Grundfos RSL, FV Installation And Operating Instructions Manual

GRUNDFOS INSTRUCTIONS
Rigid Suction Lances RSL and Foot Valves FV
Installation and operating instructions
2
English (GB) Installation and operating instructions
Caution
Note
Original installation and operating instructions.
1. Safety instructions

1.1 Symbols used in this document

1.2 Qualification and training of personnel

1.3 Safe operation

1.4 Safety instructions for the operating company/operator

2. Product introduction

2.1 Applications

2.2 Improper operating methods

2.3 Function

2.4 Warranty
2.5 Product description
2.6 Identification
3. Technical data
3.1 Dimensions
4. Installation
4.1 Hydraulic connection
4.2 Electrical connection of level indication
4.3 Container connection
5. Maintenance and service
5.1 Maintenance
5.2 Service
6. Fault finding
7. Disposal
Page
10
12
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13 13
1.4 Safety instructions for the operating company/operator
The owner of the system is responsible for training of operating personnel.
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Warnin g When working with chemicals, the accident
prevention regulations applicable at the installation site must be applied.
Observe the chemical manufacturer's safety data sheets when handling chemicals.
Warnin g When working on the product, or connections
and lines, always wear protective clothing (e.g. safety goggles and gloves).
The system must be unpressurised. Only operate the system if all lines are connected
correctly. Warnin g
The chemical resistance of the parts that come into contact with the dosing medium depends on the medium, media temperature and operating pressure.
Ensure that all parts in contact with the medium are resistant to th e med ium un der opera tin g conditions.
English (GB)
Warning Prior to installation, read these installation and
operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice.

1. Safety instructions

1.1 Symbols used in this document
The safety instructions are identified by the following symbols:
Warning If these safety instructions are not observed,
it may result in personal injury.
If these safety instructions are not observed, it may result in malfunction or damage to the equipment.
Notes or instructions that make the job easier and ensure safe operation.
1.2 Qualification and training of per sonne l
The personnel responsible for the installation, operation and service must be appropriately qualified for these tasks.
Areas of responsibility, levels of authority and the supervision of the personnel must be precisely defined by the operator. If necessary, the personnel must be trained appropriately.
1.3 Safe operation
If safe operation is no longer possible, the product must be taken out of operation and secured against unintentional operation.
This is the case in the following situations:
• If the product is visibly damaged.
• If the product no longer seems operational.
• After long periods of storage under unfavourable conditions.

2. Product introduction

2.1 Applications
The foot valve and the rigid suction lance are suitable for the following applications:
• Extraction of chemicals from unpressurised containers.
• Monitoring the liquid level in the chemical container (versions
with two-step level indication).
Special features:
• Protection of the suction assembly (suction lance).
• Easy handling when exchanging containers.
2.2 Improper operating methods
Warnin g Improper use, foreseeable misuse or
misapplication can lead to personal injury and damage to the equipment and is therefore not permitted.
The operational safety of the product is only guaranteed, if it is used in accordance with section 2.1 Applications.
The product may not be used for:
• operation in potentially explosive areas
• combustible media
• frozen media
• abrasive or crystallising media.
2.3 Function
• Extracting liquid from a container with a suction line.
• Filtering the liquid to protect the pump from soiling.
• Preventing backflow of liquid by means of a non-return valve.
• Keeping the foot valve upright at the container bottom.
• Indicating a low level of liquid or an empty tank by means of
two reed switches and floaters.
• Connecting an exchangeable container.
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2.4 Warranty

Note
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English (GB)
A warranty claim in accordance with our general terms of sale and delivery is only valid if these requirements are fulfilled:
• The product is used in accordance with the information within this manual.
• The product is not dismantled or handled incorrectly.
• Maintenance is carried out by authorised and qualified personnel.
• Only original spare parts are used for repairs during maintenance.
Grundfos cannot be held liable for any damage resulting from incorrect use.

2.5 Product description

Fig. 1 From left to right: suction lance, foot valve with level indication, plastic and stainless-steel foot valve without level indication
Pos. Description
1 Hose connection thread 2 Signal cable with plug 3 Tank connection, slidable 4 Tank cap, slidable 5 Protective tube with hose 6 Floater low-level 7 Valve body with switch unit 8 Floater empty
9 Inlet with strainer 10 Inlet with strainer and weight 11 Connection for hose or pipe
TM04 8524 1212
4

2.6 Identification

2.6.1 Type key of suction lances

Code Example RSL - 0500 - 2L - G5/8 PE / V,E / C U2 RSL Rigid Suction Lance
Maximum immersion depth
0400 up to 400 mm 0500 up to 500 mm 0570 up to 570 mm 0690 up to 690 mm 0820 up to 820 mm 0980 up to 980 mm 1100 up to 1100 mm 1200 up to 1200 mm
Level indication
NL Without level indication 2L Two-step level indication (low-level signal, tank-empty signal)
Connection size
G5/8 Male thread G 5/8 with groove for O-Ring on top
Material of enclosure, connection, floater
PE High density polyethylene (HDPE) PV Polyvinylidenfluoride (PVDF)
Material of O-ring
V,E Fluorocarbon elastomer (FKM) and ethylene propylene diene rubber (EPDM) T Polytetrafluorethylene (PTFE)
Material of ball
CCeramic
Connections for hose
U2 Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm U7 Hose connection set: 0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2" X Without connections
English (GB)

2.6.2 Type key of foot valves

Code Example FV - 2L - G5/8 PE / V,E / C U2 FV Foot valve
Level indication
NL Without level indication 2L Two-step level indication (low-level signal, tank-empty signal)
Connection size
G5/8 Male thread G 5/8 with groove for O-Ring on top
Material of enclosure, connection, floater
PE High density polyethylene (HDPE) PV Polyvinylidenfluoride (PVDF) SS Stainless steel 1.4571
Material of O-ring
V,E Fluorocarbon elastomer (FKM) and ethylene propylene diene rubber (EPDM) T Polytetrafluorethylene (PTFE)
Material of ball
C Ceramic SS Stainless steel 1.4401
Connections for hose or pipe
U2 Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm U7 Hose connection set: 0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2" A Threaded pipe connection Rp 1/4" (G 1/4" female) V Threaded pipe connection 1/4" (NPT female) X Without connections
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3. Technical data

English (GB)
Data
Mechanical data
Max. flow rate
Max. pressure
1)
2)
[l/h] 60
[gph] 15.85
[bar] 2
[psi] 29
Max. liquid temperature [°C] 45 60 80
Min. liquid temperature [°C] 0 0 -10
Foot valve and
suction lance (PE)
Max. ambient temperature [°C] 45
Min. ambient temperature [°C] 0 0 -10
Max. storage temperature [°C] 45
Min. storage temperature [°C] 0 0 -10
3)
[m] 5 5 -
Electrical data (for versions with two-step level indication)
Length of included signal cable
Type of included signal cable LIY2Y LIY2Y -
Max. voltage of reed switches [V] 48 48 -
Max. current of reed switches [A] 0.5 0.5 -
Max. load of reed switches [VA] 10 10 -
Suction lance [kg] 0.28 - 0.4 0.43 - 0.62 -
Weight
4)
Foot valve without level indication
[kg] 0.11 0.13 0.18
Foot valve with level indication [kg] 0.26 0.28 -
1)
Liquids with viscosity similar to water
2)
Applies to the inside of the suction installation. The container must be unpressurised!
3)
Also for suction lances, the indicated cable length is measured starting from the valve body
4)
When installed, without packaging
Foot valve and
suction lance
(PVDF)
Foot valve
(stainless steel)
6

3.1 Dimensions

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English (GB)
TM04 8445 4511, TM04 8447 4511
Fig. 2 Left: rigid suction lance with / without level indication, right: foot valve with level indication
Dimensions [mm]
Code
Suction lance Foot valve
L1 see type key 2.6.1 196 L2 114 ~ 103.5 L3 103 ~ 43.5 L4 ~ 85 18.5 L5 ~ 25 ­L6 4.5 ­D1 68.5 35 D2 32 58 D3 - 12 D4 - 9 D5 - 6
Fig. 3 Foot valve without level indication. Left: PE and PVDF
version, right: stainless-steel version
Dimensions [mm]
Code
Foot valve PE, PVDF Foot valve stainless steel
TM04 8446 4511, TM04 8494 0612
L1 67.5 30 L2 19 4 D1 35 30
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4. Installation

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English (GB)

4.1 Hydraulic connection

Warning Danger of chemical burn! Avoid direct contact with chemicals.
Wear protective clothing when handling chemicals.

4.1.1 Conditions for installation

• Proper functioning can only be guaranteed when using Grundfos accessories.
• For suction height and line diameter, please see the technical data of the pump.

4.1.2 Notes for installa tion

• Shorten the hoses at right angles.
• Make sure there are no loops or kinks in the hoses.
• Keep the suction line as short as possible.
• Install the suction line upwards to the suction valve of the pump.

4.1.3 Connecting the hose (fig. 4)

1. Slide union nut (2) and tensioning ring (3) onto the hose (1).
2. Insert the cone part (4) fully into the hose.
3. Put the cone part with hose onto the corresponding threaded
connection of foot valve / suction lance or suction valve of the pump.
4. Tighten union nut manually. Do not use any tools!
– Tighten up union nut after 2-5 operating hours if using
PTFE gaskets!
5. If existing, insert the deaeration line of the pump and the relief
line of the multi-function or pressure relief valve via the corresponding connection of the foot valve or suction lance into the container.
Fig. 4 Hydraulic connection
Pos. Description
1Hose 2 Union nut 3 Tensioning ring 4 Cone part
Warning Do not immerse the return lines into the liquid.
TM04 8559 2212
8

4.2 Electrical connection of level indication

Note
2
1
3
GND
34
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Note
1
2
In order to monitor the filling level of the container, a two-step level indication (low-level signal, tank-empty signal) can be con­nected to the pump or other downstream devices.
Observe the manuals of the downstream devices.

4.2.1 Signal connection with round plug

All SMART Digital pumps and the digital dosing pump DDI 222 are connected with round plugs.

4.2.3 Changing the contact type

Suction lances and foot valves with two-step level indication have two signal outputs. Both are factory-set to NO contact type. The symbol is on the floater top (see fig. 7).
• The symbol that is visible from above shows the switch mode "floater above".
• The symbol that is visible from below shows the switch mode "floater below".
The contact type can be changed from NO to NC by turning the floater horizontally by 180 °. A cable break will provoke a tank-empty signal.
Reversing the floater:
1. Remove the floater sidewards
2. Turn the floater horizontally by 180 ° and attach it. Make sure
that the NC symbol at the floater points upwards.
3. Adjust the signal inputs of the downstream devices (pump)
accordingly
Observe the manuals of the downstream devices (pump).
English (GB)
Fig. 5 Signal connection with round plug
Level signal: low-level and tank-empty
Function
Low level X GND Tank empty X GND
1/white 2/green 3/brown
Pins

4.2.2 Signal connection with flat plug

The foot valves and suction lances are supplied with round plugs. An adapter is required for connection to the dosing pumps DMX 221 and DMH with AR control.
Product number: 96635010
Fig. 6 Flat plug
TM04 8448 4511
TM04 8451 1112
Fig. 7 Changing the contact type
Pos. Description Symbol
1 Floater NO (normally open) contact
2 Floater NC (normally closed) contact
TM04 8449 4511
9

4.3 Container connection

English (GB)

4.3.1 Connecting to a Grundfos tank

1. Remove the screw cap from the tank.
2. Insert suction lance / foot valve into the threaded hole of the tank. Tighten the adapter screw manually.
3. Adapt the immersion depth of suction lance / foot valve to the tank height.
4. Fasten suction lance at hose connection.
TM04 8513 1012TM04 8514 1012TM04 8515 1012
Fig. 10 Fastening the suction lance
5. Fasten return lines, if existing.
Fig. 8 Inserting the suction lance
Fig. 11 Foot valve: insert lines into PE cap
TM04 8511 1012TM04 8512 1012
Fig. 12 Suction lance: insert lines into tank connection
Warnin g Do not immerse the return lines into the liquid.
Fig. 9 Inserting the foot valve
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4.3.2 Connecting to an exchangeable container

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1. Select adapter type and immersion depth from the tables below.
2. Mount adapter on foot valve or suction lance.
3. Adapt immersion depth of foot valve or suction lance (see table).
Immersion depth of suction lances
English (GB)
Container type Volume [l]
L-ring drum (blue)
120 820 220 980
Immersion
depth [mm]
Steel drum (standard) 216 980
12, 33
Standard jerrican according to EN 12712/12713
(large opening)
25, 30, 33 500
60 690
IBC (intermediate bulk container)
all 1200
Adaptors for exchangeable containers
Dimensions
Dimensioned drawing
D1 D2 L1
G 2 2 NPT 31 mm
G 2 S 70 x 6 28 mm
G 2 S 56 x 4 28 mm
TM04 8490 0612
G 2 CCS 46 x 4 28 mm
G 2 CCS 60 x 6 28 mm
G 2 CCS 70 x 6 31 mm
G 2 ASTM 63 28 mm
TM04 8491 0612
400
Adaptor type
Adaptor for containers with 2" NPT threaded opening
Adaptor for drums with S 70 x 6 coarse thread (MAUSER 2")
Adaptor for drums with S 56 x 4 coarse thread (TriSure
®
)
Adaptor for jerricans with opening of approx. 36 mm, according to EN 12713
Adaptor for jerricans with opening of approx. 45 mm, according to EN 12713
Adaptor for jerricans with opening of approx. 57 mm, according to EN 12713
Adaptor for US containers with bung hole of 63 mm (ASTM International)
Material,
colour
Product No.
PVC, grey 98156690
PE, blue 98071171
PE, orange 98071172
PE, green 98071173
PE, yellow 98071174
PE, brown 98071175
PE, white 98071176
Adaptor for IBC (Intermediate
G 2 S 160 x 7 12.8 mm
Bulk Container) with opening of
PE, black 98071177
150 mm
TM04 8493 0612
11
4.3.3 Connecting a suction lance to a container without
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Caution
English (GB)
opening provided
4. Cut a hole (60) into the container top surface and insert the suction lance.
5. Fix the suction lance with the counter nut.
6. Adapt the immersion depth of the suction lance (see section 4.3.1).
Immersion depth of suction lances
Container type Volume [l]
Grundfos cylindrical tank
40 400
1000 1200
Immersion
depth [mm]
Grundfos square tank 100 470
When using other containers, the required immersion depth must be determined by measurement.
Counter nut
Dimensions
Dimensioned drawing
D1 L1
G 2 21 mm
TM04 8492 0612

5. Maintenance and service

5.1 Maintenance

Clean the strainer,
• if it is soiled
• if the suction performance drops.

5.1.1 Cleaning the stra iner

1. Shut down the dosing system.
2. Suction lances or foot valves with level indication: disconnect signal line from the pump or downstream device.
3. Remove suction line from the dosing head. If existing, remove deaeration line from the dosing head.
4. Take suction lance or foot valve out of the container.
5. Empty the suction lance.
6. Suction lance: Unscrew inlet with strainer unit from the bottom of the suction lance and clean it. Foot valve: Unscrew inlet with weight and strainer from the valve, remove the strainer and clean it.
Clean the strainer of the foot valve or suction lance regularly, depending on the degree of pollution.
Adaptor type
Counter nut for drums with opening of 60 mm (without thread), e.g. 100-litre square tank or 1000-litre cylindrical tank
Fig. 13 Foot valve (left), suction lance (right): removing the
strainer
Material,
colour
Product No.
PVC, grey 98071170
TM04 8522 1112

5.2 Service

Foot valves and suction lances cannot be repaired.
12

6. Fault finding

Fault Possible cause Possible remedy
Strainer is soiled. Clean the strainer. Pump is switched off. Switch on the pump.
Too low flow or no flow
Low-level or empty indication does not work
Suction line is installed incorrectly. Check the suction line and connection.
Internal diameter of suction line is too small.
Suction line is not tight. Check the line and connections. Signal line is not connected to the pump. Connect the signal line to the pump.
Contact type is set incorrectly.
Reed switch is defective. Replace the foot valve or suction lance.
Use suction line with larger internal diameter.
Adapt setting of contact type (see section 4.2.3).

7. Disposal

This product or parts of it must be disposed of in an environmentally sound way. Use appropriate waste collection services. If this is not possible, contact the nearest Grundfos company or service workshop.
Subject to alterations.
English (GB)
13
14
Argentina
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China
Grundfos Alldos Dosing & Disinfection
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Hungary
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Indonesia
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Netherlands
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Romania
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39
Тел. (+7) 495 737 30 00, 564 88 00 Факс (+7) 495 737 75 36, 564 88 11
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Grundfos (PTY) Ltd. Corner Mountjoy and George Allen Roads Wilbart Ext. 2 Bedfordview 2008 Phone: (+27) 11 579 4800 Fax: (+27) 11 455 6066 E-mail: lsmart@grundfos.com
Spain
Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465
Sweden
GRUNDFOS AB (Box 333) Lunnagårdsgatan 6 431 24 Mölndal Tel.: +46 31 332 23 000 Telefax: +46 31-331 94 60
Switzerland
GRUNDFOS ALLDOS International AG Schönmattstraße 4 CH-4153 Reinach Tel.: +41-61-717 5555 Telefax: +41-61-717 5500 E-mail: grundfosalldos-CH@grundfos.com
Switzerland
GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-1-806 8111 Telefax: +41-1-806 8115
Taiwan
GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878
Thailand
GRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road, Dokmai, Pravej, Bangkok 10250 Phone: +66-2-725 8999 Telefax: +66-2-725 8998
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi,
2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com
Ukraine
ТОВ ГРУНДФОС УКРАЇНА 01010 Київ, Вул. Московська 8б,
Тел.:(+38 044) 390 40 50 Фах.: (+38 044) 390 40 59
E-mail: ukraine@grundfos.com
United Arab Emirates
GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971-4- 8815 166 Telefax: +971-4-8815 136
United Kingdom
GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 8TL Phone: +44-1525-850000 Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500
Uzbekistan
Представительство ГРУНДФОС в Ташкенте 700000 Ташк ент ул.Ус ма на Носира 1-й тупик 5 Телефон : (3712) 55-68-15 Факс: (3712) 53-36-35
Addresses revised 27.04.2012
Grundfos companies
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Thinking ahead makes it possible
Innovation is the essence
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ECM: 1085307
www.grundfos.com
The name Grundfos, the Grundfos logo, and the payoff Be–Think–Innovate are registrated trademarks
owned by Grundfos Management A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
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