Grundfos JP Booster PT Installation And Operating Instructions Manual

English (GB) Installation and operating instructions
Caution
Note
Note
Original installation and operating instructions.
CONTENTS
Page
1. Symbols used in this document
2. Applications
3. System sizing
4. Electrical connection
5. Ejector valve
5.1 Ejector valve setting
6. Start-up
6.1 Shaft seal run-in
7. Adjustment
7.1 Calculating the cut-in and cut-out pressures
7.2 Adjusting the precharge pressure
7.3 Setting the pressure switch
8. Operation and maintenance
9. Frost protection
10. Technical data
11. Fault finding
12. Disposal
Warning Prior to installation, read this document
and the quick guide. Installation and operation must comply with local regulations and accepted codes of good practice.
Warning The use of this product requires
experience with and knowledge of the product. Persons with reduced physical, sensory or mental capabilities must not use this product, unless they are under supervision or have been instructed in the use of the product by a person responsible for their safety. Children must not use or play with this product.

1. Symbols used in this document

Warning If these safety instructions are not
observed, it may result in personal injury.
Warning If these instructions are not observed,
it may lead to electric shock with consequent risk of serious personal injury or death.
If these safety instructions are not observed, it may result in malfunction or damage to the equipment.
9 9 9

2. Applications

9
10
10

3. System sizing

10
10
11
11 11 11
12 12

4. Electrical connection

12 13 13
Check that the supply voltage and frequency correspond to the values stated on the nameplate.
Single-phase motors incorporate a thermal switch and require no additional motor protection.
Three-phase motors must be connected to an external mains switch and a motor-protective circuit breaker.
Notes or instructions that make the job easier and ensure safe operation.
Warning The system in which the product is
incorporated must be designed for the maximum pump pressure.
The default setting can be found in the quick guide.
Warning The electrical installation should be
carried out by an authorised person in accordance with local regulations.
Warning During electrical installation, make sure
that the power supply cannot be accidentally switched on.
Warning The unit must be connected to an
external mains switch with a minimum contact gap of 3 mm in all poles.
As a precaution, the pump must be connected to a socket with earth connection.
We recommend to fit the permanent installation with an earth leakage circuit breaker (ELCB) with a tripping current
30 mA.
English (GB)
9

5. Ejector valve

Note
V
S
P
T
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 Q [m³/h]
0
5
10
15
20
25
30
35
40
45
H
[m]
0.00 0. 25 0.50 0.75 1.00 Q [l/s]
JP 5
IS O 9906 Annex A
P
o
s
.
1
P
o
s
.
2
Caution
Note
English (GB)
The ejector valve is supplied separate with the pump.
Remove the plug (V), see fig. 1, and fit the ejector valve into the hole.
The O-ring must be fitted to the ejector valve.
Tighten the valve using fingers only.
Pos. 2
Turn the valve to the right (in). Select pos. 2 when the pump has been primed, and
a large quantity of water and a low pressure are required.
Pos. Ejector valve Direction
1
Left
(out)
TM04 2299 2308
Fig. 1 Ejector valve

5.1 Ejector valve setting

The ejector valve in the plug hole (V) can be turned to two positions. See fig. 3.
Figure 2 shows an example of how the ejector valve position may affect the QH curve.
Fig. 2 QH curve and ejector valve positions
Pos. 1
Turn the valve to the left (out). Select pos. 1 when the suction pipe is empty and the
pump is to be primed. Select also pos. 1 when a small quantity of water and
a high pressure are required.
10
2
TM00 5495 4995TM00 7474 1396
Right
(in)
Fig. 3 Ejector valve positions

6. Start-up

Do not start the pump until it has been filled with liquid. See the quick guide.
We recommend to fit a non-return valve on the suction side of the pump.

6.1 Shaft seal run-in

The seal faces are lubricated by the pumped liquid, meaning that there may be a certain amount of leakage from the shaft seal.
When the pump is started up for the first time, or when a new shaft seal is installed, a certain run-in period is required before the leakage is reduced to an acceptable level. The time required for this depends on the operating conditions, i.e. every time the operating conditions change, a new run-in period will be started.
Under normal conditions, the leaking liquid will evaporate. As a result, no leakage will be detected.
TM04 2300 2308
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