Grundfos CRIE, SPKE, CRKE, CRE, CRNE Installation And Operating Instrictions

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GRUNDFOS INSTRUCTIONS

CRE, CRIE, CRNE, SPKE, CRKE, MTRE, CME

Grundfos E-pumps with MLE frequency-controlled, asynchronous motors

Installation and operating instructions

English (US)

English (US) Installation and operating instructions

Original installation and operating instructions.

CONTENTS

1. Limited warranty

2. Symbols used in this document

3. General information

4. General description

4.1 Pumps without factory-fitted sensor

4.2 Pumps with pressure sensor

4.3 Settings

5. Mechanical installation

5.1 Motor cooling

5.2 Outdoor installation

6. Electrical connection

6.1 Single-phase pumps

6.2 Three-phase pumps, 1.5 - 10 hp

6.3 Three-phase pumps, 15-30 hp

6.4 Signal cables

6.5 E-pump electrical connections

6.6 Bus connection cable

7. Modes

7.1 Overview of modes

7.2 Operating mode

7.3 Control mode

8. Setting up the pump

8.1 Factory setting

9. Setting by means of control panel

9.1 Setting of operating mode

9.2 Setpoint setting

10. Setting by means of R100

10.1 Menu OPERATION

10.2 Menu STATUS

10.3 Menu INSTALLATION

10.4 Typical display settings for constant-pressure E-pumps

10.5 Typical display settings for analog-input E-pumps

10.6 Grundfos GO Remote

11. Setting by means of PC Tool E-products

12. Priority of settings

13. External forced-control signals

13.1 Start/stop input

13.2 Digital input

14. External setpoint signal

15. Bus signal

16. Other bus standards

17. Indicator lights and signal relay

18. Emergency operation (only 15-30 hp)

19. Insulation resistance

20. Maintenance and service

20.1 Cleaning of the motor

20.2 Relubrication of motor bearings

20.3 Replacement of motor bearings

20.4 Replacement of varistor (only 15-30 hp)

20.5 Service parts and service kits

21. Technical data - three-phase pumps, 1.5 - 10 hp

21.1 Supply voltage

21.2 Overload protection

21.3 Leakage current

21.4 Inputs/output

Page

10 10 10

12 12

14 15 16 23 24 25

26 26 26

26 27

27 28 28 28 30 31 31

31 31 31 31 31

31 31 31 31

22. Technical data - three-phase pumps, 15-30 hp

22.1 Supply voltage

22.2 Overload protection

22.3 Leakage current

2 3 3 3

3 3 3

3 3

4 4 6 9 9

22.4 Inputs/output

22.5 Other technical data

23. Disposal

1. Limited warranty

Products manufactured by GRUNDFOS PUMPS CORPORATION (Grundfos) are warranted to the original user only to be free of defects in material and workmanship for a period of 24 months from date of installation, but not more than 30 months from date of manufacture. Grundfos' liability under this warranty shall be limited to repairing or replacing at Grundfos' option, without charge, F.O.B. Grundfos' factory or authorized service station, any product of Grundfos' manufacture. Grundfos will not be liable for any costs of removal, installation, transportation, or any other charges which may arise in connection with a warranty claim. Products which are sold but not manufactured by Grundfos are subject to the warranty provided by the manufacturer of said products and not by Grundfos' warranty. Grundfos will not be liable for damage or wear to products caused by abnormal operating conditions, accident, abuse, misuse, unauthorized alteration or repair, or if the product was not installed in accordance with Grundfos' printed installation and operating instructions.

To obtain service under this warranty, the defective product must be returned to the distributor or dealer of Grun dfos' products from which it was purchased together with proof of purchase and installation date, failure date, and supporting installation data. Unless otherwise provided, the distributor or dealer will contact Grundfos or an authorized service station for instructions. Any defective product to be returned to Grundfos or a service station must be sent freight prepaid; documentation supporting the warranty claim and/or a Return Material Authorization must be included if so instructed.

GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES ARISING FROM INSTALLATION, USE, OR ANY OTHER CAUSES. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR REFERRED TO ABOVE.

Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages and some jurisdictions do not allow limit actions on how long implied warranties may last. Therefore, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction.

Warnin g Prior to installation, read these installation and

operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice.

32 32 32 32 33

2. Symbols used in this document

Caution

Note

Warnin g If these safety instructions are not observed, it

may result in personal injury!

Warnin g The surface of the product may be so hot that

it may cause burns or personal injury.

If these safety instructions are not observed, it may result in malfunction or damage to the equipment.

4.3 Settings

The description of settings apply both to pumps without factoryfitted sensor and to pumps with a factory-fitted pressure sensor.

Setpoint

The desired setpoint can be set in three different ways:

• directly on the pump control panel

• via an input for external setpoint signal

• by means of Grundfos wireless remote control R100.

Other settings

All other settings can only be made by means of the R100. Important parameters such as actual value of control parameter,

power consumption, etc. can be read via the R100. If special or customized settings are required, use Grundfos PC

Tool E-products. Contact your local Grundfos company for more information.

English (US)

Notes or instructions that make the job easier and ensure safe operation.

3. General information

These installation and operating instructions are a supplement to installation and operating instructions for the corresponding standard pumps CR, CRI, CRN, CRK, SPK, MTR, CHI and CM. For instructions not mentioned specifically here, please see installation and operating instructions for the standard pump.

4. General description

Grundfos E-pumps have standard motors with integrated frequency converter. The pumps are for single-phase or threephase power supply connection.

4.1 Pumps without factory-fitted sensor

The pumps have a built-in PI controller and can be set up for an external sensor enabling control of the following parameters:

• pressure

• differential pressure

• temperature

• differential temperature

•flow rate

• liquid level in a tank. From factory, the pumps have been set to control mode

uncontrolled. The PI controller can be activated by means of R100.

4.2 Pumps with pressure sensor

The pumps have a built-in PI controller and are set up with a pressure sensor enabling control of the pump discharge pressure.

The pumps are set to control mode controlled. The pumps are typically used to hold a constant pressure in variable-demand systems.

5. Mechanical installation

The pump must be secured to a solid foundation by means of bolts through the holes in the flange or baseplate.

In order to retain the UL/cUL approval, follow the additional installation procedures on page 35.

5.1 Motor cooling

To ensure sufficient cooling of motor and electronics, observe the following requirements:

• Make sure that sufficient cooling air is available.

• Keep the temperature of the cooling air below 104 °F (40 °C).

• Keep cooling fins and fan blades clean.

5.2 Outdoor installation

When installed outdoors, the pump must be provided with a suitable cover to avoid condensation on the electronic components. See fig. 1.

TM00 8622 0101 - TM02 8514 0304

Fig. 1 Examples of covers

Remove the drain plug pointing downwards in order to avoid moisture and water build-up inside the motor.

Vertically mounted pumps are IP55 after removal of the drain plug. Horizontally mounted pumps change enclosure class to IP54.

English (US)

N PE L

L PE

ELCB

L1 L2 L3

L3 PE

ELCB

6. Electrical connection

For description of how to connect E-pumps electrically, see the following pages:

6.1 Single-phase pumps, page 4

6.2 Three-phase pumps, 1.5 - 10 hp, page 4

6.3 Three-phase pumps, 15-30 hp, page 6.

6.1.4 Additional protection

If the pump is connected to an electric installation where an ground leakage circuit breaker (ELCB) is used as additional protection, the circuit breaker must be of a type marked with the following symbol:

6.1 Single-phase pumps

Warnin g The user or the installer is responsible for the

installation of correct grounding and protection according to current national and local standards. All operations must be carried out by qualified personnel.

Warnin g Never make any connections in the pump

terminal box unless all electric supply circuits have been switched off for at least 5 minutes.

Note for instance that the signal relay may be connected to an external supply which is still connected when the power supply is disconnected.

The above warning is indicated on the motor terminal box by this yellow label:

Warnin g The surface of the terminal box may be above

158 °F (70 °C) when the pump is operating.

6.1.1 Preparation

Before connecting the E-pump to the power supply, take the issues illustrated in the figure below into consideration.

The total leakage current of all the electrical equipment in the installation must be taken into account.

The leakage current of the motor in normal operation can be seen in section 22.3 Leakage current on page 32.

During start and at asymmetrical supply systems, the leakage current can be higher than normal and may cause the ELCB to trip.

6.1.5 Motor protection

The pump requires no external motor protection. The motor incorporates thermal protection against slow overloading and blocking (IEC 34-11, TP 211).

6.1.6 Protection against voltage transients

The pump is protected against voltage transients by built-in varistors between phase-neutral and phase-ground.

6.2 Three-phase pumps, 1.5 - 10 hp

Warnin g The user or the installer is responsible for the

installation of correct grounding and protection according to current national and local standards. All operations must be carried out by qualified personnel.

Warnin g Never make any connections in the pump

terminal box unless all electric supply circuits have been switched off for at least 5 minutes.

Note for instance th at th e sign al rel ay may be connected to an external supply which is still connected when the power supply is disconnected.

Fig. 2 Power supply-connected pump with power switch,

backup fuse, additional protection and protective grounding

6.1.2 Protection against electric shock - indirect contact

Warnin g The pump must be grounded and protected

against indirect contact in accordance with national regulations.

Protective ground leads must always have a yellow/green (PE) o r yellow/green/blue (PEN) color marking.

6.1.3 Backup fuses

For recommended fuse sizes, see section 22.1 Supply voltage on

page 32.

The above warning is indicated on the motor terminal

TM02 0792 0101

box by this yellow label:

6.2.1 Preparation

Before connecting the E-pump to the power supply, take the issues illustrated in the figure below into consideration.

Fig. 3 Power supply-connected pump with power switch,

backup fuses, additional protection and protective grounding

TM00 9270 4696

6.2.2 Protection against electric shock - indirect contact

ELCB

Caution

Note

L1 L2 L3

Warnin g The pump must be grounded in accordance with

national regulations. As the leakage current of 5-10 hp (4 - 7.5 kW)

motors is > 3.5 mA, take extra precautions when grounding these motors.

EN 50178 and BS 7671 specify the following precautions when leakage current > 3.5 mA:

• The pump must be stationary and installed permanently.

• The pump must be permanently connected to the power supply.

• The grounding connection must be carried out as duplicate leads.

Protective ground leads must always have a yellow/green (PE) o r yellow/green/blue (PEN) color marking.

6.2.3 Backup fuses

For recommended fuse sizes, see section 21.1 Supply voltage on page 32.

6.2.4 Additional protection

English (US)

TM03 8600 2007

Fig. 4 Power connection

Cable glands

Cable glands comply with EN 50626.

• 2 x M16 cable gland

• 1 x M20 cable gland

• 2 x M16 knock-out cable entries.

This circuit breaker is type B. The total leakage current of all the electrical equipment in the installation must be taken into account.

The leakage current of the motor in normal operation can be seen in section 21.3 Leakage current on page 31.

During start and at asymmetrical supply systems, the leakage current can be higher than normal and may cause the ELCB to trip.

6.2.5 Motor protection

The pump requires no external motor protection. The motor incorporates thermal protection against slow overloading and blocking (IEC 34-11, TP 211).

6.2.6 Protection against voltage transients

The pump is protected against voltage transients by built-in varistors between the phases and between phases and ground.

6.2.7 Supply voltage and power supply

3 x 460-480 V - 10 %/+ 10 %, 50/60 Hz, PE. 3 x 208-230 V - 10 %/+ 10 %, 50/60 Hz, PE. The supply voltage and frequency are marked on the pump

nameplate. Make sure that the pump is suitable for the power supply of the installation site.

The wires in the terminal box must be as short as possible. Excepted from this is the protective ground lead which must be so long that it is the last one to be disconnected in case the cable is inadvertently pulled out of the cable entry.

Warnin g If the supply cable is damaged, it must be

replaced by qualified personnel.

Grid types

Three-phase E-pumps can be connected to all grid types.

Warnin g Do not connect three-phase E-pumps to a power

supply with a voltage between phase and ground of more than 440 V.

6.2.8 Start/stop of pump

The number of starts and stops via the power supply must not exceed 4 times per hour.

When the pump is switched on via the power supply, it will start after approx. 5 seconds.

If a higher number of starts and stops is desired, use the input for external start/stop when starting/stopping the pump.

When the pump is switched on via an external on/off switch, it will start immediately.

Automatic restart

If a pump set up for automatic restart is stopped due to a fault, it will restart automatically when the fault has disappeared.

However, automatic restart only applies to fault types set up to automatic restart. These faults could typically be one of these faults:

• temporary overload

• fault in the power supply.

English (US)

Note

6: GND (frame) 5: +10 V 4: Setpoint input 3: GND (frame) 2: Start/stop

Group 1

Group 2

Group 3

13: GND (frame) 12: Analog output 11: Digital input 4 10: Digital input 3 1: Digital input 2 9: GND (frame) 8: +24 V 7: Sensor input B: RS-485B Y: Screen A: RS-485A

L1 L2 L3

L3 PE

ELCB

6.2.9 Connections

6.3 Three-phase pumps, 15-30 hp

If no external on/off switch is connected, connect terminals 2 and 3 using a short wire.

As a precaution, the wires to be connected to the following connection groups must be separated from each other by reinforced insulation in their entire lengths:

Group 1: Inputs

• start/stop terminals 2 and 3

• digital input terminals 1 and 9

• setpoint input terminals 4, 5 and 6

• sensor input terminals 7 and 8

• GENIbus terminals B, Y and A

All inputs (group 1) are internally separated from the powerconducting parts by reinforced insulation and galvanically separated from other circuits. All control terminals are supplied with protective extra-low voltage (PELV), thus ensuring protection against electric shock.

Group 2: Output (relay signal, terminals NC, C, NO)

The output (group 2) is galvanically separated from other circuits. Therefore, the supply voltage or protective extra-low voltage can be connected to the output as desired.

6.2.10 Three-phase pumps, 1.5 - 10 hp

Group 3: Power supply (terminals L1, L2, L3)

Warnin g The user or the installer is responsible for the

installation of correct grounding and protection according to current national and local standards. All operations must be carried out by qualified personnel.

Warnin g Never make any connections in the pump

terminal box unless all electric supply circuits have been switched off for at least 5 minutes.

Note for instance th at th e sign al rel ay may be connected to an external supply which is still connected when the power supply is disconnected.

Warnin g The surface of the terminal box may be above

158 °F (70 °C) when the pump is operating.

6.3.1 Preparation

Before connecting the E-pump to the power supply, take the issues illustrated in the figure below into consideration.

Fig. 5 Connection terminals

A galvanic separation must fulfill the requirements for reinforced insulation including creepage distances and clearances specified in EN 60335.

TM00 9270 4696

Fig. 6 Power supply-connected pump with power switch,

backup fuses, additional protection and protective grounding

6.3.2 Protection against electric shock - indirect contact

Warnin g The pump must be grounded in accordance with

national regulations. As the leakage current of 15-30 hp motors is

> 10 mA, take extra precautions when grounding these motors.

EN 61800-5-1 specifies that the pump must be stationary and installed permanently when the leakage current is > 10 mA.

One of the following requirements must be fulfilled:

• A single protective ground lead (7 AWG m i n i m u m copper)

TM05 2985 0812

TM04 3021 3508

Fig. 7 Connection of a single protective ground lead using

one of the leads of a 4-core power cable (7 AWG minimum)

• Two protective ground leads of the same cross-sectional area

ELCB

Caution

Torques, terminals L1-L3: Min. torque: 1.6 ft-lbs

Max. torque: 1.8 ft-lbs

as the power supply leads, with one lead connected to an additional ground terminal in the terminal box.

Fig. 8 Connection of two protective ground leads using two of

the leads of a 5-core power supply cable

Protective ground leads must always have a yellow/green (PE) o r yellow/green/blue (PEN) color marking.

6.3.3 Backup fuses

For recommended fuse sizes, see section 22.1 Supply voltage on page 32.

6.3.4 Additional protection

This circuit breaker is type B. The total leakage current of all the electrical equipment in the installation must be taken into account.

The leakage current of the motor in normal operation can be seen in section 22.3 Leakage current.

During start and at asymmetrical supply systems, the leakage current can be higher than normal and may cause the ELCB to trip.

6.3.5 Motor protection

The pump requires no external motor protection. The motor incorporates thermal protection against slow overloading and blocking (IEC 34-11, TP 211).

6.3.6 Protection against voltage transients

The pump is protected against voltage transients in accordance with EN 61800-3 and is capable of withstanding a VDE 0160 pulse.

The pump has a replaceable varistor which is part of the transie nt protection.

Over time this varistor will be worn and need to be replaced. When the time for replacement has come, R100 and PC Tool E-products will indicate this as a warning. See section

20. Maintenance and service on page 31.

6.3.7 Supply voltage

3 x 460-480 V - 10 %/+ 10 %, 50/60 Hz, PE. The supply voltage and frequency are marked on the pump

nameplate. Make sure that the motor is suitable for the power supply of the installation site.

TM03 8606 2007

Fig. 9 Power connection

Cable glands

Cable glands comply with EN 50626.

• 1 x M40 cable gland

• 1 x M20 cable gland

• 2 x M16 cable gland

• 2 x M16 knock-out cable entries.

Warnin g If the supply cable is damaged, it must be

replaced by qualified personnel.

Grid types

Three-phase E-pumps can be connected to all grid types.

Warnin g Do not connect three-phase E-pumps to a power

supply with a voltage between phase and ground of more than 440 V.

6.3.8 Start/stop of pump

The number of starts and stops via the power supply must not exceed 4 times per hour.

When the pump is switched on via the power supply, it will start after approx. 5 seconds.

If a higher number of starts and stops is desired, use the input for external start/stop when starting/stopping the pump.

When the pump is switched on via an external on/off switch, it will start immediately.

English (US)

TM03 8605 2007 - TM04 3048 3508

English (US)

Note

6: GND (frame) 5: +10 V 4: Setpoint input 3: GND (frame) 2: Start/stop

Group 2

Group 3

20: PT 100 B 19: PT 100 B 18: PT 100 A 17: PT 100 A 16: GND (frame) 15: +24 V 14: Sensor input 2 13: GND 12: Analog output 11: Digital input 4 10: Digital input 3 1: Digital input 2 9: GND (frame) 8: +24 V 7: Sensor input B: RS-485B Y: Screen A: RS-485A

Group 1

6.3.9 Connections

If no external on/off switch is connected, connect terminals 2 and 3 using a short wire.

As a precaution, the wires to be connected to the following connection groups must be separated from each other by reinforced insulation in their entire lengths:

Group 1: Inputs

• start/stop terminals 2 and 3

• digital input terminals 1 and 9

• setpoint input terminals 4, 5 and 6

• sensor input terminals 7 and 8

• GENIbus terminals B, Y and A

All inputs (group 1) are internally separated from the powerconducting parts by reinforced insulation and galvanically separated from other circuits.

All control terminals are supplied with protective extra-low voltage (PELV), thus ensuring protection against electric shock.

Group 2: Output (relay signal, terminals NC, C, NO)

The output (group 2) is galvanically separated from other circuits. Therefore, the supply voltage or protective extra-low voltage can be connected to the output as desired.

Group 3: Power supply (terminals L1, L2, L3)

TM05 2986 0812

Fig. 10 Connection terminals

A galvanic separation must fulfill the requirements for reinforced insulation including creepage distances and clearances specified in EN 61800-5-1.

6.4 Signal cables

Dry-running sensor

Set to automatic resetting

Connection terminals on E-pump: 2 (Start/Stop) and 3 (GND)

1 x 200-240 VAC

1 X 80-130 VAC

Brown

Black

Blue

White

Jumper cable

• Use screened cables with a conductor cross-section of min. 28 AWG and max. 16 AWG for external on/off switch, digital input, setpoint and sensor signals.

• Connect the screens of the cables to frame at both ends with good frame connection. The screens must be as close as possible to the terminals. See fig. 11.

Fig. 11 Stripped cable with screen and wire connection

• Always tighten screws for frame connections whether a cable is fitted or not.

• Make the wires in the pum p ter m inal box as short as possible.

6.5.2 Connection of E-pump to LiqTec®

6.5 E-pump electrical connections

6.5.1 Connection of E-pump to Danfoss pressure sensor MBS3000

The blue wire of the pressure sensor is connected to the #7 terminal of the E-pump. The brown wire of the pressure sensor is connected to the #8 terminal of the E-pump.

See section 6.4 Signal cables on page 9 for additional details.

TM02 1325 0901

Fig. 12 Danfoss pressure sensor

English (US)

TM05 1533 2911

TM03 0437 5104

Fig. 13 Connection of E-pump to LiqTec

English (US)

A Y B

Pump

A Y B

Pump

Max.

Min.

6.6 Bus connection cable

6.6.1 New installations

For the bus connection, use a screened 3-core cable with a conductor cross-section of 28-16 AWG.

• If the pump is connected to a unit with a cable clamp which is identical to the one on the pump, connect the screen to this cable clamp.

• If the unit has no cable clamp as shown in fig. 14, leave the screen unconnected at this end.

7.2 Operating mode

When the operating mode is set to Normal, the control mode can be set to controlled or uncontrolled. See section 7.3Control mode on page 10.

The other operating modes that can be selected are S t op, Min. or Max.

• Stop: the pump has been stopped

• Min.: the pump is operating at its minimum speed

• Max.: the pump is operating at its maximum speed. Figure 16 is a schematic illustration of min. and max. curves.

Fig. 14 Connection with screened 3-core cable

6.6.2 Replacing an existing pump

• If a screened 2-core cable is used in the existing installation, connect it as shown in fig. 15.

Fig. 15 Connection with screened 2-core cable

• If a screened 3-core cable is used in the existing installation, follow the instructions in section 6.6.1 New installations on

page 10.

7. Modes

Grundfos E-pumps are set and controlled according to operating and control modes.

7.1 Overview of modes

TM02 8841 0904TM02 8842 0904

TM00 5547 0995TM00 7746 1304

Fig. 16 Min. and max. curves

The max. curve can for instance be used in connection with the venting procedure during installation. The min. curve can be used in periods in which a minimum flow is required.

If the power supply to the pump is disconnected, the mode sett ing will be stored.

The remote control R100 offers additional possibilities of setting and status displays. See section 10. Setting by means of R100 on page 12.

7.3 Control mode

7.3.1 Pumps without factory-fitted sensor

The pumps are factory-set to control mode uncontrolled. In control mode uncontrolled, the pump will operate according to

the constant curve set, fig. 17.

Operating modes Normal Stop Min. Max.

Control modes Uncontrolled Controlled

Fig. 17 Pump in control mode uncontrolled (constant curve)

Constant

curve

1) For this control mode the pump is equipped with a pressure

Constant

pressure

sensor. The pump may also be equipped with a temperature sensor in which case the description would be constant temperature in control mode controlled.

7.3.2 Pumps with pressure sensor

set

UncontrolledControlled

Light fields Buttons

Indicator lights

Buttons

Indicator lights

Light fields

The pump can be set to one of two control modes, i.e. controlled and uncontrolled, fig. 18.

In control mode controlled, the pump will adjust its performance, i.e. pump discharge pressure, to the desired setpoint for the control parameter.

In control mode uncontrolled, the pump will operate according to the constant curve set.

Fig. 18 Pump in control mode controlled (constant pressure)

or uncontrolled (constant curve)

8. Setting up the pump

8.1 Factory setting

Pumps without factory-fitted sensor

The pumps have been factory-set to control mode uncontrolled. The setpoint value corresponds to 100 % of the maximum pump performance (see data sheet for the pump).

Pumps with pressure sensor

The pumps have been factory-set to control mode controlled. The setpoint value corresponds to 50 % of the sensor measuring range (see sensor nameplate).

9. Setting by means of control panel

The pump control panel, see fig. 19 or 20, incorporates the following buttons and indicator lights:

• Buttons, and , for setpoint setting.

• Light fields, yellow, for indication of setpoint.

• Indicator lights, green (operation) and red (fault).

TM00 7668 0404

Fig. 19 Control panel, single-phase pumps, 0.5 - 1.5 hp

English (US)

TM00 7600 0304TM02 8513 0304

Fig. 20 Control panel, three-phase pumps, 1-30 hp

English (US)

[bar]

9.1 Setting of operating mode

Settings available:

•Normal

•Stop

•Min.

•Max.

Start/stop of pump

Start the pump by continuously pressing until the desired setpoint is indicated. This is operating mode Normal.

Stop the pump by continuously pressing until none of the light fields are activated and the green indicator light flashes.

Setting to Min.

Press (bottom light field flashes). When the bottom light field is on, press for 3 seconds until the light field starts flashing.

To return to uncontrolled or controlled operation, press continuously until the desired setpoint is indicated.

continuously to change to the min. curve of the pump

TM00 7743 0904TM00 7746 1304TM02 0936 0501

Fig. 23 Setpoint set to 3 bar, pressure control

9.2.2 Pump in control mode uncontrolled Example

In control mode uncontrolled, the pump performance is set within the range from min. to max. curve. See fig. 24.

TM00 7346 1304TM00 7345 1304

Fig. 21 Min. curve duty

Setting to Max.

Press continuously to change to the max. curve of the pump (top light field flashes). When the top light field is on, press for 3 seconds until the light field starts flashing.

To return to uncontrolled or controlled operation, press continuously until the desired setpoint is indicated.

Fig. 22 Max. curve duty

9.2 Setpoint setting

Set the desired setpoint by pressing the button or . The light fields on the control panel will indicate the setpoint set.

See examples in sections 9.2.1 on page 12 and 9.2.2 on page 12.

9.2.1 Pump in control mode controlled (pressure control)

Example

Figure 23 shows that the light fields 5 and 6 are activated, indicating a desired setpoint of 3 bar. The setting range is equal to the sensor measuring range (see sensor nameplate).

Fig. 24 Pump performance setting, control mode uncontrolled

10. Setting by means of R100

The pump is designed for wireless communication with Grundfos remote control R100.

Fig. 25 R100 communicating with the pump via infra-red light

During communication, the R100 must be pointed at the control panel. When the R100 communicates with the pump, the red indicator light will flash rapidly. Keep pointing the R100 at the control panel until the red LED diode stops flashing.

The R100 offers setting and status displays for the pump. The displays are divided into four parallel menus (see fig. 34):

0. GENERAL (see operating instructions for the R100)

1. OPERATION

2. STATUS

3. INSTALLATION The figure above each individual display in fig. 34 refers to the

section in which the display is described.

0. GENERAL 1. OPERATION 2. STATUS 3. INSTALLATION

10.1.1 10.2.1 10.3.1 10.3.7

10.1.2 10.2.2 10.3.2 10.3.7

10.1.3 10.2.3 10.3.3 10.3.8

10.1.3 (1) 10.2.4 10.3.4 (3) 10.3.9 (1)

10.1.4 10.2.5 10.3.4 - 1 (2) 10.3.10

English (US)

10.2.6 10.3.4 - 2 (2) 10.3.11 (1)

10.1.4 (1) 10.2.7 (2) 10.3.5 10.3.12

10.2.8 (2) 10.3.6 10.3.13 (1)

10.2.9 (1) 10.3.7 10.3.14 (1)

(1) This display only appears for three-phase pumps, 1.5 - 30 hp. (2) This display only appears for three-phase pumps, 15 - 30 hp. (3) This display only appears for three-phase pumps, 1.5 - 10 hp.

10.3.7 10.3.15 (1)

Fig. 26 Menu overview

English (US)

Note

Displays in general

In the following explanation of the functions, one or two displays are shown.

One display

Pumps without or with factory-fitted sensor have the same function.

Two displays

Pumps without or with factory-fitted pressure sensor have different functions and factory settings.

10.1 Menu OPERATION

The first display in this menu is this:

10.1.1 Setpoint

Without sensor (uncontrolled)

Setpoint set Actual setpoint Actual value

Set the setpoint in %.

In control mode uncontrolled, the setpoint is set in % of the maximum performance. The setting range will lie between the min. and max. curves.

In control mode controlled, the setting range is equal to the sensor measuring range.

If the pump is connected to an external setpoint signal, the value in this display will be the maximum value of the external setpoint signal. See section 14. External setpoint signal on page 27.

Setpoint and external signal

The setpoint cannot be set if the pump is controlled via external signals (Stop, Min. curve or Max. curve). R100 will give this warning: External control!

Check if the pump is stopped via terminals 2-3 (open circuit) or set to min. or max. via terminals 1-3 (closed circuit).

See Fig. 35 Menu overview on page 24.

Setpoint and bus communication

The setpoint cannot be set either if the pump is co ntrolled from a n external control system via bus communication. R100 will give this warning: Bus control! To override bus communication, disconnect the bus connection.

See Fig. 35 Menu overview on page 24.

10.1.2 Operating mode

Set one of the following operating modes:

• Normal (duty)

•Stop

•Min.

•Max.

With pressure sensor (controlled)

Setpoint set Actual setpoint Actual value

Set the desired pressure in bar.

The operating modes can be set without changing the setpoint setting.

10.1.3 Fault indications

In E-pumps, faults may result in two types of indication: alarm or warning.

An "alarm" fault will activate an alarm indication in R100 and cause the pump to change operating mode, typically to stop. However, for some faults resulting in alarm, the pump is set to continue operating even if there is an alarm.

A "warning" fault will activate a warning indication in R100, but the pump will not change operating or control mode.

The indication, Warning, only applies to threephase pumps.

Alarm

In case of alarm, the cause will appear in this display. Possible causes:

• No alarm indication

• Too high motor temperature

• Undervoltage

• Mains voltage asymmetr y (15-30 hp)

•Overvoltage

• Too many restarts (after faults)

• Overload

• Underload

• Sensor signal outside signal range

• Setpoint signal outside signal range

• External fault

• Duty/standby, Communication fault

• Dry running

• Other fault. If the pump has been set up to manual restar t, an alarm indication

can be reset in this display if the cause of the fault has disappeared.

Warning (only three-phase pumps)

In case of warning, the cause will appear in this display. Possible causes:

• No warning indication.

• Sensor signal outside signal range.

• Relubricate motor bearings, see section 20.2 on page 31.

• Replace motor bearings, see section 20.3 on page 31.

• Replace varistor, see section 20.4 on page 31. A warning indication will disappear automatically once the fault

has been remedied.

10.1.4 Fault log

For both fault types, alarm and warning, the R100 has a log function.

Alarm log

In case of "alarm" faults, the last five alarm indications will appear in the alarm log. "Alarm log 1" shows the latest fault, "Alarm log 2 " shows the latest fault but one, etc.

The example above gives this information:

• the alarm indication Undervoltage

• the fault code (73)

• the number of minutes the pump has been connected to the power supply after the fault occurred, 8 min.

Warning log

In case of "warning" faults, the last five warning indications will appear in the warning log. "Warning log 1" show s the la test fa ult, "Warning log 2" shows the latest fault but one, etc.

The example above gives this information:

• the warning indication Relubricate motor bearings

• the fault code (240)

• the number of minutes the pump has been connected to the power supply since the fault occurred, 30 min.

10.2 Menu STATUS

The displays appearing in this menu are status displays only. It is not possible to change or set values.

The displayed values are the values that applied when the last communication between the pump and the R100 took place. If a status value is to be updated, point the R100 at the control panel and press "OK". If a parameter, e.g. speed, should be called up continuously, press "OK" const antly during the period in wh ich the parameter in question should be monitored.

The tolerance of the displayed value is stated under e ach display. The tolerances are stated as a guide in % of the maximu m va lues of the parameters.

10.2.1 Actual setpoint

Without sensor (uncontrolled)

With pressure sensor (controlled)

10.2.2 Operating mode

This display shows the actual operating mode (Normal (duty), Stop, Min., or Max.). Furthermore, it shows where this operating mode was selected (R100, Pump, Bus, External or Stop func.). For further details about the stop function (Stop func.), see section 10.3.8 Stop function on page 19.

10.2.3 Actual value Without sensor

(uncontrolled)

This display shows the value actually measured by a connected sensor.

If no sensor is connected to the pump, "-" will appear in the display.

10.2.4 Speed

Tolerance: ± 5 % The actual pump speed will appear in this display.

10.2.5 Power input and power consumption

Tolerance: ± 10 % This display shows the actual pump input power from the power

supply. The power is displayed in W or kW. The pump power consumption can also be read from this display.

The value of power consumption is an accumulated value calculated from the pump’s birth and it cannot be reset.

10.2.6 Operating hours

With pressure sensor (controlled)

English (US)

Tolerance: ± 2 %. Tolerance: ± 2 %. This display shows the actual setpoint and the external se tpoint in

% of the range from minimum value to the setpoint set. See section 14. External setpoint signal on page 27.

Tolerance: ± 2 % The value of operating hours is an accumulated value and cannot

be reset.

English (US)

Note

10.2.7 Lubrication status of motor bearings (only 15-30 hp)

10.3 Menu INSTALLATION

10.3.1 Control mode

This display shows how many times the motor bearings have been relubricated and when to replace the motor bearings.

When the motor bearings have been relubricated, confirm this action in the INSTALLATION menu. See section 10.3.14 Confirming relubrication/replacement of

motor bearings (only three-phase pumps) on page 22. When

relubrication is confirmed, the figure in the above display will be increased by one.

10.2.8 Time till relubrication of motor bearings

This display shows when to relubricate the motor bearings. The controller monitors the operating pattern of the pump and calculates the period between bearing relubrications. If the operating pattern changes, the calculated time till relubrication may change as well.

The displayable values are these:

• in 2 years

• in 1 year

• in 6 months

• in 3 months

• in 1 month

• in 1 week

•Now!

10.2.9 Time till replacement of motor bearings

When the motor bearings have been relubricated a prescribed number of times stored in the controller, the display in section

10.2.8 Time till relubrication of motor bearings on page 16 will be

replaced by the display below.

Without sensor (uncontrolled)

Select one of the following control modes (see fig. 18):

• Controlled

• Uncontrolled.

With pressure sensor (controlled)

Select one of the following control modes (see fig. 18):

• Controlled

• Uncontrolled.

If the pump is connected to a bus, the control mode cannot be selected via the R100. See section 15. Bus signal.

10.3.2 Controller

E-pumps have a factory default setting of gain (K time (T

). However, if the factory setting is not the optimum

setting, the gain and the integral time can be changed in the

) and integral

display below.

• The gain (K

) can be set within the range from 0.1 to 20.

• The integral time (Ti) can be set within the range from 0.1 to 3600 s. If 3600 s is selected, the controller will function as a P controller.

• Furthermore, it is possible to set the controller to inverse control, meaning that if the setpoint is increased, the speed will be reduced. In the case of inverse control, the gain (Kp) must be set within the range from -0.1 to -20.

This display shows when to replace the motor bearings. The controller monitors the operating pattern of the pump and calculates the period between bearing replacements.

The displayable values are these:

• in 2 years

• in 1 year

• in 6 months

• in 3 months

• in 1 month

• in 1 week

•Now!

The table below shows the suggested controller settings: How to set the PI controller

p

L1 [ft]

L L2 [ft]

t

L2 [ft]

For most applications, the factory setting of the controller constants K However, in some applications an adjustment of the controller

and Ti will ensure optimum pump operation.

may be needed.

Proceed as follows:

1. Increase the gain (K

) until the motor becomes uns table.

System/application

Heating

systems



Cooling system



Instability can be seen by observing if the measured value

0.5 0.5

starts to fluctuate. Furthermore, instability is audible as the motor starts hunting up and down. Some systems, such as temperature controls, are slowreacting, meaning that it may be several minutes before the motor becomes unstable.

0.5

< 16.4 ft: 0.5

L > 16.4 ft: 3 L > 32.8 ft: 5

2. Set the gain (K

unstable. This is the correct setting of the gain.

3. Reduce the integral time (T

unstable.

4. Set the integral time (T

motor unstable. This is the correct setting of the integral time.

) to half of the value which made the motor

) to twice the value which made the

General rules of thumb:

0.5 0.5

• If the controller is too slow-reacting, increase K

• If the controller is hunting or unstable, dampen the system by reducing K

or increasing Ti.

10.3.3 External setpoint

0.5 0.5

) until the motor becomes

English (US)

0.5 -0.5 10 + 1.52L

0.5 10 + 1.52L

0.5 -0.5 30 + 1.52L

+2.5 100

 Heating systems are systems in which an increase in pump

performance will result in a rise in temperature at the sensor.

Cooling systems are systems in which an increase in pump

performance will result in a drop in temperature at the sensor.

(L1) Distance in [ft] between pump and sensor (L2) Distance in [ft] between heat exchanger and sensor

The input for external setpoint signal can be set to dif fere nt signal types.

Select one of the following types:

•0-10 V

•0-20 mA

•4-20 mA

• Not active.

If Not active is selected, the setpoint set by means of the R100 or on the control panel will apply.

If one of the signal types is selected, the actual setpoint is influenced by the signal connected to the external setpoint input. See section 14. External setpoint signal on page 27.

English (US)

Note

10.3.4 Signal relay

Pumps of 1.5 - 10 hp have one signal relay. The factory setting of the relay will be Fault.

Pumps of 15-30 hp have two signal relays. Signal relay 1 is factory set to Alarm and signal relay 2 to Warning.

In one of the displays below, select in which one of three or six operating situations the signal relay should be activated.

1.5 - 10 hp

• Ready

• Fault

• Operation

• Pump running (only three-phase pumps, 1.5 - 10 hp)

• Warning (only three-phase pumps, 1-10 hp).

15-30 hp 15-30 hp

10.3.5 Buttons on pump

The operating buttons and on the control panel can be set to these values:

•Active

• Not active.

When set to Not active (locked), the buttons do not function. Set the buttons to Not active if the pump should be controlled via an external control system.

10.3.6 Pump number

A number between 1 and 64 can be allocated to the pump. In the case of bus communication, a number must be allocated to each pump.

10.3.7 Digital inputs

• Ready

•Alarm

• Operation

• Pump running

• Warning

• Relubricate.

Fault and Alarm cover faults resulting in Alarm. Warning covers faults resulting in Warning. Relubricate covers only that one individual event. For distinction between alarm and warning, see section 10.1.3 Fault indications on page 14 .

For further information, see section 17. Indicator lights and signal

relay on page 28.

• Ready

•Alarm

• Operation

• Pump running

• Warning

• Relubricate.

The digital inputs of the pump can be set to different functions. Select one of the following functions:

• Min. (min. curve)

• Max. (max. curve)

• External fault

• Flow switch

• Dry running (from external sensor) (only three-phase pumps).

The selected function is activated by closing the contact between terminals 1 and 9, 1 and 10 or 1 and 11.

See also section 13.2 Digital input on page 27.

Min.:

When the input is activated, the pump will operate according to the min. curve.

Max.:

When the input is activated, the pump will operate according to the max. curve.

External fault:

When the input is activated, a timer will be started. If the input is activated for more than 5 seconds, the pump will be stopped and a fault will be indicated. If the input is deactivated for more than 5 seconds, the fault condition will cease and the pump can only be restarted manually by resetting the fault indication.

Flow switch:

When this function is selected, the pump will be stopped when a connected flow switch detects low flow. It is only possible to use this function if the pump is connected to a pressure sensor.

If the input is activated for more than 5 seconds, the stop function incorporated in the pump will take over. See section 10. 3.8 Stop

function on page 19.

Dry running

Stop pressure

ΔH

Start pressure

Caution

Pressure sensor

Diaphragm tank

Non-return

valve

Pump

Diaphragm tank

Pressure sensor

Pump Non-return valve

When this function is selected, lack of inlet pressure or water shortage can be detected. This requires the use of an accessory, such as these:

• a Grundfos Liqtec

dry-running sensor

• a pressure switch installed on the suction side of a pump

• a float switch installed on the suction side of a pump. When lack of inlet pressure or water shortage (Dry running) is

detected, the pump will be stopped. The pump cannot restart as long as the input is activated.

10.3.8 Stop function

The stop function can be set to these values:

•Active

• Not active. When the stop function is active, the pump will be stopped at very

low flows. The controller will stop the pump to protect the pump as follows:

• avoid unnecessary heating of the pumped liquid

• reduce wear of the shaft seals

• reduce noise from operation.

Three-phase pumps

1. If the flow is higher than the low-flow limit, the pump will return

to continuous operation at constant pressure.

2. If the flow is still lower than the low-flow limit, the pump will

continue in start/stop operation. It will continue in start/stop operation until the flow is higher than the low-flow limit; when the flow is higher than the low-flow limit, the pump will return to continuous operation.

2. Flow switch

When the digital input is activated for more than 5 seconds because there is low flow, the speed will be increased until the stop pressure (actual setpoint + 0.5 x ΔH) is reached, and the pump will stop. When the pressure has fallen to start pressure, the pump will start again. If there is still no flow, the pump will quickly reach stop pressure and stop. If there is flow, the pump will continue operating according to the setpoint.

Operating conditions for the stop function

It is only possible to use the stop function if the system incorporates a pressure sensor, a non-return valve and a diaphragm tank.

The non-return valve must always be installed before the pressure sensor. See fig. 28 and fig. 29.

English (US)

Fig. 27 Difference between start and stop pressures (H)

ΔH is factory-set to 10 % of actual setpoint. ΔH can be set within the range from 5 % to 30 % of actual

setpoint. Low flow can be detected in two different ways:

1. A built-in "low-flow detection function" which functions if the digital input is not set up for flow switch.

2. A flow switch connected to the digital input.

1. Low-flow detection function

The pump will check the flow regularly by reducing the speed for a short time. If there is no or only a small change in pressure, this means that there is low flow. The sp eed will be increased until the stop pressure (actual setpoint + 0.5 x ΔH) is reached and the pump will stop. When the pressure has fallen to the start pressure (actual setpoint - 0.5 x ΔH), the pump will restart.

When restarting, the pumps will react differently according to pump type:

TM03 8582 1907TM03 8583 1907

Fig. 28 Position of the non-return valve and pressure sensor in

system with suction lift operation

TM00 7744 1896

Fig. 29 Position of the non-return valve and pressure sensor in

system with positive inlet pressure

English (US)

Note

ΔH

Low

High

Normal

Diaphragm tank

The stop function requires a diaphragm tank of a certain minimum size. The tank must be installed immediately after the pump and the precharge pressure must be 0.7 x actual setpoint.

Recommended diaphragm tank size:

Rated flow of

pump

[gpm (m

h)]

0-26

(0 - 5.9)

27-105

(6.1 - 23.8)

106-176

(24.2 - 40)

177-308

(40.2 - 70.0)

309-440

(70.2 - 99.9)

441-750

(100-170)

CRE pump

1s, 1, 3 2 (7.6)

5, 10, 15 4.4 (16.7)

20, 32 14 (53.0)

45 34 (128.7)

64, 90 62 (234.7)

120, 150 86 (325.5)

Typical diaphragm

tank size

[gal (liter)]

If a diaphragm tank of the above size is installed in the system, the factory setting of ΔH is the correct setting. If the tank installed is too small, the pump will start and stop too often. This can be remedied by increasing ΔH.

10.3.9 Flow limit for the stop function

Flow limit for the stop function only works if the system is not set up for flow switch.

In order to set at which flow rate the system is to go from continuous operation at constant pressure to start/stop operation, select among these four values of which three are preconfigured flow limits:

•Low

•Normal

•High

•Custom.

The default setting of the pump is Normal, representing approx. 10 % of the rated flow rate of the pump.

If a lower flow limit than normal is desired or the tank size is smaller than recommended, select Low.

If a higher flow than normal is wanted or a large tank is used, set the limit to High.

The value Custom can be seen in R100 but it can only be set by means of the PC Tool E-products. Custom is for customized setup and optimizing to the process.

Fig. 30 Three preconfigured flow limits, Low, Normal and High

10.3.10 Sensor Without sensor

(uncontrolled)

With pressure sensor (controlled)

The setting of the sensor is only relevant in the case of controlled operation.

Select among the following values:

• Sensor output signal 0-10 V 0-20 mA 4-20 mA,

• Unit of measurement of sensor: bar, mbar, m, kPa, psi, ft, m³/h, m³/s, l/s, gpm, °C, °F, %,

• Sensor measuring range.

10.3.11 Duty/standby

The duty/standby function applies to two pumps connected in parallel and controlled via GENIbus.

The duty/standby function can be set to these values:

•Active

• Not active.

When the function is set to Active, the following applies:

• Only one pump is running at a time.

• The stopped pump (standby) will automatically be cut in if the running pump (duty) has a fault. A fault will be indicated.

• Changeover between the duty pump and the standby pump will take place every 24 hours.

Activate the duty/standby function as follows:

1. Install and prime the two pumps according to the installation

and operating instructions supplied with the pumps.

2. Check that the power supply is connected to the first pump

according to the installation and operating instructions.

3. Use Grundfos R100 to set the duty/standby to Not active in

the installation menu.

TM03 9060 3307

4. Use Grundfos R100 to set the Operating mode to Stop in the

PE L3 L2 L1

Cable gland

Plug

100 %

Max. curve

12 %

Min. curve

rat

operation menu.

5. Use Grundfos R100 to set the other displays as required for the pump application (such as setpoint).

6. Disconnect the power supply to both pumps.

7. Installation of the AYB cable (91125604): a. Remove the plug from ea ch M LE term inal bo x with a flat head screw driver. See fig. 31. b. Screw a new cable gland into each MLE terminal box with a crescent wrench. See fig. 31. c. Loosen the new cable gland caps and push the cable ends through the cable glands and into MLE motors. d. Remove the AYB connector plug from the first MLE motor. See fig. 32. e. Connect the black wire to the A terminal of the AYB connector plug. f. Connect the orange wire to the Y terminal of the AYB connector plug. g. Connect the red wire to the B terminal of the AYB connector plug. h. Reconnect the AYB connector plug to the first MLE motor. i. Tighten the cable gland cap to secure the cable. See fig. 31. j. Repeat steps d to i for the second MLE motor.

8. Connect the power supply to the two pumps according to the installation and operation instructions.

9. Use Grundfos R100 to check that the Operating mode is set to Normal in the operation menu of the second pump.

10.Use Grundfos R100 to set the other displays as required for the pump application (such as Setpoint).

11.Use Grundfos R100 to set the duty/standby to Active in the installation menu of the second pump. Please note the second pump will search for the first pump and automatically set the duty/standby to Active in the installation menu.

12.The second pump will operate for the first 24 hours. The two pumps will then alternate operation every 24 hours.

English (US)

TM05 2985 0812TM00 7747 1896

Fig. 32 AYB connector plug

10.3.12 Operating range

How to set the operating range:

• Set the min. curve within the range from max. curve to 12 % of maximum performance. The pump is factory-set to 24 % of maximum performance.

• Set the max. curve within the range from maximum performance (100 %) to min. curve.

The area between the min. and max. curves is the operating range.

TM05 1626 3311

Fig. 31 Removing the plug and connecting cable gland to the

terminal box

Fig. 33 Setting of the min. and max. curves in % of maximum

performance

English (US)

Note

10.3.13 Motor bearing monitoring (only three-phase pumps)

The motor bearing monitoring function can be set to these values:

•Active

• Not active. When the function is set to Active, a counter in the controller will

start counting the mileage of the bearings. See section

10.2.7 Lubrication status of motor bearings (only 15-30 hp) on

page 16.

The counter will continue counting even if the function is switched to Not active, but a warning will not be given when it is time for relubrication.

When the function is switched to Active again, the accumulated mileage will again be used to calculate the relubrication time.

10.3.14 Confirming relubrication/replacement of motor bearings (only three-phase pumps)

This function can be set to these values:

• Relubricated (only 15-30 hp)

•Replaced

• Nothing done.

When the bearing monitoring function is Active, the controller will give a warning indication when the motor bearings are due to be relubricated or replaced. See section 10.1.3 Fault indications on page 14.

When the motor bearings have been relubricated or replaced, confirm this action in the above display by pressing OK.

Relubricated cannot be selected for a period of time after confirming relubrication.

10.3.15 Standstill heating (only three-phase pumps)

The standstill heating function can be set to these values:

•Active

• Not active.

When the function is set to Active, an AC voltage will be applied to the motor windings. The applied voltage will ensure that sufficient heat is generated to avoid condensation in the motor.

10.4 Typical display settings for constant-pressure E-pumps

1. OPERATION 2. STATUS 3. INSTALLATION

10.1.1 10.2.1 10.3.1 10.3.7

10.1.2 10.2.2 10.3.2 10.3.7

10.1.3 10.2.3 10.3.3 10.3.8

10.1.3 (1) 10.2.4 10.3.4 - 1 (2) 10.3.9 (1)

English (US)

10.2.5 10.3.4 - 2 (2) 10.3.10

10.2.6 10.3.5 10.3.11 (1)

10.2.7 (2) 10.3.6 10.3.12

10.2.8 (2) 10.3.7 10.3.13 (1)

(1) This display only appears for three-phase pumps, 1.5 - 30 hp. (2) This display only appears for three-phase pumps, 15 - 30 hp. (3) This display only appears for three-phase pumps, 1.5 - 10 hp.

10.3.14 (1)

10.3.15 (1)

Fig. 34 Menu overview

English (US)

10.5 Typical display settings for analog-input E-pumps

1. OPERATION 2. STATUS 3. INSTALLATION

10.1.1 10.2.1 10.3.1 10.3.7

10.1.2 10.2.2 10.3.2 10.3.7

10.1.3 10.2.3 10.3.3 10.3.8

10.1.3 (1) 10.2.4 10.3.4 - 1 (2) 10.3.9 (1)

10.2.5 10.3.4 - 2 (2) 10.3.10

10.2.6 10.3.5 10.3.11 (1)

10.2.7 (2) 10.3.6 10.3.12

10.2.8 (2) 10.3.7 10.3.13 (1)

(1) This display only appears for three-phase pumps, 1.5 - 30 hp. (2) This display only appears for three-phase pumps, 15 - 30 hp. (3) This display only appears for three-phase pumps, 1.5 - 10 hp.

10.3.14 (1)

10.3.15 (1)

Fig. 35 Menu overview

10.6 Grundfos GO Remote

1 2

5 7

15 16 17 18

Dashboard

The motor is designed for wireless radio or infrared communication with Grundfos GO Remote.

Grundfos GO Remote enables setting of functions and gives access to status overviews, technical product information and actual operating parameters.

English (US)

Grundfos GO Remote offers three different mobile interfaces (MI). See fig. 36.

TM05 5609 3912

Fig. 37 Example of dashboard

Pos. Description Action

This text appears when Grundfos GO Remote app has connected to an MI 201, MI 202 or MI 301. If the hardware is not connected, it will not be possible to communicate with a Grundfos product.

Fig. 36 Grundfos GO Remote communicating with the motor

via radio or infrared light

Connection

TM05 5383 3612

indicator

2 Back button Returns to the previous display.

Pos. Description

Product information

Grundfos MI 201:

Consists of an Apple iPod touch 4G and a Grundfos cover.

Grundfos MI 202:

Add-on module which can be used in conjunction with Apple iPod touch 4, iPhone 4G or later.

Grundfos MI 301: Separate module enabling radio or infrared communication. The module can be used in

conjunction with an Android or iOS-based Smartphone with Bluetooth connection.

10.6.1 Communication

When Grundfos GO Remote communicates with the pump, the indicator light in the middle of the Grundfos Eye will flash green.

Communication must be established using one of these communication types:

• radio communication

• infrared communication.

Radio communication

Radio communication can take place at distances up to 30 meters. It is necessary to enable communication by pressing

4 Product name

Alarms and

warnings

6 Grundfos Eye

Primary status

value Secondary status

value

9 Control source

10 Control mode

Actual setpoint

value 12 Operating mode Shows the operating mode. 13 Show menu Gives access to other menus. 14 Stop Stops the product.

Tool bar

or on the pump control panel.

Infrared communication

15 Help

When communicating via infrared light, Grundfos GO Remote must be pointed at the pump control panel.

10.6.2 Navigation

Navigation can be done from the dashboard. See fig. 37.

16 Documentation

17 Report

18 Update

Provides technical information about the product.

Name of the product communicating with Grundfos GO Remote.

Shows alarms and warnings. Shows the operating condition of

the product. Shows the primary status value. Shows the secondary status

value. Shows by which interface the

product is controlled. Shows the control mode of the

product. Shows the actual setpoint value.

The help function describes the menus making it easy for the user to change settings, etc.

Gives access to installation and operating instructions and quick guides.

Enables the creation of userdefined reports.

Enables update of Grundfos GO Remote app.

English (US)

Note

11. Setting by means of PC Tool E-products

Special setup requirements differing from the settings available via the R100 require the use of Grundfos PC Tool E-products. This again requires the assistance of a Grundfos service technician or engineer. Contact your local Grundfos company for more information.

12. Priority of settings

The priority of settings depends on two factors:

1. control source

2. settings.

1. Control source

Control panel

R100

External signals (external setpoint signal, digital inputs, etc.).

Communication from another control system via bus

2. Settings

• Operating mode Stop

• Operating mode Max. (Max. curve)

• Operating mode Min. (Min. curve)

• Setpoint setting. An E-pump can be controlled by different control sources at the

same time, and each of these sources can be set differently. Consequently, it is necessary to set an order of priority of the control sources and the settings.

If two or more settings are activated at the same time, the pump will operate according to the function with the highest priority.

Priority of settings without bus communication

Priority of settings with bus communication

Priority

Example: If the E-pump is operating according to a setpoint set

via bus communication, the control panel or R100 can set the E-pump to operating mode Stop or Max., and the external signal can only set the E-pump to operating mode Stop.

Control panel

or R100

1 Stop 2 Max. 3 Stop Stop 4 Max. 5 Min. 6 Setpoint setting

External

signals

Bus

communication

13. External forced-control signals

The pump has inputs for external signals for these forced-control functions:

• Start/stop of pump

• Digital function.

13.1 Start/stop input

Functional diagram: Start/stop input:

Start/stop (term inals 2 and 3)

Normal duty

Stop

Priority Control panel or R100 External signals

1 Stop 2 Max. 3 Stop 4 Max. 5 Min. Min. 6 Setpoint setting Setpoint setting

Example: If the E-pump has been set to operating mode Max.

(Max. frequency) via an external signal, such as digital input, the control panel or R100 can only set th e E -pump to ope rating mode Stop.

13.2 Digital input

5 s delay

5 s

5 s delay

Setpoint

External setpoint

Actual setpoint

0 10 V 0 20 mA 4 20 mA

Actual setpoint

Sensor

max

Setpoint set by means of control panel, R100 or PC Tool E-products

Sensor

min

External setpoint signal

Actual

setpoint

0 10 V 0 20 mA 4 20 mA

Actual setpoint

Max

curve

Setpoint set by means of control panel, R100 or PC Tool E-products

Min

curve

External setpoint signal

Actual

setpoint

By means of the R100, one of the following functions can be selected for the digital input:

• Normal duty

•Min. curve

•Max. curve

• External fault

• Flow switch

• Dry running.

Functional diagram: Input for digital function

Digital function

(terminals 1 and 9) (terminals 9 and 10) (terminals 9 and 11)

Normal duty

English (US)

TM02 8988 1304

Fig. 39 Relation between the actual setpoint and the external

setpoint signal in control mode controlled

Min. curve

Max. curve

External fault

Flow switch

Dry running

14. External setpoint signal

The setpoint can be remote-set by connecting an analogue signal transmitter to the input for the setpoint signal (terminal 4).

Example: At a sensor and an external setpoint of 80 % (an 8V analog signal to Terminal

value of 0 psi, a setpoint set of 50 psi

min

4 if using an analog signal of 0-10 V), the actual setpoint will be as follows:

Actual

setpoint

= (se tpoi nt - se nsor

min

) x %

external setpoint

+ sensor

min

= (50 - 0) x 80 % + 0 =40 psi

In control mode uncontrolled, the setpoint can be set externally within the range from the min. curve to the setpoint set on the pump or by means of the R100. Typically the setpoint is set to 100 % when the control mode is uncontrolled (see section 10.5 Typical display settings for analog-input E-

pumps on page 24).

Select the actual external signal, 0-10 V, 0-20 mA, 4-20 mA, via the R100. See section 10.3.3 External setpoint on page 17.

If control mode uncontrolled is selected by means of the R100, the pump can be controlled by any controller.

In control mode controlled, the setpoint can be set externally within the range from the lower value of the sensor measuring range to the setpoint set on the pump or by means of the R100.

Fig. 38 Actual setpoint as a product (multiplied value) of

setpoint and external setpoint

TM02 8988 1304

TM03 8601 2007

Fig. 40 Relation between the actual setpoint and the external

setpoint signal in control mode uncontrolled

English (US)

Note

Green Red

Green

Red

15. Bus signal

The pump supports serial communication via an RS-485 input. The communication is carried out according to Grundfos bus protocol, GENIbus protocol, and enables connection to a building management system or another external control system.

Operating parameters, such as setpoint, operating mode, et c. can be remote-set via the bus signal. At the same time, the pump can provide status information about important parameters, such as actual value of control parameter, input power, fault indications, etc.

Contact Grundfos for further details.

If a bus signal is used, the number of settings available via the R100 will be reduced.

16. Other bus standards

Grundfos offers various bus solutions with communication according to other standards.

Contact Grundfos for further details.

17. Indicator lights and signal relay

The operating condition of the pump is indicated by the green an d red indicator lights fitted on the pump control panel and inside the terminal box. See fig. 41.

Besides, the pump incorporates an output for a potential-free signal via an internal relay.

For signal relay output values, see section 10.3.4 Signal relay on page 18.

TM02 8513 0304

Fig. 41 Position of indicator lights

TM02 9036 4404

TM03 9063 3307

The functions of the two indicator lights and the signal relay are as shown in the following table:

NCNOCNCNOCNCNOCNCNO

NCNO

NO NCCNO NCCNO NC

NCNO

NO NCCNO NC

NCNO

NCNOCNCNO

NO NC

NCNO

NO NC

NCNOCNCNOCNCNO

NO NCCNO NCCNO NCCNO NC

NO NC

NCNO

NO NC

NCNO

Indicator lights Signal relay activated during:

Fault

(red)

Operation

(green)

Fault/Alarm,

Warning

and

Operating Ready

Pump

running

Description

Relubricate

Off Off The power supply has been switched off.

Off

Permanently

The pump is operating.

The pump is stopped by the stop function.

Off Flashing The pump has been set to stop.

The pump has stopped because of a Fault/Alarm or is running with a Warning or Relubricate indication. If the pump was stopped, restarting will

Permanently

Off

be attempted (it may be nece ssar y to restart the pump by resetting the Fault indication). If the cause is "external fault", the pump must be restarted manually by resetting the Fault indication.

The pump is operating, but it has or has had a Fault/Alarm allowing the pump to continue operation or it is operating with a Warning or Relubricate indication. If the cause is "sensor signal outside signal range", the pump will continue

Permanently onPermanently

operating according to the 70 % curve and the fault indication cannot be reset until the signal is inside the signal range. If the cause is "setpoint signal outside signal range", the pump will continue operating according to the min. curve and the fault indication cannot be reset until the signal is inside the signal range.

English (US)

Permanently

Flashing

The pump has been set to stop, but it has been stopped because of a Fault.

Resetting of fault indication

A fault indication can be reset in one of the following ways:

• Briefly press the button or on the pump. This will not change the setting of the pump. A fault indication cannot be reset by means of or if the buttons have been locked.

• Switch off the power supply until the indicator lights are off.

• Switch the external start/stop input off and then on again.

• Use the R100. See section 10.1.3 Fault indications.

When the R100 communicates with the pump, the red indicator light will flash rapidly.

English (US)

Caution

18. Emergency operation (only 15-30 hp)

Warnin g Never make any connections in the pump

terminal box unless all electric supply circuits have been switched off for at least 5 minutes.

Note for instance that the signal relay may be connected to an external supply which is still connected when the power supply is disconnected.

If the pump is stopped and you cannot start the pump immediately after normal remedies, the reason could be a faulty frequency converter. If this is the case it is possible to maintain emergency operation of the pump.

Before change over to emergency operation we recommend you to:

• check that the power supply is OK

• check that control signals are working (start/stop signals)

• check that all alarms are reset

• make a resistance test on the motor windings (disconnect the motor leads from the terminal box).

If the pump remains stopped it is possible that the frequency converter is faulty.

To establish emergency operation proceed as follows:

1. Disconnect the three power supply leads, L1, L2, L3, from the

terminal box, but leave the protective ground lead(s) in position on the PE terminal(s).

3. Connect the leads as shown in fig. 42.

TM04 0018 4807TM03 9121 3407TM03 9122 3407

Fig. 42 How to switch an E-pump from normal operation to

emergency operation

Use the screws from the power supply terminals and the nuts from the motor terminals.

2. Disconnect the motor supply leads, U/W1, V/U1, W/V1, from

the terminal box.

4. Insulate the three leads from each other by means of insulating tape or the like.

TM03 8607 2007TM03 9120 3407

TM03 9123 3407

Warnin g Do not bypass the frequency converter by

connecting the power supply leads to the U, V and W terminals.

This may cause hazardous situations for personnel as the high voltage potential of the power supply may be transferred to touchable components in the terminal box.

Check the direction of rotation when starting up after switching to emergency operation.

5. A motor starter is required.

19. Insulation resistance

Caution

Note

1.5 - 10 hp

Do not measure the insulation resistance of motor windings or an installation incorporating E-pumps using high voltage megging equipment, as this may damage the built-in electronics.

15-30 hp

Do not measure the insulation resistance of an installation incorporating E-pumps using high voltage megging equipment, as this may damage the built-in electronics.

The motor leads can be disconnected separately and the insulation resistance of the motor windings can be tested.

20. Maintenance and service

20.1 Cleaning of the motor

Keep the motor cooling fins and fan blades clean to ensure sufficient cooling of the motor and electronics.

20.2 Relubrication of motor bearings

1.5 - 10 hp pumps

The motor bearings are of the closed type and greased for life. The bearings cannot be relubricated.

15-30 hp pumps

The motor bearings are of the open type and must be relubricated regularly. The motor bearings are prelubricated on delivery. The built-in bearing monitoring function will give a warning indication on the R100 when the motor bearings are due to be relubricated.

Before relubrication, remove the bottom plug in the motor flange and the plug in the bearing cover to ensure that old and excess grease can escape.

When relubricating the first time, use the double quantity of grease as the lubricating channel is still empty.

Quantity of grease

Frame size

Drive end

(DE)

MLE 160 .44 .44 MLE 180 .51 .51

The recommended grease type is a polycarbamide-based lubricating grease.

20.3 Replacement of motor bearings

15-30 hp motors have built-in bearing monitoring function which will give a warning indication on the R100 when the motor bearings are due to be replaced.

20.4 Replacement of varistor (only 15-30 hp)

The varistor protects the pump against voltage transients. If voltage transients occur, the varistor will be worn over time and need to be replaced. The more transients, the more quickly the varistor will be worn. When it is time to replace the varistor, R100 and PC Tool E-products will indicate this as a warning.

A Grundfos technician is required for replacement of the varistor. Contact your local Grundfos company for assistance.

[ounces]

Non-drive end

(NDE)

20.5 Service parts and service kits

For further information on service parts and service kits, visit www.Grundfos.com, select country, select WebCAPS.

21. Technical data - three-phase pumps,

1.5 - 10 hp

21.1 Supply voltage

3 x 460-480 V - 10 %/+ 10 %, 50/60 Hz - 2 %/+ 2 %, PE. 3 x 208-230 V - 10 %/+ 10 %, 50/60 Hz - 2 %/+ 2 %, PE. Cable: Max 10 mm Use min. 158 °F (70 °C) copper conductors only.

Recommended fuse si zes

Motor sizes from 1.5 - 7.5 hp: Max. 16 A. Motor size 10 hp: Max. 32 A.

Standard as well as quick-blow or slow-blow fuses may be used.

21.2 Overload protection

The overload protection of the E-motor has the same characteristic as an ordinary motor protector. As an example, the E-motor can stand an overload of 110 % of I

21.3 Leakage current

1-3 hp (supply voltage < 460 V) 1-3 hp (supply voltage > 460 V)

The leakage currents are measured in accordance with EN 61800-5-1.

21.4 Inputs/output

Start/stop

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

Digital

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

Setpoint signals

• Potentiometer

0-10 VDC, 10 kΩ (via internal voltage supply). Screened cable: 0.5 - 1.5 mm Maximum cable length: 328 ft.

• Voltage signal

0-10 VDC, R Tolerance: + 0 %/- 3 % at maximum voltage signal. Screened cable: 0.5 - 1.5 mm Maximum cable length: 1640 ft.

• Current signal

DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm Maximum cable length: 1640 ft.

/ 8 AWG.

for 1 min.

nom

Motor size

[hp]

5 to 7.5 hp < 5

10 hp < 10

/ 28-16 AWG.

> 50 kΩ.

/ 28-16 AWG.

= 175 Ω.

/ 28-16 AWG.

Leakage current

[mA]

< 3.5

< 5

English (US)

Sensor signals

• Voltage signal 0-10 VDC, R Tolerance: + 0 %/- 3 % at maximum voltage signal. Screened cable: 0.5 - 1.5 mm

> 50 kΩ (via internal voltage supply).

/ 28-16 AWG.

Maximum cable length: 1640 ft.

• Current signal DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm

= 175 Ω.

/ 28-16 AWG.

Maximum cable length: 1640 ft.

Internal power supplies

• 10 V power supply for external potentiometer: Max. load: 2.5 mA. Short-circuit protected.

• 24 V power supply for sensors: Max. load: 40 mA. Short-circuit protected.

Signal relay output

Potential-free changeover contact. Maximum contact load: 250 VAC, 2 A, cos φ 0.3 - 1. Minimum contact load: 5 VDC, 10 mA. Screened cable: 0.5 - 2.5 mm

/ 28-12 AWG.

Maximum cable length: 1640 ft.

Bus input

Grundfos bus protocol, GENIbus protocol, RS-485. Screened 3-core cable: 0.2 - 1.5 mm

/ 28-16 AWG.

Maximum cable length: 1640 ft.

22. Technical data - three-phase pumps, 15-30 hp

22.1 Supply voltage

3 x 460-480 V - 10 %/+ 10 %, 50/60 Hz - 3 %/+ 3 %, PE. Cable: Max. 10 mm Use min. 158 °F (70 °C) copper conductors only.

Recommended fuse sizes

Motor size [hp] Max. [A]

Standard as well as quick-blow or slow-blow fuses may be used.

22.2 Overload protection

The overload protection of the E-motor has the same characteristic as an ordinary motor protector. As an example, the E-motor can stand an overload of 110 % of I

22.3 Leakage current

Ground leakage current > 10 mA. The leakage currents are measured in accordance with

EN 61800-5-1.

/ 8 AWG.

15 32 20 36 25 43 30 51

for 1 min.

nom

Digital

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

/ 28-16 AWG.

Setpoint signals

• Potentiometer 0-10 VDC, 10 kΩ (via internal voltage supply). Screened cable: 0.5 - 1.5 mm

/ 28-16 AWG.

Maximum cable length: 328 ft.

• Voltage signal 0-10 VDC, R Tolerance: + 0 %/- 3 % at maximum voltage signal. Screened cable: 0.5 - 1.5 mm

> 50 kΩ.

/ 28-16 AWG.

Maximum cable length: 1640 ft.

• Current signal DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm

= 250 Ω.

/ 28-16 AWG.

Maximum cable length: 1640 ft.

Sensor signals

• Voltage signal 0-10 VDC, R Tolerance: + 0 %/- 3 % at maximum voltage signal. Screened cable: 0.5 - 1.5 mm

> 50 kΩ (via internal voltage supply).

/ 28-16 AWG.

Maximum cable length: 1640 ft.

• Current signal DC 0-20 mA/4-20 mA, R Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm

= 250 Ω.

/ 28-16 AWG.

Maximum cable length: 1640 ft.

Internal power supplies

• 10 V power supply for external potentiometer: Max. load: 2.5 mA. Short-circuit protected.

• 24 V power supply for sensors: Max. load: 40 mA. Short-circuit protected.

Signal relay output

Potential-free changeover contact. Maximum contact load: 250 VAC, 2 A, cos φ 0.3 - 1. Minimum contact load: 5 VDC, 10 mA. Screened cable: 0.5 - 2.5 mm

/ 28-12 AWG.

Maximum cable length: 1640 ft.

Bus input

Grundfos bus protocol, GENIbus protocol, RS-485. Screened 3-core cable: 0.2 - 1.5 mm

/ 28-16 AWG.

Maximum cable length: 1640 ft.

22.4 Inputs/output

Start/stop

External potential-free contact. Voltage: 5 VDC. Current: < 5 mA. Screened cable: 0.5 - 1.5 mm

/ 28-16 AWG.

22.5 Other technical data

Note

EMC (electromagnetic compatibility to EN 61800-3)

Motor

[hp]

0.75

Emission/immunity

0.5

Emission:

The motors may be installed in residential areas (first environment), unrestricted distribution,

1.5 corresponding to CISPR11, group 1, class B.

2 3

Immunity:

The motors fulfil the requirements for both the first

and second environment.

7.5

Emission:

The motors are category C3, corresponding to CISPR11, group 2, class A, and may be installed in industrial areas (second environment). If equipped with an external Grundfos EMC filter, the

motors are category C2, corresponding to CISPR11,

group 1, class A, and may be installed in residential

areas (first environment).

Motor sizes 15, 25, and 30 hp comply with EN 61000-3-12 provided that the short-circuit power at the interface point between the user's electrical installation and the public power supply network is greater than or equal to the values stated below. It is the responsibility of the installer or user to ensure, by consultation with the power supply network operator, if necessary, that the motor is connected to a power supply with a short-circuit power greater than or equal to these values:

Warnin g When the motors are installed in

residential areas, supplementary measures may be required as the motors may cause radio interference.

Ambient temperature

During operation:

• Min -4 °F (-20 °C)

• Max +104 °F (40 °C) without derating During storage/transport:

• -40 °F (-40 °C) to +140 °F (+60 °C) (1.5 - 10 hp)

• -13 °F (-25 °C) to +158 °F (70 °C) (15 - 30 hp)

Relative air humidity

Maximum 95 %.

Sound pressure level Single-phase pumps:

< 70 dB(A).

Sound pressure level

Motor

[hp]

1.5

2.0 70

3.0 70

5.0 75

7.5 80 10 69 15 70 20 70 25 74 30 78

Speed stated on

the nameplate

3400-3600

Sound pressure

level

23. Disposal

This product or parts of it must be disposed of in an environmentally sound way:

1. Use the public or private waste collection service.

2. If this is not possible, contact the nearest Grundfos company or service workshop.

English (US)

Motor size

[hp]

15 1500 20 25 2700 30 3000

20 hp motors do not comply with EN 61000-3-12.

By installing an appropriate harmonic filter between the motor and the power supply, the harmonic current content will be reduced. In this way, the 20 hp motor will comply with EN 61000-3-12.

Immunity:

The motors fulfill the requirements for both the first and second environment.

Contact Grundfos for further information.

Enclosure class

• Three-phase pumps, 1.5 - 10 hp: IP55 (IEC 34-5)

• Three-phase pumps, 15 - 30 hp: IP55 (IEC 34-5)

Insulation class

F (IEC 85)

Short-circuit power

[kVA]

Subject to alterations.

Appendix

Note

Appendix

1. Installation in the USA and Canada

In order to maintain the UL/cUL approval, follow these additional installation instructions. The UL approval is according to UL508C.

1.1 Electrical connection

1.1.1 Conductors

Use minimum 140/167 °F (60/75 °C) copper conductors only.

1.1.2 Torques Power terminals

Power terminal: 1.7 ft-lbs Relay, M2.5: 0.4 ft-lbs Input control, M2: 0.15 ft-lbs

1.1.3 Line reactors

Max. line reactor size must not exceed 2 mH.

1.1.4 Fuse size/circuit breaker

If a short circuit happens the pump can be used on a power supply delivering not more than 5000 RMS symmetrical amperes, 480 V maximum.

Fuses

When the pump is protected by fuses they must be rated for 600 V. Maximum sizes are stated in table below.

Up to 10 hp use Class K5 UL Listed fuses. For 10 to 30 hp use any class UL Listed fuse.

Circuit breaker

When the pump is protected by a circuit breaker, this must be rated for a maximum voltage of 480 V. The circuit breaker must be of the "Inverse time" type.

The interrupting rating (RMS symmetrical amperes) must not be less than the values stated in table below.

USA - hp

1.2 General considerations

For installation in humid environment and fluctuating temperatures, it is recommended to keep the pump connected to the power supply continuously. This will prevent moisture and condensation build-up in the terminal box.

Start and stop must be done via the start/stop digital input (terminal 2-3).

Subject to alterations.

2-pole 4-pole Fuse size Circuit breaker type/model

1 1 25 A 25 A / Inverse time

1.5 1.5 25 A 25 A / Inverse time 2 2 25 A 25 A / Inverse time 3 3 25 A 25 A / Inverse time 5 5 40 A 40 A / Inverse time

7.5 – 40 A 40 A / Inverse time

10 7.5 50 A 50 A / Inverse time 15 15 80 A 80 A / Inverse time 20 20 110 A 110 A / Inverse time 25 25 125 A 125 A / Inverse time 30 – 150 A 150 A / Inverse time

1.1.5 Overload protection

Degree of overload protection provided internally by the drive, in percent of full-load current: 102 %.

Appendix

Note

1. Instalación en EE. UU. y Canadá

Respete las instrucciones de instalación complementarias descritas a continuación para mantener en vigor la homologación UL/cUL. La homologación UL se ha emitido según la norma UL508C.

1.1 Conexión eléctrica

1.1.1 Conductores

Use sólo conductores de cobre aptos para una temperatura de, al menos, 140/167 °F (60/75 °C).

1.1.2 Pares de ajuste Terminales de alimentación

Terminal de alimentación: 1.7 ft-lbs Relé, M2.5: 0.4 ft-lbs Control de entrada, M2: 0.15 ft-lbs

1.1.3 Reactores de línea

El tamaño máx. de un reactor de línea no debe superar los 2 mH.

1.1.4 Tamaño de fusible/interruptor diferencial

Si se produce un cortocircuito, la bomba podrá operar conectada a una fuente de alimentación que no entregue más de 5000 amperes simétricos RMS a un máximo de 480 V.

Fusibles

Si la bomba se protege empleando fusibles, estos deberán poseer una tensión nominal de 600 V. Los tamaños máximos se indican en la tabla siguiente.

Las bombas de hasta 10 hp de potencia deben emplear fusibles de clase K5 con homologación UL Listed. Las bombas de potencias comprendidas entre 10 y 30 hp admiten fusibles de cualquier clase con homologación UL Listed.

Interruptor diferencial

Si la bomba se protege empleando un interruptor diferencial, este deberá poseer una tensión nominal máxima de 480 V. El interruptor diferencial, asimismo, deberá ser de "tiempo inverso".

El nivel nominal de interrupción (amperes simétricos RMS) no debe ser inferior a los valores indicados en la tabla siguiente.

EE. UU., hp

1.2 Consideraciones generales

Si la bomba se instala en un entorno húmedo en el que la temperatura fluctúe notablemente, se recomienda mantenerla conectada continuamente al suministro eléctrico. Ello impedirá que se formen humedad y condensación en la caja de conexiones.

El arranque y la parada deben tener lugar a través de la entrada digital de arranque/parada (terminal 2-3).

Subject to alterations.

Appendix

2 polos 4 polos

1 1 25 A 25 A/tiempo inverso

1.5 1.5 25 A 25 A/tiempo inverso 2 2 25 A 25 A/tiempo inverso 3 3 25 A 25 A/tiempo inverso 5 5 40 A 40 A/tiempo inverso

7.5 - 40 A 40 A/tiempo inverso

10 7.5 50 A 50 A/tiempo inverso 15 15 80 A 80 A/tiempo inverso 20 20 110 A 110 A/tiempo inverso 25 25 125 A 125 A/tiempo inverso 30 - 150 A 150 A/tiempo inverso

1.1.5 Protección contra sobrecarga

Grado de protección contra sobrecarga proporcionado internamente por el accionamiento, en porcentaje de la corriente a plena carga: 102 %.

Tamaño

del fusible

Tipo/modelo de interruptor

diferencial

Appendix

Note

Appendix

1. Installation aux États-Unis et au Canada

Afin de respecter la norme UL/cUL, suivre ces instructions d'installation supplémentaires. La norme UL est conforme à UL508C.

1.1 Raccordement électrique

1.1.1 Conducteurs

Utiliser uniquement des conducteurs en cuivre, minimum 140/167 °F (60/75 °C).

1.1.2 Couples de serrage Bornes électriques

Borne électrique : 1,7 pi-lbs Relais, M2.5 : 0,4 pi-lbs Commande entrée, M2 : 0,15 pi-lbs

1.1.3 Réacteurs conduite

La taille du réacteur de conduite ne doit pas dépasser 2 mH.

1.1.4 Dimension fusible/disjoncteur

Si un court-circuit se produit, la pompe peut être utilisée avec une alimentation électrique ne fournissant pas plus de 5 000 RMS ampères symétriques, 480 V max.

Fusibles

Lorsque la pompe est protégée par des fusibles, ils doivent supporter 600 V. Les tailles maximales sont indiquées dans le tableau ci-dessous.

Jusqu'à 10 CV, utiliser les fusibles de classe K5 UL listés. De 10 à 30 CV, utiliser des fusibles de classe UL listés.

Disjoncteur

Lorsque la pompe est protégée par un disjoncteur, celui-ci doit pouvoir supporter une tension maximale de 480 V. Le disjoncteur doit être de type "à temps inverse".

La valeur assignée d'interruption (ampères symétriques RMS) ne doit pas être inférieure aux valeurs indiquées dans le tableau cidessous.

USA - CV

1.2 Considérations générales

Pour l'installation dans un environnement humide et avec des températures fluctuantes, il est recommandé de maintenir la pompe raccordée en continu à l'alimentation électrique. Cela permettra d'éviter l'humidité et la formation de condensation dans la boîte à bornes.

Le démarrage et l'arrêt doivent être effectués par l'intermédiaire de l'entrée digitale marche/arrêt (borne 2-3).

Subject to alterations.

2 pôles 4 pôles

1 1 25 A 25 A / à temps inverse

1,5 1,5 25 A 25 A / à temps inverse

2 2 25 A 25 A / à temps inverse 3 3 25 A 25 A / à temps inverse 5 5 40 A 40 A / à temps inverse

7,5 - 40 A 40 A / à temps inverse

10 7,5 50 A 50 A / à temps inverse 15 15 80 A 80 A / à temps inverse 20 20 110 A 110 A / à temps inverse 25 25 125 A 125 A / à temps inverse 30 - 150 A 150 A / à temps inverse

1.1.5 Protection contre les surcharges

Degré de protection contre les surcharges fournies en interne par l'entraînement, en pourcentage de l'intensité à pleine charge : 102 %.

Taille de

fusible

Type/modèle de disjoncteur

GRUNDFOS Kansas City

17100 West 118th Terrace Olathe, Kansas 66061 Phone: (913) 227-3400 Fax: (913) 227-3500

www.grundfos.us

GRUNDFOS Canada

2941 Brighton Road Oakville, Ontario L6H 6C9 Canada Phone: +1-905 829 9533 Telefax: +1-905 829 9512

www.grundfos.ca

GRUNDFOS México

Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto C.P. 66600 Apodaca, N.L. México Phone: 011-52-81-8144 4000 Fax: 011-52-81-8144 4010

www.grundfos.mx

Grundfos companies

98566352 0514

ECM: 1101149

www.grundfos.com

www.grundfos.us

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Grundfos CRIE, SPKE, CRKE, CRE, CRNE Installation And Operating Instrictions

Specifications and Main Features

Frequently Asked Questions

User Manual

English (US)

1. Limited warranty

2. Symbols used in this document

4.3 Settings

3. General information

4. General description

4.1 Pumps without factory-fitted sensor

4.2 Pumps with pressure sensor

5. Mechanical installation

5.1 Motor cooling

5.2 Outdoor installation

6. Electrical connection

6.1.4 Additional protection

6.1 Single-phase pumps

6.1.1 Preparation

6.1.5 Motor protection

6.1.6 Protection against voltage transients

6.2 Three-phase pumps, 1.5 - 10 hp

6.1.2 Protection against electric shock - indirect contact

6.1.3 Backup fuses

6.2.1 Preparation

6.2.2 Protection against electric shock - indirect contact

6.2.3 Backup fuses

6.2.4 Additional protection

6.2.5 Motor protection

6.2.6 Protection against voltage transients

6.2.7 Supply voltage and power supply

6.2.8 Start/stop of pump

6.2.9 Connections

6.3 Three-phase pumps, 15-30 hp

6.2.10 Three-phase pumps, 1.5 - 10 hp

6.3.1 Preparation

6.3.2 Protection against electric shock - indirect contact

6.3.3 Backup fuses

6.3.4 Additional protection

6.3.5 Motor protection

6.3.6 Protection against voltage transients

6.3.7 Supply voltage

6.3.8 Start/stop of pump

6.3.9 Connections

6.4 Signal cables

6.5.2 Connection of E-pump to LiqTec®

6.5 E-pump electrical connections

6.5.1 Connection of E-pump to Danfoss pressure sensor MBS3000

6.6 Bus connection cable

6.6.1 New installations

7.2 Operating mode

6.6.2 Replacing an existing pump

7. Modes

7.1 Overview of modes

7.3 Control mode

7.3.1 Pumps without factory-fitted sensor

7.3.2 Pumps with pressure sensor

8. Setting up the pump

8.1 Factory setting

9. Setting by means of control panel

9.1 Setting of operating mode

9.2.2 Pump in control mode uncontrolled Example

9.2 Setpoint setting

9.2.1 Pump in control mode controlled (pressure control)

10. Setting by means of R100

10.1 Menu OPERATION

10.1.1 Setpoint

10.1.2 Operating mode

10.1.3 Fault indications

10.1.4 Fault log

10.2 Menu STATUS

10.2.1 Actual setpoint

10.2.2 Operating mode

10.2.3 Actual value Without sensor

10.2.4 Speed

10.2.5 Power input and power consumption

10.2.6 Operating hours

10.2.7 Lubrication status of motor bearings (only 15-30 hp)

10.3 Menu INSTALLATION

10.3.1 Control mode