E-Box 200
Modbus communication for SMART Digital S DDA (up to 30 l/h)
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
English (GB)
2
English (GB) Installation and operating instructions
Original installation and operating instructions
CONTENTS
Page
1. Symbols used in this document
2. General information
2.1 Applications
The Grundfos E-Box 200 (E-Box = Extension Box)
must only be used as a communication interface
between a SMART digital DDA dosing pump and a
Modbus network.
The E-Box 200 contains a CIM 200 module
(CIM = Communication Interface Module).
For internal communication between the E-Box and
the dosing pump, GENIbus is used.
2.2 Product overview
Fig. 1 E-box overview
* Depending on local network installation.
1. Symbols used in this document
2
2. General information
2
2.1 Applications
2
2.2 Product overview
2
2.3 Symbols on the product
3
2.4 Nameplate
3
3. Installation
3
3.1 Installation kit
3
3.2 Electrical connection
3
3.3 Mechanical installation
4
4. Technical data
5
4.1 Dimensions
5
5. Cleaning
5
6. Disposal
5
Warning
Prior to installation, read these installation
and operating instructions. Installation and
operation must comply with local
regulations and accepted codes of good
practice.
Warning
Prior to installation, read the installation
and operating instructions of the relevant
CIM module and of the DDA dosing pump.
Warning
If these safety instructions are not
observed, it may result in personal injury.
Caution
If these safety instructions are not
observed, it may result in malfunction or
damage to the equipment.
Note
Notes or instructions that make the job
easier and ensure safe operation.
TM04 8997 3713
Pos. Description
1 Modbus connection 1
2 Modbus connection 2
3 Optional functional earth connection*
4
Pre-assembled plug connection to dosing
pump (contains power supply and GENIbus
connection)
5 CIM 200 module
H1 LED: GENIbus Rx, yellow
H2 LED: Power, green
H3 LED: GENIbus Tx, red
5
H3
H1
123 4
H2
English (GB)
3
2.3 Symbols on the product
2.4 Nameplate
Fig. 2 Nameplate
3. Installation
3.1 Installation kit
The E-Box package contains these parts:
• E-Box equipped with CIM module
• Installation and operating instructions for the
E-Box
• Installation and operating instructions for the CIM
module
• CD-ROM (software, functional profiles,
installation and operating instructions).
3.2 Electrical connection
The electrical connection must only be carried out by
an authorised electrician in accordance with local
regulations.
3.2.1 Connection of Modbus
1. Remove cover from E-Box.
2. Prepare Modbus cable(s) as shown in fig. 3.
Fig. 3 Preparation of Modbus cables
See fig. 4.
3. Connect the yellow conductor(s) to terminal D1
(pos. 4).
4. Connect the brown conductor(s) to terminal D0
(pos. 5).
5. Connect the grey conductor(s) to terminal GND
(pos. 6).
6. Connect cable screens to earth via the earth
clamps (pos. 7).
7. If necessary, connect earth conductor to
functional earth terminal (pos. 8) at earth
connection (pos. 3) and tighten clamp (pos. 9).
Symbol Description
Indication of universally dangerous
spot.
Functional earth terminal.
TM04 8439 1316
Pos. Description
1 Type designation
2 Voltage
3 Model
4 Country of origin
5 Power consumption
6 Enclosure class
7 Marks of approval, CE mark, etc.
Note
Keep the CD-ROM and the installation and
operating instructions so that they are
easy to find when the E-Box with CIM
module has to be integrated into the main
communications network.
U
Type
Model
Pmax
97514022
Made in Germany
N20683
NEMA 4X
W IP 65
'tdͲϳϲϯϮϳWĮŶnjƚĂů'ĞƌŵĂŶLJ
Warning
Before beginning the electrical connection,
make sure that the power supply of the
DDA dosing pump has been switched off,
and that it cannot be accidentally switched
on.
Warning
To ensure enclosure class IP65 / NEMA 4X,
all unused connections have to be fitted with
a blind plug!
Caution
Supply voltage of the E-Box: 30 VDC from
DDA pump. See fig. 1, pos. 4.
Connect E-box to power supply only via
the DDA pump using the pre-assembled
plug!
Caution
To ensure a stable and reliable
communication, the cable screen for
GENIbus connection must always be
connected to the earth clamp. This is
pre-assembled by Grundfos.
See fig. 1, pos. 4.
Do not make any changes!
Note
Depending on the local network
installation, one or two cables can be
connected to the Modbus connections (fig.
4, pos. 1 and 2).
TM04 8998 3713
PP
PP
PP
English (GB)
4
8. Fit housing cover and tighten screws.
– Make sure that the gasket is positioned correctly.
Fig. 4 Cable connections
For further information (e.g. setting of termination
resistors) see installation and operating instructions
of the CIM 200 module.
3.2.2 Connection of power supply and GENIbus
Prior to connection of power supply and GENIbus,
execute the mechanical installation.
See section 3.3 Mechanical installation.
See fig. 5.
1. Switch off the power supply of the DDA dosing
pump (pos. 1).
– Wait for approx. 20 seconds before executing
the next step.
2. Remove protective cap from BUS input of the
pump.
3. Connect plug (pos. 4) thoroughly to BUS input of
the pump.
Fig. 5 Connecting E-Box to DDA
3.3 Mechanical installation
The E-box is always mounted below the pump
regardless of the pump’s mounting position
(e.g. wall or tank mounted). See fig. 6.
1. Place pump on E-Box.
– Make sure that the clamps of the E-Box
housing cover engage at pump housing
(detail 1).
– Insert locking device (pos. 5) at pump housing
(detail 2).
2. Tighten screw (pos. 4) to lock connection
(detail 3).
Fig. 6 Mounting pump on E-Box
For horizontal installation, the E-Box can be mounted
on the mounting plate of the DDA dosing pump.
See fig. 7.
Fig. 7 Mounting E-Box on mounting plate
TM04 8999 3713
Note
The Modbus address is set via DDA pump
menu. Therefore the rotary switches (fig.
4, pos. 10) have been deactivated from
factory.
Note
The LED (fig. 4, pos. 11) indicates the
status of GENIbus connection.
The LED (fig. 4, pos. 12) indicates the
status of Modbus connection.
TM04 8442 4311
Note
Start-up procedure and wiring diagram of
plug, see installation and operating
instructions of the DDA dosing pump.
The functional profile can be found on the
product CD delivered with the E-Box.
TM04 8438 4311TM04 8437 4311
English (GB)
5
4. Technical data
* Only from DDA dosing pump via pre-assembled
plug connection
4.1 Dimensions
Fig. 8 Dimensional sketch
5. Cleaning
The E-Box must only be cleaned with a dry and
clean cloth.
6. Disposal
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest
Grundfos company or service workshop.
Subject to alterations.
Electrical data
Supply voltage* 30 VDC, ± 10 %
Max. power consumption 5 W
Cable
Screened, twisted-pair
Min. 0.25 mm
2
Min. 23 AWG
Max. cable length
1200 m
4000 ft
GENIbus
connection
Transceiver RS-485
Protocol GENIbus
Transmission speed 9600 bits/s
Environmental
conditions
Max. altitude above sea level 2000 m
Max. relative humidity
(non-condensing)
96 %
Pollution degree 2
Enclosure class
IP65 according to IEC 60529
NEMA 4X
Electrical safety class 3
Min./max. ambient temperature 0/45 °C
Approvals CE, CB, CSA-US, GOST/TR, C-Tick
Weight 0.4 kg
Caution
The E-Box must not be exposed to direct
sunlight.
TM04 8453 4811
Declaration of conformity
6
Declaration of conformity 1
GB: EC/EU declaration of conformity
We, Grundfos, declare under our sole responsibility that the product
E-Box 200, to which the declaration below relates, is in conformity with
the Council Directives listed below on the approximation of the laws of
the EC/EU member states.
CZ: Prohlášení o shodě EU
My firma Grundfos prohlašujeme na svou plnou odpovědnost, že
výrobek E-Box 200, na který se toto prohlášení vztahuje, je v souladu
s níže uvedenými ustanoveními směrnice Rady pro sblížení právních
předpisů členských států Evropského společenství.
DE: EG-/EU-Konformitätserklärung
Wir, Grundfos, erklären in alleiniger Verantwortung, dass das Produkt
E-Box 200, auf das sich diese Erklärung bezieht, mit den folgenden
Richtlinien des Rates zur Angleichung der Rechtsvorschriften der
EG-/EU-Mitgliedsstaaten übereinstimmt.
DK: EF/EU-overensstemmelseserklæring
Vi, Grundfos, erklærer under ansvar at produktet E-Box 200 som
erklæringen nedenfor omhandler, er i overensstemmelse med Rådets
direktiver der er nævnt nedenfor, om indbyrdes tilnærmelse til
EF/EU-medlemsstaternes lovgivning.
ES: Declaración de conformidad de la CE/UE
Grundfos declara, bajo su exclusiva responsabilidad, que el producto
E-Box 200 al que hace referencia la siguiente declaración cumple lo
establecido por las siguientes Directivas del Consejo sobre la
aproximación de las legislaciones de los Estados miembros de la
CE/UE.
FR: Déclaration de conformité CE/UE
Nous, Grundfos, déclarons sous notre seule responsabilité, que le
produit E-Box 200, auquel se réfère cette déclaration, est conforme aux
Directives du Conseil concernant le rapprochement des législations des
États membres CE/UE relatives aux normes énoncées ci-dessous.
IT: Dichiarazione di conformità CE/UE
Grundfos dichiara sotto la sua esclusiva responsabilità che il prodotto
E-Box 200, al quale si riferisce questa dichiarazione, è conforme alle
seguenti direttive del Consiglio riguardanti il riavvicinamento delle
legislazioni degli Stati membri CE/UE.
PL: Deklaracja zgodności UE
My, Grundfos, oświadczamy z pełną odpowiedzialnością, że nasz
produkt E-Box 200, którego deklaracja niniejsza dotyczy, jest zgodny
znastępującymi dyrektywami Rady w sprawie zbliżenia przepisów
prawnych państw członkowskich.
PT: Declaração de conformidade CE/UE
A Grundfos declara sob sua única responsabilidade que o produto
E-Box 200, ao qual diz respeito a declaração abaixo, está em
conformidade com as Directivas do Conselho sobre a aproximação das
legislações dos Estados Membros da CE/UE.
RU: Декларация о соответствии нормам
ЕЭС/ЕС
Мы, компания Grundfos, со всей ответственностью заявляем, что
изделие E-Box 200, к которому относится нижеприведённая
декларация, соответствует нижеприведённым Директивам Совета
Евросоюза о тождественности законов стран-членов ЕЭС/ЕС.
SE: EG/EU-försäkran om överensstämmelse
Vi, Grundfos, försäkrar under ansvar att produkten E-Box 200, som
omfattas av nedanstående försäkran, är i överensstämmelse med de
rådsdirektiv om inbördes närmande till EG/EU-medlemsstaternas
lagstiftning som listas nedan.
CN: 欧共体 / 欧盟符合性声明
我们，格兰富，在我们的全权责任下声明，产品 E-Box 200，即该合格证
所指之产品，符合欧共体 / 欧盟使其成员国法律趋于一致的以下理事会指
令。
JP: EC/EU 適合宣言
Grundfos は、その責任の下に、E-Box 200 製品が EC/EU 加盟諸国の法
規に関連する、以下の評議会指令に適合していることを宣言します。
KO: EC/EU 적합성 선언
Grundfos 는 아래의 선언과 관련된 E-Box 200 제품이 EC/EU 회원국 법
률에 기반하여 아래의 이사회 지침을 준수함을 단독 책임 하에 선언합니
다.
– Low Voltage Directive (2014/35/EU)
Standard used: EN 61010-1:2011-07.
– EMC Directive (2014/30/EU).
Standards used: EN 61326-1:2013,
EN 61000-3-2:2015, EN 61000-3-3:2014.
This EC/EU declaration of conformity is only valid when published as
part of the Grundfos installation and operating instructions (publication
number 98552055).
Pfinztal, 20th April 2016
Ulrich Stemick
Technical Director
Grundfos Water Treatment GmbH
Reetzstr. 85, D-76327 Pfinztal, Germany
Person authorised to compile technical file and
empowered to sign the EC/EU declaration of conformity.
7
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Industrial Garin
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Telefax: +54-3327 411 111
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South Australia 5942
Phone: +61-8-8461-4611
Telefax: +61-8-8340 0155
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Grundfos Alldos
Dosing & Disinfection
ALLDOS (Shanghai) Water Technology
Co. Ltd.
West Unit, 1 Floor, No. 2 Building (T 4-2)
278 Jinhu Road, Jin Qiao Export
Processing Zone
Pudong New Area
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COLOMBIA
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Km 1.5 vía Siberia-Cota Conj. Potrero
Chico,
Parque Empresarial Arcos de Cota Bod.
1A.
Cota, Cundinamarca
Phone: +57(1)-2913444
Telefax: +57(1)-8764586
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Phone: +385 1 6595 400
Telefax: +385 1 6595 499
www.hr.grundfos.com
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Phone: +420-585-716 111
Denmark
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Tlf.: +45-87 50 50 50
Telefax: +45-87 50 51 51
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Tel: + 372 606 1690
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Finland
OY GRUNDFOS Pumput AB
Trukkikuja 1
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Phone: +358-(0)207 889 500
France
Pompes GRUNDFOS Distribution S.A.
Parc d’Activités de Chesnes
57, rue de Malacombe
F-38290 St. Quentin Fallavier (Lyon)
Tél.: +33-4 74 82 15 15
Télécopie: +33-4 74 94 10 51
Germany
GRUNDFOS Water Treatment GmbH
Reetzstraße 85
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Tel.: +49 7240 61-0
Telefax: +49 7240 61-177
E-mail: gwt@grundfos.com
Germany
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Schlüterstr. 33
40699 Erkrath
Tel.: +49-(0) 211 929 69-0
Telefax: +49-(0) 211 929 69-3799
E-mail: infoservice@grundfos.de
Service in Deutschland:
E-mail: kundendienst@grundfos.de
Greece
GRUNDFOS Hellas A.E.B.E.
20th km. Athinon-Markopoulou Av.
P.O. Box 71
GR-19002 Peania
Phone: +0030-210-66 83 400
Telefax: +0030-210-66 46 273
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd.
Unit 1, Ground floor
Siu Wai Industrial Centre
29-33 Wing Hong Street &
68 King Lam Street, Cheung Sha Wan
Kowloon
Phone: +852-27861706 / 27861741
Telefax: +852-27858664
Hungary
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Park u. 8
H-2045 Törökbálint,
Phone: +36-23 511 110
Telefax: +36-23 511 111
India
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Limited
118 Old Mahabalipuram Road
Thoraipakkam
Chennai 600 097
Phone: +91-44 4596 6800
Indonesia
PT. GRUNDFOS POMPA
Graha Intirub Lt. 2 & 3
Jln. Cililitan Besar No.454. Makasar,
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ID-Jakarta 13650
Phone: +62 21-469-51900
Telefax: +62 21-460 6910 / 460 6901
Ireland
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Unit A, Merrywell Business Park
Ballymount Road Lower
Dublin 12
Phone: +353-1-4089 800
Telefax: +353-1-4089 830
Italy
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Via Gran Sasso 4
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Tel.: +39-02-95838112
Telefax: +39-02-95309290 / 95838461
Grundfos companies
Japan
GRUNDFOS Pumps K.K.
1-2-3, Shin-Miyakoda, Kita-ku
Hamamatsu
431-2103 Japan
Phone: +81 53 428 4760
Telefax: +81 53 428 5005
Korea
GRUNDFOS Pumps Korea Ltd.
6th Floor, Aju Building 679-5
Yeoksam-dong, Kangnam-ku, 135-916
Seoul, Korea
Phone: +82-2-5317 600
Telefax: +82-2-5633 725
Latvia
SIA GRUNDFOS Pumps Latvia
Deglava biznesa centrs
Augusta Deglava ielā 60, LV-1035, Rīga,
Tālr.: + 371 714 9640, 7 149 641
Fakss: + 371 914 9646
Lithuania
GRUNDFOS Pumps UAB
Smolensko g. 6
LT-03201 Vilnius
Tel: + 370 52 395 430
Fax: + 370 52 395 431
Malaysia
GRUNDFOS Pumps Sdn. Bhd.
7 Jalan Peguam U1/25
Glenmarie Industrial Park
40150 Shah Alam
Selangor
Phone: +60-3-5569 2922
Telefax: +60-3-5569 2866
Mexico
Bombas GRUNDFOS de México S.A. de
C.V.
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
Apodaca, N.L. 66600
Phone: +52-81-8144 4000
Telefax: +52-81-8144 4010
Netherlands
GRUNDFOS Netherlands
Veluwezoom 35
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Postbus 22015
1302 CA ALMERE
Tel.: +31-88-478 6336
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E-mail: info_gnl@grundfos.com
New Zealand
GRUNDFOS Pumps NZ Ltd.
17 Beatrice Tinsley Crescent
North Harbour Industrial Estate
Albany, Auckland
Phone: +64-9-415 3240
Telefax: +64-9-415 3250
Norway
GRUNDFOS Pumper A/S
Strømsveien 344
Postboks 235, Leirdal
N-1011 Oslo
Tlf.: +47-22 90 47 00
Telefax: +47-22 32 21 50
Poland
GRUNDFOS Pompy Sp. z o.o.
ul. Klonowa 23
Baranowo k. Poznania
PL-62-081 Przeźmierowo
Tel: (+48-61) 650 13 00
Fax: (+48-61) 650 13 50
Portugal
Bombas GRUNDFOS Portugal, S.A.
Rua Calvet de Magalhães, 241
Apartado 1079
P-2770-153 Paço de Arcos
Tel.: +351-21-440 76 00
Telefax: +351-21-440 76 90
Romania
GRUNDFOS Pompe România SRL
Bd. Biruintei, nr 103
Pantelimon county Ilfov
Phone: +40 21 200 4100
Telefax: +40 21 200 4101
E-mail: romania@grundfos.ro
Russia
ООО Грундфос
Россия, 109544 Москва, ул. Школьная
39
Тел. (+7) 495 737 30 00, 564 88 00
Факс (+7) 495 737 75 36, 564 88 11
E-mail grundfos.moscow@grundfos.com
Serbia
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YU-11000 Beograd
Phone: +381 11 26 47 877 / 11 26 47
496
Telefax: +381 11 26 48 340
Singapore
GRUNDFOS (Singapore) Pte. Ltd.
25 Jalan Tukang
Singapore 619264
Phone: +65-6681 9688
Telefax: +65-6681 9689
Slovakia
GRUNDFOS s.r.o.
Prievozská 4D
821 09 BRATISLAVA
Phona: +421 2 5020 1426
sk.grundfos.com
Slovenia
GRUNDFOS LJUBLJANA, d.o.o.
Leskoškova 9e, 1122 Ljubljana
Phone: +386 (0) 1 568 06 10
Telefax: +386 (0)1 568 0619
E-mail: tehnika-si@grundfos.com
South Africa
Grundfos (PTY) Ltd.
Corner Mountjoy and George Allen
Roads
Wilbart Ext. 2
Bedfordview 2008
Phone: (+27) 11 579 4800
Fax: (+27) 11 455 6066
E-mail: lsmart@grundfos.com
Spain
Bombas GRUNDFOS España S.A.
Camino de la Fuentecilla, s/n
E-28110 Algete (Madrid)
Tel.: +34-91-848 8800
Telefax: +34-91-628 0465
Sweden
GRUNDFOS AB
(Box 333) Lunnagårdsgatan 6
431 24 Mölndal
Tel.: +46 31 332 23 000
Telefax: +46 31-331 94 60
Switzerland
GRUNDFOS ALLDOS International AG
Schönmattstraße 4
CH-4153 Reinach
Tel.: +41-61-717 5555
Telefax: +41-61-717 5500
E-mail:
grundfosalldos-CH@grundfos.com
Switzerland
GRUNDFOS Pumpen AG
Bruggacherstrasse 10
CH-8117 Fällanden/ZH
Tel.: +41-44-806 8111
Telefax: +41-44-806 8115
Taiwan
GRUNDFOS Pumps (Taiwan) Ltd.
7 Floor, 219 Min-Chuan Road
Taichung, Taiwan, R.O.C.
Phone: +886-4-2305 0868
Telefax: +886-4-2305 0878
Thailand
GRUNDFOS (Thailand) Ltd.
92 Chaloem Phrakiat Rama 9 Road,
Dokmai, Pravej, Bangkok 10250
Phone: +66-2-725 8999
Telefax: +66-2-725 8998
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd.
Sti.
Gebze Organize Sanayi Bölgesi
Ihsan dede Caddesi,
2. yol 200. Sokak No. 204
41490 Gebze/ Kocaeli
Phone: +90 - 262-679 7979
Telefax: +90 - 262-679 7905
E-mail: satis@grundfos.com
Ukraine
Бізнес Центр Європа
Столичне шосе, 103
м. Київ, 03131, Україна
Телефон: (+38 044) 237 04 00
Факс.: (+38 044) 237 04 01
E-mail: ukraine@grundfos.com
United Arab Emirates
GRUNDFOS Gulf Distribution
P.O. Box 16768
Jebel Ali Free Zone
Dubai
Phone: +971-4- 8815 166
Telefax: +971-4-8815 136
United Kingdom
GRUNDFOS Pumps Ltd.
Grovebury Road
Leighton Buzzard/Beds. LU7 4TL
Phone: +44-1525-850000
Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation
17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400
Telefax: +1-913-227-3500
Uzbekistan
Grundfos Tashkent, Uzbekistan The
Representative Office of Grundfos
Kazakhstan in Uzbekistan
38a, Oybek street, Tashkent
Телефон: (+998) 71 150 3290 / 71 150
3291
Факс: (+998) 71 150 3292
Addresses revised 05.12.2016
www.grundfos.com
98552055 0317
ECM: 1195715
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks
owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
© Copyright Grundfos Holding A/S
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