Grundfos Multilift MOG, Multilift MDG Installation And Operating Instructions Manual

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Multilift MOG, MDG

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

Other languages

http://net.grundfos.com/qr/i/98127057

Page 2

English (GB) Installation and operating instructions

Caution

Note

English (GB)

Original installation and operating instructions

CONTENTS

1. Symbols used in this document

2. Scope of delivery

3. General description

3.1 Applications

4. Transportation and storage

5. Product description

5.1 Lifting station

5.2 LC 221 controller

6. Operating LC 221 controller

6.1 Description of display

6.2 Setup menu

6.3 Information menu

6.4 Description of fault indications

7. Installation of lifting station

7.1 General description

7.2 Guidelines for installation of lifting station

7.3 Procedure for installation of lifting station

8. Installation of LC 221 controller

8.1 Location

8.2 Mechanical installation

8.3 Electrical connection

8.4 Setting of LC 221

8.5 Wiring diagrams

9. Startup

10. Maintenance and service

10.1 Mechanical maintenance

10.2 Electrical maintenance

10.3 Cleaning the level sensor

10.4 Contaminated lifting station or components

11. Fault finding

12. Technical data

12.1 Lifting station

12.2 Collecting tank

12.3 Pump

12.4 LC 221 controller

13. Disposal

Warning Prior to installation, read these installation and

operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice.

Page

11 13 14 15

17 18 19

20 21 21 22 22

23 23 24 24

27 27 27 27

1. Symbols used in this document

Warning If these safety instructions are not observed, it may

4 7

result in personal injury.

Warning These instructions must be observed for

explosion-proof pumps.

If these safety instructions are not observed, it may result in malfunction or damage to the equipment.

Notes or instructions that make the job easier and ensure safe operation.

2. Scope of delivery

Grundfos Multilift MOG (one pump) and MDG (two pumps) lifting stations are supplied complete with collecting tank, a sensor unit with cable and one or two pumps with cable, connected to the LC 221 controller. The controller includes a power supply cable with plug.

An accessories bag containing the following items is also included:

• 1 x installation and operating instructions

• 1 x quick guide for controller menu

• 1 x oval outlet flange, 1 1/4" (MOG) 2 x oval outlet flanges, 1 1/4" (MDG)

• 1 x flexible hose, DN 70, and two clamps to connect vent pipe

• 2 x screw and expansion anchor for tank fixation

• 3 x screw and washer for fastening a pipe plug in the inlet disk, if required

• 1 x socket seal, DN 100

• 1 x socket seal, DN 50, for diaphragm pump connection or inlet, DN 50.

The lifting stations are supplied complete with one or two pumps and a controller.

Lifting station Controller

MOG, one-pump lifting station LC 221.1 MDG, two-pump lifting station LC 221.2

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3. General description

Grundfos Multilift MOG and MDG lifting stations are supplied complete with collecting tank, connection accessories, LC 221 controller and level sensor.

The following gives a description of the components.

English (GB)

Fig. 1 Multilift MOG front and rear view

Pos. Description

1 Pump with grinder system and vortex impeller 2 Lifting bracket 3 Nameplate 4 Venting port, DN 70 (outer diameter, 75 mm), open

Screw cap for pressure tube and tank inspection

opening 6 Vertical inlet, DN 150 (seal is accessory) 7 Fixing point 8 Oval flange for connecting the outlet line 9 Side or top inlet, DN 50 (seals are accessory).

Collecting tank with carrying handle moulded into

tank body

Port for manually operated diaphragm pump, 1 1/2".

Socket with seal.

12 Horizontal inlet, DN 100 (seal is accessory)

Adjustable inlet disk, DN 100 (DN 150 optional as

accessory)

TM05 2125 4411

Fig. 2 Multilift MDG front and rear view

TM05 2124 4411

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3.1 Applications

Caution

Note

English (GB)

Grundfos Multilift MOG and MDG lifting stations are designed for the collection and pumping of domestic wastewater with no free flow to sewer level. The grinder systems allows the use of small 1 1/4" or 1 1/2" outlet pipes which are ideal for long distances and high-head applications. The Grundfos Multilift MOG and MDG lifting stations are designed for the collection and pumping of the following liquids:

• domestic wastewater, including grey wastewater without faeces, black wastewater with faeces (discharge from water closets).

The lifting stations are capable of pumping liquids containing fibres, textiles, faeces, etc., below sewer level from single-family houses (MOG) or multi-family houses, offices, schools, hotels, restaurants, public areas and other commercial buildings (MDG).

Do not pump rainwater with the Multilift MOG and MDG lifting stations for these two reasons:

• The motors of the lifting stations are not designed for continuous operation which may be necessary in case of heavy rainfall.

• Rainwater must not be discharged into a lifting station inside a building according to EN 12056-4.

If in doubt, please contact Grundfos for advice. Do not discharge the following substances/types of wastewater

via a lifting station:

• solid matter, tar, high content of sand, cement, ash, cardboard, debris, garbage etc.

• wastewater from sanitary installations situated above the flood level (this should be drained away via a free-flow drainage system according to EN 12056-1).

• wastewater containing hazardous substances such as greasy wastewater from large-scale catering establishments. For drainage of greasy wastewater, use a grease separator according to EN 1825-2 between a canteen or commercial kitchen and the Multilift MDG.

Abrasive particles (e.g. high content of sand) in the pumped liquid will reduce the life of the pump and especially the grinder system.

4. Transportation and storage

Warning The motor lifting bracket is only intended for lifting

the pump. Never lift or lower the lifting station by means of the lifting bracket.

Lift the lifting station by the collecting tank.

For long periods of storage, the LC 221 controller must be protected against moisture and heat.

After a long period of storage, the pumps should be inspected before they are started up again. Make sure that the impellers can rotate freely.

5. Product description

The MOG and MDG Multilift lifting stations are described in the following sections:

• section 5.1 Lifting station describing the lifting station with collecting tank, pump and level sensor

• section 5.2 LC 221 controller describing the controller as well as the function and operation of the controller.

In section 7. Installation of lifting station and the following sections, the above components are described as one unit.

5.1 Lifting station

The Grundfos Multilift MOG and MDG lifting stations are supplied complete with one or two single- or three-phase submersible grinder pumps connected to the LC 221 controller incorporating a level sensor.

Type key, lifting station

Example M OG .22 .3 .4

Multilift lifting station OG = one grinder pump

DG = two grinder pumps Output power, P 1 = single-phase motor

3 = three-phase motor 2 = 2-pole motor

4 = 4-pole motor

/ 100 (W)

Page 5

Nameplate, lifting station

Typ

Prod.-Nr.

P. c.

fHz

Serial no.

Phases

Gkg

98127055

0197

1/1

Qmax

Hmin

Hmax

Med max

Amb max

m /h

Made in Germany

96075419

DK - 8850 Bjerringbro, Denmark

Note

The tank volume and effective volume (volume between start and stop) for Multilift MOG and MDG lifting stations appear from the following table:

Inlet level [mm] 180 250 315

Tank volume [l] 93 93 93

Effective volume [l] 23 37 50

English (GB)

Setting to the relevant start inlet level must be made during startup phase via the setup menu. See section 6.2 Setup menu. The first step after power supply connection is a startup phase with level setting.

To minimise sedimentation, the tank bottom is chamfered to lead the wastewater to the pump.

5.1.2 Pump

The pump has a grinder which grinds solid particles into small pieces so that they can easily flow through pipes of a small diameter.

TM04 7639 2210

The pump impellers are designed as free-flow vortex impellers

Fig. 3 Nameplate, lifting station

ensuring almost unchanged performance throughout the entire life of the pump.

Pos. Description

1 Type designation 2 Product number 3 Production code, year and week 4 Frequency [Hz] 5 Number of phases + voltage [V] 6 Voltage [V] 7 Full-load current [A] 8 Motor input power P1 [kW]

9 EAC and CE marks 10 Duty type 11 Serial number

12 Maximum flow rate [m

/h] 13 Minimum head [m] 14 Maximum head [m] 15 Maximum liquid temperature [°C] 16 Maximum ambient temperature [°C]

The stator housing of the motor is made of cast iron with a 150 µm epoxy coating. The pump has a mechanical shaft seal. See more technical data in section 12. Technical data.

Single-phase motors are protected by a thermal switch in the windings and run via starting and operation capacitors inside the controller cabinet.

Three-phase motors are protected by a thermal switch in the windings and an additional thermal circuit breaker in the cabinet to cut out the motor in case of overload.

If the phase sequence for three-phase pumps is wrong, the controller will indicate fault and prevent the pump(s) from starting. For correction of phase sequence, see fig. 17.

Multilift MDG lifting stations have two pumps, thus providing a standby pump in case of pump failure or additional pump performance if the inlet exceeds the performance of one pump.

Always install Multilift MDG lifting stations if the wastewater flow must not be interrupted. For grinder system, see section 5.1.5 Grinder system.

Performance curves are available in the databooklet, which you can download via the QR code or link below:

17 Weight [kg] 18 Identification code of the European standard 19 Notified body 20 Reference number for the declaration of performance

http://net.grundfos.com/qr/i/98288126

5.1.1 Collecting tank

The gas-, odour- and pressure-tight collecting tank is made of wastewater resistant polyethylene (PE) and has all necessary ports for the connection of inlet pipes, outlet pipe, vent pipe and a manually operated diaphragm pump, which is available as an accessory.

The collecting tank has a turnable, eccentric disk in the back allowing adjustment of the inlet to any height between 180 and 315 mm above the floor. The most common heights are marked beside the inlet. See section 7.3 Procedure for installation of

lifting station.

Furthermore, the collecting tank offers four horizontal inlets in the sides (2 x DN 100 and 2 x DN 50) and two vertical inlets at the top of the tank (1 x DN 150 and 1 x DN 50). The centres of the horizontal inlets are 115 mm (DN 50) and 250 mm (DN 150) above the floor.

The side and back inlets 180 and 250 mm above the floor are for direct connection to wall-hung or floor-standing toilet according to EN 33 and EN 37. Further sanitary appliances can be connected to the other ports.

5.1.3 Shaft seal

The grinder pump incorporates two shaft seal variants which are both of the cartridge seal type.

Pumps up to and including 1.5 kW have a silicon carbide/silicon carbide (SiC/SiC) mechanical shaft seal as primary seal and a lip seal as secondary seal. In connection with service, the lip seal and mechanical shaft seal are supplied as one replaceable unit ready for fitting. The components can be replaced individually. See service instructions.

Pumps as from 2.6 kW have a double seal consisting of a SiC/SiC mechanical seal as primary seal and a carbon/aluminium oxide mechanical shaft seal as secondary seal. The components can be replaced individually. See service instructions.

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5.1.4 Motor cable

English (GB)

The motor cable is fitted to the motor via a cable entry. The enclosure class is IP68. The length of the cable is 10 m.

Nameplate, motor

5.1.5 Grinder system

The grinder system consists of two parts, a stationary grinder ring and a rotating grinder head. See fig. 5.

The grinder ring is secured to the pump housing by means of a bayonet socket and fixed in the right position with a screw. The grinder head is secured to the shaft by means of the screw that keeps the impeller in position. To adjust or replace grinder system, see service instructions.

Fig. 4 Nameplate, motor

Pos. Description

1Ex mark

Type designation

(not filled out, see name plate lifting station) 3 Product number 4 Production code (year/week)

Maximum head 5

(not filled out, see name plate lifting station) 6 Number of phases 7 Rated input power 8 Rated speed 9 Rated voltage, Δ

TM04 6534 0510

Fig. 5 Grinder system

5.1.6 Level sensor

The piezoresistive pressure sensor placed in the controller is connected via a hose to a pressure tube in the tank. The screw cap where the hose is connected includes a connection for a DN 100 tube. This tube, the pressure tube, extends down into the tank. The rising liquid level compresses the air inside the pressure tube and hose, and the piezoresistive sensor transforms the changing pressure into an analogue signal. The control box uses the analogue signal to start and stop the pump and to indicate high water-level alarm. The pressure tube is fixed underneath the screw cap and can be taken out for maintenance, service and for cleaning the inside of the tube. An O-ring ensures tightness.

The hose is supplied in a length of 10 m. The hose must be connected to the controller.

TM05 3722 1612TM05 0332 1011

10 Rated voltage, Y 11 Frequency 12 Weight without cable 13 Operation mode 14 CE mark 15 Explosion protection 16 Enclosure class to IEC

Maximum installation depth (not filled out, see

nameplate lifting station)

Maximum flow rate

(not filled out, see name plate lifting station)

19 Maximum liquid temperature 20 Output power 21 Power factor 22 Rated current, Δ 23 Rated current, Y 24 Starting capacitor 25 Operating capacitor 26 Insulation class 27 Country of production

Fig. 6 Screw cap with hose and DN 100 tube

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5.2 LC 221 controller

The LC 221 is a level controller specially designed for controlling and monitoring the Grundfos lifting stations, Multilift MOG and MDG. The basis for the control is the signal received continuously from the piezoresistive, analogue level sensor.

The level controller switches the Multilift MOG and MDG pumps on and off according to the liquid level measured by the level sensor. When the first start level is reached, the first pump will start, and when the liquid level has been lowered to the stop level, the pump will be stopped by the controller. If the liquid level rises up to the second start level, the second pump (only MDG) will also start, and when the liquid level has been lowered to the stop level, the pumps will be stopped by the controller.

Starts alternate between the two pumps (MDG). In case of pump failure in one pump, the other pump will take

over (automatic pump changeover for MDG). An alarm will be indicated in case of high water-level in the tank,

pump failure, etc. Furthermore, the level controller has many more functions as

described below.

Fig. 7 LC 221 level controller for Multilift MOG

The LC 221 controller has the following functions:

• on/off control of one or two wastewater pumps based on a continuous signal from a piezoresistive level sensor with alternating operation and automatic changeover in case of pump failure

• motor protection with motor-protective circuit breaker and/or current measurement as well as connection of thermal switches and a runtime limitation

• motor protection via operation-time limitation with subsequent emergency operation. Normal operating times are max. 90 seconds with pipework DN 32 and 60 seconds with pipework DN 40, and the operating time is limited to 3 minutes (see section 6.4 Description of fault indications, fault code F011, F012).

• automatic test runs (2 seconds) during long periods of inactivity (24 hours after last operation)

• re-start delay up to 45 seconds after returning from power cut-off to mains operation (in order to even out the mains load when several appliances are started up at the same time)

• setting of delay times:

– stop delay (time from the stop level is reached till the

pumped is stopped) - reduces water hammer if pipes are long

– start delay (time from the start level is reached till the

pumped is started)

– alarm delay (time from a fault appears till an alarm is

indicated). This prevents short-time high-level alarm in case of temporary high inflow to the tank.

• automatic current measurement for alarm indications

• setting of current values:

– overcurrent – rated current.

• operating indication of:

– operating mode (auto, manual) – operating hours – impulses (number of starts) – highest measured motor current.

• alarm indication of:

TM05 1804 3811TM05 1859 3811

– pump status (running, fault) – phase-sequence fault and missing phase – thermal-switch failure – high-level alarm (5 seconds delay) – time for service/maintenance (selectable).

• selection of automatic alarm resetting

• fault log of up to 20 alarms

• selection between different start levels

• selection of maintenance interval (0, 3, 6 or 12 months).

As standard, the LC 221 has four potential-free outputs for:

– pump running – pump failure – high water-level alarm – common fault.

English (GB)

Fig. 8 LC 221 level controller for Multilift MDG

Page 8

Furthermore, the LC 221 has six digital inputs for the following

Type

Prod.-No.

P.c.

Phases U

Serial no.

max

TAmb max

IPump max

98189707

LC 221.1.230.1.10.30/150 MPU

98189707

1221

250

V01

0012

220-240

3 2

5.2 40

Ucontact max

IFuse max

TAmb min

Icontact max

V W

c < 10 kA

IP55

Made in Germany

English (GB)

functions:

– connecting an analogue sensor (4-20 mA or 0-5 V) – connecting up to four level switches or pressure switches

instead of analogue sensors. An additional float switch can be connected to the alarm input as backup for the analogue sensors

– connecting a separate level switch to be used for flood

detection outside the Multilift MOG or MDG. Lifting stations are often installed in a sump inside the basement - the lowest point in the building. In case of e.g. groundwater inflow or water pipe burst, an alarm will be indicated by the controller.

– connecting a piezoresistive pressure sensor PCB

(pre-assembled) – connecting an external alarm reset – connecting the thermal switch of the motor.

For updates and further adjustments, a PC Tool can be connected. See service instructions.

To allow for the situation that the normal power supply should fail, a battery (accessory) can be installed which activates an acoustic alarm (buzzer). The buzzer is activated as long as the fault exists. It cannot be reset.

In case of sectional power failure, the common alarm output which is a potential-free changeover contact can be used to forward the alarm signal to a control room by means of an external power source.

Type key, LC 221 controller

Example LC 221 .1 .230 .1 .10 .30

LC 221 = controller type 1 = one-pump controller

2 = two-pump controller Voltage [V] 1 = single-phase

3 = three-phase Max. operating current [A] Capacitors [μF] Starting method:

[ ] = DOL SD = Star-delta

Nameplate, LC 221 controller

The controller type, voltage variant, etc. are stated in the type designation on the nameplate situated on the side of the controller cabinet.

TM05 1870 3311

Fig. 9 Example of an LC 221 nameplate

Pos. Description

1 Type designation 2 Product number 3 Production code, year and week 4 Number of phases 5 Maximum pump input current 6 Maximum voltage at potential-free contact 7 Maximum backup fuse 8 Minimum ambient temperature

9Version 10 Serial number 11 Rated voltage 12 Power consumption 13 Maximum current at potential-free contact 14 Weight 15 Maximum ambient temperature 16 Frequency

Page 9

5.2.1 Design

The LC 221 level controller incorporates the necessary components to control and protect the pumps, such as relays and capacitors for single-phase motors, contactors and additional motor-protective circuit breaker for three-phase motors.

The control panel offers a user interface with operating buttons and a display for indication of operating conditions and fault indications.

Furthermore, it has an integrated piezoresistive pressure sensor which is activated by compressed air directly via the pressure tube inside the collecting tank. Finally, it has terminals for power supply, connection to the pump and the inputs and outputs mentioned in section 5.2 LC 221 controller.

The front cover is closed by four bayonet fastenings with quarter turn locks. On the left side, the locks are extended and connected to the cabinet bottom with hinge strings. The cabinet offers the possibility of being mounted on a wall without opening it first. A drilling template and six screws with rubber guides are enclosed.

Fig. 10 Mounting of LC 221 controller

5.2.2 Control panel

Fig. 11 Control panel of LC 221 one-pump controller (MOG)

Pos. Description

1 Display 2 Operating buttons 3Status LEDs 4 ON-OFF-AUTO selector switch

Display (pos.1)

The display shows all relevant operating data and fault indications. The operating and fault indications are described in section 6.1 Description of display.

Operating buttons (pos. 2)

The level controller is operated by the operating buttons placed under the display. The function of the operating buttons is described in the table below:

Operating

button

Description

• go left in the main menu.

• go up in the submenus.

• decrease values in the submenus.

• confirm a selection.

• activate the submenus.

• reset the buzzer.

• go right in the main menu.

• go down in the submenus.

• increase values in the submenus.

Status LEDs (pos. 3)

The upper LED (green) is on when the power supply is on. The lower LED flashes (red) in case of fault to make the fault visible from a long distance and is thus an addition to the display symbols and fault codes.

Selector switch (pos. 4)

TM05 1806 3811TM05 1805 3811TM05 1860 3811

Switch Description of function

The operating mode is selected by the ON-OFF-AUTO selector switch which has three different positions: POS I: Starts the pump manually. The operating time protection is active and indicates alarm after 3 minutes. Normal operating times are up to max. 90 seconds with pipework DN 32 and 60 seconds with pipework DN 40. POS O:

• Stops the pump when running and cuts off the power supply to the pump. The three symbols "Settings locked", "Information" and "Setup" will be visible.

• Resets fault indications.

POS AUTO: Automatic operation. The pump will start and stop according to the signal from the level sensor.

English (GB)

Fig. 12 Control panel of LC 221 two-pump controller (MDG)

Page 10

5.2.3 Internal layout of LC 221

Note: Cable connections for pos. 8-15:

Use a cable tie if leads protrude more than 20 mm from the cable sheath.

English (GB)

Figure 13 shows the internal layout of LC 221.

20 7

>20

Fig. 13 Internal layout of LC 221

Pos. Description Comments Terminal designation

1 Terminals for power supply PE, N, L3, L2, L1 2 Terminals for connecting pump 1 PE, N, W1, V1, U1 3 Terminals for connecting pump 2 PE, N, W2, V2, U2 4 Terminals for thermal switch, pump 1 T1, T2 5 Terminals for thermal switch, pump 2 T1, T2 6 Terminals for external reset 230 V 11, 12 7 Terminals for external alarm (outside the tank) 230 V 13, 14 8 Terminals for common fault

9 Terminals for high water-level alarm X10 10 Terminals for failure, pump 2 X9 11 Terminals for failure, pump 1 X8 12 Terminals for operation, pump 2 X7 13 Terminals for operation, pump 1 X6

Potential-free changeover

contacts NO/NC with max. 250 V

/ 2 A.

Attention: Connect these

terminals to supply network

potential or low voltage but do

not mix the two.

X11

14 Terminals for level switches Digital 81-88

Terminals for additional high water-level alarm

14.1 (inside the tank)

Digital 81, 82

15 Terminals for analogue sensor 0-5 V or 4-20 mA 91 (GND), 92 (Signal), 93 (12 V) 16 Service connector to PC Tool 17 Connector for GENIbus interface module Not used -

18 Control circuit fuse

Fine-wire fuse:

100 mAT / 20 mm x ∅5

19 Piezoresistive pressure sensor module 0-5 V 20 DIP switches Not used -

Non-rechargeable batteries only.

21 Connector for battery, 9 V

The controller is not equipped

with a charging device.

TM05 3597 1612 - TM05 3719 1712

Page 11

6. Operating LC 221 controller

6.1 Description of display

The display of the LC 221 level controller is shown in fig. 14.

Fig. 14 LC 221 display

The table below describes the symbols shown in the display as well as the corresponding functions and indications.

Symbol Function Description

English (GB)

TM05 1861 3811

Settings locked

Automatic operating mode

Information

Setup

Alarm

Impulse counter The symbol is visible when the number of starts in the information menu is shown in the display.

The symbol is visible when the setup menu is locked. This prevents unauthorised persons from making changes to the settings. To unlock the buttons, enter the code 1234.

The symbol is visible when the level controller is in automatic mode, i.e. when the selector switch is in position AUTO.

The symbol is visible when there is information about faults, operating hours, number of starts, max. current of pump. The symbol will be visible if the level controller detects a fault and the fault will be written into the fault log. After you have entered the fault log, the symbol will switch off. See section 6.3 Information menu.

The setup menu holds information about setup for start level, rated current, the stop-, start- and alarm delay, selection of maintenance interval, reset (automatic or manual) and reset back to factory settings. For the procedure and a description of the settings, see section 6.2 Setup menu.

The symbol is visible if an alarm situation occurs. The type of alarm will appear from the information menu. The symbol disappears when the fault has disappeared.

Settable times and fault indication

The symbol is visible when the operating hours in the information menu and the delays set in the setup menu are shown in the display. The symbol flashes when max. operating time has been exceeded.

Page 12

English (GB)

Symbol Function Description

Values in the form of digits

In automatic mode, faults are indicated by means of a code, and in normal operation these two values are shown:

• the liquid level in the tank, if the pump is not running

• the current consumption, if the pump is running. If both pumps are running, the current consumption shown is the value for both pumps.

In the information menu, the following information is indicated:

• fault codes

• operating hours

•impulses

• max. measured motor current.

In the setup menu, the following information is indicated:

•set start level

• set delays

•set currents

• sensor calibration (presettings for level sensor)

• service intervals

• total reset to factory settings.

Pump operation and pump fault in pump 1

Pump operation and pump fault in pump 2

Phase-sequence fault

Thermal switch failure

High-level alarm The symbol is visible if the liquid level in the tank reaches max. level.

Liquid level The symbol is visible when the current liquid level is indicated in the middle of the display.

The symbol is visible when pump 1 is running and flashes when pump 1 has a fault. In case of fault, it can be combined with other symbols or fault codes in the display.

The symbol is visible when pump 2 is running and flashes when pump 2 has a fault. In case of fault, it can be combined with other symbols or fault codes in the display.

(Only three-phase pumps) The symbol flashes in case of a phase-sequence fault and missing phase. See fault codes.

The symbol is visible if the motor temperature exceeds the permissible value and the thermal switch cuts out the pump.

Page 13

6.2 Setup menu

L_01 Start level [mm]

Setup menu

3.8

I_02 Rated current [A]

T_01 Stop delay [sec.]

T_02 Start delay [sec.]

T_03 Alarm delay [sec.]

Manual/

Automatic

0, 3, 6, 12

EXIT

EXIT Back to main menu

G_01 Reset to factory settings

A_01 Reset alarm

M_01 Maintenance interval [month]

180 250 315

All settings are preset except for the start level. The start level depends on the inlet height and must be set during the startup phase. See section 8.4 Setting of LC 221. However, in case adjustments are required, settings can be made via the setup menu. To open the setup menu, mark the symbol using the button and press the button . Navigate through the menu by means of the buttons and . Select the desired menu item by pressing the button . Enter values or select settings from a list by means of the buttons and . Save the settings by pressing the button . See also fig. 15.

The following settings can be made:

•start level

• rated current

• stop delay

• start delay

• alarm delay

• time for maintenance

• alarm reset (manually or automatically)

• reset to factory settings.

English (GB)

Fig. 15 Menu structure for setup menu

TM066676 2016

Page 14

6.3 Information menu

EXIT

EXIT Back to main menu

R_03 Measured max. motor current [A]

3.9

007200

000020

20 faults from 01 to 20 20 F006 … 01 F002

R_02 Impulse counter

R_01 Hour counter

F_01 Fault LOG

Information menu

English (GB)

All status data and fault indications can be seen in the information menu. The information menu can be seen in all operating modes (ON-OFF-AUTO). To open the information menu, mark the symbol using the button and press the button . Navigate through the menu by means of the buttons and . Select the desired menu item by pressing the button . See also fig. 16.

In the information menu the following data can be read:

• fault indications

• operating hours

• number of starts

• max. measured motor current.

Fig. 16 Menu structure for information menu

TM0 5 1809 3811

Page 15

6.4 Description of fault indications

If a fault occurs, the symbol will be visible, an audible alarm will be given by the buzzer and the fault code will be written by means of the 14-segment characters in the display. To see the kind of fault, if it is automatically reset and the code is not longer visible, open the fault log (see fig. 16). When you leave the fault log, the symbol will disappear.

The last 20 faults are stored in the fault log as fault codes. The meaning of the fault codes are described in the table below:

Fault code

F001

F002

F003 High liquid level F003 ●●The liquid level is high in relation to preset value.

F004 Sensor failure SENSOR - ●●Sensor signal out of range or lost.

F005

F006

F007

F008

F011

F012

F013 External fault EXT - ●

F014 Battery failure BAT - ●●The battery is empty and must be replaced.

F015

F016

F017

F018

F019

F117 F117 ●

Meaning

Phase sequence failure

One phase missing

Overtemperature, pump 1

Overtemperature, pump 2

Overcurrent, pump 1

Overcurrent, pump 2

Operating time exceeded, pump 1

Operating time exceeded, pump 2

Relay or contactor does not open, pump 1

Relay or contactor does not close, pump 1

Relay or contactor does not open, pump 2

Relay or contactor does not close, pump 2

Communication fault

Displayed

text

F001 ●

F002 ●●

TEMP ●●

F007 ●

F008 ●

F011 ●●

F012 ●●

RELAY ●

RELAY

RELAY ●

RELAY

The display

is off.

Flashing symbols

Reset of fault

indications

Auto Man

●

Description

(Only three-phase pumps) The phase sequence between control board and power supply is wrong. See fig. 17.

(Only three-phase pumps) One phase is missing.

Motor thermal switches connected to the controller will stop pump 1 in case of overheating.

Motor thermal switches connected to the controller will stop pump 2 in case of overheating.

Pump 1 is stopped if an overcurrent is measured for a certain period of time (blockage protection).

Pump 2 is stopped, if an overcurrent is measured for a certain period of time (blockage protection).

The pump has run for more than the allowed operating time, and the controller has stopped the pump for a defined 2cool-down period in order to prevent overheating. The operating time and cool-down period depend on the pump. See the duty type on the nameplate. Check that the outlet valve is open. Check that the non-return valve is functioning. A leaky non-return valve can allow liquid in the outlet pipe to flow back into the tank. Remove any blockage from the vent hose at the pump outlet.

An external level switch can be connected to the controller to give an alarm if basement outside the lifting station is flooded by groundwater or water from burst water pipe.

Pump 1 receives a signal to stop, but does not react. This situation is detected by current measurement.

Pump 1 receives a signal to start, but does not react. This situation is detected by current measurement.

Pump 2 receives a signal to stop, but does not react. This situation is detected by current measurement.

Pump 2 receives a signal to start, but does not react. This situation is detected by current measurement.

Communication fault between the main board and the display. As the display is off, you can only see the fault code via PC Tool. Check the ethernet cable between the main board and the display.

Communication fault between the main board and the display. The display is on and shows the fault code F117. Check the ethernet cable between the main board and the display.

English (GB)

Page 16

English (GB)

Fault code

F020

If a fault occurs, the red LED will flash, the symbol will be visible and the fault will be added to the fault log. Furthermore, the buzzer will be activated, the symbol will be visible, the corresponding symbols will flash and the fault code will be displayed. When the fault has disappeared or has been removed, the controller will automatically switch to normal operation again. However, the controller enables resetting of the fault indication (visible and acoustic alarms) either manually (Man) or automatically (Auto).

If manual resetting was selected in setup menu, the acoustic alarm and red LED can be reset by pressing the button . The fault indication will be reset when the fault has disappeared, has been removed or the ON-OFF-AUTO switch has been set to OFF position.

You can get an overview of faults in the fault log in the information menu.

The symbol will be visible as long as the fault log is open. If automatic resetting was selected in menu setup, the red LED

and the symbol will disappear, and the buzzer will be deactivated again after the fault has disappeared, has been removed or the ON-OFF-AUTO switch has been set to OFF position. However, even if automatic resetting was selected, some of the fault indications have to be reset manually. See the table above.

Every 30 minutes the fault indication will be written from the short-term memory into the long-term memory.

Meaning

High-level alarm in the tank

Displayed

text

F020 ●

Flashing symbols

Reset of fault

indications

Auto Man

Description

Alarm triggered by the additional float switch in the tank. The piezoresistive sensor has failed to detect the start level. The float switch starts a pump which runs for 20 seconds. The period is preset and can be changed via PC Too l. Check the tank, pressure hose and the hose connections for leakage. The hose is connected correctly when you cannot pull it out without pressing the locking mechanism.

Fig. 17 Changing phases of a three-phase controller with

phase inverter

TM05 3455 0616

Page 17

7. Installation of lifting station

462 1 5

7.1 General description

When installing the Multilift MOG or MDG lifting station, make sure that all local regulations covering venting, access to the stations, etc., are observed.

7.1.1 Installation sketch

English (GB)

Fig. 18 Installation sketch

Pos. Accessories Product number

1 Socket seal, DN 100 97726942 2 Socket seal, DN 50 98079669 3 Diaphragm pump, 1 1/2" 96003721 4 PVC isolating valve, DN 100 96615831

5 1 1/2" complete pre-assembled outlet pipework (see detailed description below)

6 Inlet disk with socket seal, DN 150, for replacement 98079681

98085356 (MOG) 98085358 (MDG)

TM05 2143 4511

Page 18

Detailed description of pos. 5

Note

Caution

English (GB)

Figure Description

1 1/2" complete pre-assembled outlet pipework for MOG:

– 1 x flexible connecting piece with

2 clamps DN 40 – 1 x hose nozzle Rp 1 1/2 / DN 40 – 1 x isolating valve (ball) R 1 1/2 – 2 x double nipple Rp 1 1/2 – 1 x non-return valve (ball) R 1 1/2 – 1 x bend 90 ° Rp 1 1/2 / R 1 1/2

Note: The oval flange with 1 1/4" inner thread is supplied with MOG. See section 2. Scope of delivery.

TM05 1497 2811

1 1/2" complete pre-assembled outlet pipework for MDG:

– 1 x flexible connecting piece with

2 clamps DN 32 – 1 x hose nozzle Rp 1 1/2 / DN 40 – 1 x isolating valve (ball) R 1 1/2 – 1 x cross piece Rp 1 1/2 – 1 x blind cover Rp 1 1/2 – 2 x long nipple R 1 1/2 – 2 x bend 90 ° Rp 1 1/2 / R 1 1/2 – 2 x double nipple R 1 1/2 – 2 x non-return valve (ball) R 1 1/2 – 2 x bend 90 ° Rp 1 1/2 / R 1 1/4

Note: Two oval flanges with 1 1/4" inner thread are supplied with MDG. See section 2. Scope of delivery.

TM05 1498 2811

7.2 Guidelines for installation of lifting station

The guidelines for correct mechanical installation of a lifting station are according to EN 12056-4.

See section 7.1.1 Installation sketch.

• Install the lifting station in a properly lit and vented room with 60 cm free space around all parts to be serviced and operated.

• Provide a pump sump below the floor level. If a lifting station is installed in a basement with the risk of penetrating groundwater, it is advisable (in certain countries required) to install a drainage pump in a separate pump sump below floor level in order to drain the room. See fig. 18.

The collecting tank, pump and cables may be flooded (max. 2 m for 7 days).

The controller must be installed in a dry and well ventilated place.

• All pipe connections must be flexible to reduce resonance.

• Lifting stations must be secured against uplift and twist.

• All outlet pipes from lifting station, diaphragm pump and drainage pump must have a bend above the local backwater level. The highest point of the bend/reversed water seal must be above street level. See fig. 18.

• For outlet pipes, DN 80 and upwards, install an isolating valve in the outlet pipe. Also provide an isolating valve in the inlet line.

• Surface water must not be discharged into the lifting station inside the building. It should have its own pumping station outside the building.

• Lifting stations must be provided with an approved non-return valve according to EN 12050-4.

• The volume of the outlet pipe above the non-return-valve up to the backwater level must be smaller than the effective tank volume.

• In general, a lifting station for black wastewater must be vented above roof level. However, it is permitted to lead the ventilation, as a secondary ventilation, into the main building ventilation system. Special vent valves (accessory) should be placed outside the building.

• If the wastewater is discharged into a collecting line, this collecting line must have a filling ratio of at least h/d = 0.7. The collecting line must be at least one nominal diameter bigger after the outlet pipe connection.

• The controller must be placed in a flood safe place and be equipped with an alarm.

Use a diaphragm pump for simple, manual draining of the collecting tank in case of pump failure (not obligatory).

Page 19

7.3 Procedure for installation of lifting station

Note

Caution

Note

1. Check the scope of delivery. For scope of delivery, see section 2. Scope of delivery.

2. Prepare the adjustable inlet on the back of MOG or MDG. The turnable inlet disk has a DN 100 inlet and allows the inlet height to be adjusted to any height between 180 and 315 mm above floor level. The most common heights, 180, 250 and 315 mm, are marked beside the inlet. See fig. 19. An inlet disk with a DN 150 inlet is available as an accessory. See fig. 20. The screws around the outer ring of the inlet disk are not fully tightened allowing the inlet disk to be turned. This will allow the inlet to be adjusted to the desired inlet height. When the desired inlet height has been set, tighten all screws. All screws must be tightened to max. 9 Nm.

English (GB)

Before connecting Multilift MOG or MDG, consider that when turning the inlet disk to fit to the height of the inlet pipe, the lifting station and the outlet will move sideways accordingly (max. 72.5 mm). See fig.

19.

Fig. 19 DN 100 inlet disk, adjustable from 180 to 315 mm

above the floor to the middle of the inlet pipe

TM05 0336 1011

Fig. 21 Untightened screw in outer ring

Multilift MOG and MDG lifting stations are supplied with loose screws in the outer ring of the turnable inlet disk. See fig. 21. Check and tighten all screws to max. tightening torque of 9 Nm before connecting the inlet pipe.

If the main inlet is not to be used it can easily be plugged using a standard DN 100 pipe plug fastened with three screws and washers. See fig. 22.

TM05 0351 2811TM05 1669 3411

Fig. 20 Optional DN 150 inlet disk, adjustable from 207 to 279

mm above the floor to the middle of the inlet pipe

TM05 0329 1011 - TM05 0352 1011

Fig. 22 Plugging the main inlet

3. Prepare optional inlets by cutting out the desired one. Use cup drills ∅150 for DN 150, ∅100 for DN100 and ∅43 for DN 50 inlets. The cutting line is recessed. To avoid sharp cutting edges, the holes must be deburred. The socket seals are provided with collars.

Page 20

4. Prepare the connection for diaphragm pump (optional).

Caution

DN 50 - ∅43 DN 100 - ∅100 DN 150 - ∅150

English (GB)

Use cup drill, ∅43, for DN 50 connection socket. To avoid sharp cutting edges, the hole must be deburred.

Fig. 23 Cutting or drilling of optional connection holes

5. Connect the inlet pipe to the tank. Install an isolating valve between inlet pipe and lifting station to avoid inflow during maintenance and service. We recommend an easy-to-handle PVC isolating valve.

7. Connect the vent pipe. The DN 70 vent port on top of the tank is open. Connect the vent pipe to the vent port via a flexible connecting piece. The vent pipe must be led out above the roof into the open air in accordance with local regulations. Check the use of vent valves (accessory) according to local regulations if venting above the roof is impossible. A flexible connection can be ensured if a distance of approx. 3 cm is left between the vent pipe end and the vent port.

8. Connect the diaphragm pump (optional). Fit the diaphragm pump on the outlet side. To facilitate servicing of the diaphragm pump, we recommend fitting a 1 1/2" isolating valve to the tank port.

9. Fix the tank to the floor.

TM05 1242 2511TM05 1503 2811

TM05 2158 4511

Fig. 25 Fixing point for fixation of tank to the floor

8. Installation of LC 221 controller

Warning Before making any connections in LC 221 or working

on pump, pit, etc., make sure that the power supply has been switched off and that it cannot be accidentally switched on.

The installation must be carried out by authorised personnel in accordance with local regulations.

Fig. 24 Installation of isolating valve

Make sure that weight from inlet, outlet and vent pipes does not rest on the tank. Long pipe sections, valves, etc. must be supported.

Warning Never step on the lifting station.

6. Connect the outlet pipe. Install a flexible connection between the pre-assembled outlet pipework and the outlet pipe. A flexible connection can be ensured if a distance of approx. 1 cm is left between the pipe ends of the connecting piece and the outlet pipe.

8.1 Location

Warning Do not install the LC 221 controller in explosion

hazard areas.

LC 221 can be installed at ambient temperatures ranging from 0 °C to +40 °C.

Enclosure class: IP55. Install the controller as close as possible to the lifting station. When installed outdoors, LC 221 must be placed in a protective

shed or enclosure. LC 221 must not be exposed to direct sunlight.

Page 21

8.2 Mechanical installation

Note

8.3 Electrical connection

Warning When drilling the holes, take care not to damage any

cables or water and gas pipes. Ensure a safe installation.

LC 221 can be mounted without removing the front cover.

Proceed as follows:

• Mount LC 221 on a plane wall surface.

• Mount LC 221 with the cable entries pointing downwards

(additional cable entries, if required, must be fitted in the bottom plate of the cabinet).

• Mount LC 221 with four screws through the mounting holes in

the back plate of the cabinet. Drill the mounting holes with a 6 mm drill using the drilling template supplied with the controller. Fit the screws into the mounting holes and tighten securely. Fit the plastic caps.

Warning The protective earth (PE) of the power outlet must be

connected to the protective earth of the product. The plug must have the same PE connection system as the power outlet.

Warning The installation must be fitted with a residual current

device (RCD) with a tripping current less than 30 mA.

Warning The product must be connected to an external main

switch with a minimum contact gap of 3 mm (0.12 inch) in all poles.

Warning LC 221 must be connected in accordance with the

rules and standards in force for the application in question.

Warning Before opening the cabinet, switch off the power

supply.

The operating voltage and frequency are marked on the controller nameplate. Make sure that the controller is suitable for the power supply on which it will be used.

All cables/wires must be fitted through the cable entries and gaskets.

The power outlet must be placed near the cabinet as the controller is supplied with a 1.5 m cable

Maximum backup fuse is stated on the controller nameplate.

English (GB)

Fig. 26 Mounting of controller to the wall

TM05 1940 4011

Page 22

8.4 Setting of LC 221

30/150μF

T1T2T1

PEPENL

PE N L

M 1~

P2 P1

2T1T24T2 6T3

M 3~

Motor protection

2T1T24T2 6T3 2T1 4T2 6T3

PENNL3L3L2L2L1L1

M 3~

pump 2

pump 1

Q2 Q1

Motor protection Motor protection

English (GB)

Only the start level corresponding to the inlet level to the collecting tank needs to be set. All other values are preset but can be adjusted if required.

Select the height of the inlet pipe, 180, 250 or 315 mm above floor level, using the buttons and , and press the button to save the desired value. If the height of the inlet pipe is between two values, e.g. 220 mm above the floor, choose the nearest lower value (180 mm). Now the controller is ready for automatic mode.

The following values can be changed, if necessary:

Start level

The start level must be set according to the inlet pipe height above floor level (180, 250 and 315 mm). Stop and alarm levels are preset.

Rated current

Preset value from factory according to the rated current of the motor. The protection against pump blockage is a preset value for overcurrent.

Stop delay

The stop delay increases the effective volume and reduces the quantity of residual water in the tank. It also prevents water hammer. The non-return valve closes more softly. The preset value is 0.

Start delay

Normally no need to make adjustments for lifting stations except on a house boat or pontoon boat. The preset value is 0.

Alarm delay

High temporary inflow can cause short-time high-level alarm. This situation may arise when a backwash filter of a swimming pool is connected to Multilift MOG or MDG. The preset value is 5 seconds.

Maintenance interval

The maintenance/service interval can be set to 0, 3, 6 or 12 months and is indicated in the "SERVICE" display (no acoustic signal).

Reset alarm

It is possible to set the controller to reset some alarms automatically when the fault disappears; however, most alarms must be reset manually. See section 6.4 Description of fault

indications. The preset value is AUTO.

Reset to factory settings

The controller will reboot, and startup settings will have to be made again. See section 6.2 Setup menu.

8.4.1 External alarm

Lifting stations are often installed in sumps below the basement of buildings. That is the deepest point in the building, and an additional alarm level switch can be placed outside the lifting station to detect flooding caused by leakages, pipe bursts or groundwater inflow.

The external alarm can be connected to a level switch (230 V / 2 A) at terminals 13, 14.

8.5 Wiring diagrams

TM05 3819 1612TM05 3818 1612TM05 3817 1612

Fig. 27 Wiring diagram, single-phase Multilift MOG

Fig. 28 Wiring diagram, three-phase Multilift MOG

Fig. 29 Wiring diagram, three-phase Multilift MDG

Page 23

9. Startup

Note

Warning Before starting any work on a pump used for

pumping liquids which could be hazardous to health, clean and vent the pump, pit, etc., thoroughly according to local regulations.

Warning Before making any connections in LC 221 or working

on pump, pit, etc., make sure that the power supply has been switched off and that it cannot be accidentally switched on.

Prior to startup, the connection and settings must have been carried out according to sections 8.3 Electrical connection and

8.4 Setting of LC 221.

Startup must be carried out by authorised personnel. Proceed as follows:

1. Check all connections.

2. Connect the plug to the power supply and follow the controller startup sequence. Note: It will take up to 45 seconds to boot the controller. It can be interrupted down to 5 seconds by pressing OK button. When the power supply is connected for the first time, three values for the start level can be chosen (180, 250 or 315 mm above floor level) according to the inlet height to the collecting tank. If the inlet height is between two levels choose the lower level for start in the display. All other settings are preset. Some can be changed. See section 8.4 Setting of LC 221. Now the controller is ready for automatic mode (selector switch in pos. AUTO).

3. Open the isolating valves in outlet and inlet lines.

4. Activate a sanitary appliance connected to the inflow of the Multilift MOG or MDG and monitor the increasing liquid level in the tank up to the start level. Check the starts and stops at least twice.

If the pump cable was disconnected from the controller, for instance to lead the cable through an empty cable conduit, the wires must be connected in accordance with the wiring diagrams.

10. Maintenance and service

The Multilift MOG and MDG require a minimum of maintenance.

Warning Before carrying out maintenance and service on

lifting stations used for pumping liquids which might be hazardous to health, make sure that the lifting station has been thoroughly flushed with clean water and that the outlet pipe has been drained. Rinse the parts in water after dismantling. Make sure that the isolating valves have been closed. The work must be carried out in accordance with local regulations.

Warning Before making any connections in LC 221 or working

on lifting stations, make sure that the power supply has been switched off and that it cannot be accidentally switched on.

According to EN 12056-4, lifting stations must be checked at the following regular intervals:

• every 12 months in single-family houses

• every 6 months in multi-family dwellings

• every 3 months in commercial and industrial applications.

During the check, local regulations must be observed. The periodic checks of the lifting station should be carried out by

authorised personnel and must comprise electrical and mechanical maintenance.

Check the following points:

• Outlet and inlet connections Check all connections to the lifting station for tightness and leakages. Make sure that weight from the inlet, outlet and vent pipes does not rest on the tank. Long pipe sections, valves, etc. must be supported.

• Power consumption See nameplate.

• Cable entry Make sure that the cable entry is watertight and that the cables are not bent sharply and/or pinched.

• Pump parts Open the clamp of the pump housing, remove the pump from the tank and check the grinder system. Check that the vent tube to the tank is not blocked. When the pump is mounted again, we recommend replacing the O-ring between pump and tank. Make a test run with clean water. In case of noise, vibration or abnormal running, contact Grundfos.

• Ball bearings Check the shaft for noisy or heavy operation. Replace defective ball bearings. A general overhaul of the pump is usually required in case of defective ball bearings or poor motor function. This work must be carried out by the manufacturer or an authorised service workshop.

• Check non-return and isolating valves for correct function.

10.1 Mechanical maintenance

• Remove possible deposits and/or sludge buildup in the collecting tank.

• Remove any blockages on the inlet side of the lifting station. A blockage will typically be a large solid object.

• Check and replace the gaskets of connections at valves, etc., if necessary.

• Check the tank for cracks and deformations. These may occur in case of faulty assembly and therefore excessive stress on the tank.

The above list is not complete. The lifting station may be installed in environments which require thorough and regular maintenance.

10.2 Electrical maintenance

• Check the gasket of the LC 221 cabinet front cover and of the cable entries.

• Check the cable connections.

• Check the controller functions.

• Check and clean the level sensor. See section 10.3 Cleaning

the level sensor.

• If LC 221 is installed in a particularly moist environment in a basement, we recommend checking the terminals on the PCB in order to identify possible corrosion. In typical installations, the terminals will work for several years and do not require any inspection.

• Replace the 9 V battery, if fitted, in connection with annual service.

The above list is not complete. LC 221 may be installed in environments which require thorough and frequent maintenance.

English (GB)

Page 24

10.3 Cleaning the level sensor

English (GB)

1. Push the ON-OFF-AUTO selector switch to position OFF ( ). See section 5.2.2 Control panel.

2. Loosen the screw cap by turning it counterclockwise. See fig. 30.

3. Lift the sensor carefully out of the collecting tank. Do not lift it by means of the hose.

4. Check for possible deposits on or in the pressure tube. See section 5.1.6 Level sensor.

5. Scrape off any deposits. If necessary, remove the hose from the controller, and rinse the tube and hose with clean water at low pressure. Make sure no water remains in the hose.

6. Refit the pressure tube by screwing the screw cap on to the tank. Reconnect the hose to the controller. Check the sensor by test running Multilift MOG or MDG.

Fig. 30 Removing the level sensor

10.4 Contaminated lifting station or components

Warning If a Multilift lifting station has been used for a liquid

which is injurious to health or toxic, it will be classified as contaminated.

If Grundfos is requested to service the lifting station, Grundfos must be contacted with details about the pumped liquid, etc. before the lifting station is returned for service. Otherwise Grundfos can refuse to accept the lifting station for service.

Lifting stations which have been in contact with the pumped liquid must be thoroughly cleaned before they are returned to Grundfos.

Any costs of returning the lifting station are to be paid by the customer.

However, any application for service (no matter to whom it may be made) must include details about the pumped liquid if the lifting station has been used for liquids which are injurious to health or toxic.

TM05 0545 1011

Page 25

11. Fault finding

Warning Before carrying out any work on lifting stations used

for pumping liquids which might be hazardous to health, make sure that the lifting station has been thoroughly flushed with clean water and that the outlet pipe has been drained. Rinse the parts in water after dismantling. Make sure that the isolating valves have been closed. The work must be carried out in accordance with local regulations.

Before making any connections in the LC 221 or work on lifting stations, etc., it must be ensured that the power supply has been switched off and that it cannot be accidentally switched on.

Fault Cause Remedy

1. The pump(s) does/do not run.

2. The sensor signal is out of range. All pumps are started and high level alarm is on.

a) No power supply.

None of the indicator lights are on.

With battery backup:

See section 5.2 LC 221 controller.

b) The ON-OFF-AUTO selector switch is in

position OFF ( ), see section 6. Operating

LC 221 controller.

c) Control circuit fuses are blown. Check and eliminate the cause. Replace the control

d) The motor-protective circuit breaker has cut

out the pump (only relevant if a motor-protective circuit breaker has been installed). The pump symbol in the display is flashing and the red indicator light for fault is flashing. The fault indication in the display is RELAY and the fault code is F018.

e) Motor/supply cable is defective or the

connections have become loose.

f) The fault indication in the display is

SENSOR and in the fault code is F005 and/or F006.

g) The module power circuit board or the LCD

board is defective. a) Not all outlet valves are open. Open all outlet isolating valves. b) There is a blockage in the tank or pump. Remove the blockage. c) The pump is not vented correctly. The pump

cannot build up pressure.

d) The lifting station is undersized. Recalculate the inflow parameters and compare the

Switch on the power supply or wait until the power cut is over. During the power cut, drain the collecting tank with diaphragm pump.

Push the ON-OFF-AUTO selector switch into position ON ( ) or AUTO ( ).

circuit fuses. Check the pump and tank as well as the setting of the

motor-protective circuit breaker. If the pump is blocked, remove the blockage. If the setting of the motor-protective circuit breaker is wrong, readjust it (compare the setting with the nameplate).

Check motor and supply cable. Replace cable or retighten connections if necessary.

Clean the level sensor (see section 10.3 Cleaning the

level sensor), and start up again. Check the cable and

the connection on the controller board. If the signal is still wrong, please call Grundfos service.

Replace the PCB or LCD board.

1. Check that the vent hose is correctly fitted between the vent flange and the tank.

2. Remove any blockage from the vent hole at the outlet port.

result with the tank volume and pump performance. If you need a new product, contact the nearest Grundfos sales company.

English (GB)

Page 26

English (GB)

3. The pump(s) is/are starting/stopping too frequently and even if there is no inflow.

4. One pump starts sometimes without visible reason.

a) The level sensor fails. The sensor gives

wrong signal.

b) The operating time protection is activated,

the pump and time symbols are flashing, the red LED is flashing and the display indicates fault code F011 and/or F012. If the pump runs longer than 3 minutes, a protection program of the controller will stop the pump for 3 minutes and the other pump will take over. At the next start impulse, the first pump will be activated again. If the venting problem persists, the pump will be stopped after 3 minutes and so on. Note: Normal operating times are max. 90 seconds with pipework DN 32 and 60 seconds with pipework DN 40.

c) The thermal switch has cut out the pump.

The pump and thermal switch symbols on the display are flashing, and the red indicator light for fault is permanently on. The fault indication in the display is TEMP and in the fault code is F005 and/or F006.

a) Test run 24 hours after last operation. No action necessary. It is a safety function that prevents

Clean the level sensor (see section 10.3 Cleaning the level sensor).

Check that the outlet valve is open. Check the venting of the pump housing. If blocked clean the vent hole.

Allow the pump to cool. After cooling, the pump will restart automatically unless the LC 221 has been set to manual restarting. See section 8.4 Setting of LC 221. If so, the ON-OFF-AUTO selector switch must be pushed into position OFF ( ) for a short period.

Check the inflow parameters and the non-return valve. The risk is low, but if the non-return valve flap is leaky,

liquid in the outlet pipe can flow back. A high number of starts without cooling time in between

over a longer period can cause thermal cut-out. Consider S3 duty. See section 12. Technical data.

See also section 10.3 Cleaning the level sensor.

the shaft sealing from seizing up.

Page 27

12. Technical data

12.4 LC 221 controller

12.1 Lifting station

Weight:

Temperature range:

Flood conditions: Max. 2 m for 7 days

Sound pressure level:

Depending on variant. See nameplates

0-40 °C For short periods up to 60 °C (max. 5 minutes per hour)

< 76 dB(A) according to EN 12050-1 and the Machinery Directive

12.2 Collecting tank

Material: PE (polyethylene)

12.3 Pump

Motor

Mains frequency: 50 Hz Isolation class: F (155 °C) Impeller type: Vortex Enclosure class: IP68 pH range: 4-10 Starts per hour: Max. 60 Max. density of liquid: 1100 kg/m

Component Material

Pump housing: Cast iron Impeller: PPE+PS

Pump shaft:

Motor cable: Polychloroprene O-rings: NBR rubber

Stainless steel, DIN W.-Nr. 1.4301

Controller

Voltage variants, rated voltages:

Voltage tolerances for LC 221: - 10 %/+ 6 % of rated voltage Mains frequency for LC 221: 50/60 Hz Supply system earthing: For TN systems. Controller power consumption: 7 W

Control circuit fuse:

Ambient temperature:

During operation:

In stock: Enclosure class: IP55 Potential-free contacts: NO/NC, max. 250 VAC / 2 A Input external reset: 230 V

Cabinet of LC 221

External dimensions:

Material:

Weight:

1 x 230 V, 3 x 230 V, 3 x 400 V

Fine-wire fuse: 100 mAT / 250 V / 20 mm x ∅5

0 to +40 °C (must not be exposed to direct sunlight)

-30 to +60 °C

Height = 390 mm Width = 262 mm Depth = 142 mm

ABS (acrylonitrile butadiene styrene)

Depending on variant. See nameplate

English (GB)

Page 28

English (GB)

Multilift Duty Voltage [V]

Multilift MOG (one pump)

MOG.09.1.2

MOG.09.3.2 3 x 400 V 2.6 / 21 2860 CEE 3P+N+E, 16 A

MOG.12.1.2 1 x 230 V

MOG.12.3.2 3 x 400 V 3.1 / 21 2750 CEE 3P+N+E, 16 A MOG.15.3.2 3 x 230 V MOG.15.3.2 3 x 400 V 3.8 / 21 2700 CEE 3P+N+E, 16 A MOG.26.3.2 3 x 230 V MOG.26.3.2 3 x 400 V 5.3 / 33 2870 CEE 3P+N+E, 16 A MOG.31.3.2 MOG.31.3.2 3 x 400 V 6.3 / 43 2900 CEE 3P+N+E, 16 A MOG.40.3.2 3 x 230 V MOG.40.3.2 3 x 400 V 8.2 / 43 2830 CEE 3P+N+E, 16 A Multilift MDG (two pumps) MDG.09.3.2 MDG.12.3.2 3 x 400 V 1.8 / 1.2 3.1 / 21 2750 CEE 3P+N+E, 16 A MOG.15.3.2 3 x 230 V MOG.15.3.2 3 x 400 V 3.8 / 21 2700 CEE 3P+N+E, 16 A MOG.26.3.2 3 x 230 V MOG.26.3.2 3 x 400 V 5.3 / 33 2870 CEE 3P+N+E, 16 A MOG.31.3.2 MOG.31.3.2 3 x 400 V 6.3 / 43 2900 CEE 3P+N+E, 16 A MOG.40.3.2 3 x 230 V MOG.40.3.2 3 x 400 V 8.2 / 43 2830 CEE 3P+N+E, 32 A

S3-35, 1 min.

S3-30, 1 min.

S3-35, 1 min.

S3-30, 1 min.

Power P

1 x 230 V

3 x 230 V

3 x 400 V 1.4 / 0.9 2.6 / 21 2860

3 x 230 V

[kW]

1.4 / 0.9

1.8 / 1.2

2.3 / 1.5

3.7 / 2.6

3.9 / 3.1

5.2 / 4.0

2.3 / 1.5

3.7 / 2.6

3.9 / 3.1

5.2 / 4.0

/ P2

/ I

1/1

[A] RPM [min-1]

start

6.3 / 38 2890

8.2 / 38 2820

6.6 / 36 2700

9.2 / 57 2870

10.9 / 74 2900

14.2 / 74 2830

6.6 / 36 2700

9.2 / 57 2870

10.9 / 74 2900

14.2 / 74 2830

Number of

poles

Plug type

E/F, I

CEE 3P+E, 16 A

CEE 3P+N+E

CEE 3P+E, 16 A

CEE 3P+E, 32 A

13. Disposal

This product or parts of it must be disposed of in an environmentally sound way:

1. Use the public or private waste collection service.

2. If this is not possible, contact the nearest Grundfos company or service workshop.

The crossed-out wheelie bin symbol on a product means that it must be disposed of separately from household waste. When a product marked with this symbol reaches its end of life, take it to a collection

point designated by the local waste disposal authorities. The separate collection and recycling of such products will help protect the environment and human health.

Page 29

Appendix 1

Fig. A - Dimensional sketch - MOG

Appendix

TM05 0672 1011

Page 30

Appendix

Fig. B - Dimensional sketch - MDG

TM05 0443 1011

Page 31

Argentina

Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana km. 37.500 Centro Industrial Garin 1619 Garín Pcia. de B.A. Phone: +54-3327 414 444 Telefax: +54-3327 45 3190

Australia

GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155

Austria

GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30

Belgium

N.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301

Belarus

Представительство ГРУНДФОС в Минске 220125, Минск ул. Шафарнянская, 11, оф. 56, БЦ «Порт» Тел.: +7 (375 17) 286 39 72/73 Факс: +7 (375 17) 286 39 71

E-mail: minsk@grundfos.com

Bosnia and Herzegovina

GRUNDFOS Sarajevo Zmaja od Bosne 7-7A, BH-71000 Sarajevo Phone: +387 33 592 480 Telefax: +387 33 590 465 www.ba.grundfos.com e-mail: grundfos@bih.net.ba

Brazil

BOMBAS GRUNDFOS DO BRASIL Av. Humberto de Alencar Castelo Branco, 630 CEP 09850 - 300 São Bernardo do Campo - SP Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015

Bulgaria

Grundfos Bulgaria EOOD Slatina District Iztochna Tangenta street no. 100 BG - 1592 Sofia Tel. +359 2 49 22 200 Fax. +359 2 49 22 201 email: bulgaria@grundfos.bg

Canada

GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512

China

GRUNDFOS Pumps (Shanghai) Co. Ltd. 10F The Hub, No. 33 Suhong Road Minhang District Shanghai 201106 PRC Phone: +86 21 612 252 22 Telefax: +86 21 612 253 33

COLOMBIA

GRUNDFOS Colombia S.A.S. Km 1.5 vía Siberia-Cota Conj. Potrero Chico, Parque Empresarial Arcos de Cota Bod. 1A. Cota, Cundinamarca Phone: +57(1)-2913444 Telefax: +57(1)-8764586

Croatia

GRUNDFOS CROATIA d.o.o. Buzinski prilaz 38, Buzin HR-10010 Zagreb Phone: +385 1 6595 400 Telefax: +385 1 6595 499 www.hr.grundfos.com

GRUNDFOS Sales Czechia and Slovakia s.r.o.

Čajkovského 21 779 00 Olomouc Phone: +420-585-716 111

Denmark

GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: info_GDK@grundfos.com www.grundfos.com/DK

Estonia

GRUNDFOS Pumps Eesti OÜ Peterburi tee 92G 11415 Tallinn Tel: + 372 606 1690 Fax: + 372 606 1691

Finland

OY GRUNDFOS Pumput AB Trukkikuja 1 FI-01360 Vantaa Phone: +358-(0) 207 889 500

France

Pompes GRUNDFOS Distribution S.A. Parc d’Activités de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51

Germany

GRUNDFOS GMBH Schlüterstr. 33 40699 Erkrath Tel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799 e-mail: infoservice@grundfos.de Service in Deutschland: e-mail: kundendienst@grundfos.de

Greece

GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O . B o x 7 1 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273

Hong Kong

GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664

Hungary

GRUNDFOS Hungária Kft. Tópark u. 8 H-2045 Törökbálint, Phone: +36-23 511 110 Telefax: +36-23 511 111

India

GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone: +91-44 2496 6800

Indonesia

PT. GRUNDFOS POMPA Graha Intirub Lt. 2 & 3 Jln. Cililitan Besar No.454. Makasar, Jakarta Timur ID-Jakarta 13650 Phone: +62 21-469-51900 Telefax: +62 21-460 6910 / 460 6901

Ireland

GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830

Italy

GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I-20060 Truccazzano (Milano) Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461

Japan

GRUNDFOS Pumps K.K. 1-2-3, Shin-Miyakoda, Kita-ku, Hamamatsu 431-2103 Japan Phone: +81 53 428 4760 Telefax: +81 53 428 5005

Korea

GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916 Seoul, Korea Phone: +82-2-5317 600 Telefax: +82-2-5633 725

Latvia

SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60, LV-1035, Rīga, Tālr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646

Lithuania

GRUNDFOS Pumps UAB Smolensko g. 6 LT-03201 Vilnius Tel: + 370 52 395 430 Fax: + 370 52 395 431

Malaysia

GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866

Mexico

Bombas GRUNDFOS de México S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010

Netherlands

GRUNDFOS Netherlands Velu we zo om 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 E-mail: info_gnl@grundfos.com

New Zealand

GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: +64-9-415 3240 Telefax: +64-9-415 3250

Norway

GRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50

Poland

GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL-62-081 Przeźmierowo Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50

Portugal

Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241 Apartado 1079 P-2770-153 Paço de Arcos Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90

Romania

GRUNDFOS Pompe România SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: +40 21 200 4100 Telefax: +40 21 200 4101 E-mail: romania@grundfos.ro

Russia

ООО Грундф ос Россия ул. Школьная, 39-41 Москва, RU-109544, Russia Тел. (+7) 495 564-88-00 (495) 737-30-00 Факс (+7) 495 564 8811

E-mail grundfos.moscow@grundfos.com

Serbia

Grundfos Srbija d.o.o. Omladinskih brigada 90b 11070 Novi Beograd Phone: +381 11 2258 740 Telefax: +381 11 2281 769 www.rs.grundfos.com

Singapore

GRUNDFOS (Singapore) Pte. Ltd. 25 Jalan Tukang Singapore 619264 Phone: +65-6681 9688 Telefax: +65-6681 9689

Slovakia

GRUNDFOS s.r.o. Prievozská 4D 821 09 BRATISLAVA Phona: +421 2 5020 1426 sk.grundfos.com

Slovenia

GRUNDFOS LJUBLJANA, d.o.o. Leskoškova 9e, 1122 Ljubljana Phone: +386 (0) 1 568 06 10 Telefax: +386 (0)1 568 06 19 E-mail: tehnika-si@grundfos.com

South Africa

GRUNDFOS (PTY) LTD Corner Mountjoy and George Allen Roads Wilbart Ext. 2 Bedfordview 2008 Phone: (+27) 11 579 4800 Fax: (+27) 11 455 6066 E-mail: lsmart@grundfos.com

Spain

Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465

Sweden

GRUNDFOS AB Box 333 (Lunnagårdsgatan 6) 431 24 Mölndal Tel.: +46 31 332 23 000 Telefax: +46 31 331 94 60

Switzerland

GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-44-806 8111 Telefax: +41-44-806 8115

Taiwan

GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878

Thailand

GRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road, Dokmai, Pravej, Bangkok 10250 Phone: +66-2-725 8999 Telefax: +66-2-725 8998

Turkey

GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi,

2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com

Ukraine

Бізнес Центр Європа Столичне шосе, 103 м. Київ, 03131, Україна Телефон : (+38 044) 237 04 00 Факс.: (+38 044) 237 04 01

E-mail: ukraine@grundfos.com

United Arab Emirates

GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971 4 8815 166 Telefax: +971 4 8815 136

United Kingdom

GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 4TL Phone: +44-1525-850000 Telefax: +44-1525-850011

U.S.A.

GRUNDFOS Pumps Corporation 9300 Loiret Blvd. Lenexa, Kansas 66219 Phone: +1-913-227-3400 Telefax: +1-913-227-3500

Uzbekistan

Grundfos Tashkent, Uzbekistan The Representative Office of Grundfos Kazakhstan in Uzbekistan 38a, Oybek street, Tashkent Телефон: (+998) 71 150 3290 / 71 150 3291 Факс: (+998) 71 150 3292

Addresses Revised 14.03.2018

Grundfos companies

Page 32

98127057 1218

ECM: 1217058

www.grundfos.com

Trademarks displayed in this material, including but not limited to Grundfos, the Grundfos logo and “be think innovate” are registered trademarks owned by The Grundfos Group. All rights reserved. © 2018 Grundfos Holding A/S, all rights reserved.

Grundfos Multilift MOG, Multilift MDG Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

English (GB)

1. Symbols used in this document

2. Scope of delivery

3. General description

3.1 Applications

4. Transportation and storage

5. Product description

5.1 Lifting station

5.1.2 Pump

5.1.1 Collecting tank

5.1.3 Shaft seal

5.1.4 Motor cable

5.1.5 Grinder system

5.1.6 Level sensor

5.2 LC 221 controller

5.2.1 Design

5.2.2 Control panel

5.2.3 Internal layout of LC 221

6. Operating LC 221 controller

6.1 Description of display

6.2 Setup menu

6.3 Information menu

6.4 Description of fault indications

7. Installation of lifting station

7.1 General description

7.1.1 Installation sketch

7.2 Guidelines for installation of lifting station

7.3 Procedure for installation of lifting station

8. Installation of LC 221 controller

8.1 Location

8.2 Mechanical installation

8.3 Electrical connection

8.4 Setting of LC 221

8.4.1 External alarm

8.5 Wiring diagrams

9. Startup

10. Maintenance and service

10.1 Mechanical maintenance

10.2 Electrical maintenance

10.3 Cleaning the level sensor

10.4 Contaminated lifting station or components

11. Fault finding

12. Technical data

12.4 LC 221 controller

12.1 Lifting station

12.2 Collecting tank

12.3 Pump

13. Disposal

Appendix