

supply with a voltage between phase and earth of more than 440 V.

5.3.8 Start/stop of pump

The number of starts and stops via the mains voltage must not exceed 4 times per hour.

When the pump is switched on via the mains, it will start after approx. 5 seconds.

If a higher number of starts and stops is desired, use the input for external start/stop when starting/stopping the pump.

When the pump is switched on via an external on/off switch, it will start immediately.

5.3.9 Connections

Group 4: Communication cable (8-pin male socket) - only TPED

English (GB)

If no external on/off switch is connected, connect terminals 2 and 3 using a short wire.

As a precaution, the wires to be connected to the following connection groups must be separated from each other by reinforced insulation in their entire lengths:

Group 1: Inputs

• start/stop, terminals 2 and 3

• digital input, terminals 1 and 9

• setpoint input, terminals 4, 5 and 6

• sensor input, terminals 7 and 8

• GENIbus, terminals B, Y and A All inputs (group 1) are internally separated from the mains-

Group 2: Output (relay signal, terminals NC, C, NO)

The output (group 2) is galvanically separated from other circuits. Therefore, the supply voltage or protective extra-low voltage can be connected to the output as desired.

Group 3: Mains supply (terminals L1, L2, L3)

TM03 8608 2007

Fig. 14 Connection terminals - TPE, NKE, NKGE and NBE,

NBGE

English (GB)

Group 4Group 2 Group 3

1: Digital input 9: GND (frame) 8: +24 V 7: Sensor input

B: RS-485B Y: Screen A: RS-485A

6: GND (frame) 5: +10 V 4: Setpoint input 3: GND (frame) 2: Start/stop

Group 1

A Y B

Pump

A Y B

Pump

Jumper

White label

Master end

Slave end

5.5 Bus connection cable

5.5.1 New installations

For the bus connection, use a screened 3-core cable with a conductor cross-section of min. 0.2 mm

• If the pump is connected to a unit with a cable clamp which is identical to the one on the pump, connect the screen to this cable clamp.

• If the unit has no cable clamp as shown in fig. 17, leave the screen unconnected at this end.

Fig. 17 Connection with screened 3-core cable

5.5.2 Replacing an existing pump

• If a screened 2-core cable is used in the existing installation, connect it as shown in fig. 18.

and max. 1.5 mm2.

TM02 8841 0904TM02 8842 0904TM02 5991 4702TM04 5497 3309

Fig. 15 Connection terminals - TPED

A galvanic separation must fulfil the requirements for reinforced insulation including creepage distances and clearances specified in EN 61800-5-1.

5.4 Signal cables

• Use screened cables with a conductor cross-section of min. 0.5 mm digital input, setpoint and sensor signals.

• Connect the screens of the cables to frame at both ends with good frame connection. The screens must be as close as possible to the terminals. See fig. 16.

Fig. 16 Stripped cable with screen and wire connection

• Always tighten screws for frame connections whether a cable is fitted or not.

• Make the wires in the pump terminal box as short as possible.

and max. 1.5 mm2 for external on/off switch,

Fig. 18 Connection with screened 2-core cable

• If a screened 3-core cable is used in the existing installation,

follow the instructions in section 5.5.1 New installations.

TM03 9134 3407TM02 1325 0901

5.6 Communication cable for TPED pumps

The communication cable is connected between the two terminal boxes. The screen of the cable is connected to the frame at both ends with a good frame connection.

Fig. 19 Communication cable

The communication cable has a master end and a slave end as shown in fig. 20.

Fig. 20 Master end and slave end

On pumps with factory-fitted sensor, the master end and the sensor are connected to the same terminal box.

When the power supply to the two pumps has been switched off for 40 seconds and switched on again, the pump connected to the master end will start up first.

5.6.1 Connection of two sensors

Jumper

White label

Master end

Slave end

Jumper

White label

Master end

Slave end

Max.

Min.

The sensor signal is copied to the other pump through the red wire of the communication cable.

If, optionally, two sensors are connected (one sensor to each terminal box), cut the red wire. See fig. 21.

6. Modes

Grundfos E-pumps are set and controlled according to operating and control modes.

6.1 Overview of modes

Fig. 21 Elimination of copied sensor signal

5.6.2 Elimination of "alternating operation" and

"standby operation"

If "alternating operation" and "standby operation" are not desired, but the copied sensor signal (one sensor signal to two pumps) is desired, cut the green wire. See fig. 22.

Operating modes Normal Stop Min. Max.

Control modes Uncontrolled Controlled

Constant

TM04 5495 3309TM04 5496 3309

1) In this example the pump is equipped with a differential

curve

Constant

pressure

pressure sensor. The pump may also be equipped with e.g. a temperature sensor in which case the description would be constant temperature in control mode controlled.

6.2 Operating mode

When the operating mode is set to Normal, the control mode can be set to controlled or uncontrolled. See section 6.3 Control mode.

The other operating modes that can be selected are Stop, Min. or

Max.

• Stop: The pump has been stopped.

• Min.: The pump is operating at its minimum speed.

• Max.: The pump is operating at its maximum speed. Figure 23 is a schematic illustration of min. and max. curves.

English (GB)

Fig. 22 Elimination of "alternating operation" and

"standby operation"

5.6.3 Elimination of TPED function

If "alternating operation" and "standby operation" as well as the copied sensor signal are not desired, remove the communication cable completely.

TM00 5547 0995

Fig. 23 Min. and max. curves

The max. curve can for instance be used in connection with the venting procedure during installation. The min. curve can be used in periods in which a minimum flow is required.

If the power supply to the pump is disconnected, the mode setting will be stored.

The remote control R100 offers additional possibilities of setting and status displays. See section 8. Setting by means of R100.

6.2.1 Additional operating modes - TPED pumps

Note

set

Controlled

Uncontrolled

Buttons

Indicator lights

Light fields

Buttons

Indicator

lights

English (GB)

The TPED pumps offer the following additional operating modes:

• Alternating operation. Pump operation alternates every 24 hours. If the duty pump stops due to a fault, the other pump will start.

• Standby operation. One pump is operating continuously. In order to prevent seizing-up, the other pump is started 10 sec. every 24 hours. If the duty pump stops due to a fault, the other pump will start.

Select the operating mode by means of the selector switch in the terminal box. See figs 5, 9 and 15.

The selector switch enables changeover between the operating modes "alternating operation" (left position) and "standby operation" (right position).

The switches in the two terminal boxes must be set to the same position. If the switches are positioned differently, the pump will be in "standby operation".

Twin-head pumps can be set and operated in the same way as single-head pumps. The duty pump uses its setpoint setting, whether it is made by means of the control panel, via the R100 or via bus.

Both pumps should be set to the same setpoint and control mode. Di ffer en t se t tin g s wi ll r e su l t in different operation when changing between the two pumps.

If the power supply to the pump is disconnected, the pump setting will be stored.

The remote control R100 offers additional possibilities of setting and status displays. See section 8. Setting by means of R100.

6.4 Factory setting

TPE, NKE, NKGE and NBE, NBGE pumps

The pumps have been factory-set to uncontrolled operation. The setpoint value corresponds to 100 % of the maximum pump

performance (see data sheet for the pump). In sections 8.1 Menu OPERATION and 8.3 Menu

INSTALLATION, the factory-setting is marked with bold-faced type under each individual display.

TPED pumps

The pumps have been factory-set to uncontrolled operation and the additional operating mode "alternating operation".

The setpoint value corresponds to 100 % of the maximum pump performance (see data sheet for the pump).

In sections 8.1 Menu OPERATION and 8.3 Menu INSTALLATION, the factory-setting is marked with bold-faced type under each individual display.

7. Setting by means of control panel

Warning At high system temperatures, the pump may be

so hot that only the buttons should be touched to avoid burns.

The pump control panel, see fig. 25 or 26, incorporates the following buttons and indicator lights:

• Buttons, and , for setpoint setting.

• Light fields, yellow, for indication of setpoint.

• Indicator lights, green (operation) and red (fault).

6.3 Control mode

The pump can be set to two control modes, i.e.

• controlled

• uncontrolled.

In control mode controlled, the pump will adjust its performance to the desired setpoint for the control parameter (pressure, differential pressure, temperature, differential temperature or flow).

In control mode uncontrolled, the pump will operate according to the constant curve set.

Fig. 24 Pump in control mode controlled (differential pressure

control) and in control mode uncontrolled

The pumps have been factory-set to control mode uncontrolled. See section 6.4 Factory setting.

TM00 7600 0304TM02 8513 0304

Fig. 25 Control panel, single-phase pumps

TM00 7668 0404

Fig. 26 Control panel, three-phase pumps

7.1 Setpoint setting

Note

The setpoint can only be set when the operating mode is Normal.

Set the desired setpoint by pressing the button or . The light fields on the control panel will indicate the setpoint set.

See examples in sections 7.1.1 and 7.1.2.

7.1.1 Pump in control mode controlled (differential pressure

control)

Example

Figure 27 shows that the light fields 5 and 6 are activated, indicating a desired setpoint of 3.4 m. The sensor measuring range is 0 to 6 m. The setting range is equal to the sensor measuring range (see sensor nameplate).

Fig. 27 Setpoint set to 3.4 m (differential pressure control)

7.1.2 Pump in control mode uncontrolled

Example

In control mode uncontrolled, the pump performance is set within the range from min. to max. curve, fig. 28.

7.3 Setting to min. curve duty

Press continuously to change to the min. curve of the pump (bottom light field flashes).

To change back, press continuously until the desired setpoint is indicated.

Fig. 30 Min. curve duty

7.4 Start/stop of pump

Start the pump by continuously pressing until the desired setpoint is indicated.

Stop the pump by continuously pressing until none of the light fields are activated and the green indicator light flashes.

8. Setting by means of R100

TM03 5845 4006TM00 7746 1304TM00 7345 1304

The pump is designed for wireless communication with the Grundfos remote control R100.

English (GB)

TM00 7346 1304TM02 0936 0501

Fig. 31 R100 communicating with the pump via infra-red light

During communication, the R100 must be pointed at the control panel. When the R100 communicates with the pump, the red indicator light will flash rapidly. Keep pointing the R100 at the control panel until the red LED diode stops flashing.

Fig. 28 Pump performance setting, control mode uncontrolled

7.2 Setting to max. curve duty

Press continuously to change to the max. curve of the pump (top light field flashes).

To change back, press continuously until the desired setpoint is indicated.

Fig. 29 Max. curve duty

The R100 offers setting and status displays for the pump. The displays are divided into four parallel menus, fig. 32:

0. GENERAL (see operating instructions for the R100)

1. OPERATION

2. STATUS

3. INSTALLATION The figure above each individual display in fig. 32 refers to the

section in which the display is described.

English (GB)

0. GENERAL 1. OPERATION 2. STATUS 3. INSTALLATION

8.1.1 8.2.1 8.3.1 8.3.9

8.1.2 8.2.2 8.3.2 8.3.10 (3)

8.1.3 8.2.3 8.3.3 8.3.11 (3)

8.1.3 (3) 8.2.4 8.3.4 (1) 8.3.12 (3)

8.1.4 8.2.5 8.3.4 - 1 (2)

8.2.6 8.3.4 - 2 (2)

8.1.4 (3) 8.2.7 (2) 8.3 .5

8.2.8 (2) 8.3.6

8.2.9 (3) 8.3.7

(1)This display only appears for pumps up to 7.5 kW. (2)This display only appears for three-phase pumps, 11-22 kW. (3)This display only appears for three-phase pumps.

Fig. 32 Menu overview

8.3.8

8.1 Menu

Note

The first display in the menu is this.

8.1.1 Setpoint

Set the desired setpoint in this display. In control mode controlled, the setting range is equal to the

sensor measuring range, e.g. 0 to 25 m. In control mode uncontrolled, the setpoint is set in % of the

maximum performance. The setting range will lie between the min. and max. curves.

If the pump is connected to an external setpoint signal, the value in this display will be the maximum value of the external setpoint signal. See section 12. External setpoint signal.

Setpoint and external signal

The setpoint cannot be set if the pump is controlled via external signals (Stop, Min. curve or Max. curve). The R100 will give this warning: External control! Check if the pump is stopped via terminals 2-3 (open circuit) or set to min. or max. via terminals 1-3 (closed circuit).

See section 10. Priority of settings.

Setpoint and bus communication

The setpoint cannot be set either if the pump is controlled from an external control system via bus communication. The R100 will give this warning: Bus control! To override bus communication, disconnect the bus connection.

See section 10. Priority of settings.

OPERATION

Setpoint set Actual setpoint Actual value

8.1.2 Operating mode

Set one of the following operating modes:

• Max.

• Normal (duty)

•Min.

•Stop.

The operating modes can be set without changing the setpoint setting.

8.1.3 Fault indications

In E-pumps, faults may result in two types of indication: alarm or warning.

An "alarm" fault will activate an alarm indication in the R100 and cause the pump to change operating mode, typically to stop. However, for some faults resulting in alarm, the pump is set to continue operating even if there is an alarm.

A "warning" fault will activate a warning indication in the R100, but the pump will not change operating or control mode.

The indication "Warning" only applies to threephase pumps.

Alarm

In case of alarm, the cause will appear in this display. Possible causes:

• No alarm indication

• Too high motor temperature

• Undervoltage

• Mains voltage asymmetry (11-22 kW)

• Overvoltage

• Too many restarts (after faults)

• Overload

• Underload (11-22 kW)

• Sensor signal outside signal range

• Setpoint signal outside signal range

• External fault

• Other fault. If the pump has been set up to manual restart, an alarm indication

can be reset in this display if the cause of the fault has disappeared.

English (GB)

Warning (only three-phase pumps)

English (GB)

In case of warning, the cause will appear in this display. Possible causes:

• No warning indication

• Sensor signal outside signal range

• Relubricate motor bearings (only 11-22 kW), see section 18.2

• Replace motor bearings. See section 18.3

• Replace varistor (only 11-22 kW), see section 18.4.

A warning indication will disappear automatically once the fault has been remedied.

8.1.4 Fault log

For both fault types, alarm and warning, the R100 has a log function.

Alarm log

8.2 Menu STATUS

The displays appearing in this menu are status displays only. It is not possible to change or set values.

The displayed values are the values that applied when the last communication between the pump and the R100 took place. If a status value is to be updated, point the R100 at the control panel and press "OK". If a parameter, e.g. speed, should be called up continuously, press "OK" constantly during the period in which the parameter in question should be monitored.

The tolerance of the displayed value is stated under each display. The tolerances are stated as a guide in % of the maximum values of the parameters.

8.2.1 Actual setpoint

Tolerance: ± 2 % This display shows the actual setpoint and the external setpoint in

% of the range from minimum value to the setpoint set. See section 12. External setpoint signal.

8.2.2 Operating mode

In case of "alarm" faults, the last five alarm indications will appear in the alarm log. "Alarm log 1" shows the latest fault, "Alarm log 2" shows the latest fault but one, etc.

The example above gives this information:

• the alarm indication Undervoltage

• the fault code (73)

• the number of minutes the pump has been connected to the power supply after the fault occurred, 8 min.

Warning log (only three-phase pumps)

In case of "warning" faults, the last five warning indications will appear in the warning log. "Warning log 1" shows the latest fault, "Warning log 2" shows the latest fault but one, etc.

The example above gives this information:

• the warning indication Relubricate motor bearings

• the fault code (240)

• the number of minutes the pump has been connected to the power supply since the fault occurred, 30 min.

This display shows the actual operating mode (Stop, Min., Normal (duty) or Max.). Furthermore, it shows where this operating mode was selected (R100, Pump, Bus or External).

8.2.3 Actual value

This display shows the value actually measured by a connected sensor.

If no sensor is connected to the pump, "-" will appear in the display.

8.2.4 Speed

Tolerance: ± 5 % The actual pump speed will appear in this display.

8.2.5 Power input and power consumption

Note

Tolerance: ± 10 % This display shows the actual pump input power from the mains

supply. The power is displayed in W or kW. The pump power consumption can also be read from this display.

The value of power consumption is an accumulated value calculated from the pump’s birth and it cannot be reset.

8.2.6 Operating hours

Tolerance: ± 2 % The value of operating hours is an accumulated value and cannot

be reset.

8.2.7 Lubrication status of motor bearings (only 11-22 kW)

8.2.9 Time till replacement of motor bearings (only three-phase pumps)

When the motor bearings have been relubricated, a prescribed number of times stored in the controller, the display in section 8.2.8 will be replaced by the display below.

English (GB)

This display shows when to replace the motor bearings. The controller monitors the operating pattern of the pump and calculates the period between bearing replacements.

The displayable values are these:

• in 2 years

• in 1 year

• in 6 months

• in 3 months

• in 1 month

• in 1 week

• Now!

8.3 Menu INSTALLATION

8.3.1 Control mode

This display shows how many times the motor bearings have been relubricated and when to replace the motor bearings.

When the motor bearings have been relubricated, confirm this action in the INSTALLATION menu. See section 8.3.11 Confirming

relubrication/replacement of motor bearings (only three-phase pumps). When relubrication is confirmed, the figure in the above

display will be increased by one.

8.2.8 Time till relubrication of motor bearings (only 11-22 kW)

This display shows when to relubricate the motor bearings. The controller monitors the operating pattern of the pump and calculates the period between bearing relubrications. If the operating pattern changes, the calculated time till relubrication may change as well.

The displayable values are these:

• in 2 years

• in 1 year

• in 6 months

• in 3 months

• in 1 month

• in 1 week

• Now!

Select one of the following control modes (see fig. 24):

• Controlled

• Uncontrolled.

How to set the desired performance, see section 8.1.1 Setpoint.

If the pump is connected to a bus, the control mode cannot be selected via the R100. See section 13. Bus signal.

8.3.2 Controller

E-pumps have a factory default setting of gain (K time (T

). However, if the factory setting is not the optimum

) and integral

setting, the gain and the integral time can be changed in the display below.

•The gain (K

• The integral time (T

3600 s. If 3600 s is selected, the controller will function as a

) can be set within the range from 0.1 to 20.

) can be set within the range from 0.1 to

P controller.

• Furthermore, it is possible to set the controller to inverse

control, meaning that if the setpoint is increased, the speed will be reduced. In the case of inverse control, the gain (K

must be set within the range from -0.1 to -20.

)

The table below shows the suggested controller settings:

Δp

L1 [m]

Δp

[m]

Δt

L2 [m]

Note

English (GB)

System/application

Heating

system

0.5 0.5

Cooling

system

General rules of thumb:

• If the controller is too slow-reacting, increase K

• If the controller is hunting or unstable, dampen the system by

reducing K

8.3.3 External setpoint

or increasing Ti.

< 5 m: 0.5

0.5

> 5 m: 3

> 10 m: 5

0.5 0.5

0.5 - 0.5 10 + 5L

0.5 10 + 5L

The input for external setpoint signal can be set to different signal types.

Select one of the following types:

• 0-10 V

• 0-20 mA

• 4-20 mA

• Not active.

If Not active is selected, the setpoint set by means of the R100 or on the control panel will apply.

If one of the signal types is selected, the actual setpoint is influenced by the signal connected to the external setpoint input. See section 12. External setpoint signal.

8.3.4 Signal relay

Pumps up to 7.5 kW have one signal relay. The factory setting of the relay will be Fault.

Pumps of 11-22 kW have two signal relays. Signal relay 1 is factory-set to Alarm and signal relay 2 to Warning.

In one of the displays below, select in which operating situation the signal relay should be activated.

Up to 7.5 kW

0.5 - 0.5 30 + 5L

1. Heating systems are systems in which an increase in pump performance will result in a rise in temperature at the sensor.

2. Cooling systems are systems in which an increase in pump performance will result in a drop in temperature at the sensor.

= Distance in [m] between pump and sensor.

= Distance in [m] between heat exchanger and sensor.

How to set the PI controller

For most applications, the factory setting of the controller constants K

and Ti will ensure optimum pump operation.

However, in some applications an adjustment of the controller may be needed.

Proceed as follows:

1. Increase the gain (K Instability can be seen by observing if the measured value

) until the motor becomes unstable.

starts to fluctuate. Furthermore, instability is audible as the motor starts hunting up and down. Some systems, such as temperature controls, are slowreacting, meaning that it may be several minutes before the motor becomes unstable.

2. Set the gain (K motor unstable. This is the correct setting of the gain.

3. Reduce the integral time (T unstable.

4. Set the integral time (T

) to half the value of the value which made the

) until the motor becomes

) to twice the value which made the

motor unstable. This is the correct setting of the integral time.

• Ready

• Fault

• Operation

• Pump running (only three-phase pumps up to 7.5 kW)

• Warni ng (only three-phase pumps up to 7.5 kW).

11-22 kW 11-22 kW

• Ready

• Alarm

• Operation

• Pump running

• Warni ng

• Relubricate.

• Ready

• Alarm

• Operation

• Pump running

• Warning

• Relubricate.

Fault and Alarm cover faults resulting in Alarm. Warning covers faults resulting in Warning. Relubricate covers only that one individual event. For distinction between alarm and warning, see section 8.1.3 Fault indications.

For further information, see section 15. Indicator lights and signal relay.

8.3.5 Buttons on pump

Note

100 %

Max. curve

12 %

Min. curve

Operating rang

The operating buttons and on the control panel can be set to these values:

• Active

• Not active.

When set to Not active (locked), the buttons do not function. Set the buttons to Not active if the pump should be controlled via an external control system.

8.3.6 Pump number

A number between 1 and 64 can be allocated to the pump. In the case of bus communication, a number must be allocated to each pump.

8.3.7 Digital input

8.3.9 Operating range

English (GB)

How to set the operating range:

• Set the min. curve within the range from max. curve to 12 % of maximum performance. The pump has been factory-set to 24 % of maximum performance.

• Set the max. curve within the range from maximum performance (100 %) to min. curve.

The area between the min. and max. curves is the operating range.

The digital input of the pump (terminal 1, fig. 4, 8 or 14) can be set to different functions.

Select one of the following functions:

• Min. (min. curve)

• Max. (max. curve). The selected function is activated by closing the contact between

terminals 1 and 9. See figs 4, 8 and 14. See also section 11.2 Digital input. Min.: When the input is activated, the pump will operate according to

the min. curve. Max.: When the input is activated, the pump will operate according to

the max. curve.

8.3.8 Sensor

TM00 7747 1896

Fig. 33 Setting of the min. and max. curves in % of maximum

performance

8.3.10 Motor bearing monitoring (only three-phase pumps)

The motor bearing monitoring function can be set to these values:

• Active

• Not active.

When the function is set to Active, a counter in the controller will start counting the mileage of the bearings. See section 8.2.7 Lubrication status of motor bearings (only 11-22 kW).

The counter will continue counting even if the function is switched to Not active, but a warning will not be given when it is time for relubrication.

When the function is switched to Active again, the accumulated mileage will again be used to calculate the relubrication time.

The setting of the sensor is only relevant in the case of controlled operation.

Select among the following values:

• Sensor output signal

0-10 V 0-20 mA 4-20 mA

• Unit of measurement of sensor:

bar, mbar, m, kPa, psi, ft, m³/h, m³/s, l/s, gpm, °C, °F, %

• Sensor measuring range.

8.3.11 Confirming relubrication/replacement of motor

Note

English (GB)

bearings (only three-phase pumps)

This function can be set to these values:

• Relubricated (only 11-22 kW)

• Replaced

• Nothing done. When the bearing monitoring function is Active, the controller will

give a warning indication when the motor bearings are due to be relubricated or replaced. See section 8.1.3 Fault indications.

When the motor bearings have been relubricated or replaced, confirm this action in the above display by pressing "OK".

Relubricated cannot be selected for a period of time after confirming relubrication.

8.3.12 Standstill heating (only three-phase pumps)

The standstill heating function can be set to these values:

• Active

• Not active. When the function is set to Active, a low voltage will be applied to

the motor windings when the pump is not operating. The applied voltage will ensure that sufficient heat is generated to avoid condensation in the motor.

9. Setting by means of PC Tool E-products

Special setup requirements differing from the settings available via the R100 require the use of Grundfos PC Tool E-products. This again requires the assistance of a Grundfos service technician or engineer. Contact your local Grundfos company for more information.

10. Priority of settings

The priority of settings depends on two factors:

1. control source

2. settings.

1. Control source

Control panel

R100

External signals (external setpoint signal, digital inputs, etc.)

Communication from another control system via bus

2. Settings

• Operating mode Stop

• Operating mode Max. (max. curve)

• Operating mode Min. (min. curve)

• Setpoint setting.

An E-pump can be controlled by different control sources at the same time, and each of these sources can be set differently.

Consequently, it is necessary to set an order of priority of the control sources and the settings.

If two or more settings are activated at the same time, the pump will operate according to the function with the highest priority.

Priority of settings without bus communication

Priority Control panel or R100 External signals

1 Stop

2 Max.

3 Stop

4 Max.

5 Min. Min.

6 Setpoint setting Setpoint setting

Example: If the E-pump has been set to operating mode Max.

(max. frequency) via an external signal, such as digital input, the control panel or R100 can only set the E-pump to operating mode Stop.

Priority of settings with bus communication

Setpoint

External setpoint

Actual setpoint

0 10 V 0 20 mA 4 20 mA

Actual setpoint

Sensor

max

Setpoint set by means of control panel, R100 or PC Tool E-products

Sensor

min

External setpoint signal

Actual

setpoint

0 10 V 0 20 mA 4 20 mA

Actual setpoint

Max

curve

Setpoint set by means of control panel, R100 or PC Tool E-products

Min

curve

External setpoint signal

Actual

setpoint

Priority

Control panel

or R100

External

signals

Bus

communication

1 Stop

2 Max.

3 Stop Stop

4 Max.

5 Min.

6 Setpoint setting

Example: If the E-pump is operating according to a setpoint set

via bus communication, the control panel or R100 can set the E-pump to operating mode Stop or Max., and the external signal can only set the E-pump to operating mode Stop.

11. External forced-control signals

The pump has inputs for external signals for these forced-control functions:

• Start/stop of pump

• Digital function.

11.1 Start/stop input

Functional diagram: Start/stop input

12. External setpoint signal

The setpoint can be remote-set by connecting an analogue signal transmitter to the input for the setpoint signal (terminal 4).

Fig. 34 Actual setpoint as a product (multiplied value) of

setpoint and external setpoint

Select the actual external signal, 0-10 V, 0-20 mA, 4-20 mA, via the R100. See section 8.3.3 External setpoint.

If control mode uncontrolled is selected by means of the R100, the pump can be controlled by any controller.

In control mode controlled, the setpoint can be set externally within the range from sensor by means of the R100.

to the setpoint set on the pump or

min

English (GB)

TM03 8601 2007TM02 8988 1304TM02 8988 1304

Start/stop (terminals 2 and 3)

Normal duty

Stop

11.2 Digital input

By means of the R100, one of the following functions can be selected for the digital input:

• Normal duty

• Min. curve

• Max. curve.

Functional diagram: Input for digital function

Digital function

(terminals 1 and 9)

Normal duty

Fig. 35 Relation between the actual setpoint and the external

setpoint signal in control mode controlled

Example: At a sensor

value of 0 m, a setpoint set of 20 m and

min

an external setpoint of 80 %, the actual setpoint will be as follows:

= (H

- H

actual

set

min

) x %

external setpoint

+ H

min

= (20 - 0) x 80 % + 0 = 16 m

In control mode uncontrolled, the setpoint can be set externally within the range from the min. curve to the setpoint set on the pump or by means of the R100.

Min. curve

Max. curve

Fig. 36 Relation between the actual setpoint and the external

setpoint signal in control mode open loop

13. Bus signal

Note

Green Red

Green

Red

English (GB)

The pump supports serial communication via an RS-485 input. The communication is carried out according to the Grundfos bus protocol, GENIbus protocol, and enables connection to a building management system or another external control system.

Operating parameters, such as setpoint, operating mode, etc. can be remote-set via the bus signal. At the same time, the pump can provide status information about important parameters, such as actual value of control parameter, input power, fault indications, etc.

Contact Grundfos for further details.

If a bus signal is used, the number of settings available via the R100 will be reduced.

14. Other bus standards

Grundfos offers various bus solutions with communication according to other standards.

Contact Grundfos for further details.

15. Indicator lights and signal relay

The operating condition of the pump is indicated by the green and red indicator lights fitted on the pump control panel and inside the terminal box. See figs 37 and 38.

TM00 7600 0304

Fig. 37 Position of indicator lights on single-phase pumps

TM02 8513 0304

Fig. 38 Position of indicator lights on three-phase pumps

Besides, the pump incorporates an output for a potential-free signal via an internal relay.

For signal relay output values, see section 8.3.4 Signal relay.

TM02 0838 0203

TM02 9036 4404

TM03 9063 3307

The functions of the two indicator lights and the signal relay are as shown in the following table:

NCNOCNCNOCNCNOCNCNO

NCNO

NO NCCNO NCCNO NC

NCNO

NO NCCNO NC

NCNO

NO NC

NCNOCNCNOCNCNO

NO NCCNO NCCNO NCCNO NC

NO NC

NCNO

NO NC

NCNO

Caution

Indicator lights Signal relay activated during:

Fault (red)

Operation

(green)

Fault/Alarm,

Warning and

Relubricate

Operating Ready

Pump

running

Description

Off Off The power supply has been switched off.

English (GB)

Off

Permanently

The pump is operating.

Off Flashing The pump has been set to stop.

The pump has stopped because of a Fault/Alarm or is running with a Warning

Permanently

Off

or Relubricate indication. If the pump was stopped, restarting will be attempted (it may be necessary to restart the pump by resetting the Fault indication).

The pump is operating, but it has or has had a Fault/Alarm allowing the pump to continue operation or it is operating with a Warning or Relubricate indication. If the cause is "sensor signal outside signal range", the pump will continue

Permanently onPermanently

operating according to the max. curve and the fault indication cannot be reset until the signal is inside the signal range. If the cause is "setpoint signal outside signal range", the pump will continue operating according to the min. curve and the fault indication cannot be reset until the signal is inside the signal range.

Permanently

Flashing

Resetting of fault indication

A fault indication can be reset in one of the following ways:

• Briefly press the button or on the pump. This will not change the setting of the pump. A fault indication cannot be reset by means of or if the buttons have been locked.

• Switch off the power supply until the indicator lights are off.

• Switch the external start/stop input off and then on again.

• Use the R100. See section 8.1.3 Fault indications.

When the R100 communicates with the pump, the red indicator light will flash rapidly.

The pump has been set to stop, but it has been stopped because of a Fault.

16. Insulation resistance

Up to 7.5 kW

Do not measure the insulation resistance of motor windings or an installation incorporating E-pumps using high voltage megging equipment, as this may damage the built-in electronics.

11-22 kW

Do not measure the insulation resistance of an installation incorporating E-pumps using high voltage megging equipment, as this may damage the built-in electronics.

The motor conductors can be disconnected separately and the insulation resistance of the motor windings can be tested.

17. Emergency operation (only 11-22 kW)

Caution

English (GB)

Warning Never make any connections in the pump

terminal box unless all electric supply circuits have been switched off for at least 5 minutes.

Note for instance that the signal relay may be connected to an external supply which is still connected when the mains supply is disconnected.

If the pump has stopped and it does not restart after you have gone through normal remedies, the reason could be a faulty frequency converter. If this is the case, it is possible to establish emergency operation of the pump.

But before you change to emergency operation, we recommend you to check these points:

• Check that the mains supply is OK.

• Check that control signals are working (start/stop signals).

• Check that all alarms have been reset.

• Make a resistance test on the motor windings (disconnect the motor conductors from the terminal box).

If the pump still does not start, the frequency converter is faulty. To establish emergency operation, proceed as follows:

1. Disconnect the three mains conductors, L1, L2, L3, from the

terminal box, but leave the protective earth conductor(s) in position on the PE terminal(s).

3. Connect the conductors as shown in fig. 41.

TM04 0018 4807TM03 9121 3407TM03 9122 3407TM03 9123 3407

Fig. 41 How to switch an E-pump from normal operation to

emergency operation

Use the screws from the mains terminals and the nuts from the motor terminals.

Fig. 39 Disconnecting the mains conductors

2. Disconnect the motor supply conductors, U/W1, V/U1, W/V1,

from the terminal box.

Fig. 42 Connecting the conductors

4. Insulate the three conductors from each other by means of insulating tape or the like.

Fig. 43 Insulating the conductors

TM03 8607 2007TM03 9120 3407

Fig. 44 Insulated conductors

Fig. 40 Disconnecting the motor supply conductors

Warnin g Do not bypass the frequency converter by

connecting the mains conductors to the U, V and W terminals.

This may cause hazardous situations for personnel as the high voltage potential of the mains may be transferred to touchable components in the terminal box.

Check the direction of rotation when starting up after switching to emergency operation.

18. Maintenance and service

Note

19. Technical data - single-phase pumps

18.1 Cleaning of the motor

Keep the motor cooling fins and fan blades clean to ensure sufficient cooling of the motor and electronics.

18.2 Relubrication of motor bearings

Pumps up to 7.5 kW

The motor bearings are of the closed type and greased for life. The bearings cannot be relubricated.

Pumps of 11-22 kW

The motor bearings are of the open type and must be relubricated regularly. The motor bearings are pre-lubricated on delivery. The built-in bearing monitoring function will give a warning indication on the R100 when the motor bearings are due to be relubricated.

Before relubrication, remove the bottom plug in the motor flange and the plug in the bearing cover to ensure that old and excess grease can escape.

Quantity of grease

[ml]

Frame size

Drive end

(DE)

Non-drive end

(NDE)

MGE 160 13 13 MGE 180 15 15

When relubricating the first time, use the double quantity of grease as the lubricating channel is still empty.

The recommended grease type is a polycarbamide-based lubricating grease.

18.3 Replacement of motor bearings

Three-phase motors have built-in bearing monitoring function which will give a warning indication on the R100 when the motor bearings are due to be replaced.

18.4 Replacement of varistor (only 11-22 kW)

The varistor protects the pump against mains voltage transients. If voltage transients occur, the varistor will be worn over time and need to be replaced. The more transients, the more quickly the varistor will be worn. When it is time to replace the varistor, R100 and PC Tool E-products will indicate this as a warning.

A Grundfos technician is required for replacement of the varistor. Contact your local Grundfos company for assistance.

18.5 Service parts and service kits

For further information on service parts and service kits, visit www.Grundfos.com, select country, select WebCAPS.

19.1 Supply voltage

1 x 200-240 V - 10 %/+ 10 %, 50/60 Hz - 2 %/+ 2 %, PE. Cable: Max. 1.5 mm Use min. 70 °C copper conductors only.

Recommended fuse size

Motor sizes up to 1.1 kW: Max. 10 A. Standard as well as quick-blow or slow-blow fuses may be used.

/ 12 AWG.

19.2 Overload protection

The overload protection of the E-motor has the same characteristic as an ordinary motor protector. As an example, the E-motor can stand an overload of 110 % of I

for 1 min.

nom

19.3 Leakage current

Earth leakage current < 3.5 mA. The leakage currents are measured in accordance with

EN 61800-5-1.

19.4 Inputs/outputs

Start/stop

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

Digital

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

Setpoint signals

• Potentiometer

0-10 VDC, 10 kΩ (via internal voltage supply). Screened cable: 0.5 - 1.5 mm Maximum cable length: 100 m.

• Voltage signal

0-10 VDC, R Tolerance: + 0 %/- 3 % at maximum voltage signal.

> 50 kΩ.

Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

• Current signal

DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

Sensor signals

• Voltage signal

0-10 VDC, R Tolerance: + 0 %/- 3 % at maximum voltage signal.

> 50 kΩ (via internal voltage supply).

Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

• Current signal

DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

Internal power supplies

• 10 V power supply for external potentiometer:

Max. load: 2.5 mA. Short-circuit-protected.

• 24 V power supply for sensors:

Max. load: 40 mA. Short-circuit-protected.

Signal relay output

Potential-free changeover contact. Maximum contact load: 250 VAC, 2 A, cos φ 0.3 - 1. Minimum contact load: 5 VDC, 10 mA. Screened cable: 0.5 - 2.5 mm Maximum cable length: 500 m.

/ 28-16 AWG.

= 175 Ω.

/ 28-16 AWG.

= 175 Ω.

/ 28-16 AWG.

/ 28-12 AWG.

English (GB)

Bus input

English (GB)

Grundfos bus protocol, GENIbus protocol, RS-485. Screened 3-core cable: 0.2 - 1.5 mm

/ 28-16 AWG.

Maximum cable length: 500 m.

20. Technical data - three-phase pumps up to

7.5 kW

20.1 Supply voltage

3 x 380-480 V - 10 %/+ 10 %, 50/60 Hz - 2 %/+ 2 %, PE. Cable: Max. 10 mm Use min. 70 °C copper conductors only.

Recommended fuse sizes

Motor sizes from 0.55 to 5.5 kW: Max. 16 A. Motor size 7.5 kW: Max. 32 A.

Standard as well as quick-blow or slow-blow fuses may be used.

20.2 Overload protection

The overload protection of the E-motor has the same characteristic as an ordinary motor protector. As an example, the E-motor can stand an overload of 110 % of I

20.3 Leakage current

0.55 to 3.0 (supply voltage < 460 V)

0.55 to 3.0 (supply voltage > 460 V)

The leakage currents are measured in accordance with EN 61800-5-1.

20.4 Inputs/output

Start/stop

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

Digital

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

Setpoint signals

• Potentiometer 0-10 VDC, 10 kΩ (via internal voltage supply). Screened cable: 0.5 - 1.5 mm Maximum cable length: 100 m.

• Voltage signal 0-10 VDC, R Tolerance: + 0 %/- 3 % at maximum voltage signal. Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

• Current signal DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

/ 8 AWG.

Motor size

Leakage current

[kW]

4.0 to 5.5 < 5

7.5 < 10

/ 28-16 AWG.

> 50 kΩ.

/ 28-16 AWG.

= 175 Ω.

/ 28-16 AWG.

for 1 min.

nom

[mA]

< 3.5

< 5

Sensor signals

• Voltage signal 0-10 VDC, R Tolerance: + 0 %/- 3 % at maximum voltage signal. Screened cable: 0.5 - 1.5 mm

> 50 kΩ (via internal voltage supply).

/ 28-16 AWG.

Maximum cable length: 500 m.

• Current signal DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm

= 175 Ω.

/ 28-16 AWG.

Maximum cable length: 500 m.

Internal power supplies

• 10 V power supply for external potentiometer: Max. load: 2.5 mA. Short-circuit-protected.

• 24 V power supply for sensors: Max. load: 40 mA. Short-circuit-protected.

Signal relay output

Potential-free changeover contact. Maximum contact load: 250 VAC, 2 A, cos φ 0.3 - 1. Minimum contact load: 5 VDC, 10 mA. Screened cable: 0.5 - 2.5 mm

/ 28-12 AWG.

Maximum cable length: 500 m.

Bus input

Grundfos bus protocol, GENIbus protocol, RS-485. Screened 3-core cable: 0.2 - 1.5 mm

/ 28-16 AWG.

Maximum cable length: 500 m.

21. Technical data - three-phase pumps,

11-22 kW

21.1 Supply voltage

3 x 380-480 V - 10 %/+ 10 %, 50/60 Hz - 3 %/+ 3 %, PE. Cable: Max. 10 mm Use min. 70 °C copper conductors only.

Recommended fuse sizes

Motor size [kW] Max. [A]

2-pole 4-pole

11 11 32

15 15 36

18.5 18.5 43 22 22 51

Standard as well as quick-blow or slow-blow fuses may be used.

21.2 Overload protection

The overload protection of the E-motor has the same characteristic as an ordinary motor protector. As an example, the E-motor can stand an overload of 110 % of I

21.3 Leakage current

Earth leakage current > 10 mA. The leakage currents are measured in accordance with

EN 61800-5-1.

/ 8 AWG.

for 1 min.

nom

21.4 Inputs/output

Note

Start/stop

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

Digital

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

Setpoint signals

• Potentiometer 0-10 VDC, 10 kΩ (via internal voltage supply). Screened cable: 0.5 - 1.5 mm Maximum cable length: 100 m.

• Voltage signal 0-10 VDC, R

> 50 kΩ.

Tolerance: + 0 %/- 3 % at maximum voltage signal. Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

• Current signal DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

Sensor signals

• Voltage signal 0-10 VDC, R Tolerance: + 0 %/- 3 % at maximum voltage signal.

> 50 kΩ (via internal voltage supply).

Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

• Current signal DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

Internal power supplies

• 10 V power supply for external potentiometer: Max. load: 2.5 mA. Short-circuit-protected.

• 24 V power supply for sensors: Max. load: 40 mA. Short-circuit-protected.

Signal relay output

Potential-free changeover contact. Maximum contact load: 250 VAC, 2 A, cos φ 0.3 - 1. Minimum contact load: 5 VDC, 10 mA. Screened cable: 0.5 - 2.5 mm Maximum cable length: 500 m.

Bus input

Grundfos bus protocol, GENIbus protocol, RS-485. Screened 3-core cable: 0.2 - 1.5 mm Maximum cable length: 500 m.

/ 28-16 AWG.

= 250 Ω.

/ 28-16 AWG.

= 250 Ω.

/ 28-16 AWG.

/ 28-12 AWG.

/ 28-16 AWG.

22. Other technical data

EMC (electromagnetic compatibility to EN 61800-3)

Motor [kW]

2-pole 4-pole

0.12 0.12

0.18 0.18

0.25 0.25

0.37 0.37

0.55 0.55

0.75 0.75

1.1 1.1

1.5 1.5

2.2 2.2

3.0 3.0

4.0 4.0

5.5 -

7.5 -

-5.5

-7.5 11 11 15 15

18.5 18.5 22 -

Motor sizes 11, 18.5 and 22 kW comply with EN 61000-3-12 provided that the short-circuit power at the interface point between the user's electrical installation and the public power supply network is greater than or equal to the values stated below. It is the responsibility of the installer or user to ensure, by consultation with the power supply network operator, if necessary, that the motor is connected to a power supply with a short-circuit power greater than or equal to these values:

Emission/immunity

Emission: Motors may be installed in residential areas (first environment), unrestricted

distribution, corresponding to CISPR11, group 1, class B.

Immunity:

Motors fulfil the requirements for both the first and second environment.

Emission:

The motors are category C3, corresponding to CISPR11, group 2, class A, and may be installed in industrial areas (second environment). If equipped with an external Grundfos EMC filter, the motors are category C2, corresponding to CISPR11, group 1, class A, and may be installed in residential areas (first environment).

Warnin g When the motors are

installed in residential areas, supplementary measures may be required as the motors may cause radio interference.

Motor size

[kW]

Short-circuit power

[kVA]

11 1500 15 -

18.5 2700 22 3000

English (GB)

15 kW motors do not comply with EN 61000-3-12.

By installing an appropriate harmonic filter between the motor and the power supply, the harmonic current content will be reduced. In this way the 15 kW motor will comply with EN 61000-3-12.

Immunity:

The motors fulfil the requirements for both the first and second environment.

Contact Grundfos for further information.

Enclosure class

English (GB)

• Single-phase pumps: IP55 (IEC 34-5).

• Three-phase pumps, 0.55 - 7.5 kW: IP55 (IEC 34-5).

• Three-phase pumps, 11-22 kW: IP55 (IEC 34-5).

Insulation class

F (IEC 85).

Ambient temperature

During operation:

•Min. -20 °C

• Max. +40 °C, without derating During storage/transport:

• -30 °C to +60 °C (up to 7.5 kW)

• -25 °C to +70 °C (11-22 kW).

Relative air humidity

Maximum 95 %.

Sound pressure level

Single-phase pumps:

< 70 dB(A).

Three-phase pumps:

Motor

[kW]

Speed stated on nameplate

2-pole 4-pole

0.55

0.75

1.1

1.5

2.2

3.0

4.0

5.5

7.5

18.5

2800-3000 60 3400-3600 65

2800-3000 65 3400-3600 70

2800-3000 70 3400-3600 75

2800-3000 75 3400-3600 80

2800-3000 67 3400-3600 72

2800-3000 64 3400-3600 68

2800-3000 65 3400-3600 68

2800-3000 69 3400-3600 70

2800-3000 67 3400-3600 70

-1

]

[min

1400-1500 47 1700-1800 52 1400-1500 47 1700-1800 52

1400-1500 49 1700-1800 53

1400-1500 53 1700-1800 57

1400-1500 50 1700-1800 52

1400-1500 55 1700-1800 60

1400-1500 58 1700-1800 63

1400-1500 57 1700-1800 59

1400-1500 59 1700-1800 61

1400-1500 63 1700-1800 64

1400-1500 65 1700-1800 66

1400-1500 69 1700-1800 72

1400-1500 1700-1800 -

Sound pressure level

[dB(A)]

23. Disposal

Subject to alterations.

This product or parts of it must be disposed of in an environmentally sound way:

1. Use the public or private waste collection service.

2. If this is not possible, contact the nearest Grundfos company or service workshop.

English (GB)

Appendix

Note

Subject to alterations.

Appendix 1

Appendix 2

24. Installation in the USA and Canada

In order to maintain the UL/cURus approval, follow these additional installation instructions. The UL approval is according to UL508C.

24.1 Electrical connection

24.1.1 Conductors

Use 140/167 °F (60/75 °C) copper conductors only.

24.1.2 Torques

Power terminals

Motor size [kW] Thread size Torque [Nm]

Up to 7.5 kW M4 2.35

11-22 kW M4

Relay, M2.5: 0.5 Nm. Input control, M2: 0.2 Nm.

24.1.3 Line reactors

Max line reactor size must not exceed 2 mH.

24.1.4 Fuse size/circuit breaker

If a short circuit happens the pump can be used on a mains supply delivering not more than 5000 RMS symmetrical amperes, 600 V maximum.

Fuses

When the pump is protected by fuses they must be rated for 480 V. Maximum sizes are stated in table below.

Motors up to and including 7.5 kW require class K5 UL-listed fuses. Any UL-listed fuse can be used for motors from 11 to 22 kW.

Circuit breaker

When the pump is protected by a circuit breaker this must be rated for a maximum voltage of 480 V. The circuit breaker must be of the "Inverse time" type. The interrupting rating (RMS symmetrical amperes) must not be less than the values stated in table below.

USA - hp

Min. 2.2

Max. 2.8

Europe - kW

2-pole 4-pole Fuse size Circuit breaker type/model

– 0.55 25 A 25 A / Inverse time

0.75 0.75 25 A 25 A / Inverse time

1.1 1.1 25 A 25 A / Inverse time

1.5 1.5 25 A 25 A / Inverse time

2.2 2.2 25 A 25 A / Inverse time 3 3 25 A 25 A / Inverse time 4 4 40 A 40 A / Inverse time

5.5 – 40 A 40 A / Inverse time

7.5 5.5 50 A 50 A / Inverse time

11 11 80 A 80 A / Inverse time

15 15 110 A 110 A / Inverse time

18.5 18.5 125 A 125 A / Inverse time 22 – 150 A 150 A / Inverse time

24.1.5 Overload protection

Degree of overload protection provided internally by the drive, in percent of full-load current: 102 %.

24.2 General considerations

For installation in humid environment and fluctuating temperatures, it is recommended to keep the pump connected to the power supply continuously. This will prevent moisture and condensation build-up in the terminal box.

Start and stop must be done via the start/stop digital input (terminal 2-3).

2-pole 4-pole Fuse size Circuit breaker type/model

1 1 25 A 25 A / Inverse time

1.5 1.5 25 A 25 A / Inverse time 2 2 25 A 25 A / Inverse time 3 3 25 A 25 A / Inverse time 5 5 40 A 40 A / Inverse time

7.5 – 40 A 40 A / Inverse time

10 7.5 50 A 50 A / Inverse time 15 15 80 A 80 A / Inverse time 20 20 110 A 110 A / Inverse time 25 25 125 A 125 A / Inverse time 30 – 150 A 150 A / Inverse time

Argentina

Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana, ramal Campana Centro Industrial Garín - Esq. Haendel y Mozart AR-1619 Garín Pcia. de Buenos Aires Pcia. de Buenos Aires Phone: +54-3327 414 444 Telefax: +54-3327 45 3190

Australia

GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155

Austria

GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30

Belgium

N.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301

Belarus

Представительство ГРУНДФОС в Минске 220125, Минск ул. Шафарнянская, 11, оф. 56 Тел.: +7 (375 17) 286 39 72, 286 39 73 Факс: +7 (375 17) 286 39 71

E-mail: minsk@grundfos.com

Bosnia/Herzegovina

GRUNDFOS Sarajevo Trg Heroja 16, BiH-71000 Sarajevo Phone: +387 33 713 290 Telefax: +387 33 659 079 e-mail: grundfos@bih.net.ba

Brazil

BOMBAS GRUNDFOS DO BRASIL Av. Humberto de Alencar Castelo Branco, 630 CEP 09850 - 300 São Bernardo do Campo - SP Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015

Bulgaria

Grundfos Bulgaria EOOD Slatina District Iztochna Tangenta street no. 100 BG - 1592 Sofia Tel. +359 2 49 22 200 Fax. +359 2 49 22 201 email: bulgaria@grundfos.bg

Canada

GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512

China

GRUNDFOS Pumps (Shanghai) Co. Ltd. 50/F Maxdo Center No. 8 XingYi Rd. Hongqiao development Zone Shanghai 200336 PRC Phone: +86 21 612 252 22 Telefax: +86 21 612 253 33

Croatia

GRUNDFOS CROATIA d.o.o. Cebini 37, Buzin HR-10010 Zagreb Phone: +385 1 6595 400 Telefax: +385 1 6595 499 www.grundfos.hr

Czech Republic

GRUNDFOS s.r.o. Čajkovského 21 779 00 Olomouc Phone: +420-585-716 111 Telefax: +420-585-716 299

Denmark

GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: info_GDK@grundfos.com www.grundfos.com/DK

Estonia

GRUNDFOS Pumps Eesti OÜ Peterburi tee 92G 11415 Tallinn Tel: + 372 606 1690 Fax: + 372 606 1691

Finland

OY GRUNDFOS Pumput AB Mestarintie 11 FIN-01730 Vantaa Phone: +358-3066 5650 Telefax: +358-3066 56550

France

Pompes GRUNDFOS Distribution S.A. Parc d’Activités de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51

Germany

GRUNDFOS GMBH Schlüterstr. 33 40699 Erkrath Tel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799 e-mail: infoservice@grundfos.de Service in Deutschland: e-mail: kundendienst@grundfos.de

HILGE GmbH & Co. KG Hilgestrasse 37-47 55292 Bodenheim/Rhein Germany Tel.: +49 6135 75-0 Telefax: +49 6135 1737 e-mail: hilge@hilge.de

Greece

GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273

Hong Kong

GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664

Hungary

GRUNDFOS Hungária Kft. Park u. 8 H-2045 Törökbálint, Phone: +36-23 511 110 Telefax: +36-23 511 111

India

GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone: +91-44 2496 6800

Indonesia

PT GRUNDFOS Pompa Jl. Rawa Sumur III, Blok III / CC-1 Kawasan Industri, Pulogadung Jakarta 13930 Phone: +62-21-460 6909 Telefax: +62-21-460 6910 / 460 6901

Ireland

GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830

Italy

GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I-20060 Truccazzano (Milano) Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461

Japan

GRUNDFOS Pumps K.K. Gotanda Metalion Bldg., 5F, 5-21-15, Higashi-gotanda Shiagawa-ku, Tokyo 141-0022 Japan Phone: +81 35 448 1391 Telefax: +81 35 448 9619

Korea

GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916 Seoul, Korea Phone: +82-2-5317 600 Telefax: +82-2-5633 725

Latvia

SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60, LV-1035, Rīga, Tālr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646

Lithuania

GRUNDFOS Pumps UAB Smolensko g. 6 LT-03201 Vilnius Tel: + 370 52 395 430 Fax: + 370 52 395 431

Malaysia

GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866

Mexico

Bombas GRUNDFOS de México S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010

Netherlands

GRUNDFOS Netherlands Velu we zoom 3 5 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 E-mail: info_gnl@grundfos.com

New Zealand

GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: +64-9-415 3240 Telefax: +64-9-415 3250

Norway

GRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50

Poland

GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL-62-081 Przeźmierowo Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50

Portugal

Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241 Apartado 1079 P-2770-153 Paço de Arcos Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90

Romania

GRUNDFOS Pompe România SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: +40 21 200 4100 Telefax: +40 21 200 4101 E-mail: romania@grundfos.ro

Russia

ООО Грундфос Россия, 109544 Москва, ул. Школьная

Тел. (+7) 495 737 30 00, 564 88 00 Факс (+7) 495 737 75 36, 564 88 11

E-mail grundfos.moscow@grundfos.com

Serbia

GRUNDFOS Predstavništvo Beograd Dr. Milutina Ivkovića 2a/29 YU-11000 Beograd Phone: +381 11 26 47 877 / 11 26 47 496 Telefax: +381 11 26 48 340

Singapore

GRUNDFOS (Singapore) Pte. Ltd. 25 Jalan Tukang Singapore 619264 Phone: +65-6681 9688 Telefax: +65-6681 9689

Slovenia

GRUNDFOS d.o.o. Šlandrova 8b, SI-1231 Ljubljana-Črnuče Phone: +386 1 568 0610 Telefax: +386 1 568 0619 E-mail: slovenia@grundfos.si

South Africa

GRUNDFOS (PTY) LTD Corner Mountjoy and George Allen Roads Wilbart Ext. 2 Bedfordview 2008 Phone: (+27) 11 579 4800 Fax: (+27) 11 455 6066 E-mail: lsmart@grundfos.com

Spain

Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465

Sweden

GRUNDFOS AB Box 333 (Lunnagårdsgatan 6) 431 24 Mölndal Tel.: +46 31 332 23 000 Telefax: +46 31 331 94 60

Switzerland

GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-1-806 8111 Telefax: +41-1-806 8115

Taiwan

GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878

Thailand

GRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road, Dokmai, Pravej, Bangkok 10250 Phone: +66-2-725 8999 Telefax: +66-2-725 8998

Turkey

GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi,

2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com

Ukraine

ТОВ ГРУНДФОС УКРАЇНА 01010 Київ, Вул. Московська 8б,

Тел.:(+38 044) 390 40 50 Фах.: (+38 044) 390 40 59

E-mail: ukraine@grundfos.com

United Arab Emirates

GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971 4 8815 166 Telefax: +971 4 8815 136

United Kingdom

GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 4TL Phone: +44-1525-850000 Telefax: +44-1525-850011

U.S.A.

GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500

Uzbekistan

Представительство ГРУНДФОС в Ташкенте 700000 Ташкент ул.Ус ма на Носира 1-й тупик 5 Телефон: (3712) 55-68-15 Факс: (3712) 53-36-35

Revised 10.12.2012

Grundfos companies

Being responsible is our foundation

Thinking ahead makes it possible

Innovation is the essence

96782376 1112

ECM: 1101149

www.grundfos.com

The name Grundfos, the Grundfos logo, and the payoff be think innovate are registered trademarks

Grundfos TPE, TPED, NKE, NKGE, NBGE Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Symbols used in this document

2. General information

3. General description

3.1 Settings

3.2 Twin-head pumps

4. Mechanical installation

5.1 Electrical connection - single-phase pumps

4.1 Motor cooling

4.2 Outdoor installation

5. Electrical connection

5.1.1 Preparation

5.1.2 Protection against electric shock - indirect contact

5.1.3 Backup fuses

5.1.4 Additional protection

5.1.5 Motor protection

5.1.6 Protection against mains voltage transients

5.1.7 Supply voltage and mains

5.1.9 Connections

5.1.8 Start/stop of pump

5.2.1 Preparation

5.2.2 Protection against electric shock - indirect contact

5.2.3 Backup fuses

5.2.4 Additional protection

5.2.5 Motor protection

5.2.6 Protection against mains voltage transients

5.2.7 Supply voltage and mains

5.2.8 Start/stop of pump

5.2.9 Connections

5.3.1 Preparation

5.3.2 Protection against electric shock - indirect contact

5.3.3 Backup fuses

5.3.4 Additional protection

5.3.5 Motor protection

5.3.6 Protection against mains voltage transients

5.3.7 Supply voltage and mains

5.3.8 Start/stop of pump

5.3.9 Connections

5.5 Bus connection cable

5.5.1 New installations

5.5.2 Replacing an existing pump

5.4 Signal cables

5.6 Communication cable for TPED pumps

5.6.1 Connection of two sensors

6. Modes

6.1 Overview of modes

6.2 Operating mode

5.6.3 Elimination of TPED function

6.2.1 Additional operating modes - TPED pumps

6.4 Factory setting

7. Setting by means of control panel

6.3 Control mode

7.1 Setpoint setting

7.1.2 Pump in control mode uncontrolled

7.3 Setting to min. curve duty

7.4 Start/stop of pump

8. Setting by means of R100

7.2 Setting to max. curve duty

8.1.1 Setpoint

8.1.2 Operating mode

8.1.3 Fault indications

8.1.4 Fault log

8.2 Menu STATUS

8.2.1 Actual setpoint

8.2.2 Operating mode

8.2.3 Actual value

8.2.4 Speed

8.2.5 Power input and power consumption

8.2.6 Operating hours

8.2.7 Lubrication status of motor bearings (only 11-22 kW)

8.2.9 Time till replacement of motor bearings (only three-phase pumps)

8.3 Menu INSTALLATION

8.3.1 Control mode

8.2.8 Time till relubrication of motor bearings (only 11-22 kW)

8.3.2 Controller

8.3.3 External setpoint

8.3.4 Signal relay