Hydro 1000
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
Declaration of Conformity
We Grundfos declare under our sole responsibility that the products Hydro 1000, to which this declaration relates, are in conformity wi th the Co uncil Directives on the approximation of the laws of the
EC Member States relating to:
— Machinery (98/37/EC).
Standard used: EN ISO 12100.
— Electromagnetic compatibility (89/336/EEC).
Standards used: EN 61 000-6-2 and EN 61 000-6-3.
— Electrical equipment designed for use within certain voltage limits
(73/23/EEC) [95].
Standard used: EN 60 204-1.
Bjerringbro, 1st April 2005
Jan Strandgaard
Technical Director
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CONTENTS
Page
1. General 3
1.1 Applications 3
1.2 Operating conditions 3
2. Product description 3
2.1 Grundfos Hydro 1000 3
2.2 Grundfos Control 1000 3
2.3 Monitoring and indication functions 4
2.4 Example of booster set Hydro 1000 4
3. Operation 4
3.1 CS 1000 front cover 4
4. Installation 5
4.1 Location 5
4.2 Foundation 5
4.3 Pipework 5
4.4 Dry-running protection 5
4.5 Priming 5
4.6 Electrical connection 5
5. Settings 5
5.1 Timers 5
5.2 Operation selection 6
5.3 Alarm resetting 7
5.4 Pressure setting 7
5.5 Pressure switch 7
5.6 Tank precharge pressure 7
6. Start-up 8
7. Maintenance 8
7.1 Maintenance of booster set 8
7.2 Maintenance of Control 1000 8
7.3 Checking the precharge pressure 8
8. Fault finding chart 9
8.1 Emergency operation 9
9. Parts list 10
10. Technical data 10
10.1 Sound pressure level 10
10.2 Hydraulic data 10
10.3 Electrical data 10
Before beginning installation procedures, these installation and operating instructions should be studied carefully. The installation and operation should
also be carried out in accordance with local regulations and accepted codes of good practice.
1. General
1.1 Applications
Grundfos booster sets Hydro 1000 are designed for the transfer
and pressure boosting of clean water in waterworks, blocks of
flats, hotels, industry, hospitals, schools, etc.
1.2 Operating conditions
Liquid temperature: Maximum +50°C.
Ambient temperature: 0°C to +40°C.
Operating pressure: Maximum 10 bar.
Minimum and maximum
inlet pressures: See installation and operating
instructions for CR pumps.
Liquid temperature and operating pressure may be limited by the
diaphragm tank.
2. Product description
2.1 Grundfos Hydro 1000
The booster set consists of 2 to 4 pumps mounted on a common
base frame, isolating valves, non-return valves, suction and discharge manifolds with pressure switches and a control box complete with the controller CS 1000.
Note: A diaphragm tank must be included in the installation. Diaphragm tanks can be connected directly to the discharge manifold.
Fig. 1
2.2 Grundfos Control 1000
The Grundfos Control 1000 controls a number of mains-operated
pumps.
The Control 1000 always includes the controller CS 1000 and offers the following functions:
• Automatic cascade control of pumps.
• Manual operation.
• Pump and system monitoring functions:
- maximum pressure,
- pre-pressure / level,
- motor protection.
• Display and indication functions:
- green indicator lights for operating indications and
red indicator lights for fault indications,
- potential-free changeover contact for fault indications.
Fig. 2
TM00 9718 0297
TM00 9738 0397
VALVE
CS 1000
PRESSURE GAUGE
NON-RETURN
VALVE
ISOLATING
PUMP
PRESSURE
SWITCH
Hydro 1000
Grundfos booster set Hydro 1000
CS 1000 front cover
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2.3 Monitoring and indication functions
The following functions are available:
• Red indicator lights (LED) for indication of fault conditions:
- maximum pressure (if a pressure switch is installed),
- dry-running protection (if a pressure switch is installed),
- motor protection.
• Green indicator lights (LED) for indication of operating conditions:
- power on,
- automatic operation,
- pump in operation.
• Potential-free changeover contact for fault indications.
2.4 Example of booster set Hydro 1000
3. Operation
3.1 CS 1000 front cover
The CS 1000 front cover shows all possible operating conditions.
Fig. 3
Grundfos Hydro 1000 CS
Four identical full-size mains-operated pumps and a diaphragm tank.
TM00 8084 2396
One pump in operation.
TM00 8085 2396
Three pumps in operation.
TM00 5086 2396
Grundfos Hydro 1000 CS maintains an almost constant pressure by cutting in/out the required number of pumps.
The CS 1000 alters the starting sequence of the pumps after
each pump stop, thus giving all pumps equal operating time.
Pump changeover is automatic and depends on load and fault.
CS 1000
Q
stop
H
H
start
H
Cut-out
Cut-in
H
start
Q
stop H
H
Cut-out
Cut-in
TM00 9738 0397
Button/
indicator light
Function
Power indication. The green indicator light
is on when the electricity supply to the
CS 1000 is connected.
Dry-running alarm. The red indicator light is
on when the dry-running alarm is activated.
The light goes out when the alarm is reset.
If automatic resetting is chosen, the indicator light goes out automatically when normal operating conditions are achieved.
Maximum pressure alarm. The red indicator
light is on when maximum pressure is activated. The light goes out when the alarm is
reset. If automatic resetting is chosen, the
indicator light goes out automatically when
normal operating conditions are achieved.
Reset button. Resets the dry-running alarm
and the maximum pressure alarm if automatic resetting has not been chosen.
Automatic operation. The green indicator
light is on when the pump is released and
ready for operation.
Pump alarm. The red indicator light is on
when the thermal relay of the pump is activated. The pump is out of operation. The
alarm can be reset on the thermal relay.
Pump in operation. The green indicator
light is on when the pump is operating.
Auto button. When the auto button is
pressed, the pump will be released for operation and the indicator light for automatic
operation will be lit.
Stop button. When the stop button is
pressed, the pump will be taken out of operation and the indicator light for automatic
operation goes out.
Test button. The pump is operating as long
as the test button is pressed. The maximum pressure and the dry-running protection are not activated as long as the button
is pressed.
CS 1000 front cover
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