Grundfos G100 Installation And Operating Instructions Manual

G100

GRUNDFOS INSTRUCTIONS

Installation and operating instructions

Declaration of Conformity

We Grundfos declare under our sole responsibility that the products
Profibus-DP and Radio/Modem/PLC version, to which this declaration

relates, are in conformity with the Council Directives on the approxima­tion of the laws of the EC Member States relating to

– Electromagnetic compatibility (89/336/EEC).

Standards used: EN 61000-6-2 and EN 61000-6-3.

– Electrical equipment designed for use within certain voltage limits

(73/23/EEC) [95].
Standard used: EN 61010-1.

Konformitätserklärung

Wir Grundfos erklären in alleiniger Verantwortung, dass die Produkte
Profibus-DP und Radio/Modem/PLC-Ausführung, auf die sich diese

Erklärung bezieht, mit den folgenden Richtlinien des Rates zur Anglei­chung der Rechtsvorschriften der EG-Mitgliedstaaten übereinstimmen

– Elektromagnetische Verträglichkeit (89/336/EWG).

Normen, die verwendet wurden: EN 61000-6-2 und EN 61000-6-3.

– Elektrische Betriebsmittel zur Verwendung innerhalb bestimmter

Spannungsgrenzen (73/23/EWG) [95].
Norm, die verwendet wurde: EN 61010-1.

Déclaration de Conformité

Nous Grundfos déclarons sous notre seule responsabilité que les pro­duits Profibus-DP et version Radio/Modem/PLC auxquels se réfère
cette déclaration sont conformes aux Directives du Conseil concernant
le rapprochement des législations des Etats membres CE relatives à

– Compatibilité électromagnétique (89/336/CEE).

Standards utilisés: EN 61000-6-2 et EN 61000-6-3.

– Matériel électrique destiné à employer dans certaines limites

de tension (73/23/CEE) [95].
Standard utilisé: EN 61010-1.

Försäkran om överensstämmelse

Vi Grundfos försäkrar under ansvar, att produkterna Profibus-DP och
version Radio/Modem/PLC, som omfattas av denna försäkran, är i

överensstämmelse med Rådets Direktiv om inbördes närmande till EU­medlemsstaternas lagstiftning, avseende

– Elektromagnetisk kompatibilitet (89/336/EC).

Använda standarder: EN 61000-6-2 och EN 61000-6-3.

– Elektrisk material avsedd för användning inom vissa spännings-

gränser (73/23/EC) [95].
Använd standard: EN 61010-1.

Overensstemmelseserklæring

Vi Grundfos erklærer under ansvar, at produkterne Profibus-DP og
Radio/Modem/PLC-udgave, som denne erklæring omhandler, er i

overensstemmelse med Rådets direktiver om indbyrdes tilnærmelse til
EF medlemsstaternes lovgivning om

– Elektromagnetisk kompatibilitet (89/336/EØF).

Anvendte standarder: EN 61000-6-2 og EN 61000-6-3.

– Elektrisk materiel bestemt til anvendelse inden for visse spændings-

grænser (73/23/EØF) [95].
Anvendt standard: EN 61010-1.

Свидетельство о соответствии
требованиям

Мы, фирма Grundfos, со всей ответственностью заявляем, что
изделия Profibus-DP и исполнение с функциями радиосвязи/
модема/программируемого процессора, к которым и относится
данное свидетел ьст во, отвеча ют требованиям следующих указаний
Совета ЕС об унификации законодательных предписаний стран­членов ЕС:

– Электромагнитная совместимость (89/336/ЕЭС).

Применявшиеся стандарты: Евростандарт EN 61000-6-2 и

EN 61000-6-3.

– Электрические машины для эксплуатации в

пределах
определенного диапазона значений напряжения
(73/23/ЕЭС)[95].
Применявшиеся стандарты: Евростандарт EN 61010-1.

Bjerringbro, 1st April 2006

Svend Aage Kaae
Technical Director

2

3

G100

Installation and operating instructions 4

Montage- und Betriebsanleitung 18

Notice d'installation et d'entretien 34

Monterings- och driftsinstruktion 49

Monterings- og driftsinstruktion 63

Руководство по монтажу и эксплуатации 77

4

CONTENTS

Page

1. General description 4

2. Installation 5

2.1 Electrical connection 5

2.2 Installation requirements 5

2.3 Master programming 5

2.4 Start-up 5

3. Description of function 6

3.1 Data communication 6

3.2 Service port 6

3.3 Data logging 6

3.4 Digital inputs 6

3.5 Automatic call-back and SMS messages
(G100 Radio/Modem/PLC only) 7

3.6 Other functions 7

4. Profibus-DP 7

4.1 Profibus-DP settings 7

4.2 Profibus-DP front cover 8

4.3 Common connectors 9

4.4 Profibus-DP connector 9

5. Radio/Modem/PLC 10

5.1 Radio/Modem/PLC settings 10

5.2 Radio/Modem/PLC front cover 12

5.3 Common connectors 13

5.4 Radio/Modem/PLC connectors 13

6. Fault finding chart 14

7. Technical data 16

7.1 Data applying to all versions 16

7.2 Profibus-DP expansion board 17

7.3 Radio/Modem/PLC expansion board 17

7.4 Emission (applies to the USA) 17

8. Disposal 17

1. General description

Definition

The G100 is a gateway enabling communicatio n
between units connected to a Grundfos GENIbus
and a main network.

Communication

The G100 functions as a master to the GENIbus.
Only one G100 can be installed on a GENIbus net-

work, and a maximum of 32 units can be handled.

Data logging

Besides functioning as a gateway, the G100 basic
and Radio/Modem/PLC versions provide data log­ging facilities.

Data logging enables continual storage of measured
values in the G100 with a resolution down to 4 sec­onds.

Digital inputs

As standard, the G100 has four digital inputs to be
used as required. It is up to the user to determine the
function of the digital inputs.

Status of digital inputs can be reafd via the communi­cation to the main network and can be used to trigger
SMS messages.

Automatic call-back and SMS messages

The G100 with a modem connection can be config­ured for automatic call-back to one or more phone
numbers (central management system) when one of
the connected GENIbus units goes into alarm condi­tion, e.g. blocked pump.

The G100 can also be configured to send SMS m es­sages in case of an alarm condition or other selecta­ble events.

Other functions

• Stop of all pumps in case of failing communication
with the building mangement system (optional).

• Acces s code for mode m communication
(optional).

• Logging of the last 10 alarms with address, time
stamp and cause.

Software

A software package is supplied with the G100.
The package includes two programs:

• PC Tool G100 and

• PC Tool G100 Data Log.

PC Tool G100

The program PC Tool G100 is a combined configura­tion/analysis tool to be used by the system integra­tor.

The program offers the following functions:

• Showing the unit hierarchy of the GENIbus net­work.

• Showing/managing the data points of the individ­ual units.

• Showing the status of the G100.

• Configuring the G100.

PC Tool G100 Data Log

The program PC Tool G100 Data Log enables the user

• to configure the data logging facility in a G100.

• to retrieve the logged data values from the G100.

• to visualize the units connected to the G100.

• to retrieve a logging status of a connected G100
at any time.

Prior to installation, read these installation
and operating instructions. Installation and
operation must comply with local regula­tions and accepted codes of good prac­tice.

5

Help menu

The software for the G100 includes a help menu to
be used in connection with the installation and oper­ation of the G100.

Software downloading

The software in the G100 can be updated by down­loading new software via the service port directly or
by modem using the PC Tool G100.

2. Installation

2.1 Electrical connection

The electrical connection should be carried out in
accordance with local regulations.

The operating voltage and frequency are marked on
the nameplate. Please make sure that the G100 is
suitable for the electricity supply on which it will be
used.

Use the plug supplied for the electrical connection.

Supply voltage: 1 x 110-240 V, 45-65 Hz.

2.2 Installation requirements

The G100 must be positioned in a way ensuring that
electromagnetic noise from contactors, relays and
electric devices does not influence the functioning of
the G100.

Distance to power cables
G100: Place the G100 at a distance of minimum

15 cm from power cables.
Cables: Cables for the connection of

• Profibus,

• radio, modem, PLC and direct,

• GENIbus,

• DI (digital inputs) and

• Service
must also keep a distance of minimum 15 cm to

power cables.

G100 on control panel

When positioning the G100 on a control panel, it is
recommended that the G100 be located as close to
the bottom of the panel as possible due to tempera­ture conditions.

G100 in control cabinet

The G100 is designed for mounting in a control cabi­net, directly on a mounting plate.

Fig. 1

2.3 Master programming

Master programming on the main network must be
carried out by the system integrator according to the
instructions given on the "G100 Support Files" CD­ROM supplied with the G100.

Handling G100 from the management system

The management system on the main network must
be prepared for communication with the G100.

This involves adding some software

• handling the transfer of data,

• using data for monitoring and control purposes.
Reference: The "G100 Support Files" CD-ROM sup-

plied with the G100 contains the necessary docu­mentation.

2.4 Start-up

Before powering on the G100,

• complete the GENIbus wiring and

• assign a unique address to each unit conn ected
(via the Grundfos remote control R100 or via the
control panel on the unit).

Switch on the electricity supply and make sure that
the light-emitting diodes on

• mother board
(see section 4.2 Profibus-DP front cover) and

• expansion board, if any,
(see the relevant section)

light up correctly.

As a precaution, the G100 must be
earthed. It is recommended to fit the instal­lation with an earth leakage circuit breaker
(ELCB) with a tripping current < 30 mA.

Never dismantle the G100 unless the elec­tricity supply has been switched off.

TM01 1712 1602

B

u

s In

Bus

O

u

t

M

a

in

N

etwo

rk

C

on

n

ec

tio

n

P

O

W

ER

P

OW

E

R M

NC

P

O

W

E

R G

E

N

I

GE

N

I T

xD

G

E

NI

Rx

D

F

A

UL

T

R

B

D

A
TR
B

A
R

C

GE

N

Ibu

s

S

e

rv

ice

D

I

6

3. Description of function

3.1 Data communication

It is possible to connect up to 32 units to the
GENIbus. A unit may be a UPE pump with GENIbus
connection, a CU 3 control unit, etc.

The main network may be

• another fieldbus,

• radio,

• modem,

•PLC,

• direct RS-232 connection.

Information retrieval

Information such as

• measured values,

• operating status,

• fault status,

• configuration parameters and more
can be retrieved from each individual unit via the

G100.

Remote configuration

• Setpoints,

• commands and

• configuration parameters
can be sent to the GENIbus units via the G100.
Reference: The "G100 Support Files" CD-ROM sup-

plied with the G100 contains an overview of the data
which can be communicated between the main net­work and the different types of Grundfos products
having a GENIbus connection.

3.2 Service port

The service port enables the connection of a PC
directly or via radio modem to the G100.

By means of the PC Tool G100, the following can be
read:

• status of the units connected to the GENIbus,

• internal error codes i n the G100.
The PC Tool G100 can also be used:

• to display the individual data points with their
actual values,

• to change setpoints, change configuration param­eters and send commands.

3.3 Data logging

Description

The G100 basic and Radio/Modem/PLC versions
include data logging facilities. Data logging means
that the G100 stores data point values sampled over
a given period.

The data logging facility is configured by means of
the program PC Tool G100 Data Log.

Purpose

The logged data can be used for various analyses of
e.g. flow, head, energy consumption, etc. enabling
optimum pump control.

Subsequently, stored data may be transmitted to a
PC. For example, the stored data can be analysed in
a spreadsheet.

Logging data points

By configuring the data logging of the individual data
points, each value may continually be monitored/reg­istered, each logging being time-stamped to indicate
the date/time of the value.

G100 logging capacity

The number of log data points and the logging fre­quency determine for how long the G100 can per­form data logging.

The 2 Mb memory installed makes it possible to log
up to 350,000 values. For example 20 data points for

• 120 days at 10-minute resolution or

• 2 days at 10-second resolution.
Maximum logging resolution is 4 seconds.

3.4 Digital inputs

The G100 features four digital inputs for optional
use.

The four digital inputs should be considered data
points, and they can thus be referenced from the
main network in the same way as the other da ta
points.

Purpose

An example could be the monitoring of an Uninter­ruptable Power Supply (UPS) or the registration of
status, e.g. alarms.

7

3.5 Automatic call-back and SMS mes­sages (G100 Radio/Modem/PLC only)

A G100 with a modem connection can be configured
for automatic call-back to one or more phone num­bers (central management system) when one of the
connected GENIbus units goes into alarm condition,
e.g. blocked pump. The advantage of this function is
that regular dial-ups, or a fixed online connection, to
the system to be monitored are unnecessary.

The G100 can also be configured to send SMS mes­sages via a GSM data modem (or via a UCP server
when a fixed-line modem is used) in case of an
alarm condition or other selectable events.

SMS messages can be combined with automatic
call-back so that both functions are carried out or
one is carried out only if the other fails. It is possible
to call back to five different phone numbers and the
call-backs can be controlled by other events than
faults:

• A GENIbus unit goes into alarm condition.

• A GENIbus unit comes out of alarm condition.

• A GENIbus unit goes into warning condition.

• A GENIbus unit comes out of warning condition.

• The G100 loses connection with a GENIbus unit

or gets into contact with a new GENIbus unit.

• Change of digital input.

These events can be selected or deselected as
desired. In addition, the "heartbeat" SMS function
can be set to send a message at fixed intervals, indi­cating that the telephone modem connection is oper­ational.

3.6 Other functions

The G100 is capable of monitoring the communica­tion via the service port as well as the communica­tion port to the main network. If the communication is
disconnected within a given configurable period, the
G100 will stop all connected GENIbus units using
bus commands. This function can be enabled or dis­abled for each of the two communication ports.

In a given application, this function can be used to
stop all pumps in case of failing communication with
the central management system.

The G100 has an access code option for modem
communication. If the access code is not written cor­rectly, the transmission of data to the G100 and the
GENIbus units will not be allowed. In this way, unau­thorized persons are prevented from causing dam­age to the system.

The G100 will log the last 10 ala rms w ith addres s,
time stamp and cause. The alarm log can be useful
in connection with fault finding. The log can be
deleted by giving a command to the G100.

4. Profibus-DP

Description

The Profibus-DP builds upon a master-slave-princi­ple, where the bus master (PC or PLC) also func­tions as the link to an overlying management system
(SCADA system).
The G100 functions as a slave on the Profibus-DP
network.

G100 Profibus-DP address

When installing the G100, the G100 Profibus-DP
address must be set manually by the use of DIP
switches on the Profibus-DP expansion board.
See section 4.1 Profibus-DP settings.

4.1 Profibus-DP settings

The physical Profibus-DP address must be set on
the Profibus-DP expansion board, fig. 2. This should
be done before connecting the G100 to the Profibus­DP.

Fig. 2

The G100 must be assigned a Profibus-DP address
which is not already being used on the Profibus-DP
network.

Example: The Profibus-DP address is set to No. 3
on the DIP switches in fig. 3.

Fig. 3

It is possible to set the address from No. 1 to 255.
The address No. 0 is reserved.

TM01 1706 5097

TM01 1707 5097

Connection
to mother
board

Address

1

2
3

4
5

6

7

8

8

Master configuration

The Profibus-DP master (e.g. PLC) must be config­ured according to the specifications of the Profibus­DP master in question.

Data transmission and system demands

As the DP protocol does not transmit data via
objects. Consequently, the G100 uses a superim­posed telegram format for the DP protocol. This tele­gram format must be implemented in the Profibus­DP master by the system integrator.

Reference: The telegram format is described in the
"G100 Support Files" CD-ROM supplied with the
G100. The necessary GSD file for the DP master is
also available on the CD-ROM.

4.2 Profibus-DP front cover

Front cover

Light-emitting diodes:
Operating/fault indications

Colour

Normal
condition

POWER:

The G100 is powered.

Green

Perma­nently on

POWER MNC:
The network communication chip to the
main network is powered.

Green

Perma­nently on

POWER GENI:

The GENIbus RS-485 communication
chips are powered.

Green

Perma­nently on

GENI TxD:

Data is sent via GENIbus RS-485.

Yellow Flashing

GENI RxD:

Data is received from GENIbus
RS-485.

Yellow Flashing

FAULT:

Data memory fau lt.

Red Off

DES:
Data Exchange State.

Connection to DP network is OK.

Green

Perma­nently on

G100 connectors

• GENIbus

• DI

• Service
See section 4.3 G100 common connectors.

• Main Network Connection: See section 4.4 Profibus-DP
connector.

Power
Power MNC
Power Geni
Geni T xD
Geni RxD
Fault

DES

Genibus DI Service

Main

Network

Connection

G100 Gateway

Profibus

TM01 1705 1602

9

4.3 Common connectors

This section describes G100 connectors (male) for

• GENIbus,

• DI (digital inputs) and

• Service.
Figure 4 shows the three G100 male connectors and

a 9-pin D-sub female connector with pin numbers.

Fig. 4

GENIbus connector

The GENIbus is a serial RS-485 connection.
A, B and Y are placed as follows:

DI connector

The digital inputs are paired as follows:

Service connector

The service port is a serial RS-232 connection.
RxD, TxD and GND are placed as follows:

:

4.4 Profibus-DP connector

Fig. 5

The connection of the G100 to the Profibus-DP is
made by connecting the Profibus-DP cable to the
Profibus-DP connector shown in fig. 5.

The network topology on Profibus-DP is multidrop.

Pin configuration

The pin configuration of the connector is made
according to the Profibus-DP standard.

* The assignment of pin Nos. 1, 2, 7 and 9 corre-

sponds to that of the connected unit.

When connecting to Profibus-DP, a standard con­nector from Siemens should be used.

Example: 6ES7 972-OBA10-OXAO.

TM01 1700 1602 / 6904 3699

Connections

GENIbus Pin number

A2
B3

Y (screen) 5

Connections

DI Pin number

DI 1 1 + 6
DI 2 2 + 7
DI 3 3 + 8
DI 4 4 + 9

Connections

Service Pin number

RxD 2
TxD 3

GND 5

1
2
3
4

5

6
7
8

9

Genibus DI Service

TM01 1705 1602

Illustration

Pin
No.

Signal Description

1* – –
2* – –
3 RxD/TxD-P Data line B

4RTS

Request to
send

5M5V2

Data refer­ence poten­tial (from
station)

6P5V2

Supply plus

(from station)
7* – –
8 RxD/TxD-N Data line A
9* – –

Main

Network

Connection

Profibus

1
2
3
4

5

6
7
8

9

TM01 6904 3699

10

5. Radio/Modem/PLC

Description

In addition to the GENIbus protocol, the G100 Radio/
Modem/PLC can communicate via the standard PLC
protocols COMLI and Modbus.

For all three protocols, direct connection (RS-232) or
connection via telephone modem or radio modem
can be used. The G100 usually functions as a slave
on the network.

When using direct connection or modem connection,
it is possible to multiplex the connection to the G100
(port 1, RS-232). This means that several G100 units
with different addresses can be connected to a sin­gle serial port of a PC, when the appropriate equip­ment is used, e.g. modem data splitter or radio
modems.

G100 address

When installing the G100, the physical bus address
must be set manually by the use of DIP switches on
the expansion board.
See section 5.1 Radio/Modem/PLC settings.

5.1 Radio/Modem/PLC settings

When the G100 is incorporated in a network together
with other G100 units, an address must be allocated
to each unit. Note that the address 0 is the "broad­cast" address (default). All units will reply to this
address when asked.

The physical bus address must be set on the Radio/
Modem/PLC expansion board.

This should be done before start-up.

Fig. 6

The G100 must be assigned a bus address which is
not already being used on the network.

Example: The bus address is set to No. 3 on the DIP
switches in fig. 7.

Fig. 7

It is possible to set the address from No. 1 to 255.
The address 0 is reserved.

In Port 1, the switches 1 to 8 have the following pur­poses:

TM01 1711 5097

Address

Port 2

Port 2

Port 1

TM01 1707 5097

DIP switch Purpose

1 - 2 IO type
3 - 5 Protocol
6 - 8 Communication speed

1

2
3

4
5

6

7

8

11

The following table shows how the DIP switches in
Port 1 should be set.

.

Data transmission

The data transmission itself is made via objects
(identified by means of an index No.).

Reference: The "G100 Support Files" CD-ROM
supplied with the G100 contains a description of the
objects available.

Note: The G100 is not supplied with a radio, modem
or PLC. They must all be acquired separately.

Port 1

Function

DIP switch setting

12345678

IO type

Direct 00––––––

Modem 1 0––––––

Radio 01––––––

PLC 11––––––

Protocol

Auto
detect

––000–––

G100 ––100–––

Satt Control
COMLI

––010–––

Communication speed

1200 baud –––––000

2400 baud –––––100

4800 baud –––––010

9600 baud –––––110

19200 baud – ––––001

Reserved –––––101

Reserved –––––011

Reserved –––––111

12

5.2 Radio/Modem/PLC front cover

*) For explanation to Power, Power MNC, Power Geni, Geni TxD, Geni RxD, Fault, see section 4.2 Profibus-

DP front cover.

Front cover

Light-emitting diodes:
Operating/fault indications *)

Colour

Normal
condition

DCD:
Data Carrier Detect

DCD pin is active. Light diode indica­tion according to the IO type selected:

Radio

DCD is on

when a unit in the radio sys­tem has asked for and received permis­sion to send data.
Modem (G100 with modem (dial-up)
connection to main system. G100 can
make alarm dial-up).
DCD is on

when G100 is connected to
main system.

PLC

DCD is permanently on

when G100 is
powered.
Direct (G100 permanently connected to
main system).
DCD is permanently on

when G100 is
powered.
Direct (G100 with modem (dial-up) con­nection to main system. G100 cannot
make alarm dial-up).
DCD is on

when G100 is connected to

the main system.

Green

RTS:
Request To Send

RTS pin on line is active. Light diode in­dication according to the IO type se­lected:

Radio

RTS is o n

when G100 desires to send

data or data is actually being sent.

Modem, PLC or Direct

RTS is permanently on

when G100 is

powered.

Green

TxD1:

Data transmission on line 1.

Yellow Flashing

RxD1:

Data reception from line 1.

Yellow Flashing

TxD2:

Data transmission on line 2.
Reserved for future use.

––

RxD2:

Data reception from line 2.
Reserved for future use.

––

G100 connectors

• GENIbus

• DI

• Service
See section 4.3 G100 common connectors.

• Main Network Connection: See section 5.4 Radio/Modem/

PLC connectors.

TM01 1710 1602

Power
Power MNC
Power Geni
Geni T xD
Geni RxD
Fault

DCD
RTS
TxD1
RxD1
TxD2
RxD2

Genibus DI Service

Port 1 Port 2

Main

Network

Connection

G100 Gateway

13

5.3 Common connectors

This section describes G100 connectors (male) for

• GENIbus,

• DI (digital inputs) and

• Service.
Figure 8 shows the three G100 male connectors and

a 9-pin D-sub female connector with pin numbers.

Fig. 8

GENIbus connector

The GENIbus is a serial RS-485 connection.
A, B and Y are placed as follows:

DI connector

The digital inputs are paired as follows:

Service connector

The service port is a serial RS-232 connection.
RxD, TxD and GND are placed as follows:

:

5.4 Radio/Modem/PLC connectors

Fig. 9

The connection of the G100 to radio, modem or PLC
is made by connecting the cable to the Port 1 con­nector shown in fig. 9.

Port 2 is not used.

Pin configuration

TM01 1700 1602 / 6904 3699

Connections

GENIbus Pin number

A2
B3

Y (screen) 5

Connections

DI Pin number

DI 1 1 + 6
DI 2 2 + 7
DI 3 3 + 8
DI 4 4 + 9

Connections

Service Pin number

RxD 2
TxD 3

GND 5

1
2
3
4

5

6
7
8

9

Genibus DI Service

TM01 1710 1602

Illustration

Pin
No.

Signal Description

1DCD

Data carrier
detect

2 RxD Received data
3TxD

Transmitted
data

4DTR

Data terminal

ready
5 GND Ground
6 DSR Data set ready
7 RTS Request to send
8 CTS Clear to send
9 RI Ring indicator

Port 1 Port 2

Main

Network

Connection

1

2
3
4

5

6
7
8

9

TM01 6904 3699

14

6. Fault finding chart

Additional instructions for fault finding in the communication with the G100 can be found on the "G100 Support
Files" CD-ROM supplied with the G100.

G100 mother board

Indication Cause Remedy

1. POWER
off.

a) No electricity supply. • Check the electricity supply.

• Check that the G100 is OK by removing
connection to main network and to
GENIbus.

• Contact the system supplier.

b) Fault in components/fatal component

fault.

2. POWER MNC
faint or off.

a) Fault in main network or in the G100. • Check that the G100 is OK by removing

connection to main network. POWER
MNC must now be on.

• Check MNC cables for faults.

b) Cable fault, possibly short-circuit.

3. POWER GENI
faint or off.

a) GENIbus is overloading the G100. • Check that the G100 is OK by removing

connection to GENIbus. All POWER di­odes must now be permanently on.

• Check the GENIbus connection and ca­bling.

• Contact the system supplier.

4. GENI TxD
not flashing.

a) The G100 is not communicating. • Disconnect/connect the electricity sup-

ply.

• Check the bus.
If this does not help, then replace the

G100.

b) GENIbus connection or cable may be

short-circuited.

5. GENI RxD
not flashing.

a) GENIbus connection or cable may be

short-circuited.

Check the GENIbus connection and
cabling.

b) No units are connected to GENIbus.

6. FAULT
permanently on.

a) RAM memory fault. Replace the G100.

Profibus-DP expansion board

Indication Cause Remedy

1. DES
off.

a) Cable fault. • Check the cable.

• Check that the master applies the cor­rect maker’s ID No., address and ID
size.

- Maker’s ID No.

- Address: As set on DIP switch.

b) Configuration fault on master.

15

Radio/Modem/PLC expansion board

Indication Cause Remedy

1. DCD

- Modem
off.

a) Wrong modem type. • Check that the modem initialization

commands are compatible.

• Make a redial.

b) Poor telephone line.

2. DCD

- Radio
permanently on.

a) Fault in a radio network unit. Reset or disconnect/connect the unit in

case of fault.
If this does not help, then replace the unit
in case of fault.

3. RTS

- Radio
permanently on.

a) The G100 is constantly attempting to

send.

• Disconnect/connect the electricity sup­ply or

• reset the G100 using the PC Tool
G100.

4. RTS

- Direct/modem
not perma­nently on.

a) Fault in the G100. • Disconnect/connect the electricity sup-

ply or

• reset the G100 using the PC Tool
G100.

If this does not help, then replace the
G100.

5. TxD1
not flashing.

a) No communication with the G100. • Connect the G100.

• Check the cable.

• Check that the cable is connected cor­rectly according to IO type (radio, mo­dem, PLC or direct).

6. RxD1
not on
as expected.

a) Cable is connected incorrectly. Check that the cable is connected cor-

rectly according to IO type (radio, modem,
PLC or direct).

16

7. Technical data

7.1 Data applying to all versions

Mains supply

Rated voltage 110-240 V AC.

Voltage tolerance –25%/+15% of rated voltage.
Mains frequency 45-65 Hz.
Power consumption 6 W.
Construction

• Number of slots

• Dimensi ons (W x H x D) in mm

• Weight (incl. expansion board)

• 2 (1 for the mother board and 1 for one expansion board).

• 73 x 227 x 165.

• 1800 g.

Operating range

• Ambient tempera ture during operation

• Transportation and storage temperature

• Relative air humidity

• –20°C to +60°C.

• –20°C to +60°C.

• Maximum 95% (without condensation).

Materials, housing Steel.
Enclosure class IP 20.
Approvals The G100 has been CE marked.
CPU

• Proce ssor

• Instruction size

• Proce ssor speed

• Intel 80251.

• 16-bit.

• 20 MHz.

Data logging

FLASH memory size 2 Mb ~ up to 350,000 time-stamped values.

Note: This feature applies to the G100 basic and Radio/
Modem/PLC versions.

GENIbus connection

•Bus

• Connection

• Electri cally separated

• Cable

• RS-485 up to 32 units.

• 9-pin D-sub male connector.

•Yes.

• 0.25 - 1 mm

2

screened 2-core cable.

Maximum cable length: 1200 m.

Connection for service/analysis

•Serial

• Connection

• Electri cally separated

• RS-232.

• 9-pin D-sub male connector.

•No.

Real time clock

• Accuracy

•Battery

• Battery durability

• ±5 min./year.

• DC 3 V, lithium battery for preservation of real time clock
during power off.

• When in use > 5 years, when stored > 10 years.

Dig i ta l i npu ts

• Number of inputs

• Input

• Logic "0"

• Logic "1"

• Connection

•4.

• External potential- free NO contact.

• Open (U > 3.2 V).

• Closed (U < 0.9 V).

• 9-pin D-sub male connector, screened cable.

Visual indication

Operating status 6 light-emitting diodes.

17

7.2 Profibus-DP expansion board

7.3 Radio/Modem/PLC expansion board

7.4 Emission (applies to the USA)

8. Disposal

This product or parts of it must be disposed of in an
environmentally sound way:

1. Use the public or private waste collection service.

2. If this is not possible, contact the nearest
Grundfos company or service workshop.

Profibus-DP connection

• Communi cation chip

• Communication speed

• Connection

• SPC3.

• 9.6 kbaud to 12 Mbaud.

• RS-485, 9-pin D-sub male connector.

Visual indication

Operating status 1 light-emitting diode.

Radio/modem/PLC connectio n

•Port 1

• Connection

• Communication speed

• Modem type

• Radio type

• RS-232.

• 9-pin D-sub male connector.

• 1.2 to 19.2 kbaud.

• Zyxel or others.

• Radio modem or protocol -based Niros 2001.

Visual indication

Operating status 6 light-emitting diodes.

Radio/Modem/PLC

This equipment has been tested and found to comply with the limits for a Class B digital device, pur­suant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and
used in accordance with these instructions, may cause harmful interference to radio communica­tions. However, there is no guarantee that interference will not occur in a particular installation.

If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interfer­ence by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and recei ver.

• Connect the equipme nt into an outlet on a circuit different from that to which the receiver is con­nected.

• Consult the dealer or an experienced radio/T V technician for help.

Profibus-DP

This equipment has been tested and found to comply with the limits for a Class A digital device, pur­suant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with these instructions, may cause harmful interference to radio communica­tions.

Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.

Subject to alterations.

Denmark

GRUNDFOS DK A/S
Martin Bachs Vej 3
DK-8850 Bjerringbro
Tlf.: [phone]
Telefax: [phone]
E-mail: [e-mail]
www.grundfos.com/DK

Argentina

Bombas GRUNDFOS de Argentina S.A.
Ruta Panamericana km. 37.500 Lote
34A
1619 - Garin
Pcia. de Buenos Aires
Phone: [phone]
Telefax: [phone]

Australia

GRUNDFOS Pumps Pty. Ltd.
P.O. Box 2040
Regency Park
South Australia 5942
Phone: [phone]
Telefax: [phone]

Austria

GRUNDFOS Pumpen Vertrieb
Ges.m.b.H.
Grundfosstraße 2
A-5082 Grödig/Salzburg
Tel.: [phone]
Telefax: [phone]

Belgium

N.V. GRUNDFOS Bellux S.A.
Boomsesteenweg 81-83
B-2630 Aartselaar
Tél.: [phone]
Télécopie: [phone]

Belorussia

Представительство ГРУНДФОС в
Минске
220090 Минск ул.Олешева 14
Телефо н: [phone]
Факс: [phone]

Bosnia/Herzegovina

GRUNDFOS Sarajevo
Paromlinska br. 16,
BiH-71000 Sarajevo
Phone: [phone]
Telefax: [phone]

Brazil

GRUNDFOS do Brasil Ltda.
Rua Tomazina 106
CEP 83325 - 040
Pinhais - PR
Phone: [phone]
Telefax: [phone]

Bulgaria

GRUNDFOS Pumpen Vertrieb
Representative Office - Bulgaria
Bulgaria, 1421 Sofia
Lozenetz District
105-107 Arsenalski blvd.
Phone: [phone]
Telefax: [phone]

Canada

GRUNDFOS Canada Inc.
2941 Brighton Road
Oakville, Ontario
L6H 6C9
Phone: [phone]
Telefax: [phone]

China

GRUNDFOS Pumps (Shanghai) Co.
Ltd.
22 Floor, Xin Hua Lian Building
755-775 Huai Hai Rd, (M)
Shanghai 200020
PRC
Phone: [phone]
Telefax: [phone]

Croatia

GRUNDFOS predstavništvo Zagreb
Cebini 37, Buzin
HR-10000 Zagreb
Phone: [phone]
Telefax: [phone]

Czech Republic

GRUNDFOS s.r.o.
Čajkovského 21
779 00 Olomouc
Phone: [phone]
Telefax: [phone]

Estonia

GRUNDFOS Pumps Eesti OÜ
Peterburi tee 44
11415 Tallinn
Tel: + 372 606 1690
Fax: + 372 606 1691

Finland

OY GRUNDFOS Pumput AB
Mestarintie 11
Piispankylä
FIN-01730 Vantaa (Helsinki)
Phone: [phone]
Telefax: [phone]

France

Pompes GRUNDFOS Distribution S.A.
Parc d’Activités de Chesnes
57, rue de Malacombe
F-38290 St. Quentin Fallavier (Lyon)
Tél.: [phone]
Télécopie: [phone]

Germany

GRUNDFOS GMBH
Schlüterstr. 33
40699 Erkrath
Tel.: [phone]
Telefax: [phone]
e-mail: [e-mail]
Service in Deutschland:
e-mail: [e-mail]

Greece

GRUNDFOS Hellas A.E.B.E.
20th km. Athinon-Markopoulou Av.
P.O. Box 71
GR-19002 Peania
Phone: [phone]
Telefax: +0030-210-66 46 273

Hong Kong

GRUNDFOS Pumps (Hong Kong) Ltd.
Unit 1, Ground floor
Siu Wai Industrial Centre
29-33 Wing Hong Street &
68 King Lam Street, Cheung Sha Wan
Kowloon
Phone: [phone]
Telefax: [phone]

Hungary

GRUNDFOS Hungária Kft.
Park u. 8
H-2045 Törökbálint,
Phone: [phone]
Telefax: [phone]

India

GRUNDFOS Pumps India Private Lim­ited
Flat A, Ground Floor
61/62 Chamiers Aptmt
Chamiers Road
Chennai 600 028
Phone: [phone]
Telefax: [phone]

Indonesia

PT GRUNDFOS Pompa
Jl. Rawa Sumur III, Blok III / CC-1
Kawasan Industri, Pulogadung
Jakarta 13930
Phone: [phone]
Telefax: [phone]/460 6901

Ireland

GRUNDFOS (Ireland) Ltd.
Unit A, Merrywell Business Park
Ballymount Road Lower
Dublin 12
Phone: [phone]
Telefax: [phone]

Italy

GRUNDFOS Pompe Italia S.r.l.
Via Gran Sasso 4
I-20060 Truccazzano (Milano)
Tel.: [phone]
Telefax: [phone]/95838461

Japan

GRUNDFOS Pumps K.K.
1-2-3, Shin Miyakoda
Hamamatsu City
Shizuoka pref. 431-21
Phone: [phone]
Telefax: [phone]

Korea

GRUNDFOS Pumps Korea Ltd.
6th Floor, Aju Building 679-5
Yeoksam-dong, Kangnam-ku, 135-916
Seoul, Korea
Phone: [phone]
Telefax: [phone]

Latvia

SIA GRUNDFOS Pumps Latvia
Deglava biznesa centrs
Augusta Deglava ielā 60, LV-1035, Rīga,
Tālr.: + 371 714 9640, 7 149 641
Fakss: + 371 914 9646

Lithuania

GRUNDFOS Pumps UAB
Smolensko g. 6
LT-03201 Vilnius
Tel: + 370 52 395 430
Fax: + 370 52 395 431

Malaysia

GRUNDFOS Pumps Sdn. Bhd.
7 Jalan Peguam U1/25
Glenmarie Industrial Park
40150 Shah Alam
Selangor
Phone: [phone]
Telefax: [phone]

Mexico

Bombas GRUNDFOS de Mexico S.A.
de C.V.
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
Apodaca, N.L. 66600
Mexico
Phone: [phone]
Telefax: [phone]

Netherlands

GRUNDFOS Nederland B.V.
Postbus 104
NL-1380 AC Weesp
Tel.: [phone]
Telefax: [phone]/492299

New Zealand

GRUNDFOS Pumps NZ Ltd.
17 Beatrice Tinsley Crescent
North Harbour Industrial Estate
Albany, Auckland
Phone: [phone]
Telefax: [phone]

Norway

GRUNDFOS Pumper A/S
Strømsveien 344
Postboks 235, Leirdal
N-1011 Oslo
Tlf.: [phone]
Telefax: [phone]

Poland

GRUNDFOS Pompy Sp. z o.o.
ul. Klonowa 23
Baranowo k. Poznania
PL-62-081 Przeźmierowo
Phone: [phone]
Telefax: ([phone]

Portugal

Bombas GRUNDFOS Portugal, S.A.
Rua Calvet de Magalhães, 241
Apartado 1079
P-2770-153 Paço de Arcos
Tel.: [phone]
Telefax: [phone]

România

GRUNDFOS Pompe România SRL
Bd. Biruintei, nr 103
Pantelimon county Ilfov
Phone: [phone]
Telefax: [phone]
E-mail: [e-mail]

Russia

ООО Грундфос
Росс ия, 109544 Москва, Школьная 39
Тел. [phone]
Факс [phone]

E-mail
[e-mail]

Serbia and Montenegro

GRUNDFOS Predstavništvo Beograd
Dr. Milutina Ivkovića 2a/29
YU-11000 Beograd
Phone: [phone], 11 26 47
496
Telefax: [phone]

Singapore

GRUNDFOS (Singapore) Pte. Ltd.
24 Tuas West Road
Jurong Town
Singapore 638381
Phone: [phone]
Telefax: [phone]

Slovenia

GRUNDFOS PUMPEN VERTRIEB
Ges.m.b.H.,
Podružnica Ljubljana
Blatnica 1, SI-1236 Trzin
Phone: [phone]
Telefax: [phone]
E-mail: [e-mail]

Spain

Bombas GRUNDFOS España S.A.
Camino de la Fuentecilla, s/n
E-28110 Algete (Madrid)
Tel.: [phone]
Telefax: [phone]

Sweden

GRUNDFOS AB
Lunnagårdsgatan 6
431 90 Mölndal
Tel.: [phone]
Telefax: [phone]

Switzerland

GRUNDFOS Pumpen AG
Bruggacherstrasse 10
CH-8117 Fällanden/ZH
Tel.: [phone]
Telefax: [phone]

Taiwan

GRUNDFOS Pumps (Taiwan) Ltd.
7 Floor, 219 Min-Chuan Road
Taichung, Taiwan, R.O.C.
Phone: [phone]
Telefax: [phone]

Thailand

GRUNDFOS (Thailand) Ltd.
947/168 Moo 12, Bangna-Trad Rd.,
K.M. 3,
Bangna, Phrakanong
Bangkok 10260
Phone: [phone] ... 91
Telefax: [phone] ... 6

Turkey

GRUNDFOS POMPA San. ve Tic. Ltd.
Sti.
Gebze Organize Sanayi Bölgesi
Ihsan dede Caddesi,

2. yol 200. Sokak No. 204
41490 Gebze/ Kocaeli
Phone: +90 - 262-679 7979
Telefax: +90 - 262-679 7905
E-mail: [e-mail]

Ukraine

ТОВ ГРУНДФОС Укра ин а
ул. Владимирская, 71, оф. 45
г. Киев, 01033,

Украина,
Тел. [phone]
Факс [phone]

United Arab Emirates

GRUNDFOS Gulf Distribution
P.O. Box 16768
Jebel Ali Free Zone
Dubai
Phone: [phone]
Telefax: [phone]

United Kingdom

GRUNDFOS Pumps Ltd.
Grovebury Road
Leighton Buzzard/Beds. LU7 8TL
Phone: [phone]
Telefax: [phone]

U.S.A.

GRUNDFOS Pumps Corporation
17100 West 118th Terrace
Olathe, Kansas 66061
Phone: [phone]
Telefax: [phone]

Usbekistan

Представительство ГРУНДФОС в
Ташк енте
700000 Ташк ент ул.Усм ан а Носира 1­й
тупик 5
Телефо н: [phone]
Факс: [phone]

Addresses revised 18.04.2006

www.grundfos.com

Being responsible is our foundation

Thinking ahead makes it possible

Innovation is the essence

96417298 0406

169

Repl. 96417298 0504