Grundfos MGE Series, MGE 71 Series, MGE 80 Series, MGE 90 Series, MGE 100 Series Installation And Operating Instructions Manual

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MGE motors

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

English (GB) Installation and operating instructions

English (GB)

Original installation and operating instructions

CONTENTS

Page

1. Symbols used in this document

2. Abbreviations and definitions

3. General description

3.1 Radio communication

3.2 Battery

4. Identification

4.1 Nameplate

4.2 Type key

5. Receiving the product

5.1 Transporting the product

5.2 Inspecting the product

6. Mechanical installation

6.1 Handling the product

6.2 Mounting

6.3 Cable entries

6.4 Ensuring motor cooling

6.5 Outdoor installation

6.6 Drain holes

7. Electrical installation

7.1 Protection against electric shock, indirect contact

7.2 Cable requirements

7.3 Mains supply

7.4 Additional protection

7.5 Functional modules

7.6 Connection terminals on functional modules

7.7 Signal cables

7.8 Bus connection cable

8. Operating conditions

8.1 Maximum number of starts and stops

8.2 Ambient temperature

8.3 Installation altitude

8.4 Humidity

8.5 Motor cooling

9. User interfaces

9.1 Basic control panel

9.2 Standard control panel

9.3 Advanced control panel

9.4 Grundfos GO

9.5 R100 remote control

10. Description of functions

10.1 ""Setpoint""

10.2 ""Operating mode""

10.3 ""Set manual speed""

10.4 "Control mode"

10.5 ""Analog inputs""

10.6 ""Pt100/1000 inputs""

10.7 "Digital inputs"

10.8 ""Digital inputs/outputs""

10.9 "Signal relay" (""Relay outputs"")

10.10 ""Analog output""

10.11 "Controller" (""Controller settings"")

10.12 ""Operating range""

10.13 ""External setpoint function""

10.14 "Predefined setpoints"

10.15 ""Limit-exceeded function""

10.16 "Ramps"

10.17 "Direction of rotation"

10.18 "Skip band"

10.19 ""Standstill heating""

10.20 ""Motor bearing monitoring""

10.21 "Service"

10.22 "Number" (""Pump number"")

10.23 "Radio communication"

7 7

10.24 ""Language""

10.25 "Date and time" (""Set date and time"")

10.26 "Unit configuration" (""Units"")

10.27 "Buttons on product" (""Enable/disable

10.28 ""Delete history""

10.29 ""Define Home display""

10.30 ""Display settings""

10.31 "Store settings" (""Store actual

10.32 "Recall settings" (""Recall stored

8 9

10.33 "Pump name" (motor name)

10.34 "Connection code"

10.35 ""Run start-up guide""

10.36 ""Alarm log""

10.37 ""Warning log""

10.38 ""Assist""

10.39 ""Assisted pump setup"" (Assisted motor

10.40 ""Setup, analog input""

10.41 ""Setting of date and time""

10.42 ""Setup of multi-pump system""

17 17

10.43 ""Description of control mode""

10.44 ""Assisted fault advice""

11. Bus signal

12. Priority of settings

13. Grundfos Eye

14. Installing a communication interface

26 30

15. Identification of functional module

16. Identification of control panel

17. Changing the position of the control

32 32

18. Servicing the product

32 32

19. Cleaning the product

20. Signal relays

21. Megging

(""Enable/disable radio comm."")

settings"")

setup)

(Multimotor)

module

panel

36 36 37 37 37 40 41 42 42 42 42 42 43 43

43 43 43 43

43 44 44 44

44 44 44 45 45 45 45

45 46 46

46 49 49

22. Technical data, single-phase motors

22.1 Supply voltage

22.2 Leakage current

23. Technical data, three-phase motors

23.1 Supply voltage

23.2 Leakage current (AC)

24. Inputs and outputs

25. Other technical data

25.1 Sound pressure level

26. Disposing of the product

Prior to installation, read this document. Installation and operation must comply with local regulations and accepted codes of good practice.

1. Symbols used in this document

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious personal injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious personal injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate personal injury.

Notes or instructions that make the work easier and ensure safe operation.

If these instructions are not observed, it may result in malfunction or damage to the equipment.

A blue or grey circle with a white graphical symbol indicates that an action must be taken.

A red or grey circle with a diagonal bar, possibly with a black graphical symbol, indicates that an action must not be taken or must be stopped.

2. Abbreviations and definitions

AI Analog input.

AL Alarm, out of range at lower limit.

AO Analog output.

AU Alarm, out of range at upper limit.

CIM Communication interface module.

Current sinking

Current sourcing

DI Digital input. DO Digital output. ELCB Earth leakage circuit breaker. FM Functional module.

GDS

GENIbus

GFCI Ground fault circuit interrupter. GND Ground Grundfos Eye Status indicator light.

LIVE

PE Protective earth.

PELV

RCD Residual-current device

SELV

The ability to draw current into the terminal and guide it towards earth in the internal circuitry.

The ability to push current out of the terminal and into an external load which must return it to earth.

Grundfos Digital Sensor. Factory-fitted sensor in some Grundfos pumps.

Proprietary Grundfos fieldbus standard.

Low voltage with the risk of electric shock if the terminals are touched.

Open collector: Configurable open-collector output.

Protective extra-low voltage. A voltage that cannot exceed ELV under normal conditions and under single-fault conditions, except earth faults in other circuits.

Safety extra-low voltage. A voltage that cannot exceed ELV under normal conditions and under single-fault conditions, including earth faults in other circuits.

English (GB)

3. General description

English (GB)

Grundfos MGE 71-160 are frequency-controlled permanent-magnet motors for single-phase or three-phase mains connection. The motors incorporate a PI controller.

You can connect the motors to a signal from an external sensor and a setpoint signal enabling control in closed loop. You can also use the motors for an open-loop system in which the setpoint signal is used as a speed control signal.

The motors are intended for machines with a square torque characteristic, such as ventilators and centrifugal pumps.

The motors incorporate a control panel which is available in various versions. See section 9. User

interfaces.

Detailed motor settings are made with the wireless Grundfos R100 remote control or Grundfos GO. Furthermore, you can read important operating parameters via R100 or Grundfos GO.

The motors incorporate a functional module. The functional module is available in various versions with different inputs and outputs. See section

7.5 Functional modules.

You can fit the motors with a Grundfos CIM module. A CIM module is an add-on communication interface module. The CIM module enables data transmission between the motor and an external system, for example a BMS or SCADA system. The CIM module communicates via fieldbus protocols.

You can connect several MGE motors together via radio or bus communication to create a multimotor system.

3.1 Radio communication

This product incorporates a radio module for remote control which is a class 1 device and which you can use anywhere in the EU without restrictions.

For use in USA and Canada, see Installation in the

USA and Canada on page 62.

Some variants of the product and products sold in China and Korea have no radio module.

This product can communicate with Grundfos GO and other MGE motors of the same type via the built-in radio module.

3.2 Battery

A Li-ion battery is fitted in the FM 300 functional module.

The Li-ion battery complies with the Battery Directive (2006/66/EC). The battery does not contain mercury, lead and cadmium.

4. Identification

Env.Type :

Serial no :

SF CL:

PF:

PB FM HMIEff

n max:

CIMWgt

NDE

amb

FAA

P.C.

Made in Hungary

OUTPUT

VARIANT

INPUT

TEFC

Type

P.N.

1/1

HpHzP2

SF Amp:

rpm

:::

: :

Xxxxxxxxxxx

E.P. Motor

DK - 8850 Bjerringbro, Denmark

Env.Type :

IP: CL:

PB FM

HMIEff

n max:

CIM

Wgt

NDE

amb

P.C.

Made in Hungary

OUTPUT

VARIANT

INPUT

Type

P.N.

U in:

1/1

rpm

:::

: :

3456

2627 25

22 21

7 8 9 10

14 13

11 12

151617181920

DK - 8850 Bjerringbro, Denmark

- V

You can identify the motor by means of the nameplate on the terminal box.

4.1 Nameplate

The motor nameplate is located on the side of the terminal box. See fig. 1, pos. A.

Fig. 1 Nameplate location

Figure 2 shows the nameplate. The position numbers refer to the table below.

Fig. 2 Nameplate, MGE motors

English (GB)

TM06 4924 3115

TM06 5553 4915

Pos. Description Pos. Description

1 Type designation 15 Country of origin 2 Product number 16 Human Machine Interface type 3 Drive-end bearing 17 CIM module type 4 Version number 18 Motor efficiency 5 Environmental type 19 Maximum motor speed [min

-1

] 6 Production code (year and week) 20 Maximum input current [A] 7 Supply voltage [V] 21 Mains frequency [Hz]

8 Rated power output [kW] 22

Enclosure class according to IEC 60034-5

9 Power board 23 Insulation class according to IEC 62114

10 Functional module type 24 Maximum ambient temperature [°C] 11 CE mark and approvals 25 Power factor 12 Part number of nameplate 26 Weight [kg] 13 Grundfos logo 27 Non-drive-end bearing 14 Grundfos company address

4.2 Type key

English (GB)

Code Example MG E 71 M A 2- FT 85 -H A

Type of motor unit

[ ] B K

Complete motor with terminal box Basic motor unit without terminal box Kit for basic motor unit without terminal box

MG Motor Grundfos E Electronic control 71

80 90 100 112 132

Frame size according to IEC (centre line height of motor shaft in mm, foot-mounted motor)

160

[ ] S M L

Size of foot

Not defined for frame sizes 71 and 80 Small Medium Large

Maximum motor power, P2 [kW]

A B C D A B C D E F G H

1 2 4

[ ] FT FF

Maximum speed

5900 min 4000 min 2000/2200 min

Flange version

Foot-mounted (B3) Tapped-hole flange Free-hole flange

Length of

stator core

1450-2000

min

-1

1450-2200

min

30 0.37 - 0.75 1.1 45 0.55 - 1.1 1.5 60 0.75 - 1.5 2.2 85 1.1 - 2.2 70 - - 3.0 3.0 80 - 2.2 - 95 - - 4.0 4.0 / 4.6

100 1.5

125 - 4.0 5.5 5.5 / 6.0

70 - - 7.5 7.5 80 - 5.5 - -

105 - 7.5 11.0 11.0

-1

2900-4000

min

-1

4000-5900

min

3.0 - -

-1

Pitch circle diameter [mm], flange version

[ ]

H I J

Model designation

Single-phase motor Three-phase motors up to 2.2 KW Three-phase motors from 1.5 to 11 kW

Version designation

First version

Frame size 71, 80, 90 Frame size 100, 112, 132, 160

5. Receiving the product

5.1 Transporting the product

WARNING

Falling objects

Death or serious personal injury

- Secure the product during transportation to prevent it from tilting or falling down.

CAUTION

Crushing of feet

Minor or moderate personal injury

- Wear safety shoes when moving the product.

• Motors from 2.2 to 5.5 kW: Do not stack more than two motors in their original packaging.

• Motors from 5.5 to 11 kW: Do not stack the motors.

5.2 Inspecting the product

Before you install the product, do the following.

1. Check that the product is as ordered.

2. Check that no visible parts have been damaged.

3. If parts are damaged or missing, contact your local Grundfos sales company.

6. Mechanical installation

6.1 Handling the product

Observe local regulations setting limits for manual lifting or handling. The motor weight is stated on the nameplate.

CAUTION

Back injury

Minor or moderate personal injury

- Use lifting equipment.

6.2 Mounting

CAUTION

Crushing of feet

Minor or moderate personal injury

- Secure the product to a solid foundation by bolts through the holes in the flange or the base plate.

In order to maintain the UL mark, additional requirements apply to the equipment. See Installation in the USA

and Canada on page 62.

6.3 Cable entries

The cable entries are fitted with blanking plugs from factory. You can order various cable glands from Grundfos as accessory kits.

See the size of the cable entries in section 25. Other

technical data.

6.4 Ensuring motor cooling

Leave at least 50 mm between the end of the fan cover and a wall or other fixed objects. See fig. 3.

Fig. 3 Minimum distance [mm]

English (GB)

TM06 4925 3115

CAUTION

Crushing of feet

Minor or moderate personal injury

- Wear safety shoes and attach lifting equipment to the motor eyebolts when handling the product.

Do not lift the product by the terminal box.

6.5 Outdoor installation

B3 B14 B5

English (GB)

If you install the motor outdoors, provide the motor with a suitable cover and open the drain holes to avoid condensation on the electronic components. See figures 4 and 5.

When fitting a cover to the motor, observe the guideline in section 6.4 Ensuring motor

cooling.

The cover must be sufficiently large to ensure that the motor is not exposed to direct sunlight, rain or snow. Grundfos does not supply covers. We therefore recommend that you have a cover built for the specific application. In areas with high humidity, we recommend that you connect the motor permanently to the mains supply and activate the built-in standstill heating function. See section

10.19 ""Standstill heating"".

Fig. 4 Examples of covers (not supplied by

Grundfos)

6.6 Drain holes

If you install the motor in moist surroundings or areas with high humidity, the bottom drain hole must be open. The enclosure class of the motor will then be lower. This helps prevent condensation in the motor as the motor becomes self-venting, and it allows water and humid air to escape.

The motor has a plugged drain hole on the drive side. You can turn the flange 90 ° to both sides or 180 °.

Fig. 5 Drain holes

7. Electrical installation

DANGER

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor and to the signal relays. Wait at least 5 minutes before you make any connections in the terminal box. Make sure that the power supply cannot be accidentally switched on.

DANGER

Electric shock

- Death or serious personal injury

- Check that the supply voltage and frequency correspond to the values stated on the nameplate.

If the power supply cable is damaged, it must be replaced by the manufacturer, the manufacturer's service partner or a similarly qualified person.

The user or the installer is responsible for the installation of correct earthing and protection according to local regulations. All operations must be

TM05 3496 3512TM02 9037 1604

carried out by a qualified electrician.

7.1 Protection against electric shock, indirect contact

WARNING

Electric shock

- Death or serious personal injury

- Connect the motor to protective earth and provide protection against indirect contact in accordance with local regulations.

Protective-earth conductors must always have a yellow and green (PE) or yellow, green and blue (PEN) colour marking.

7.1.1 Protection against mains voltage transients

The motor is protected against mains voltage transients in accordance with EN 61800-3.

7.1.2 Motor protection

The motor requires no external motor protection. The motor incorporates thermal protection against slow overloading and blocking.

7.1.3 External switch

We recommend that you connect the motor to an external switch.

Connect the switch via the terminals 2 (DI1) and 6 (GND). See fig. 10 (FM 100), fig. 11 (FM 200) or fig.

12 (FM 300).

Enable the ""External stop"" function. See section

10.7 "Digital inputs".

7.2 Cable requirements

RCD,

type B

7.2.1 Cable cross-section

DANGER

Electric shock

- Death or serious personal injury

- Always comply with local regulations as to cable cross-sections.

Single-phase supply

Conductor type

Solid Stranded 0.5 - 2.5 30-12

Three-phase supply

Conductor type

Solid Stranded 0.5 - 10 18-8

7.2.2 Conductors

Type

Stranded or solid copper conductors.

Temperature rating

Temperature rating for conductor insulation: 60 °C (140 °F).

Temperature rating for outer cable sheath: 75 °C (167 °F).

Conductor material

Copper

Conductor material

Copper

Cross section

[mm

][AWG]

0.5 - 2.5 28-12

Cross section

[mm

][AWG]

0.5 - 10 18-8

7.3 Mains supply

7.3.1 Single-phase supply voltage

Single-phase motors are available for the voltages below:

• 1 x 200-240 V - 10 %/+ 10 %, 50/60 Hz, PE

• 1 x 90-240 V - 10 %/+ 10 %, 50/60 Hz, PE or 30-300 VDC (power supply from a renewable-energy source).

Check that the supply voltage and frequency correspond to the values stated on the nameplate.

If you want to supply the motor through an IT network, make sure that you have a suitable motor variant. If you are in doubt, contact Grundfos.

The wires in the motor terminal box must be as short as possible. Excepted from this is the separated earth conductor which must be so long that it is the last one to be disconnected in case the cable is inadvertently pulled out of the cable entry.

For maximum backup fuse, see section 22.1 Supply

voltage.

MGE 71, 80, 90

Fig. 6 Example of a mains-connected motor

MGE 71, 80, 90

with mains switch, backup fuse and additional protection

English (GB)

TM05 4034 1912

DANGER

Electric shock

- Death or serious personal injury

- Use the recommended fuse size. See

section 22.1 Supply voltage.

TM05 3494 1512

Fig. 7 Mains connection, single-phase motors

7.3.2 Three-phase supply voltage

RCD,

type B

English (GB)

• 3 x 380-500 V - 10 %/+ 10 %, 50/60 Hz, PE. Check that the supply voltage and frequency

correspond to the values stated on the nameplate. The wires in the motor terminal box must be as short

as possible. Excepted from this is the separated earth conductor which must be so long that it is the last one to be disconnected in case the cable is inadvertently pulled out of the cable entry.

In order to avoid loose connections, ensure that the terminal block for L1, L2 and L3 is pressed home in its socket when the supply cable has been connected.

For maximum backup fuse, see section 23.1 Supply

voltage.

If you want to supply the motor through an IT network, make sure that you have a suitable motor variant. If you are in doubt, contact Grundfos.

Corner earthing is not allowed for supply voltages above 3 x 480 V, 50/60 Hz.

MGE 71, 80, 90, 100, 112, 132, 160

Fig. 8 Example of a mains-connected

three-phase motor with mains switch, backup fuses and additional protection

7.4 Additional protection

DANGER

Electric shock

- Death or serious personal injury

- Only use residual-current circuit breakers (ELCB, GFCI, RCD) of type B.

The residual-current circuit breaker must be marked with the following symbol:

The total leakage current of all the electrical equipment in the installation must be taken into account. You find the leakage current of the motor in section 23.2 Leakage current (AC).

This product can cause a direct current in the protective earth conductor.

Overvoltage and undervoltage protection

Overvoltage and undervoltage may occur in case of unstable power supply or a faulty installation. The motor is stopped if the voltage falls outside the permissible voltage range. The motor restarts automatically when the voltage is again within the permissible voltage range. Therefore, no additional protection relay is required.

The motor is protected against transients from the power supply according to EN 61800-3. In areas with high lightning intensity, we recommend external lightning

TM05 3942 1812

protection.

MGE 71, 80, 90, 100, 112, 132, 160

TM05 3495 1512

Fig. 9 Mains connection, three-phase motors

Overload protection

If the upper load limit is exceeded, the motor automatically compensates for this by reducing the speed and stops if the overload condition persists.

The motor remains stopped for a set period. After this period, the motor automatically attempts to restart. The overload protection prevents damage to the motor. Consequently, no additional motor protection is required.

Overtemperature protection

The electronic unit has a built-in temperature sensor as an additional protection. When the temperature rises above a certain level, the motor automatically compensates for this by reducing the speed and stops if the temperature keeps rising. The motor remains stopped for a set period. After this period, the motor automatically attempts to restart.

Protection against phase unbalance

Connect three-phase motors to a power supply with a quality corresponding to IEC 60146-1-1, class C, to ensure correct motor operation at phase unbalance. This also ensures long life of the components.

7.5 Functional modules

Various functional modules are available:

• basic functional module, FM 100

• standard functional module, FM 200

• advanced functional module, FM 300. The selection of module depends on the application

and the required number of inputs and outputs.

7.6 Connection terminals on functional modules

The descriptions and terminal overviews in this section apply to both single- and three-phase motors.

For maximum tightening torques, see section

Torques, page 60.

7.6.1 Basic functional module, FM 100

The module has only the most necessary inputs for closed- and open-loop operation. The module also enables communication via a GENIbus connection.

The module has these connections:

• analog voltage input

• two digital inputs or one digital input and one

open-collector output

• GENIbus connection.

See fig. 10.

Digital input 1 is factory-set to be start/stop input where open circuit results in stop. A jumper has been factory-fitted between terminals 2 and 6. Remove the jumper if digital input 1 is to be used as external start/stop or any other external function.

DANGER

Electric shock

- Death or serious personal injury

- Make sure that the wires to be connected to the connection groups below are separated from each other by reinforced insulation in their entire lengths.

• Inputs and output The inputs and output are internally separated from

the mains-conducting parts by reinforced insulation and galvanically separated from other circuits. All control terminals are supplied by protective extra-low voltage (PELV), thus ensuring protection against electric shock.

• Mains supply (terminals N, PE, L or L1, L2, L3, PE).

English (GB)

GENIbus A

GENIbus B

GENIbus Y

GND

+5 V

DI1

AI1

DI3/OC1

+24 V*

GND

+24 V*/5 V*

* If you use an external supply source, there must

be a connection to earth.

Fig. 10 Connection terminals, FM 100

Terminal Type Function

Digital input/output,

10 DI3/OC1

4AI1

2 DI1 Digital input, configurable

5+5 V

6GND Earth A GENIbus, A GENIbus, A (+) Y GENIbus, Y GENIbus, GND B GENIbus, B GENIbus, B (-)

configurable. Open collector: Maximum 24 V resistive or inductive.

Analog input:

0.5 - 3.5 V / 0-5 V / 0-10 V

Supply to potentiometer and sensor

7.6.2 Standard functional module, FM 200

The module has more inputs and outputs than FM 100 and is suitable for even more demanding applications.

The module has these connections:

• two analog inputs

• two digital inputs or one digital input and one open-collector output

• Grundfos Digital Sensor input and output

• two signal relay outputs

• GENIbus connection.

See fig. 11.

TM05 3511 1512

start/stop or any other external function.

DANGER

Electric shock

- Death or serious personal injury

- Make sure that the wires to be connected to the connection groups below are separated from each other by reinforced insulation in their entire lengths.

• Inputs and outputs All inputs and outputs are internally separated from

• Signal relay outputs – Signal relay 1:

LIVE: You can connect supply voltages up to 250 VAC to the output. PELV: The output is galvanically separated from other circuits. Therefore, you can connect the supply voltage or protective extra-low voltage to the output as desired.

– Signal relay 2:

PELV: The output is galvanically separated from other circuits. Therefore, you can connect the supply voltage or protective extra-low voltage to the output as desired.

• Mains supply (terminals N, PE, L or L1, L2, L3,

PE).

* If you use an external supply source, there must

AI2

GDS RX

GDS TX

GND

GENIbus A

GENIbus B

+5 V

+24 V

GND

GENIbus Y

GND

+5 V

DI1

AI1

DI3/OC1

+24 V*

+24 V*/5 V*

+24 V*

+5 V*

+24 V*

+24 V*/5 V*

+24 V*

GND

be a connection to earth.

Fig. 11 Connection terminals, FM 200

Terminal Type Function

Normally

closed contact

C1 Common

Normally

open contact

Normally

closed contact

C2 Common

Normally

open contact

10 DI3/OC1

4AI1

2DI1

TM05 3510 3512

5+5 V

6GND Earth A GENIbus, A GENIbus, A (+) Y GENIbus, Y GENIbus, GND B GENIbus, B GENIbus, B (-)

Signal relay 1 (LIVE or PELV)

Signal relay 2 (PELV only)

Digital input/output, configurable. Open collector: Maximum 24 V resistive or inductive.

Analog input: 0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V / 0-10 V

Digital input, configurable

Supply to potentiometer and sensor

English (GB)

3GND Earth

15 +24 V Supply

8 +24 V Supply

26 +5 V

Supply to potentiometer and sensor

23 GND Earth

25 GDS TX

24 GDS RX

7AI2

Grundfos Digital Sensor output

Grundfos Digital Sensor input

Analog input: 0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V / 0-10 V

7.6.3 Advanced functional module, FM 300

+24 V*

+24 V*/5 V*

+24 V*

+24 V*/5 V*

+24 V*

+24 V*/5 V*

+24 V*

+5 V*

AI2

GDS RX

GDS TX

GND

GENIbus A

GENIbus B

+5 V

+24 V

GND

GENIbus Y

GND

+5 V

DI1

AI1

DI3/OC1

LiqTec

AI3

GND

DI2

LiqTec

GND

Pt100/1000

DI4/OC2

GND

+24 V*

GND

+5 V*

English (GB)

The module has a number of inputs and outputs enabling the motor to be used in advanced applications where many inputs and outputs are required.

The module has these connections:

• three analog inputs

• one analog output

• two dedicated digital inputs

• two configurable digital inputs or open-collector outputs

• Grundfos Digital Sensor input and output

• two Pt100/1000 inputs

• LiqTec sensor inputs

• two signal relay outputs

• GENIbus connection.

See fig. 12.

DANGER

Electric shock

- Death or serious personal injury

- Make sure that the wires to be connected to the connection groups below are separated from each other by reinforced insulation in their entire lengths.

• Inputs and outputs All inputs and outputs are internally separated from

• Signal relay outputs – Signal relay 1:

– Signal relay 2:

• Mains supply (terminals N, PE, L or L1, L2, L3,

PE).

PELV: The output is galvanically separated from other circuits. Therefore, you can connect the supply voltage or protective extra-low voltage to the output as desired.

TM05 3509 3512

* If you use an external supply source, there must

be a connection to GND.

Fig. 12 Connection terminals, FM 300

Terminal Type Function

Normally closed

contact

C1 Common

Normally open

contact

Normally closed

contact

C2 Common

Normally open

contact

18 GND Earth

11 DI4/OC2

Pt100/1000

input 2 Pt100/1000

input 1

12 AO

9GND Earth

14 AI3

1DI2

Signal relay 1 (LIVE or PELV)

Signal relay 2 (PELV only)

Digital input/output, configurable. Open collector: Maximum 24 V resistive or inductive.

Pt100/1000 sensor input

Analog output: 0-20 mA / 4-20 mA 0-10 V

Analog input: 0-20 mA / 4-20 mA 0-10 V

Digital input, configurable

5+5 V

6GND Earth A GENIbus, A GENIbus, A (+) Y GENIbus, Y GENIbus, GND B GENIbus, B GENIbus, B (-)

3GND Earth

15 +24 V Supply

8 +24 V Supply

26 +5 V

23 GND Earth

25 GDS TX

24 GDS RX

7AI2

Supply to potentiometer and sensor

Grundfos Digital Sensor output

Grundfos Digital Sensor input

Analog input: 0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V / 0-10 V

English (GB)

LiqTec sensor

input 1

20 GND

LiqTec sensor

input 2

10 DI3/OC1

4AI1

2DI1

LiqTec sensor input (white conductor)

Earth (brown and black conductors)

LiqTec sensor input (blue conductor)

Digital input/output, configurable. Open collector: Maximum 24 V resistive or inductive.

Analog input: 0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V / 0-10 V

Digital input, configurable

7.7 Signal cables

2 3

Motor

English (GB)

Use screened cables with a cross-sectional area of minimum 0.5 mm external on/off switch, digital inputs, setpoint and sensor signals.

Connect the screens of the cables to the frame at both ends with good connection. The screens must be as close as possible to the terminals. See fig. 13.

and maximum 1.5 mm2 for the

7.8 Bus connection cable

7.8.1 New installations

For the bus connection, use a screened 3-core cable with a cross-sectional area of minimum 0.5 mm maximum 1.5 mm

If the motor is connected to a unit with a cable clamp which is identical to the one on the motor, connect

the screen to this cable clamp. If the unit has no cable clamp as shown in fig. 14,

leave the screen unconnected at this end.

and

Fig. 13 Stripped cable with screen and wire

Always tighten screws for frame connections whether a cable is fitted or not.

The wires in the motor terminal box must be as short as possible.

connections

TM02 1325 4402

Fig. 14 Connection with screened 3-core cable

7.8.2 Replacing a motor

If you use a a screened 2-core cable in the installation, connect it as shown in fig. 15.

Fig. 15 Connection with screened 2-core cable

If you use a screened 3-core cable in the installation, follow the instructions in section 7.8.1 New

installations.

TM05 3973 1812TM02 8842 0904

8. Operating conditions

100

500 1000 1500 2000 2500

Altitude [m]

P2 [%]

8.1 Maximum number of starts and stops

The number of starts and stops via the power supply must not exceed four times per hour.

When switched on via the power supply, the motor starts after approximately 5 seconds.

If a higher number of starts and stops is desired, use the input for external start/stop when starting/stopping the motor.

When started via an external on/off switch, the motor starts immediately.

8.2 Ambient temperature

8.2.1 Ambient temperature during storage and transportation

Minimum: -30 °C Maximum: 60 °C.

8.2.2 Ambient temperature during operation

Minimum: -20 °C Maximum: 50 °C. The motor can operate with the rated power output

(P2) at 50 °C, but continuous operation at higher temperatures reduces the expected product life. If the motor is to operate at ambient temperatures between 50 and 60 °C, select an oversized motor. Contact Grundfos for further information.

8.3 Installation altitude

If the motor is installed above 2000 m, it does not comply with the SELV/PELV classification.

Installation altitude is the height above sea level of the installation site.

Motors installed up to 1000 metres above sea level can be loaded 100 %.

Motors installed more than 1000 metres above sea level must not be fully loaded due to the low density and consequent low cooling effect of the air. See fig.

16.

8.4 Humidity

Maximum humidity: 95 %. If the humidity is constantly high and above 85 %,

open the drain holes in the drive-end flange. See section 6.6 Drain holes.

8.5 Motor cooling

To ensure cooling of motor and electronics, observe the following:

• Position the motor in such a way that adequate

cooling is ensured. See section 6.4 Ensuring

motor cooling.

• The temperature of the cooling air must not exceed 50 °C.

• Keep cooling fins and fan blades clean.

English (GB)

Fig. 16 Derating of motor output power (P2) in

TM05 5243 3512

relation to altitude above sea level

9. User interfaces

English (GB)

WARNING

Hot surface

Death or serious personal injury

- Only touch the buttons on the display as the product may be very hot.

WARNING

Electric shock

Death or serious personal injury

- If the control panel is cracked or perforated, replace it immediately. Contact the nearest Grundfos sales company.

You can make the motor settings by means of the following user interfaces:

Control panels

• Basic control panel.

See section 9.1 Basic control panel.

• Standard control panel.

See section 9.2 Standard control panel.

• Advanced control panel.

See section 9.3 Advanced control panel

Remote controls

• Grundfos GO.

See section 9.4 Grundfos GO.

• Grundfos R100 remote control.

See section 9.5 R100 remote control.

If the power supply to the motor is switched off, the motor settings are stored.

9.1 Basic control panel

Fig. 17 Basic control panel

Pos. Symbol Description

Grundfos Eye

9.1.1 Settings

Make all settings with Grundfos R100 or Grundfos GO.

9.1.2 Resetting of alarms and warnings

You can reset a fault indication in one of the following ways:

• Via the digital input if it has been set to "Alarm resetting".

• Switch off the power supply until the indicator lights are off.

• Switch the external start/stop input off and then on again.

• With R100.

• With Grundfos GO.

Shows the operating status of the motor. See section 13. Grundfos Eye.

Enables radio communication with Grundfos GO and other MGE motors of the same type.

TM05 4847 2712

9.2 Standard control panel

Stop

bar

Fig. 18 Standard control panel

Pos. Symbol Description

Grundfos Eye

Shows the operating status of the motor. See section 13. Grundfos Eye.

Light fields for indication of setpoint.

Up and down. Changes the setpoint.

Enables radio communication with Grundfos GO and other MGE motors of the same type.

Makes the motor ready for operation or starts and stops motor.

Start

If you press the button when the motor is stopped, the motor only starts if no other functions with higher priority have been enabled. See section 12. Priority of settings.

Stop

If you press the button when the motor is running, the motor always stops. The "Stop" text next to the button is on.

9.2.1 Setpoint setting

Set the desired setpoint of the motor by pressing or . The green light fields on the control panel indicate the setpoint set.

Motor in controlled-operation mode

The following example applies to a pump in an application where a pressure sensor gives a feedback to the pump. The sensor has been set manually, and the pump does not automatically register a connected sensor.

Figure 19 shows that the light fields 5 and 6 are activated, indicating a desired setpoint of 3 bar with a sensor measuring range from 0 to 6 bar. The setting range is equal to the sensor measuring range.

TM05 4848 3512

Fig. 19 Setpoint set to 3 bar, pressure-control

mode

Motor in uncontrolled-operation mode

In uncontrolled-operation mode, the motor output lies between maximum and minimum speed. See fig.

20.

Fig. 20 Motor in uncontrolled-operation mode

English (GB)

TM05 4894 3512TM05 4895 2812

Setting to maximum speed

English (GB)

continuously to change over to the

Press maximum speed. The top light field flashes. When the top light field is on, press the light field starts flashing.

To go back, press setpoint is indicated.

Example

The motor is set to maximum speed. Figure 21 shows that the top light field is flashing,

indicating maximum speed.

Fig. 21 Maximum speed duty

Setting to minimum speed

Press

continuously to change over to the

minimum speed (bottom light field flashes). When the bottom light field is on, press until the light field starts flashing.

To go back, press continuously until the desired setpoint is indicated.

Example

The motor is set to minimum speed. Figure 22 shows that the bottom light field is

flashing, indicating minimum speed.

continuously until the desired

for 3 seconds until

for 3 seconds

9.2.2 Start/stop of motor

Stop the motor by pressing . When the motor is stopped, the "Stop" text next to the button is on. You can also stop the motor by continuously pressing until none of the light fields are on.

Start the motor by pressing pressing until the desired setpoint is indicated.

If you have stopped the motor by pressing , it can only be given free to operation by pressing again.

If you have stopped the motor by pressing , it can only be restarted by pressing .

You can also stop the motor with R100, Grundfos GO or via a digital input set to "External stop". See section 12. Priority of settings.

9.2.3 Resetting of alarms and warnings

You can reset a fault indication in one of the following ways:

• Via the digital input if you have set it to "Alarm resetting".

• Briefly press or not change the setting of the motor.

TM05 4896 2812TM05 4897 2812

You cannot reset a fault indication by pressing

• Switch off the power supply until the indicator lights are off.

• Switch the external start/stop input off and then on again.

• With R100.

• With Grundfos GO.

if the buttons have been locked.

or by continuously

on the motor. This does

Fig. 22 Minimum speed duty

9.3 Advanced control panel

The motors can be fitted with the advanced control panel as an option.

Fig. 23 Advanced control panel

Pos. Symbol Description

Grundfos Eye

2 - Graphical colour display.

3 Goes one step back.

Shows the operating status of the motor. See section 13. Grundfos Eye.

Pos. Symbol Description

TM05 4849 1013

Navigates between main menus, displays and digits. When you change the menu, the display always shows the top display of the new menu.

Navigates between submenus. Changes value settings. Note: If you have disabled the possibility to make settings with the ""Enable/disable settings"" function, then you can enable it again temporarily by pressing these buttons simultaneously for at least 5 seconds. See section

10.27 "Buttons on product" (""Enable/disable settings"").

Saves changed values, resets alarms and expands the value field. Enables radio communication with Grundfos GO and other products of the same type. When you try to establish radio communication between the motor and Grundfos GO or another motor, the green indicator light in Grundfos Eye flashes. A note also appears in the controller display stating that a wireless device wants to connect to the motor. Press on the motor control panel to allow radio communication with Grundfos GO and other products of the same type.

Makes the motor ready for operation or starts and stops the motor.

Start

If you press the button when the motor is stopped, the motor starts if no other functions with higher priority have been enabled. See section

12. Priority of settings.

Stop

If you press the button when the motor is running, the motor always stops. When you stop the motor via this button, the

icon appears in the bottom

of the display.

English (GB)

6 Goes to the ""Home"" menu.

9.3.1 "Home" display

Setpoint

5.00 bar

Operaring mode

Normal

Actual controlled value

4.90 bar

Control mode

Const. pressure

Status Settings Assist

1 2 3 4

56789

Home

English (GB)

Fig. 24 Example of ""Home"" display

Pos. Symbol Description

""Home"" This menu shows up to four user-defined parameters. You

can select parameters shown as shortcut icon , and when pressing you go directly to the "Settings" display for the selected parameter.

""Status"" This menu shows the status of the motor and system as well as warnings and alarms.

""Settings"" This menu gives access to all setting parameters. You can make detailed settings of the motor in this menu. See section 10. Description of

functions.

""Assist"" This menu enables assisted motor setup, provides a short description of the control modes and offers fault advice. See section 10.38 ""Assist"".

Indicates that the motor has been stopped via the button.

Indicates that the motor is functioning as a master in a multimotor system.

Indicates that the motor is functioning as slave in a multimotor system.

Pos. Symbol Description

Indicates that the motor is

9.3.2 Startup guide

The motor incorporates a startup guide which is started at the first startup. See section 10.35 ""Run

start-up guide"". After the startup guide, the main

menus appear in the display.

TM06 4516 2415

operating in a multimotor system. See section

10.42 ""Setup of multi-pump system"" (Multimotor).

Indicates that the possibility to make settings has been disabled for protective reasons. See section 10.27 "Buttons on

product" (""Enable/disable settings"").

9.3.3 Menu overview for advanced control panel

Advanced control panel

"Home" MGE Multimotor system

●●

"Status" MGE Multimotor system

""Operating status"" ●●

""Operating mode, from"" ●● ""Control mode"" ●●

""Pump performance"" ●●

""Actual controlled value"" ●● ""Resulting setpoint"" ●● ""Speed"" ●●

""Acc. flow and specific energy"" ●● ""Power and energy consumption"" ●● ""Measured values"" ●●

""Analog input 1"" ●●

""Analog input 2"" ●●

""Analog input 3""

""Pt100/1000 input 1""

""Pt100/1000 input 2"" ""Analog output""

●●

""Warning and alarm"" ●●

""Actual warning or alarm"" ●●

""Warning log"" ●●

""Alarm log"" ●● ""Operating log"" ●●

""Operating hours"" ●● ""Fitted modules"" ●● ""Date and time"" ●● ""Product identification"" ●● ""Motor bearing monitoring"" ●● ""Multi-pump system"" ●

""System operating status"" ●

""System performance"" ●

""System input power and energy"" ●

""Pump 1, multi-pump system"" ●

""Pump 2, multi-pump system"" ●

""Pump 3, multi-pump system"" ●

""Pump 4, multi-pump system"" ●

Only available if an advanced functional module, type FM 300, is fitted.

English (GB)

"Settings" MGE

Advanced control panel

Multimotor

system

Section Page

""Setpoint"" ●●10.1 ""Setpoint"" 32 ""Operating mode"" ●●10.2 ""Operating mode"" 32 ""Set manual speed"" ●●10.3 ""Set manual speed"" 32 ""Control mode"" ●●10.4 "Control mode" 32 ""Analog inputs"" ●●

""Analog input 1, setup"" ●● ""Analog input 2, setup"" ●● ""Analog input 3, setup""

""Pt100/1000 inputs""

●●

10.5 ""Analog inputs"" 32

10.6 ""Pt100/1000 inputs"" 33""Pt100/1000 input 1, setup"" ●●

""Pt100/1000 input 2, setup"" ●●

""Digital inputs"" ●●

10.7 "Digital inputs" 34""Digital input 1, setup"" ●●

""Digital input 2, setup""

●●

""Digital inputs/outputs"" ●●

10.8 ""Digital inputs/outputs"" 35""Digital input/output 3, setup"" ●●

""Digital input/output 4, setup""

●●

""Relay outputs"" ●●

10.9 "Signal relay" (""Relay

""Relay output 2"" ●●

""Analog output""

●●

outputs"")

10.10 ""Analog output"" 36""Output signal"" ●●

""Function of analog output"" ●●

""Controller settings"" ●●

10.11 "Controller" (""Controller settings"")

""Operating range"" ●●10.12 ""Operating range"" 37 ""Setpoint influence"" ●●

""Ext. setpoint infl."" ●●10.13 ""External setpoint function"" 37 ""Predefined setpoints""

●●10.14 "Predefined setpoints" 40

""Monitoring functions"" ●●

""Motor bearing monitoring"" ●●10.20 ""Motor bearing monitoring"" 42

""Motor bearing maintenance"" ●●

"Bearings replaced" (""Motor bearing maintenance"")

""Limit-exceeded function"" ●●10.15 ""Limit-exceeded function"" 41

Only available if an advanced functional module, type FM 300, is fitted.

Continued on page 25.

36""Relay output 1"" ●●

Continued from page 24.

Advanced control panel

"Settings" CME

""Special functions"" ●●

""Ramps"" ●●10.16 "Ramps" 42 ""Standstill heating"" ●●10.19 ""Standstill heating"" 42

""Communication"" ●●

""Pump number"" ●●

""Enable/disable radio comm."" ●●

""General settings"" ●●

""Language"" ●●10.24 ""Language"" 43

""Set date and time"" ●●

""Units"" ●●

""Enable/disable settings"" ●● ""Delete history"" ●●10.28 ""Delete history"" 44

""Define Home display"" ●●10.29 ""Define Home display"" 44 ""Display settings"" ●●10.30 ""Display settings"" 44

""Store actual settings"" ●●

""Recall stored settings"" ●● ""Run start-up guide"" ●●10.35 ""Run start-up guide"" 45

Only available if an advanced functional module, type FM 300, is fitted.

Multimotor

system

Section Page

10.22 "Number" (""Pump number"")

10.23 "Radio communication" (""Enable/disable radio comm."")

10.25 "Date and time" (""Set date and time"")

10.26 "Unit configuration" (""Units"")

10.27 "Buttons on product" (""Enable/disable settings"")

10.31 "Store settings" (""Store actual settings"")

10.32 "Recall settings" (""Recall stored settings"")

English (GB)

"Assist" MGE

""Assisted pump setup"" ●● ""Setup, analog input"" ●●10.40 ""Setup, analog input"" 46

""Setting of date and time"" ●●

""Setup of multi-pump system"" ●●

""Description of control mode"" ●● ""Assisted fault advice"" ●●10.44 ""Assisted fault advice"" 49

Multimotor

system

Section Page

10.39 ""Assisted pump setup"" (Assisted motor setup)

10.25 "Date and time" (""Set date and time"")

10.42 ""Setup of multi-pump system"" (Multimotor)

10.43 ""Description of control mode""

9.4 Grundfos GO

English (GB)

The motor is designed for wireless radio or infrared communication with Grundfos GO.

Grundfos GO enables setting of functions and gives access to status overviews, technical product information and actual operating parameters.

Grundfos GO offers the following mobile interfaces (MI). See fig. 25.

Fig. 25 Grundfos GO communicating with the

Pos. Description

motor via radio or infrared connection, IR

Grundfos MI 204: Add-on module enabling radio or infrared communication. You can use MI 204 in conjunction with an Apple iPhone or iPod

with Lightning connector, e.g. fifth generation or later iPhone or iPod. MI 204 is also available together with an Apple iPod touch and a cover.

Grundfos MI 301: Separate module enabling radio or infrared

communication. You can use the module in conjunction with an Android or iOS-based smart device with Bluetooth connection.

9.4.1 Communication

When Grundfos GO initiates communication with the motor, the indicator light in the middle of Grundfos Eye flashes green. See section 13. Grundfos E ye.

On motors fitted with an advanced control panel a text appears in the display saying that a wireless device is trying to establish connection. Press on the motor in order to establish connection with Grundfos GO or press

Establish communication using one of these communication types:

• radio communication

• infrared communication.

Radio communication

Radio communication can take place at distances up to 30 metres. The first time Grundfos GO communicates with the motor, you must enable communication by pressing or on the motor control panel. Later when communication takes place, the motor is recognized by Grundfos GO and you can select the motor from the "List" menu.

Infrared communication

When communicating via infrared light, Grundfos GO must be pointed at the motor control panel.

TM06 6256 0916

to reject connection.

9.4.2 Menu overview for Grundfos GO

Dashboard MGE Multimotor system

●●

Status MGE Multimotor system

"System mode"

●

"Resulting setpoint" ● "Resulting system setpoint"

●

"Actual controlled value" ●● "Motor speed" ● "Power consumption" ● "Power consumption, system"

●

"Energy consumption" ● "Energy consumption, system" "Actual flow rate, specific energy"

"2)

●●

●

"Operating hours" ● "Motor current" ● "Number of starts" ● "Operating hours, system" "Pt100/1000 input 1" "Pt100/1000 input 2"

●

"Analog output" ● "Analog input 1" ● "Analog input 2" ● "Analog input 3" ● "Digital input 1" ● "Digital input 2" ● "Digital in/output 3" ● "Digital in/output 4" ● "Fitted modules" ● "Pump 1" "Pump 2" "Pump 3" "Pump 4"

Only available if an advanced functional module, type FM 300, is fitted.

Only available if Grundfos GO is connected to a multimotor system.

●

English (GB)

Settings MGE

Multimotor

system

Section Page

"Setpoint" ●●10.1 ""Setpoint"" 32 "Operating mode" ●●10.2 ""Operating mode"" 32 "Control mode" ●●10.4 "Control mode" 32 "Pipe-filling function" ●●10.16 "Ramps" 42

"Buttons on product" ●

"Controller" ●●

10.27 "Buttons on product" (""Enable/disable settings"")

10.11 "Controller" (""Controller settings"")

"Operating range" ●●10.12 ""Operating range"" 37 "Ramps" ● 10.16 "Ramps" 42 "Number" ● 10.22 "Number" (""Pump number"") 43

"Radio communication" ●

10.23 "Radio communication" (""Enable/disable radio comm."")

"Analog input 1" ●

10.5 ""Analog inputs"" 32"Analog input 2" ●

"Analog input 3" "Pt100/1000 input 1" "Pt100/1000 input 2" "Digital input 1" ● "Digital input 2" "Digital in/output 3" ● "Digital in/output 4"

●

10.6 ""Pt100/1000 inputs"" 33

10.7 "Digital inputs" 34

10.8 ""Digital inputs/outputs"" 35

"Predefined setpoint" ●●10.14 "Predefined setpoints" 40

1) + 2)

● 10.10 ""Analog output"" 36

● 10.13 ""External setpoint function"" 37

10.9 "Signal relay" (""Relay outputs"") 36

10.15 ""Limit-exceeded function"" 41

●

10.42 ""Setup of multi-pump system"" (Multimotor)

"Analog output" "External setpoint

function" "Signal relay 1" ● "Signal relay 2" ● "Limit 1 exceeded" ●● "Limit 2 exceeded" ●● "Alternating operation,

time" "Time for pump

changeover"

Only available if an advanced functional module, type FM 300, is fitted.

Continued on page 29.

Continued from page 29.

Settings MGE

Multimotor

system

Section Page

"Standstill heating" ● 10.19 ""Standstill heating"" 42 "Motor bearing

monitoring"

● 10.20 ""Motor bearing monitoring"" 42

"Service" ● 10.21 "Service" 43

"Date and time"

"Store settings" ●

"Recall settings" ●

●

10.25 "Date and time" (""Set date and time"")

10.31 "Store settings" (""Store actual settings"")

10.32 "Recall settings" (""Recall stored settings"")

"Undo" ●●10.32.1 "Undo" 44 "Pump name" ●●10.33 "Pump name" (motor name) 44 "Connection code" ●●10.34 "Connection code" 44 "Unit configuration" ● 10.26 "Unit configuration" (""Units"") 43

Only available if an advanced functional module, type FM 300, is fitted.

Only available if Grundfos GO is connected to a multimotor system.

English (GB)

Alarms and warnings MGE

Multimotor

system

Section Page

"Alarm log" ●●10.36 ""Alarm log"" 45 "Warning log" ●●10.37 ""Warning log"" 45 "Reset alarm button" ●●

Assist MGE

"Assisted pump setup" ●

Multimotor

system

Section Page

10.39 ""Assisted pump setup"" (Assisted motor setup)

"Assisted fault advice" ●●10.44 ""Assisted fault advice"" 49

"Multipump setup" ●●

10.42 ""Setup of multi-pump system"" (Multimotor)

9.5 R100 remote control

English (GB)

The motor is designed for wireless communication with the Grundfos R100 remote control.

Fig. 26 R100 communicating with the motor via

9.5.1 Menu overview for R100

General

"Switch off R100" "Return to start" "Delete all changes" "Store settings" "Call up settings" "Store status data" "Call up status data"

infrared light

During communication, point R100 at the control panel. When R100 communicates with the motor, the indicator light in the middle of Grundfos Eye flashes green. See page 51.

R100 offers additional possibilities of setting and status displays for the motor.

The displays are divided into four parallel menus: "0. GENERAL". See the operating instructions for

R100. "1. OPERATION" "2. STATUS" "3. INSTALLATION." See section 9.5.1 Menu overvie w for R100.

TM06 4927 3115

It may be necessary to update R100 to access the new menus.

R100 remote control

Operation Section Page

"Setpoint" 10.1 ""Setpoint"" 32 "Operating mode" 10.2 ""Operating mode"" 32 "Manual speed" 10.3 ""Set manual speed"" 32 "Alarm" 10.36 ""Alarm log"" 45 "Warning" 10.37""Warning log"" 45 "Alarm log 1 to 5" "Warning log 1 to 5"

Status

"Actual setpoint and external setpoint" "Operating mode" "Actual controlled value" "Analog input 1, 2 and 3" "Pt100/1000 input 1 and 2" "Speed" "Power input and power consumption" "Operating hours" "Replace motor bearings" "Motor current"

R100 remote control

Installation Section Page

"Control mode" 10.4 "Control mode" 32 "Controller" 10.11 "Controller" (""Controller settings"") 37 "Signal relay 1 and 2" 10.9 "Signal relay" (""Relay outputs"") 36

"Buttons on product" "Number" 10.22 "Number" (""Pump number"") 43

"Radio communication" "Digital input 1 and 2, Function" 10.7 "Digital inputs" 34

"Digital input/output 3 and 4, State" "Digital input/output 3 and 4, Function" "Analog input 1, 2 and 3, Function"

"Analog input 1, 2 and 3" "Pt100/1000 input 1 and 2, Function" "Pt100/1000 input 1 and 2, Measured parameter" "External setpoint function" 10.13 ""External setpoint function"" 37 "Operating range" 10.12 ""Operating range"" 37 "Ramps" 10.16 "Ramps" 42 "Direction of rotation" 10.17 "Direction of rotation" 42 "Skip band 1" "Skip band 2" "Motor bearing monitoring" 10.20 ""Motor bearing monitoring"" 42 "Motor bearings" 10.21 "Service" 43 "Standstill heating" 10.19 ""Standstill heating"" 42

10.27 "Buttons on product" (""Enable/disable settings"")

10.23 "Radio communicatio n" (""Enable/disable radio comm."")

10.8 ""Digital inputs/outputs"" 35

10.5 ""Analog inputs"" 32"Analog input 1, 2 and 3, Measured parameter"

10.6 ""Pt100/1000 inputs"" 33

10.18 "Skip band" 42

English (GB)

10. Description of functions

English (GB)

10.1 ""Setpoint""

You can set the setpoint for all control modes when you have selected the desired control mode. See section 10.4 "Control mode".

10.2 ""Operating mode""

Possible operating modes:

• ""Normal"" The motor runs according to the selected control mode.

• ""Stop"" The motor stops.

•""Min."" The motor runs at minimum speed.

•""Max."" The motor runs at maximum speed.

• ""Manual"" The motor is operating at a manually set speed. In ""Manual"" the setpoint via bus is overruled. See section 10.3 ""Set manual speed"".

10.3 ""Set manual speed""

This menu is only available in the advanced control panel. With Grundfos GO, you set the speed via the ""Setpoint"" menu.

You can set the motor speed in % of the maximum speed. When you have set the operating mode to ""Manual"", the motor runs at the set speed.

10.4 "Control mode"

Possible control modes:

• "Constant other value"

• "Constant curve".

10.4.1 "Constant other value"

Any other value is kept constant. Use this control mode if you wish to control a value

which is not available in the ""Control mode"" menu. Connect a sensor measuring the controlled value to one of the analog inputs of the pump. The controlled value is shown in percentage of sensor range.

10.4.2 "Constant curve" (Constant speed)

You can set the motor to operate at a constant speed. See fig. 27.

The desired speed can be set in % of maximum speed in the range from 13 to 100 %.

Fig. 27 Constant speed

""Controller settings""

See section 10.11 "Controller" (""Controller

settings"").

10.5 ""Analog inputs""

Available inputs depend on the functional module fitted in the motor.

Function (terminal)

Setting the analog input 1 (4)

Setting the analog input 2 (7)

Setting the analog input 3 (14)

* See section 15. Identification of functional

module.

You can set the analog inputs via the ""Setup, analog input"" menu. See section 10.40 ""Setup, analo g

input"".

If you make the manual setting via Grundfos GO, you need to enter the menu for the analog input under the ""Settings"" menu.

Function

You can set the analog inputs to these functions:

• ""Not active""

• ""Feedback sensor"" The sensor is used for the selected control mode.

• ""Ext. setpoint infl."" See section 10.13 ""External setpoint function"".

• ""Other function"".

FM 200*

(standard)

●●

- ●

FM 300*

(advanced)

TM05 7957 1713

Measured parameter

PT PT PTPTTT

DPT

DPT DPT

LT LT

DPT DTT

910

816 15

313 6 14

Select one of the parameters listed below, i.e. the parameter to be measured in the system by the sensor connected to the analog input. See fig. 28.

Fig. 28 Overview of sensor locations

Sensor function/measured parameter

Pos.

Inlet pressure 1 Differential pressure, inlet 2 Outlet pressure 3 Differential pressure, outlet 4 Differential pressure, pump 5 Pressure 1, external 6 Pressure 2, external 7 Differential pressure, external 8 Storage tank level 9 Feed tank level 10 Pump flow 11 Flow, external 12 Liquid temperature 13 Temperature 1 14 Temperature 2 15 Differential temperature, external 16 Ambient temperature Not shown Other parameter Not shown

"Unit"

"Electrical signal"

Select signal type:

• 0.5 - 3.5 V

•0-5 V

• 0-10 V

• 0-20 mA

• 4-20 mA.

Sensor range, minimum value

Set the minimum value of the connected sensor.

Sensor range, maximum value

Set the maximum value of the connected sensor.

10.6 ""Pt100/1000 inputs""

Available inputs depend on the functional module fitted in the motor.

TM06 2328 3914

Function (terminal)

Setting the Pt100/1000 input 1 (17, 18)

Setting the Pt100/1000 input 2 (18, 19)

* See section 15. Identification of functional

module.

In order to set the Pt100/1000 input for a feedback sensor, we recommend that you do this via the ""Assisted pump setup"" menu. See section

10.39 ""Assisted pump setup"" (Assisted motor

setup).

If you wish to set a Pt100/1000 input for other purposes, you can do this manually.

Function

The Pt100/1000 inputs can be set to these functions:

• ""Not active""

• ""Feedback sensor"" The sensor is used for the selected control mode.

• ""Ext. setpoint infl."" See section 10.13 ""External setpoint function"".

• ""Other function"".

FM 200*

(standard)

- ●

(advanced)

English (GB)

FM 300*

Parameter Possible units

Pressure "bar", "m", "kPa", "psi", "ft" Level m, ft, in Pump flow m Liquid temperature °C, °F

/h, l/s, yd3/h, gpm

Other parameter %

Measured parameter

T input

T input > T1 + T2 T input < T1 + T2

T1 T2

T1 T1 T2T2

T input

T input > T1 + T2

T input < T1 + T2

Mode C

Mode B

Mode A

Digital

input

English (GB)

Select one of the parameters listed below, i.e. the parameter to be measured in the system by the Pt100/1000 sensor connected to the Pt100/1000 input. See fig. 29.

Fig. 29 Overview of Pt100/1000 sensor

locations

Parameter Pos.

Liquid temperature 1 Temperature 1 2 Temperature 2 3 Ambient temperature Not shown

Measuring range

-50 - +204 °C.

10.7 "Digital inputs"

Available inputs depend on the functional module fitted in the motor.

Function (terminal)

Setting the digital input 1 (2, 6)

Setting the digital input 2 (1, 9)

* See section 15. Identification of functional

module.

To set a digital input, make the settings below.

Function

Select one of these functions:

• ""Not active"" When set to ""Not active"", the input has no function.

• ""External stop"" When the input is deactivated (open circuit), the motor stops.

• ""Min."" (minimum speed) When the input is activated, the motor runs at the set minimum speed.

• ""Max."" (maximum speed) When the input is activated, the motor runs at the set maximum speed.

• ""External fault" " When the input is activated, a timer is started. If the input is activated for more than 5 seconds, the motor is stopped and a fault is indicated. The function depends on input from external equipment.

FM 200*

(standard)

●●

- ●

FM 300*

(advanced)

• ""Alarm resetting"" When the input is activated, a possible fault indication is reset.

• Reverse rotation This function reverses the direction of rotation of the motor.

• "Predefined setpoint digit 1" Applies only to digital input 2. When digital inputs are set to predefined setpoint, the pump operates according to a setpoint based on the combination of the

TM06 4012 1515

activated digital inputs. See section

10.14 "Predefined setpoints".

The priority of the selected functions in relation to each other appears from section 12. Priority of

settings.

A stop command always has the highest priority.

Activation delay

Select the activation delay (T1). It is the time between the digital signal and the

activation of the selected function. Range: 0-6000 seconds.

Duration timer mode

Select the mode. See fig. 30.

• ""Not active""

• active with interrupt (mode A)

• active without interrupt (mode B)

• active with after-run (mode C).

Select the duration time (T2). It is the time which, together with the mode,

determines how long the selected function is active. Range: 0-15,000 seconds.

Fig. 30 Duration timer functions of digital inputs

TM06 4949 3415

10.8 ""Digital inputs/outputs""

+ 24V

DO 3/4

External controlle

T input

T input > T1 + T2 T input < T1 + T2

T1 T2

T1 T1 T2T2

T input

Mode C

Mode B

Mode A

Digital

input

T input > T1 + T2

T input < T1 + T2

Available inputs and outputs depend on the functional module fitted in the motor. See section

15. Identification of functional module.

You can select if the interface is to be used as input or output. The output is an open collector and you can connect it to e.g. an external relay or controller such as a PLC etc.

Fig. 31 Example of configurable digital

To set a digital input/output, make the settings below.

Mode

You can set the digital input/output 3 and 4 to act as digital input or digital output.

Function

You can set the digital input/output 3 and 4 to the functions stated in the tables below. See also sections 10.7 "Digital inputs" and 10.9 "Signal relay"

(""Relay outputs"").

Possible functions, digital input/output 3

"Function if input" "Function if output"

• ""Not active""

• ""External stop""

•""Min.""

•""Max.""

• ""External fault""

• ""Alarm resetting""

• Reverse rotation

• ""Predefined

Possible functions, digital input/output 4

inputs/outputs

• ""Not active""

• ""Ready""

•""Alarm""

• ""Operation""

• ""Warning""

• ""Limit 1 exceeded""

• ""Limit 2 exceeded""

setpoint digit 2""

Activation delay (only for input)

Select the activation delay (T1). It is the time between the digital signal and the

activation of the selected function. Range: 0-6000 seconds.

Duration timer mode (only for input)

Select the duration timer mode. See fig. 30.

• ""Not active""

• active with interrupt (mode A)

• active without interrupt (mode B)

• active with after-run (mode C)

Select the duration time (T2). It is the time which, together with the mode,

determines how long the selected function is active.

TM06 4463 2315

Range: 0-15,000 seconds.

Fig. 32 Duration timer function of digital inputs

English (GB)

TM06 4949 3415

"Function if input" "Function if output"

• ""Not active""

• ""External stop""

•""Min.""

•""Max.""

• ""External fault""

• ""Alarm resetting""

• Reverse rotation

• ""Predefined setpoint digit 3""

• ""Not active""

• ""Ready""

• ""Alarm""

• ""Operation""

• ""Warning""

• ""Limit 1 exceeded""

• ""Limit 2 exceeded""

10.9 "Signal relay" (""Relay outputs"")

English (GB)

The motor incorporates two signal relays for potential-free signalling. See section 20. Signal

relays.

Function

You can configure the signal relays to be activated by one of the following incidents:

• ""Not active""

• ""Ready"" The motor can be running or is ready to run and no alarms are present.

• ""Alarm"" There is an active alarm and the motor is stopped.

• "Operating" (""Operation"") "Operating" equals "Running" but the motor is still in operation when the motor is stopped.

• "Running" (""Pump running"") The motor is running.

• ""Warning"" There is an active warning.

• ""Limit 1 exceeded"" When this function is activated, the signal relay is activated. See section 10.15 ""Limit-exceeded

function"".

• ""Limit 2 exceeded"" When this function is activated, the signal relay is activated. See section 10.15 ""Limit-exceeded

function"".

• "External fan control" (""Control of external fan""). When you select this function, the relay is activated if the internal temperature of the motor electronics reach a preset limit value.

10.10 ""Analog output""

Whether the analog output is available or not, depends on the functional module fitted in the motor. See section 15. Identification of functional module.

The analog output enables the reading of certain operating data to external control systems.

To set the analog output, make the settings below.

""Output signal""

• 0-10 V

• 0-20 mA

• 4-20 mA.

""Function of analog output""

• ""Actual speed""

Signal range

0-10 V 0 V 5 V 10 V 0-20 mA 0 mA 10 mA 20 mA 4-20 mA 4 mA 12 mA 20 mA

The reading is a percentage of the rated speed.

• ""Actual value""

Signal range

0-10 V 0 V 10 V 0-20 mA 0 mA 20 mA 4-20 mA 4 mA 20 mA

The reading is a percentage of the range between minimum and maximum value.

• ""Resulting setpoint""

Signal range

0-10 V 0 V 10 V 0-20 mA 0 mA 20 mA 4-20 mA 4 mA 20 mA

The reading is a percentage of the external setpoint range.

• "Motor load"

Signal range

0-10 V 0 V 5 V 10 V 0-20 mA 0 mA 10 mA 20 mA 4-20 mA 4 mA 12 mA 20 mA

"Actual speed"

[%]

0 100 200

Sensor value

Minimum Maximum

"Resulting setpoint"

[%]

0 100

"Motor load"

[%]

0 100 200

The reading is a percentage of the range between 0

Fixed maximum speed

User-set maximum speed

"Operating range"

User-set minimum speed

Fixed minimum speed

24 %

13 %

0 %

67 %

100 %

100

100 %

1.2

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

Actual input

signal (60 %)

External setpoint signal

Setpoint

Sensor

max.

Sensor

min.

Actual

setpoint

and 200 % of the maximum permissible load at the actual speed.

• ""Motor current""

"Motor current" Signal range

0 100 200

[%]

0-10 V 0 V 5 V 10 V 0-20 mA 0 mA 10 mA 20 mA 4-20 mA 4 mA 12 mA 20 mA

The reading is a percentage of the range between 0 % and 200 % of the rated current.

• ""Limit 1 exceeded"" and ""Limit 2 exceeded""

10.12 ""Operating range""

Set the operating range as follows:

• Set the minimum speed within the range from fixed minimum speed to user-set maximum speed.

• Set the maximum speed within the range from user-set minimum speed to fixed maximum speed.

The range between the user-set minimum and maximum speeds is the operating range. See fig. 33.

English (GB)

Signal range

"Limit-exceeded function"

Output not

active

0-10 V 0 V 10 V 0-20 mA 0 mA 20 mA 4-20 mA 4 mA 20 mA

This function is typically used for monitoring of secondary parameters in the system. If the limit is exceeded, an output, a warning or an alarm is activated.

10.11 "Controller" (""Controller settings"")

The gain (Kp) and integral time (Ti) are preset from factory. However, if the factory setting is not the optimum setting, you can change the gain and the integral time:

• Set the gain (Kp) within the range from 0.1 to 20.

• Set the integral-action time (Ti) within the range from 0.1 to 3600 seconds. If you select 3600 seconds, the controller functions as a P controller.

Furthermore, you can set the controller to inverse control.

This means that if you increase the setpoint, the speed is reduced. In the case of inverse control, set the gain (Kp) within the range from -0.1 to -20.

Output active

Fig. 33 Example of minimum and maximum

settings

10.13 ""External setpoint function""

You can influence the setpoint by an external signal, via one of the analog inputs or, if an advanced functional module, type FM 300, is fitted, via one of the Pt100/1000 inputs.

Before you can enable the function, you must set one of the analog inputs or Pt100/1000 inputs to ""External setpoint function"".

See sections 10.5 ""Analog inputs"" and

10.6 ""Pt100/1000 inputs"".

[bar]

TM00 6785 5095

Fig. 34 Example of setpoint influence with

sensor feedback

-50 204 C

TM06 4165 1615

Example with constant curve with linear

100

100 %

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

-50 204 C

External setpoint signal

Speed [%]

Fixed maximum speed

Actual

input signal

(60 %)

User-set

minimum

speed

Setpoint

Actual

setpoint

100

100 %0

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

-50 204 C

"Setpoint influence" [%]

External input

100

20 100 %0

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

-50 204 C

"Setpoint influence" [%]

External input

"Normal"

"Min." or

"Stop"

100

100 %0

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

-50 204 C

"Setpoint influence" [%]

External input

English (GB)

influence/function

Actual setpoint: actual input signal x (setpoint user-set minimum speed) + user-set minimum speed.

At a user-set minimum speed of 25 %, and a setpoint of 85 % and an external setpoint of 60 %, the actual setpoint is 0.60 x (85 - 25) + 25 = 61 %. See fig. 35.

Fig. 35 Example of setpoint influence with

constant curve

10.13.1 "Setpoint influence" functions

You can select these functions:

• ""Not active"" When set to ""Not active"", the setpoint is not influenced from any external function.

• ""Linear function"" The setpoint is influenced linearly from 0 to 100 %. See fig. 36.

• ""Linear with Stop"" and ""Inverse with Min."" – ""Inverse with Stop""

In the input signal range from 20 to 100 %, the setpoint is influenced linearly. If the input signal is below 10 %, the motor changes to operating mode ""Stop"". If the input signal is increased above 15 %, the operating mode is changed back to ""Normal"". See fig. 37.

– ""Inverse with Min.""

In the input signal range from 20 to 100 %, the setpoint is influenced linearly. If the input signal is below 10 %, the motor changes to operating mode ""Min."". If the input signal is increased above 15 %, the operating mode is changed back to ""Normal"". See fig. 37.

TM06 4525 2515TM06 4166 1615

Fig. 37 ""Linear with Stop"" and ""Inverse with

• ""Inverse function""

Min.""

The setpoint is influenced inversely from 0 to 100 %. See fig. 38.

TM06 4167 1615TM06 4168 1615

Fig. 36 ""Linear function""

Fig. 38 ""Inverse function""

• ""Inverse with Stop"" and ""Inverse with Min.""

100

0.5 0 0 0 4

-50

100 %

3.5 V 5 V 10 V 20 mA 20 mA 204 C

Setpoint influence [%]

External input

"Normal"

"Min." or

"Stop"

100

100 %0

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

"Setpoint influence" [%]

External input

100

0.5 0 0 0 4

-50

100 %

3.5 V 5 V 10 V 20 mA 20 mA 204 C

"Setpoint influence" [%]

External input

"Normal"

"Min." or

"Stop"

– ""Inverse with Stop""

In the input signal range from 0 to 80 %, the setpoint is influenced inversely. If the input signal is above 90 %, the motor changes to operating mode ""Stop"". If the input signal is reduced below 85 %, the operating mode is changed back to ""Normal"". See fig. 39.

– ""Inverse with Min.""

In the input signal range from 0 to 80 %, the setpoint is influenced inversely. If the input signal is above 90 %, the motor changes to operating mode ""Min."". If the input signal is reduced below 85 %, the operating mode is changed back to ""Normal"". See fig. 39.

• ""Influence table""

The setpoint is influenced by a curve made out of two to eight points. There is a straight line between the points and a horizontal line before the first point and after the last point.

English (GB)

Fig. 39 ""Inverse with Stop"" and ""Inverse with

Min.""

-50 204 C

Fig. 40 ""Influence table"" (example with five

points)

• ""Influence table with Stop at Min.""

The setpoint is influenced by a curve made out of two to eight points. There is a straight line between the points and a horizontal line before the first point and after the last point. If the input signal is below 10 %, the motor changes to operating mode ""Stop"". If the input signal is increased above 15 %, the operating mode is changed back to ""Normal"". See fig. 41.

TM06 4169 1615

Fig. 41 ""Influence table with Stop at Min.""

(example with five points)

TM06 4170 1615TM06 4171 1615

• ""Influence table with Stop at Max.""

100

800

0.5 0 0 0 4

-50

100 %

3.5 V 5 V 10 V 20 mA 20 mA 204 C

"Setpoint influence" [%]

External input

"Normal"

"Min." or

"Stop"

Digital input 4

Setpoint 1

Setpoint 2

Setpoint 3

Setpoint 4

Setpoint 5

Setpoint 6

Setpoint 7

Digital input 3 Digital input 2

Actual setpoint

Stop

Normal setpoint

English (GB)

The setpoint is influenced by a curve made out of two to eight points. There is a straight line between the points and a horizontal line before the first point and after the last point. If the input signal is above 90 %, the motor changes to operating mode ""Min."". If the input signal is reduced below 85 %, the operating mode is changed back to ""Normal"". See fig. 42.

Fig. 42 ""Influence table with Stop at Max.""

(example with five points)

10.14 "Predefined setpoints"

You can set and activate seven predefined setpoints by combining the input signals to digital inputs 2, 3 and 4 as shown in the table below.

Set the digital inputs 2, 3 and 4 to ""Predefined setpoints"" if all seven predefined setpoints are to be used. You can also set one or two of the digital inputs to ""Predefined setpoints"" but this limits the number of predefined setpoints available.

Digital inputs

234

0 0 0 Normal setpoint or stop 1 0 0 "Predefined setpoint 1" 0 1 0 "Predefined setpoint 2" 1 1 0 "Predefined setpoint 3" 0 0 1 "Predefined setpoint 4" 1 0 1 "Predefined setpoint 5" 0 1 1 "Predefined setpoint 6" 1 1 1 "Predefined setpoint 7"

0: open contact 1: closed contact

Example

TM06 4172 1615

Figure 43 shows how you can use the digital inputs to set seven predefined setpoints. Digital input 2 is open and digital inputs 3 and 4 are closed. If you compare with the table above, you can see that "Predefined setpoint 6" is activated.

Setpoint

TM06 4269 1815

Fig. 43 Principle sketch showing how

If all digital inputs are open, the motor stops or runs at the normal setpoint. Set the desired action with Grundfos GO or with the advanced control panel.

predefined setpoints function

10.15 ""Limit-exceeded function""

4 4

5 6

Time [s]

This function can monitor a measured parameter or one of the internal values such as speed, motor load or motor current. If a set limit is reached, a selected action can take place. You can set two limit-exceeded functions meaning that you can monitor two parameters or two limits of the same parameter simultaneously.

Example

The function is to monitor the outlet pressure from a CRE pump. If the pressure is below 5 bar for more than 5 seconds, a warning must be given. If the outlet pressure is above 7 bar for more than 8 seconds, reset the limit exceeded warning.

English (GB)

The function requires setting of the following:

"Measured"

Here you set the measured parameter which is to be monitored.

"Limit"

Here you set the limit which activates the function.

"Hysteresis band"

Here you set the hysteresis band.

"Limit exceeded when"

Here you can set if you want the function to be activated when the selected parameter exceeds or drops below the set limit.

• ""Above limit"" The function is activated if the measured parameter exceeds the set limit.

• ""Below limit"" The function is activated if the measured parameter drops below the set limit.

"Action"

If the value exceeds a limit, you can set an action. You can select the following actions:

• ""No action"" The pump remains in its current state. Use this setting if you only want to have a relay output when the limit is reached. See section

10.9 "Signal relay" (""Relay outputs"").

• ""Warning/alarm"" A warning is given.

• ""Stop"" The pump stops.

•""Min."" The pump reduces speed to minimum.

•""Max."" The pump increases speed to maximum.

Fig. 44 Limit exceeded (example)

Pos. Setting parameter Setting

1 "Measured" Outlet pressure 2 "Limit" 5 bar 3 "Hysteresis band" 2 bar 4 "Limit exceeded when" Below limit 5 "Detection delay" 5 seconds 6 "Resetting delay" 8 seconds

"Limit exceeded function

active"

- "Action" Warning

TM06 4603 2515

Detection delay

You can set a detection delay which ensures that the monitored parameter stays above or below a set limit in a set time before the function is activated.

Resetting delay

The resetting delay is the time from which the measured parameter differs from the set limit including the set hysteresis band and until the function is reset.

10.16 "Ramps"

User-set ramp-up User-set ramp-down

Spee d

Time

User-set

minimum

Fixed initial ramp Fixed final

ramp

User-set

maximum

Fixed

maximum

English (GB)

The ramps determine how quickly the motor can accelerate and decelerate during start/stop or setpoint changes.

You can set the following:

• acceleration time, 0.1 to 300 s

• deceleration time, 0.1 to 300 s.

The times apply to the acceleration from 0 rpm to maximum (fixed) speed and the deceleration from maximum (fixed) speed to 0 rpm, respectively.

At short deceleration times, the deceleration of the motor may depend on load and inertia as there is no possibility of actively braking the motor.

If the power supply is switched off, the deceleration of the motor only depends on load and inertia.

Fig. 45 Ramp-up and ramp-down

10.17 "Direction of rotation"

Select the desired direction of rotation of the motor when seen from the drive end:

• clockwise

• counter-clockwise.

The displayed direction of rotation applies when the digital inputs for reversing the rotation are not active. See sections 10.7 "Digital inputs" and 10.8 ""Digital

inputs/outputs"".

10.18 "Skip band"

Select a skip band within the range from user-set minimum speed to user-set maximum speed if continuous operation is not required. The upper and lower speeds are stated in % of rated speed.

The purpose of the skip band is to avoid certain speeds which may cause noise or vibrations. If no skip band is required, select "-".

10.19 ""Standstill heating""

You can use the function to avoid condensation in humid environments. When you set the function to ""Active"" and the motor is in operating mode ""Stop"", a low AC voltage is applied to the motor windings. The voltage is not high enough to make the motor rotate but ensures that sufficient heat is generated to avoid condensation in the motor including the electronic parts in the drive.

Remember to remove the drain plugs and fit a cover over the motor.

10.20 ""Motor bearing monitoring""

You can set the "motor bearing monitoring" function to these values:

•""Active""

• ""Not active"". When the function is set to ""Active"", a counter in

the controller starts counting the mileage of the bearings.

The counter continues counting even if you change the function to ""Not active"", but a warning will not be given when it is time for replacement.

When you change the function to ""Active""

TM03 9439 0908

again, the accumulated mileage is again used to calculate the replacement time.

10.21 "Service"

"Time to next service" (""Motor bearing service"")

This display shows when to replace the motor bearings. The controller monitors the operating pattern of the motor and calculates the period between bearing replacements.

Displayable values:

• "in 2 years"

• "in 1 year"

• "in 6 months"

• "in 3 months"

• "in 1 month"

• "in 1 week"

•"Now"

"Bearing replacements"

Indicates the number of bearing replacements that have been done during the lifetime of the motor.

"Bearings replaced" (""Motor bearing maintenance"")

When the bearing monitoring function is active, the controller gives a warning when the motor bearings are due to be replaced.

When you have replaced the motor bearings, press [Bearings replaced].

10.22 "Number" (""Pump number"")

You can allocate a unique number to the motor. This makes it possible to distinguish between motors in connection with GENIbus communication.

10.23 "Radio communication"

(""Enable/disable radio comm."")

You can set the radio communication to "enabled" or "disabled". Use this function in areas where radio communication is not allowed.

IR communication remains active.

10.24 ""Language""

This menu is only available in the advanced control panel.

In this menu, you select the desired language. A number of languages is available.

10.25 "Date and time" (""Set date and time"")

The availability of this menu depends on the functional module fitted in the motor.

Function (terminal)

"Date and time" - ●

* See section 15. Identification of functional

module.

You can set date and time as well as how you want them to be viewed in the display:

• ""Select date format":"

""YYYY-MM-DD"" ""DD-MM-YYYY"" ""MM-DD-YYYY"".

• ""Select time format"":

""HH:MM 24-hour clock"" ""HH:MM am/pm 12-hour clock"".

• ""Set date""

• ""Set time"".

FM 200*

(standard)

FM 300*

(advanced)

10.26 "Unit configuration" (""Units"")

In this menu, you can select between SI and US units. The setting can be made generally for all parameters or you can customise for each individual parameter.

10.27 "Buttons on product" (""Enable/disable settings"")

In this display, you can disable the possibility of making settings for protective reasons.

Grundfos GO

If you set the buttons to "Not active" the buttons on the standard control panel are disabled. If you set the buttons to "Not active" on pumps fitted with an advanced control panel, see below.

Advanced control panel

If you have disabled the settings, you can still use the buttons to navigate through the menus but you cannot make changes in the ""Settings"" menu.

When you have disabled the possibility to make settings, the symbol appears in the display.

Advanced control panel: To unlock the motor and allow settings,

press and simultaneously for at least 5 seconds.

Standard control panel: The button always remains active but

you can only unlock all other buttons on the motor with Grundfos GO.

English (GB)

10.28 ""Delete history""

English (GB)

This menu is only available in the advanced control panel.

In this menu, you can delete the following historic data:

• ""Delete operating log"".

• ""Delete energy consumption"".

10.29 ""Define Home display""

This menu is only available in the advanced control panel.

In this menu, you can set the ""Home"" display to show up to four user-defined parameters.

10.30 ""Display settings""

This menu is only available in the advanced control panel.

In this menu, you can adjust the display brightness and set whether or not the display is to turn off if no buttons have been activated for a period of time.

10.31 "Store settings" (""Store actual settings"")

Grundfos GO

In this menu, you can store the actual settings for later use in the same motor or in other motors of the same type.

Advanced control panel

In this menu, you can store the actual settings for later use in the same motor.

10.32 "Recall settings" (""Recall stored settings"")

Grundfos GO

In this menu, you can recall stored settings from a number of previously stored settings that the motor then uses.

Advanced control panel

In this menu, you can recall the last stored settings that the motor then uses.

10.32.1 "Undo"

This menu is only available in Grundfos GO. In this display, you can undo all settings that have

been made with Grundfos GO in the current communication session. Once you have recalled settings, you cannot undo.

10.33 "Pump name" (motor name)

This menu is only available in Grundfos GO. In this display, you can give the motor a name. In this

way, you can easily identify the motor when connecting with Grundfos GO.

10.34 "Connection code"

This menu is only available in Grundfos GO. You can set a connection code to avoid having to

press the connection button each time and to restrict remote access to the product.

Setting the code in the product using Grundfos GO

1. Connect Grundfos GO to the product.

2. In the product dashboard, select "Settings".

3. Select "Connection code".

4. Enter the wanted code and press [OK]. The code must be a character string (ASCII). You can always change the code. The old code is not needed.

Setting the code in Grundfos GO

You can set a default connection code in Grundfos GO so that it automatically attempts to connect to the selected product via this code.

When you select a product with the same connection code in Grundfos GO, Grundfos GO automatically connects to the product and you do not have to press the connection button on the module.

Set the default code in Grundfos GO in this way:

1. In the main menu, under "General", select "Settings".

2. Select "Remote".

3. Enter the connection code in the field "Preset connection code". The field now says "Connection code set".

You can always change the default connection code by pressing [Delete] and entering a new one.

If Grundfos GO fails to connect and ask you to press the connection button on the product, it means that the product has no connection code or has a different connection code. In this case, you can only establish connection via the connection button.

After setting a connection code, switch off the product until the light in Grundfos Eye turns off before you can use the new connection code.

10.35 ""Run start-up guide""

This menu is only available in the advanced control panel.

The startup guide automatically starts when you start the motor for the first time.

You can always run the startup guide later via this menu.

The startup guide guides you through the general settings of the motor.

• ""Language"". See section 10.24 ""Language"".

• ""Select date format"".*

See section 10.25 "Date and time" (""Set date

and time"").

• ""Set date"".*

See section 10.25 "Date and time" (""Set date

and time"").

• ""Select time format"".*

See section 10.25 "Date and time" (""Set date

and time"").

• ""Set time"".*

See section 10.25 "Date and time" (""Set date

and time"").

• Setting the motor – ""Go to Home"" – ""Run with Constant curve""/""Run with

Constant pressure"". See section 10.4 "Control mode".

– ""Go to "Assisted pump setup""".

See section 10.39 ""Assisted pump setup""

(Assisted motor setup).

– ""Return to factory settings"".

* Applies only for motors fitted with an advanced

functional module, type FM 300. See section

15. Identification of functional module.

10.36 ""Alarm log""

This menu contains a list of logged alarms from the product. The log shows the name of the alarm, when the alarm occurred and when it was reset.

10.37 ""Warning log""

This menu contains a list of logged warnings from the product. The log shows the name of the warning, when the warning occurred and when it was reset.

10.38 ""Assist""

This menu consist of a number of different assist functions which are small guides that take you through the steps needed to set the motor.

10.39 ""Assisted pump setup"" (Assisted motor setup)

This menu guides you through the following:

Setting the motor

• Selection of control mode. See page 32.

• Configuration of feedback sensors.

• Adjusting the setpoint. See page 32.

• "Controller settings". See page 37.

• Summary of settings.

Example of how to use the ""Assisted pump setup"" for setting the motor to "Constant other value"

Grundfos GO

1. Open the ""Assist"" menu.

2. Select ""Assisted pump setup"".

3. Select control mode "Constant other value"

(""Const. other val."").

4. Read the description for this control mode.

5. Select which analog input to use as sensor input.

6. Select sensor function "Other parameter".

7. Select electrical input signal according to the

sensor specifications.

8. Select measuring unit according to the sensor

specifications.

9. Set the minimum and maximum sensor range

values according to the sensor specifications.

10. Set the desired setpoint.

11. Set the gain and integral time of the controller.

See section 10.11 "Controller" (""Controller

settings"").

12. Type the desired motor name.

13. Check the summary of settings and confirm

them.

English (GB)

Advanced control panel

English (GB)

1. Open the ""Assist"" menu.

2. Select ""Assisted pump setup"".

3. Select control mode ""Const. other val."".

4. Select which analog input to be used as sensor input.

5. Select the measured parameter which is to be controlled. See fig. 28.

6. Select measuring unit according to the sensor specifications.

7. Set the minimum and maximum sensor range values according to the sensor specifications.

8. Select electrical input signal according to the sensor specifications.

9. Set the desired setpoint.

10. Set the gain and integral time of the controller. See section 10.11 "Controller" (""Controller

settings"").

11. Check the summary of settings and confirm them by pressing [OK].

10.40 ""Setup, analog input""

This menu is only available in the advanced control panel.

This menu guides you through the following:

""Setup, analog input""

• "Analog inputs" 1 to 3. See page 32.

• "Pt100/1000 input" 1 and 2. See page 33.

• "Adjusting the setpoint". See page 32.

•"Summary".

10.41 ""Setting of date and time""

This menu is only available in the advanced control panel.

Whether this menu is available or not, depends on the functional module fitted in the pump:

Function (terminal)

"Setting of date and time"

* See section 15. Identification of functional

module.

This menu guides you through the following:

• ""Select date format"". See section 10.25 "Date

and time" (""Set date and time"").

• ""Set date"". See section 10.25 "Date and time"

(""Set date and time"").

• ""Select time format"". See section 10.25 "Date

and time" (""Set date and time"").

• ""Set time"". See section 10.25 "Date and time"

(""Set date and time"").

FM 200*

(standard)

- ●

FM 300*

(advanced)

10.42 ""Setup of multi-pump system"" (Multimotor)

The multimotor function enables the control of two motors connected in parallel without the use of external controllers. The motors in a multimotor system communicate with each other via the wireless GENIair connection or the wired GENI connection.

You can set a multimotor system via the master motor, i.e. the first selected motor.

If two motors in the system are configured with an outlet-pressure sensor, they can all function as master motors and take over the master motor function if the other fails. This provides additional redundancy in the multimotor system.

The multimotor functions are described in the following sections.

10.42.1 "Alternating operation"

Alternating operation functions as a duty/standby operating mode and is possible with two motors of same size and type connected in parallel. The main purpose of the function is to ensure an even amount of running hours and to ensure that the other motor starts if the duty motor stops due to an alarm.

You can choose between two alternating operation modes:

• "Alternating operation, time" Change from one motor to the other is based on time.

• "Alternating operation, energy" Change from one motor to the other is based on energy consumption.

If the duty motor fails, the other motor starts.

10.42.2 "Backup operation"

"Backup operation" is possible with two motors of same size and type connected in parallel.

One motor is operating continuously. The backup motor is operated for a short time each day to prevent seizing up. If the duty motor stops due to a fault, the backup motor starts.

10.42.3 Setting a multimotor system

You can set a multimotor system in the following ways:

• Grundfos GO and wireless motor connection

• Grundfos GO and wired motor connection

• Advanced control panel and wireless motor

connection

• Advanced control panel and wired motor

connection.

See step-by-step descriptions below.

Grundfos GO and wireless motor connection

1. Power on both motors.

2. Establish contact to one of the motors with Grundfos GO.

3. Set the needed analog and digital inputs via Grundfos GO according to the connected equipment and the required functionality. See section 10.39 ""Assisted pump setup"" (Assisted

motor setup).

4. Assign a name to the motor using Grundfos GO. See section 10.33 "Pump name" (motor name).

5. Disconnect Grundfos GO from the motor.

6. Establish contact to the other motor.

7. Set the needed analog and digital inputs via Grundfos GO according to the connected equipment and the required functionality. See section 10.39 ""Assisted pump setup"" (Assisted

motor setup).

8. Assign a name to the motor using Grundfos GO. See section 10.33 "Pump name" (motor name).

9. Select the "Assist" menu and ""Setup of multi-pump system"".

10. Select the desired multimotor function. See sections 10.42.1 "Alternating operation" and

10.42.2 "Backup operation".

11. Press [>] to continue.

12. Set the time for motor changeover, i.e. the time at which the alternation between the two motors is to take place.

This step applies only if you have selected "Alternating operation, time" and if the motors are fitted with FM 300.

13. Press [>] to continue.

14. Select "Radio" as the communication method to be used between the two motors.

15. Press [>] to continue.

16. Press "Select pump 2" (motor 2).

17. Select the pump from the list.

Use the [OK] or button to identify the pump.

18. Press [>] to continue.

19. Confirm the setting by pressing [Send].

20. Press [Finish] in the "Setup complete" dialog box.

21. Wait for the green indicator light in the middle of Grundfos Eye to light up.

English (GB)

Grundfos GO and wired motor connection

English (GB)

1. Connect the two motors with each other with a 3-core screened cable between the GENIbus terminals A, Y, B.

2. Power on both motors.

3. Establish contact to one of the motors with Grundfos GO.

4. Set the needed analog and digital inputs via Grundfos GO according to the connected equipment and the required functionality. See section 10.39 ""Assisted pump setup"" (Assisted

motor setup).

5. Assign a name to the motor using Grundfos GO. See section 10.33 "Pump name" (motor name).

6. Assign motor number 1 to the motor. See section

10.22 "Number" (""Pump number"").

7. Disconnect Grundfos GO from the motor.

8. Establish contact to the other motor.

9. Set the analog and digital inputs according to the connected equipment and the required functionality by means of Grundfos GO. See section 10.39 ""Assisted pump setup"" (Assisted

motor setup).

10. Assign a name to the motor using Grundfos GO. See section 10.33 "Pump name" (motor name).

11. Assign motor number 2 to the motor. See section

10.22 "Number" (""Pump number"").

12. Select the "Assist" menu and ""Setup of multi-pump system"" (multimotor setup).

13. Select the desired multimotor function. See sections 10.42.1 "Alternating operation" and

10.42.2 "Backup operation".

14. Press [>] to continue.

15. Set the time for motor changeover, i.e. the time at which the alternation between the two motors is to take place.

This step applies only if you have selected "Alternating operation, time" and if the motors are fitted with FM 300.

16. Press [>] to continue.

17. Select "BUS cable" as the communication method to be used between the two motors.

18. Press [>] to continue.

19. Press "Select pump 2" (motor 2).

20. Select the additional motor from the list.

Advanced control panel and wireless motor connection

1. Power on both motors.

2. On both motors, set the analog and digital inputs according to the connected equipment and the required functionality. See section

10.39 ""Assisted pump setup"" (Assisted motor setup).

3. Select the ""Assist"" menu on one of the motors and ""Setup of multi-pump system"" (setup of multimotor system).

4. Press [>] to continue.

5. Select ""Wireless"" as the communication method to be used between the two motors.

6. Press [>] to continue.

7. Select the desired multimotor function. See sections 10.42.1 "Alternating operation" and

10.42.2 "Backup operation".

8. Press [>] three times to continue.

9. Press [OK] to search for other motors. The green indicator light in the middle of Grundfos Eye flashes on the other motors.

10. Press the connect button on the motor which is to be added to the multimotor system.

11. Press [>] to continue.

12. Set the time for motor changeover, i.e. the time at which the alternation between the two motors is to take place.

This step applies only if you have selected "Alternating operation, time" and if the motors are fitted with FM 300.

13. Press [>] to continue.

14. Press [OK] to confirm the setting. The multimotor function icons appear in the bottom of the control panels.

Use the [OK] or button to identify the pump.

21. Press [>] to continue.

22. Confirm the setting by pressing [Send].

23. Press [Finish] in the "Setup complete" dialog box.

24. Wait for the green indicator light in the middle of Grundfos Eye to light up.

Advanced control panel and wired motor connection

1. Connect the two motors with each other with a 3-core screened cable between the GENIbus terminals A, Y, B.

2. Set the needed analog and digital inputs according to the connected equipment and the required functionality. See section

10.39 ""Assisted pump setup"" (Assisted motor setup).

3. Assign motor number 1 to the first motor. See section 10.22 "Number" (""Pump number"").

4. Assign motor number 2 to the other motor. See section 10.22 "Number" (""Pump number"").

5. Select the ""Assist"" menu on one of the motors and ""Setup of multi-pump system"".

6. Press [>] to continue.

7. Select ""Wired GENIbus"" as the communication method to be used between the two motors.

8. Press [>] twice to continue.

9. Select the desired multimotor function. See sections 10.42.1 "Alternating operation" and

10.42.2 "Backup operation".

10. Press [>] to continue.

11. Press [OK] to search for other motors.

12. Select the additional motor from the list.

13. Press [>] to continue.

14. Set the time for motor changeover, i.e. the time at which the alternation between the two motors is to take place.

This step applies only if you have selected "Alternating operation, time" and if the motors are fitted with FM 300.

15. Press [>] to continue.

16. Press [OK] to confirm the setting. The multimotor function icons appear in the bottom of the control panels.

Disabling a multimotor system via Grundfos GO

1. Select the "Assist" menu.

2. Select ""Setup of multi-pump system"" (multimotor setup).

3. Select "Disable".

4. Press [>] to continue.

5. Confirm the setting by pressing [Send].

6. Press [Finish].

Disabling a multimotor system via advanced control panel

1. Select the ""Assist"" menu.

2. Select ""Setup of multi-pump system"".

3. Press [>] to continue.

4. Press [OK] to confirm ""No multi-pump function"".

5. Press [>] to continue.

6. Press [OK] to confirm.

10.43 ""Description of control mode""

This menu is only available in the advanced control panel.

This menu describes each of the possible control modes. See also section 10.4 "Control mode".

10.44 ""Assisted fault advice""

This menu gives guidance and corrective actions in case of motor failures.

11. Bus signal

The motor enables serial communication via an RS-485 input. The communication is carried out according to the Grundfos GENIbus protocol and enables connection to a building management system or another external control system.

Via a bus signal, you can remote-set operating parameters, such as setpoint and operating mode. At the same time, the motor can, via the bus, provide status information about important parameters, such as actual value of the control parameter, input power and fault indications.

Contact Grundfos for further information.

If you use a bus signal, the number of settings available via R100 or Grundfos GO are reduced.

English (GB)

12. Priority of settings

English (GB)

You can always set the motor to operation at maximum speed or to stop with R100 or Grundfos GO.

If two or more functions are enabled at the same time, the motor operates according to the function with the highest priority.

Example

If you have set the motor to maximum speed via the digital input, the motor control panel, R100 or Grundfos GO can only set the motor to "Manual" or "Stop".

The priority of the settings appears from the table below:

Priority

1 Stop

2 Stop*

3 Manual

4 Maximum speed*

5 Stop

6 Stop

7 Maximum speed

8 Minimum speed

9 Start

10 Maximum speed

11 Minimum speed

12 Minimum speed

13 Start

14 Start

* "Stop" and "Max. speed" settings made with

R100, Grundfos GO or on the motor control panel can be overruled by another operating-mode command sent from a bus, for example "Start". If the bus communication is interrupted, the motor resumes its previous operating mode, for example "Stop", selected with R100, Grundfos GO or on the motor control panel.

Start/stop

button

R100, Grundfos GO or

control panel on motor

Digital input Bus communication

13. Grundfos Eye

The operating condition of the motor is indicated by Grundfos Eye on the motor control panel. See fig.

46, pos. A.

TM05 4846 2712

Fig. 46 Grundfos Eye

Grundfos Eye Indication Description

No lights are on.

The two opposite green indicator lights are rotating in the direction of rotation of the motor when seen from the non-drive end.

The two opposite green indicator lights are permanently on.

One yellow indicator light is rotating in the direction of rotation of the motor when seen from the non-drive end.

One yellow indicator light is permanently on.

Two opposite red indicator lights flash simultaneously.

The green indicator light in the middle flashes quickly four times.

The green indicator light in the middle flashes continuously.

The green indicator light in the middle is permanently on.

The green indicator light in the middle flashes quickly while R100 or Grundfos GO is exchanging data with the motor. It takes a few seconds.

The power is off. The motor is not running.

The power is on. The motor is running.

The power is on. The motor is not running.

Warning. The motor is running.

Warning. The motor has stopped.

Alarm. The motor has stopped.

Remote control with Grundfos GO via radio. The motor is trying to communicate with Grundfos GO. The motor is highlighted in the Grundfos GO display to inform the user of the location of the motor.

When you have selected the motor in the Grundfos GO menu, the green indicator light in the middle flashes continuously. Press on the motor control panel to allow remote control and data exchange via Grundfos GO.

Remote control with Grundfos GO via radio. The motor is communicating with Grundfos GO via radio connection.

Remote control with R100 or Grundfos GO via infrared light. The motor is receiving data from R100 or Grundfos GO via infrared communication.

English (GB)

14. Installing a communication

English (GB)

interface module

DANGER

Electric shock

- Death or serious personal injury

Always use an antistatic service kit when handling electronic components. This prevents static electricity from damaging the components.

Fig. 47 Antistatic service kit

1. Loosen the four screws (fig. 48, A) and remove the terminal box cover (fig. 48, B).

2. Remove the CIM cover (fig. 49, A) by pressing the locking tab (fig. 49, B) and lifting the end of the cover (fig. 49, C). Then lift the cover off the hooks (fig. 49, D).

Fig. 49 Removing the CIM cover

3. Remove the securing screw (fig. 50, A).

TM06 4462 2315TM06 4081 1515

Fig. 50 Removing the securing screw

TM06 4084 1515TM06 4082 1515

Fig. 48 Removing the terminal box cover

4. Fit the CIM module by aligning it with the three

FCC

plastic holders (fig. 51, A) and the connecting plug (fig. 51, B). Press home the module using your fingers.

8. Route the wires for the CIM module. See the example in fig. 53.

English (GB)

Fig. 51 Fitting the CIM module

5. Fit and tighten the securing screw (fig. 50, A) to

1.3 Nm.

6. Make the electrical connections to the CIM module as described in the instructions delivered with the module.

7. Connect the cable screens of the bus cables to earth via one of the earth clamps (fig. 52, A).

Fig. 52 Connecting the cable screens to earth

TM06 4083 1515TM06 4195 1615

Fig. 53 Example of wire routing

9. Fit the CIM cover.

10. If the CIM module is supplied with an FCC label, place the label on the terminal box. See fig. 54.

Fig. 54 FCC label

11. Fit the terminal box cover (fig. 48, B) and cross-tighten the four mounting screws (fig. 48, A) to 6 Nm.

Make sure that the terminal box cover is aligned with the control panel. See section

17. Changing the position of the control panel.

TM06 4085 1515TM05 7028 0413

15. Identification of functional module

Env.Type :

Serial no :

SF CL:

PF:

PB FM HMIEff

n max:

CIMWgt

NDE

amb

FAA

P.C.

Made in Hungary

OUTPUT

VARIANT

INPUT

TEFC

Type

P.N.

1/1

HpHzP2

SF Amp:

rpm

:::

: :

Xxxxxxxxxxx

E.P. Motor

DK - 8850 Bjerringbro, Denmark

yyp

Eff

NDE

FAA

.C.

P.N.

1/1

PB FM

HMI CIM

VARIANT

rpm

: :

HMI

Env.Type :

Serial no :

SF CL:

PF:

PB FM HMIEff

n max:

CIMWgt

NDE

amb

FAA

P.C.

Made in Hungary

OUTPUT

VARIANT

INPUT

TEFC

Type

P.N.

1/1

HpHzP2

SF Amp:

rpm

:::

: :

Xxxxxxxxxxx

E.P. Motor

DK - 8850 Bjerringbro, Denmark

yyp

Eff

NDE

FAA

.C.

P.N.

1/1

PB FM

HMI CIM

VARIANT

rpm

: :

English (GB)

You can identify the fitted module in one of the following ways:

Grundfos GO

You can identify the functional module in the "Fitted modules" menu under "Status".

Motor display

For motors fitted with the advanced control panel, you can identify the functional module in the ""Fitted modules"" menu under ""Status"".

Motor nameplate

You can identify the fitted module on the motor nameplate. See fig. 55.

16. Identification of control panel

You can identify the fitted module in one of the following ways:

Grundfos GO

You can identify the control panel in the "Fitted modules" menu under "Status".

Motor display

For motors fitted with the advanced control panel, you can identify the control panel in the ""Fitted modules"" menu under ""Status"".

Motor nameplate

You can identify the fitted control panel on the motor nameplate. See fig. 56.

eri

F Am

eri

TM06 1889 3314

Fig. 55 Identification of functional module

Variant Designation

FM 100 Basic functional module FM 200 Standard functional module FM 300 Advanced functional module

Fig. 56 Identification of control panel

Variant Designation

HMI 100 Basic control panel HMI 200 Standard control panel HMI 300 Advanced control panel

F Am

TM06 4013 1415

17. Changing the position of the control panel

DANGER

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor and to the signal relays. Wait at least 5 minutes before you start any work on the motor. Make sure that the power supply cannot be accidentally switched on.

You can turn the control panel 180 °. Follow the instructions below.

1. Loosen the four screws (TX25) of the terminal box cover.

3. Press and hold in the two locking tabs (A) while gently lifting the plastic cover (B).

Fig. 59 Lifting the plastic cover

4. Turn the plastic cover 180 °.

Do not twist the cable more than 90 °.

English (GB)

TM05 5353 3612

Fig. 57 Loosening the screws

2. Remove the terminal box cover.

Fig. 58 Removing the terminal box cover

TM064915 3115TM064926 3115

Fig. 60 Turning the plastic cover

5. Position the plastic cover correctly on the four rubber pins (C). Make sure that the locking tabs (A) are placed correctly.

Fig. 61 Positioning the plastic cover

TM05 5354 3612TM05 5355 3612

6. Fit the terminal box cover, and make sure that it

English (GB)

is also turned 180 ° so that the buttons on the control panel are aligned with the buttons on the plastic cover.

7. Tighten the four screws (TX25) with 5 Nm.

Fig. 62 Fitting the terminal box cover

18. Servicing the product

DANGER

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor and to the signal relays. Wait at least 5 minutes before starting any work on the motor. Make sure that the power supply cannot be accidentally switched on.

DANGER

Magnetic field

Death or serious personal injury

- Do not handle the motor or rotor if you have a pacemaker.

For servicing the product, download the service instructions for the motor by using the following link or QR code.

19. Cleaning the product

WARNING

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor and to the signal relays. Check that the terminal box cover is intact before spraying water on the product.

In order to avoid condensation in the motor, let the motor cool down before spraying it with cold water.

TM064929 3115

http://net.grundfos.com/qr/i/98413121

QR98413121

20. Signal relays

NCNO

NO NC

NCNO

NO NC

NCNO

NCNOCNCNO

NO NC

NCNO

NO NC

NCNO

NO NC

NCNO

NO NC

NCNO

NO NC

NCNO

NO NC

NCNO

NO NC

NCNO

NO NC

NCNO

NO NC

NCNO

NO NC

NCNO

The motor has two outputs for potential-free signals via two internal relays.

You can set the signal outputs to "Operation", "Running", "Ready", "Alarm" and "Warning".

The functions of the two signal relays appear from the table below:

Description Grundfos Eye

Contact position of signal relays when activated

Operation Running Ready Alarm Warning

Operating mode

English (GB)

The power is off.

The motor runs in "Normal" mode in open or closed loop.

The motor runs in "Manual" mode.

The motor is in operating mode "Stop".

Warning, but the motor is running.

Warning, but the motor runs in "Manual" mode.

Warning, but the motor was stopped via a "Stop" command.

Alarm, but the motor is running.

Off

Green, rotating

Green, steady

Yellow, rotating

Yellow, steady

Red, rotating

"Normal", "Min." or "Max."

"Manual"

"Stop"

"Normal", "Min." or "Max."

"Manual"

"Stop"

"Normal", "Min." or "Max."

Alarm, but the motor runs in "Manual" mode.

The motor has been stopped due to an alarm.

Red, rotating

Red, flashing

"Manual"

"Stop"

21. Megging

English (GB)

Do not meg an installation incorporating MGE motors, as the built-in electronics may be damaged.

22. Technical data, single-phase motors

22.1 Supply voltage

Single-phase motors are available for the voltages below:

• 1 x 200-240 V - 10 %/+ 10 %, 50/60 Hz, PE

• 1 x 90-240 V - 10 %/+ 10 %, 50/60 Hz, PE or

30-300 VDC (power supply from a renewable-energy source).

Check that the supply voltage and frequency correspond to the values stated on the nameplate.

Recommended fuse size

Motor size

[kW]

0.25 - 0.75 6 10

1.1 - 1.5 10 16

You can use standard as well as quick-blow or slow-blow fuses.

22.2 Leakage current

Earth leakage current less than 3.5 mA (AC). Earth leakage current less than 10 mA (DC). The leakage currents are measured in accordance

with EN 61800-5-1:2007.

Minimum

[A]

Maximum

[A]

23. Technical data, three-phase motors

23.1 Supply voltage

• 3 x 380-500 V - 10 %/+ 10 %, 50/60 Hz, PE.

Check that the supply voltage and frequency correspond to the values stated on the nameplate.

Recommended fuse size

Motor size

[kW]

0.25 - 1.1 6 6

1.5 6 10

2.2 6 16 31016 41316

5.5 16 32

7.5 20 32

11 32 32

You can use standard as well as quick-blow or slow-blow fuses.

23.2 Leakage current (AC)

Speed

-1

[min

]

0.25 - 1.5

1400-2000 1450-2200

5.5 - 7.5

0.25 - 2.2

2900-4000

0.25 - 2.2

4000-5900

The leakage currents are measured without any load on the shaft and in accordance with EN 61800-5-1:2007.

Power

[kW]

2.2 - 4

3 - 5.5

7.5 - 11

3 - 5.5

7.5 - 11

Minimum

[A]

Mains

voltage

[V]

≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 3.5 ≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 3.5 ≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 3.5 ≤ 400 < 3.5 > 400 < 5

Maximum

[A]

Leakage

current

[mA]

24. Inputs and outputs

Earth reference

All voltages refer to earth. All currents return to earth.

Absolute maximum voltage and current limits

Exceeding the following electrical limits may result in severely reduced operating reliability and motor life:

Relay 1: Maximum contact load: 250 VAC, 2 A or 30 VDC, 2

A. Relay 2: Maximum contact load: 30 VDC, 2 A. GENI terminals: -5.5 - 9.0 VDC or less than 25

mADC. Other input/output terminals: -0.5 - 26 VDC or less

than 15 mADC.

Digital inputs

Internal pull-up current > 10 mA at V Internal pull-up to 5 VDC (currentless for V

VDC). Certain low logic level: V Certain high logic level: V

less than 1.5 VDC.

greater than 3.0 VDC.

Hysteresis: No. Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

Open-collector digital outputs (OC)

Current sinking capability: 75 mADC, no current sourcing.

Load types: Resistive or/and inductive. Low-state output voltage at 75 mADC: Maximum 1.2

VDC. Low-state output voltage at 10 mADC: Maximum 0.6

VDC. Overcurrent protection: Yes. Screened cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

= 0 VDC.

/ 28-16 AWG.

> 5

Analog inputs (AI)

Voltage signal ranges:

• 0.5 - 3.5 VDC, AL AU.

• 0-5 VDC, AU.

• 0-10 VDC, AU. Voltage signal: R Leak currents may occur at high operating

temperatures. Keep the source impedance low.

greater than 100 kΩ at 25 °C.

Current signal ranges:

• 0-20 mADC, AU.

• 4-20 mADC, AL AU. Current signal: R Current overload protection: Yes. Change to voltage

signal. Measurement tolerance: - 0/+ 3 % of full scale

(maximum-point coverage). Screened cable: 0.5 - 1.5 mm

= 292 Ω.

/ 28-16 AWG.

Maximum cable length: 500 m, excluding potentiometer.

Potentiometer connected to +5 V, GND, any AI: Use maximum 10 kΩ. Maximum cable length: 100 m.

Analog output (AO)

Current sourcing capability only. Voltage signal:

• Range: 0-10 VDC.

• Minimum load between AO and GND: 1 kΩ.

• Short-circuit protection: Yes. Current signal:

• Ranges: 0-20 and 4-20 mADC.

• Maximum load between AO and GND: 500 Ω.

• Open-circuit protection: Yes. Tolerance: - 0/+ 4 % of full scale (maximum-point

coverage). Screened cable: 0.5 - 1.5 mm

/ 28-16 AWG.

Maximum cable length: 500 m.

English (GB)

Pt100/1000 inputs (Pt)

English (GB)

Temperature range:

• Minimum -50 °C (80 Ω/803 Ω).

• Maximum 204 °C (177 Ω/1773 Ω). Measurement tolerance: ± 1.5 °C. Measurement resolution: less than 0.3 °C. Automatic range detection (Pt100 or Pt1000): Yes. Sensor fault alarm: Yes. Screened cable: 0.5 - 1.5 mm

/ 28-16 AWG. Use Pt100 for short wires. Use Pt1000 for long wires.

LiqTec sensor inputs

Use Grundfos LiqTec sensor only. Screened cable: 0.5 - 1.5 mm

/ 28-16 AWG.

Grundfos Digital Sensor input and output (GDS)

Use Grundfos Digital Sensor only.

Power supplies (+5 V, +24 V)

+5 V

• Output voltage: 5 VDC - 5 %/+ 5 %.

• Maximum current: 50 mADC (sourcing only).

• Overload protection: Yes.

+24 V

• Output voltage: 24 VDC - 5 %/+ 5 %.

• Maximum current: 60 mADC (sourcing only).

• Overload protection: Yes.

Digital outputs (relays)

Potential-free changeover contacts. Minimum contact load when in use: 5 VDC, 10 mA. Screened cable: 0.5 - 2.5 mm

/ 28-12 AWG.

Maximum cable length: 500 m.

Bus input

Grundfos GENIbus protocol, RS-485. Screened 3-core cable: 0.5 - 1.5 mm Maximum cable length: 500 m.

/ 28-16 AWG.

25. Other technical data

EMC (electromagnetic compatibility)

Standard used: EN 61800-3. Emission: Fulfils the requirements for residential

areas, Category C1, corresponding to CISPR 11, class B, group 1.

Immunity: Fulfils the requirements for the second environment, industry.

Contact Grundfos for further information.

Enclosure class

Standard: IP55 (IEC 34-5). Optional: IP66 (IEC 34-5).

Insulation class

F (IEC 85).

Standby power consumption

5-10 W

Cable entries

Motor

[kW]

0.25 -

1.5

2.2

3.0 -

4.0

5.5

7.5 - 111xM32 +

Torques

Terminal Thread size

L1, L2, L3, L, N M4 2.35 NC, C1, C2, NO M2.5 0.5 1-26, A, Y, B M2 0.5

Number and size of cable entries

1450-2200

-1

min

2900-4000

min

-1

4000-5900

4xM20 4xM20 4xM20

1xM25 +

4xM20

1xM25 +

4xM20

1xM32 +

5xM20

4xM20 4xM20

1xM25 +

4xM20

1xM25 +

4xM20

1xM32 +

5xM20

1xM25 +

4xM20

1xM25 +

4xM20

1xM32 +

5xM20

Maximum

torque

[Nm]

min

-1

25.1 Sound pressure level

Maximum

Motor

[kW]

0.25 -

0.75

1.1

1.5

2.2

speed

stated on

nameplate

[min

2000

4000

5900

2000

4000

5900

2000

4000

5900

2200

4000

5900

2200

4000

5900

2200

4000

5900

Speed

-1

[min

-1

]

1500 38 38 2000 42 42 3000 53 53 4000 58 58 4000 58 58 5900 68 68 1500 2000 3000 53 53 4000 58 58 4000 58 58 5900 68 68 1500 2000 3000 57 57 4000 64 64 4000 58 58 5900 68 68 1500 2000 3000 4000 4000 5900 1500 2000 3000 4000 4000 5900 1500 2000 3000 4000 4000 5900

Sound pressure

level

ISO 3743

[dB(A)]

]

1-phase

motors

3-phase

motors

38 42

39 46

47 54 57 64 58 68 48 54 59 67 63 73 48 55 60 67 63 73

Sound pressure

Motor

[kW]

5.5

7.5

Maximum

speed

stated on

nameplate

-1

]

[min

2200

4000

5900

2200

4000

5900

4000

5900

Speed

[min

1500 2000 3000 4000 4000 5900 1500 2000 3000 4000 4000 5900 3000 4000 4000 5900

-1

]

ISO 3743

[dB(A)]

1-phase

motors

level

3-phase

motors

54 60 60 68 63 73 55 61 64 72 68 79 65 73 69 79

26. Disposing of the product

This product or parts of it must be disposed of in an environmentally sound way:

1. Use the public or private waste collection service.

2. If this is not possible, contact the nearest Grundfos company or service workshop.

Dispose of the waste battery through the national collective schemes. If in doubt, contact your local Grundfos company.

Subject to alterations.

English (GB)

Appendix 1

Note

Stop

Identification numbers

Appendix

Installation in the USA and Canada

In order to maintain the cURus approval, follow these additional installation instructions. The UL approval is according to UL 1004-1.

For Canada

This product complies with the Canadian ICES-003 Class B specifications. This Class B device meets all the requirements of the Canadian interferencecausing equipment regulations.

Cet appareil numérique de la Classe B est conforme à la norme NMB-003 du Canada. Cet appareil numérique de la Classe B respecte toutes les exigences du Réglement sur le matériel brouilleur du Canada.

Electrical codes

For USA

This product complies with the Canadian Electrical Code and the US National Electrical Code.

This product has been tested according to the national standards for Electronically Protected Motors:

CSA 22.2 100-14:2014 (applies to Canada only). UL 1004-1:2015 (applies to USA only).

Pour le Canada

Codes de l'électricité

Ce produit est conforme au Code canadien de l'électricité et au Code national de l'électricité américain.

Ce produit a été testé selon les normes nationales s'appliquant aux moteurs protégés électroniquement:

CSA 22.2 100.04: 2009 (s'applique au Canada uniquement).

UL 1004-1: Juin 2011 (s'applique aux États-Unis uniquement).

Radio communication

For USA

This device complies with part 15 of the FCC rules and RSS210 of IC rules.

Operation is subject to the following two conditions:

• This device may not cause interference.

• This device must accept any interference, including interference that may cause undesired operation of the device.

Users are cautioned that changes or modifications not expressly approved by Grundfos could void the user's authority to operate the equipment.

Pour le Canada

Communication radio

Ce dispositif est conforme à la partie 15 des règles de la FCC et aux normes RSS210 de l'IC.

Son fonctionnement est soumis aux deux conditions suivantes:

• Ce dispositif ne doit pas provoquer de brouillage préjudiciable.

• Il doit accepter tout brouillage reçu, y compris le brouillage pouvant entraîner un mauvais fonctionnement.

Identification numbers

For USA

Grundfos Holding A/S Contains FCC ID: OG3-RADIOM01-2G4.

For Canada

Grundfos Holding A/S Model: RADIOMODULE 2G4 Contains IC: 10447A-RA2G4M01.

Pour le Canada

Numéros d'identification

Grundfos Holding A/S Modèle: RADIOMODULE 2G4 Contient IC: 10447A-RA2G4M01.

Location of identification numbers

Fig. 1 Identification numbers

Fig. 2 Identification numbers

TM05 7572 1213TM05 7573 1213

Electrical connection

Conductors

See section 7.2 Cable requireme nts, page 9.

Tor que s

Maximum tightening torques for the terminals can be found in section Torques, page 60.

Line reactors

Maximum line reactor size must not exceed 1.5 mH.

Short circuit current

If a short circuit occurs, the pump can be used on a mains supply delivering not more than 5000 RMS symmetrical amperes, 600 V maximum.

Fuses

Fuses used for motor protection must be rated for minimum 500 V.

Motors up to and including 10 hp require class K5 UL-listed fuses. Any UL-listed fuse can be used for motors of 15 hp.

Branch circuit protection

When the pump is protected by a circuit breaker, this must be rated for a maximum voltage of 480 V. The circuit breaker must be of the "inverse time" type.

Overload protection

Degree of overload protection provided internally by the drive, in percent of full-load current: 102 %.

Subject to alterations.

Appendix

Grundfos companies

Argentina

Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana km. 37.500 Centro Industrial Garin 1619 Garín Pcia. de B.A. Phone: +54-3327 414 444 Telefax: +54-3327 45 3190

Australia

GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155

Austria

GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30

Belgium

N.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301

Belarus

Представительство ГРУНДФОС в Минске 220125, Минск ул. Шафарнянская, 11, оф. 56, БЦ «Порт» Тел.: +7 (375 17) 286 39 72/73 Факс: +7 (375 17) 286 39 71

E-mail: minsk@grundfos.com

Bosna and Herzegovina

GRUNDFOS Sarajevo Zmaja od Bosne 7-7A, BH-71000 Sarajevo Phone: +387 33 592 480 Telefax: +387 33 590 465 www.ba.grundfos.com e-mail: grundfos@bih.net.ba

Brazil

BOMBAS GRUNDFOS DO BRASIL Av. Humberto de Alencar Castelo Branco, 630 CEP 09850 - 300 São Bernardo do Campo - SP Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015

Bulgaria

Grundfos Bulgaria EOOD Slatina District Iztochna Tangenta street no. 100 BG - 1592 Sofia Tel. +359 2 49 22 200 Fax. +359 2 49 22 201 email: bulgaria@grundfos.bg

Canada

GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512

China

GRUNDFOS Pumps (Shanghai) Co. Ltd. 10F The Hub, No. 33 Suhong Road Minhang District Shanghai 201106 PRC Phone: +86 21 612 252 22 Telefax: +86 21 612 253 33

Croatia

GRUNDFOS CROATIA d.o.o. Buzinski prilaz 38, Buzin HR-10010 Zagreb Phone: +385 1 6595 400 Telefax: +385 1 6595 499 www.hr.grundfos.com

Czech Republic

GRUNDFOS s.r.o. Čajkovského 21 779 00 Olomouc Phone: +420-585-716 111 Telefax: +420-585-716 299

Denmark

GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: info_GDK@grundfos.com www.grundfos.com/DK

Estonia

GRUNDFOS Pumps Eesti OÜ Peterburi tee 92G 11415 Tallinn Tel: + 372 606 1690 Fax: + 372 606 1691

Finland

OY GRUNDFOS Pumput AB Trukkikuja 1 FI-01360 Vantaa Phone: +358-(0) 207 889 500 Telefax: +358-(0) 207 889 550

France

Pompes GRUNDFOS Distribution S.A. Parc d’Activités de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51

Germany

GRUNDFOS GMBH Schlüterstr. 33 40699 Erkrath Tel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799 e-mail: infoservice@grundfos.de Service in Deutschland: e-mail: kundendienst@grundfos.de

Greece

GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273

Hong Kong

GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664

Hungary

GRUNDFOS Hungária Kft. Park u. 8 H-2045 Törökbálint, Phone: +36-23 511 110 Telefax: +36-23 511 111

India

GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone: +91-44 2496 6800

Indonesia

PT. GRUNDFOS POMPA Graha Intirub Lt. 2 & 3 Jln. Cililitan Besar No.454. Makasar, Jakarta Timur ID-Jakarta 13650 Phone: +62 21-469-51900 Telefax: +62 21-460 6910 / 460 6901

Ireland

GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830

Italy

GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I-20060 Truccazzano (Milano) Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461

Japan

GRUNDFOS Pumps K.K. 1-2-3, Shin-Miyakoda, Kita-ku, Hamamatsu 431-2103 Japan Phone: +81 53 428 4760 Telefax: +81 53 428 5005

Korea

GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916 Seoul, Korea Phone: +82-2-5317 600 Telefax: +82-2-5633 725

Latvia

SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60, LV-1035, Rīga, Tālr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646

Lithuania

GRUNDFOS Pumps UAB Smolensko g. 6 LT-03201 Vilnius Tel: + 370 52 395 430 Fax: + 370 52 395 431

Malaysia

GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866

Mexico

Bombas GRUNDFOS de México S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010

Netherlands

GRUNDFOS Netherlands Veluwezoom 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 E-mail: info_gnl@grundfos.com

New Zealand

GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: +64-9-415 3240 Telefax: +64-9-415 3250

Norway

GRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50

Poland

GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL-62-081 Przeźmierowo Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50

Portugal

Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241 Apartado 1079 P-2770-153 Paço de Arcos Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90

Romania

GRUNDFOS Pompe România SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: +40 21 200 4100 Telefax: +40 21 200 4101 E-mail: romania@grundfos.ro

Russia

ООО Грундф ос Россия 109544, г. Москва, ул. Школьная, 39-41, стр. 1 Тел. (+7) 495 564-88-00 (495) 737-30-00 Факс (+7) 495 564 88 11 E-mail grundfos.moscow@grundfos.com

Serbia

Grundfos Srbija d.o.o. Omladinskih brigada 90b 11070 Novi Beograd Phone: +381 11 2258 740 Telefax: +381 11 2281 769 www.rs.grundfos.com

Singapore

GRUNDFOS (Singapore) Pte. Ltd. 25 Jalan Tukang Singapore 619264 Phone: +65-6681 9688 Telefax: +65-6681 9689

Slovakia

GRUNDFOS s.r.o. Prievozská 4D 821 09 BRATISLAVA Phona: +421 2 5020 1426 sk.grundfos.com

Slovenia

GRUNDFOS LJUBLJANA, d.o.o. Leskoškova 9e, 1122 Ljubljana Phone: +386 (0) 1 568 06 10 Telefax: +386 (0)1 568 06 19 E-mail: tehnika-si@grundfos.com

South Africa

GRUNDFOS (PTY) LTD Corner Mountjoy and George Allen Roads Wilbart Ext. 2 Bedfordview 2008 Phone: (+27) 11 579 4800 Fax: (+27) 11 455 6066 E-mail: lsmart@grundfos.com

Spain

Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465

Sweden

GRUNDFOS AB Box 333 (Lunnagårdsgatan 6) 431 24 Mölndal Tel.: +46 31 332 23 000 Telefax: +46 31 331 94 60

Switzerland

GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-44-806 8111 Telefax: +41-44-806 8115

Tai wan

GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878

Thailand

GRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road, Dokmai, Pravej, Bangkok 10250 Phone: +66-2-725 8999 Telefax: +66-2-725 8998

Turkey

GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi,

2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com

Ukraine

Бізнес Центр Європа Столичне шосе, 103 м. Київ, 03131, Україна Телефон : (+38 044) 237 04 00 Факс.: (+38 044) 237 04 01

E-mail: ukraine@grundfos.com

United Arab Emirates

GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971 4 8815 166 Telefax: +971 4 8815 136

United Kingdom

GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 4TL Phone: +44-1525-850000 Telefax: +44-1525-850011

U.S.A.

GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500

Uzbekistan

Grundfos Tashkent, Uzbekistan The Representative Office of Grundfos Kazakhstan in Uzbekistan 38a, Oybek street, Tashkent Телефон: (+998) 71 150 3290 / 71 150 3291 Факс: (+998) 71 150 3292

Addresses Revised 01.07.2016

Grundfos companies

98246988 0716

ECM: 1188065

www.grundfos.com

The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks

Grundfos MGE Series, MGE 71 Series, MGE 80 Series, MGE 90 Series, MGE 100 Series Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

English (GB)

1. Symbols used in this document

2. Abbreviations and definitions

3. General description

3.1 Radio communication

3.2 Battery

4. Identification

4.1 Nameplate

4.2 Type key

5. Receiving the product

5.1 Transporting the product

5.2 Inspecting the product

6. Mechanical installation

6.1 Handling the product

6.2 Mounting

6.3 Cable entries

6.4 Ensuring motor cooling

6.5 Outdoor installation

6.6 Drain holes

7. Electrical installation

7.1 Protection against electric shock, indirect contact

7.1.1 Protection against mains voltage transients

7.1.2 Motor protection

7.1.3 External switch

7.2 Cable requirements

7.2.1 Cable cross-section

7.2.2 Conductors

7.3 Mains supply

7.3.1 Single-phase supply voltage

7.3.2 Three-phase supply voltage

7.4 Additional protection

7.5 Functional modules

7.6 Connection terminals on functional modules

7.6.1 Basic functional module, FM 100

7.6.2 Standard functional module, FM 200

7.6.3 Advanced functional module, FM 300

7.7 Signal cables

7.8 Bus connection cable

7.8.1 New installations

7.8.2 Replacing a motor

8. Operating conditions

8.1 Maximum number of starts and stops

8.2 Ambient temperature

8.2.1 Ambient temperature during storage and transportation

8.2.2 Ambient temperature during operation

8.3 Installation altitude

8.4 Humidity

8.5 Motor cooling

9. User interfaces

9.1 Basic control panel

9.1.1 Settings

9.1.2 Resetting of alarms and warnings

9.2 Standard control panel

9.2.1 Setpoint setting

9.2.2 Start/stop of motor

9.2.3 Resetting of alarms and warnings

9.3 Advanced control panel

9.3.1 "Home" display

9.3.2 Startup guide

9.3.3 Menu overview for advanced control panel

9.4 Grundfos GO

9.4.1 Communication

9.4.2 Menu overview for Grundfos GO

9.5 R100 remote control

9.5.1 Menu overview for R100

10. Description of functions

10.1 ""Setpoint""

10.2 ""Operating mode""

10.3 ""Set manual speed""

10.4 "Control mode"

10.4.1 "Constant other value"

10.4.2 "Constant curve" (Constant speed)

10.5 ""Analog inputs""

10.6 ""Pt100/1000 inputs""

10.7 "Digital inputs"

10.8 ""Digital inputs/outputs""