Grundfos Gt-d, Gt-h, Gt-df, Gt-c, Gt-cf User Manual

GRUNDFOS INSTRUCTIONS
GT-C, GT-CF, GT-D, GT-DF, GT-H
Installation and operating instructions
English (GB) Installation and operating instructions
Caution
Note

English (GB)

Original installation and operating instructions.
CONTENTS
1. Symbols used in this document
2. General description

2.1 Applications

3. Nameplate
4. Installation
4.1 Lifting the tank
4.2 Location
4.3 Precharge pressure
4.4 System check
4.5 Isolating valves
4.6 Maximum operating pressure
4.7 Relief valve
5. Maintenance
6. Technical data
7. Fault finding
8. Disposal
Warning Prior to installation, read these installation
and operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice.

1. Symbols used in this document

Warning If these safety instructions are not
observed, it may result in personal injury.
If these safety instructions are not observed, it may result in malfunction or damage to the equipment.
Notes or instructions that make the job easier and ensure safe operation.

2. General description

The Grundfos GT-H, GT-C, GT-D, GT-DF and GT-CF are suitable for stabilising the pressure in domestic as well as industrial applications.
2
2
2
3
3
3 3 4 5 5 5 5
5
2.1 Applications
5
• GT-H is a diaphragm tank for use in cold-water
6
6
• GT-C is a composite tank for a wide range of
• GT-CF is a composite tank with FlowThru
• GT-D is a chlorine-resistant double-diaphragm
• GT-DF is a double-diaphragm tank with FlowThru
The table below shows the tank types in relation to application.
Application
Drinking water ●●●●● Grey wastewater* ●●- - Seawater ----
Recommended.
- Not recommended. * Grey wastewater is domestic wastewater, for
Fig. 1 Example of GT-H tank
systems. The horizontal version has a base plate for mounting of a pump.
applications.
technology for use in cold-water systems.
tank.
technology.
Tan k ty p e
GT-CGT-HGT-CFGT-DGT-
example from dishwashers, washing machines and cabinet showers.
DF
TM05 1645 3411
2

3. Nameplate

Precharge Instructions:
1. Turn the power and water supply off, then turn on a tap to drain the tank before adjusting precharge.
2. For a pressure switch controlled pump with a differential set up to 30 psi (2.0 bar), the precharge should be set to 2 psi (0.2 bar) below the cut-in pressure.
3. For a pump controlled by a pressure switch with a pressure differential greater than 30 psi (2.0 bar), electronic controls or variable speed controls, the tank precharge should be set to 65% of cut-out or max system pressure.
4. For pressure tanks installed on main pressure, the tank precharge should be set equal to the main pressure.
5. For hot water expansion applications, the tank precharge should be set equal to the system ¿ ll pressure or the main pressure.
Serial Number
Global Water Solutions Ltd. Production Site: TankPAC Industries
L60LH-14-1
Factory Precharge:
Test Pressure:
Max. Temperature: TS
Connection: Nominal Volume:
Prod. Year/Week:
Part Number:
Type:
Max. Working Pressure: PS
Con¿ g:
Model Number:
Made in Taiwan
Water Mark
ATS5200.485
AGA 60044 COLD WATER APPLICATIONS
1
2
3
4
5
6
7
17
16
15
14
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10
9
8
Fig. 2 Example of nameplate
Pos. Description
1 Product number 2 Model number 3 Max. working pressure 4 Factory-set precharge pressure 5 Total tank volume 6 Production code (year and week) 7 Serial number 8 Marking
9 Manufacturer 10 Notified body 11 Adjustment of precharge pressure 12 Production site 13 Max. working temperature 14 Thread connection 15 Test pressure 16 Configuration code 17 Type designation

4. Installation

Before installation, check the following:
• Do the specifications of the GT tank correspond to the order?
• Are all visible parts intact?
• Is the maximum system pressure lower or equal to the maximum operating pressure for the GT tank? See tank nameplate.

4.1 Lifting the tank

The top of large tanks has a welded-on flange/nut in which a lifting eye can be fitted. When the tank is in place and secured to the floor, the lifting eye can be removed.

4.2 Location

Always install the GT tank in the discharge pipe as close to the pump as possible.
Install the GT tank in a frost-free room. It must be possible to inspect the GT tank from all sides. The air-filling valve, water shut-off and discharge must be accessible, and the nameplate must be visible.
Install the GT tank so that it is not stressed by the pipework. If vibrations are likely to occur, we
TM05 5792 4012
recommend that the GT tank is installed so that vibrations are absorbed.
We recommend to follow these steps:
1. Lift and position the GT tank.
2. Level as required (horizontally and vertically).
3. Secure the GT tank.
4. Connect the pipes and fittings.
5. Check/adjust the precharge pressure.
6. Start the pump or application.
No additional loads from the piping system or equipment are allowed.
English (GB)
3
Floor installation
Tank
Bracket
Caution
0.9 x setpoint
Setpoint
0.7 x setpoint
Setpoint
Fixed speed
Variable speed
English (GB)
Large GT tanks must be secured to the floor by means of bolts. Use bolts, washers and nuts that are suitable for the surface of the floor or base frame. Use all bolt holes in the base frame when securing the GT tank.
Tanks with steel bases should be mounted using the brackets supplied, while tanks with plastic bases should be mounted through the bolt holes in the base. For bases without bolt holes, drill four holes at equal distance in the rim of the base.
Fig. 3 Installation of tank with steel base
Fig. 4 Installation of tank with plastic base
Wall installation
Small GT tanks up to 33 litres must be secured to a wall or similar.

4.3 Precharge pressure

The GT tanks are supplied from factory with a precharge pressure. See tank nameplate.
The precharge pressure must be adjusted according to the actual application and the installed pump. It should be slightly below the pump cut-in setting.
Recommended precharge pressures:
• 0.9 x setpoint for fixed-speed pumps
• 0.7 x setpoint for variable-speed pumps.
TM05 5778 3912TM05 5777 3912TM05 57813912
Fig. 6 Precharge pressure
4.3.1 Adjusting the precharge pressure
Warning Before starting work on the product, make
sure there is no system pressure on the tank.
Disconnect pumps or switch off the power supply.
If the precharge pressure is not suitable for the application, adjust it as follows:
1. Switch off the pump. Open the nearest tap to make sure that no system pressure is affecting the reading.
2. Remove the protective cap.
3. Check the precharge pressure with a suitable pressure gauge.
4. Release or add air as required to make the precharge pressure equal to the recommended precharge pressure.
5. Fit the protective cap to prevent air from escaping from the tank.
Never exceed the maximum operating pressure of the tank.
TM05 1654 3411
Fig. 5 Example of wall installation with wall
4
bracket
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