Grundfos DMH 25 Series, DMH 28 Series, DMH 251, DMX 226, DMH 255 Installation And Operating Instructions, Supplement

...
GRUNDFOS INSTRUCTIONS
ATEX-approved pumps
DMH 25X, DMH 28X, DMX 226
Installation and operating instructions, supplement
English (GB) Installation and operating instructions
Caution
Note
Caution
Caution
Caution
Caution
Note
DMH 24-10 B-PVC/V/G-X-41B1B1E2 95713001 Type 251 S/N: 10000001 50Hz 24l/h 10bar 120 II 2GD cIIC T130°C 95713001P1107400766944
2
3
6
8
13
11
Grundfos Water Treatment GmbH Reetz-Str. 85 D-76327 Pfinztal
10
12
1

English (GB)

Original installation and operating instructions
1. Symbols used in this document
2. Operating pumps in potentially explosive atmospheres
3. Device designs

3.1 Identification

3.2 Pump configuration
3.3 Declaration according to ATEX GUIDELINES, 4TH EDITION - September 2012, concerning the assembling of pump and motor
4. Operating conditions
4.1 Environmental conditions
4.2 Dosing medium
5. Installation
5.1 Earthing
5.2 Overflow valve
5.3 Suction line
5.4 Dosing of combustible media
6. Commissioning
7. Operation
7.1 Safety instructions for operating the explosion-proof pump
8. Maintenance
8.1 Cleaning
8.2 Lubrication
8.3 Accessories / peripherals
8.4 Tools and maintenance work
9. Declaration of conformity / certificates
Warning Prior to installation, read these installation and
operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice.
Warning In addition to these instructions, observe the general
installation and operating instructions supplied with the pump.

1. Symbols used in this document

Warning If these safety instructions are not observed, it may
result in personal injury.
If these safety instructions are not observed, it may result in malfunction or damage to the equipment.
Notes or instructions that make the job easier and ensure safe operation.
Page

3. Device designs

The motor and accessories for the pumps, e.g. the metrology-based monitoring, must at minimum meet
2
2
2
2
3.1 Identification
3
3
3
3 3
4
4 4 4 4
4
5
5
5
5 5 5 5
5
Fig. 1 Example of ATEX nameplate
Pos. Description
3.1.1 Manufacturer
GRUNDFOS Holding A/S Poul Due Jensens Vej 7A 8850 Bjerringbro DENMARK
Grundfos Holding A/S has authorised for manufacturing and placed the entire responsibility for the products on Grundfos Water Treatment GmbH:
GRUNDFOS Water Treatment GmbH Reetzstraße 85 76327 Pfinztal GERMANY
the requirements of Directive 2014/34/EU as applicable to pumps.
The original configuration of the pump must not be modified.
This manual is valid for pumps with "year and week code" from 1401 (year 2014, week 01). For older pumps use the manual with release date 0712 (see backpage).
1 Type designation 2 Model 3 Maximum capacity [l/h] 6 Product number
8 Year and week code 10 Maximum pressure [bar] 11 Serial number 12 ATEX designation 13 Manufacturer
TM03 7006 4313

2. Operating pumps in potentially explosive atmospheres

This manual describes additional conditions or special considerations affecting the operation of pumps in potentially explosive atmospheres.
This manual is only valid together with the installation and operating instructions for the pump. Both
2
documents should be used.
Installation, maintenance and repairs must only be carried out by suitably qualified and authorised personnel.

3.2 Pump configuration

Caution
Caution
Caution
Caution
Caution
Note
Caution
Note
Grundfos produces pumps in accordance with Directive 2014/34/EU. These pumps correspond to the specifications in the table below.
Pumps which are not configured in accordance with the table cannot be used in potentially explosive atmospheres.
Permissible pump configuration
Feature Description
Front plate Metallic Electronics No electronics
3.2.1 Diaphragm leakage detection
DMH pumps meeting the requirements of Directive 2014/34/EU can optionally be fitted with an approved diaphragm leakage detection with an Ex i pressure gauge meeting the requirements of Directive 2014/34/EU.
Pumps with other types of diaphragm leakage detection cannot be used in potentially explosive atmospheres.
3.2.2 Dosing head and valves
Grundfos supplies pumps meeting the requirements of Directive 2014/34/EU with appropriately approved dosing head/valve combinations meeting the requirements of Directive 2014/34/EU.
Pumps with other types of dosing head/valve combination cannot be used in potentially explosive atmospheres.
Stainless-steel valves must not be combined with non-metal dosing heads.
The size of the dosing head (depending on the pump type) and the dosing head material determine the suitability of the pump for operation in potentially explosive atmospheres caused by media of group IIB or IIC:
Pump types
Dosing head material
PVC IIC IIB IIC IIC IIB Stainless steel,
DIN 1.4571 Stainless steel,
DIN 2.4610 PP IIC IIB IIC IIC IIB PVDF IIC IIB IIC IIC IIB
3.2.3 Motor
Grundfos pumps complying with Directive 2014/34/EU are supplied with motors that are complying with Directive 2014/34/EU and have been tested and labelled accordingly.
Alternatively, pump units can be supplied separately, and in this case the user must fit a motor that complies with Directive 2014/34/EU.
DMH
251-255
Pumps with other types of motor cannot be used in potentially explosive atmospheres.
DMH
257
IIC IIC IIC IIC IIC
IIC IIC IIC - -
DMH
28X
DMX 226
Head
sizes 1-3
DMX 226
Head
size 4
3.2.4 Pump designation
The information meeting the requirements of Directive 2014/34/EU given on the pump as a non-electrical device depends on the pump configuration selected.
The labelling is only applicable to the pump unit.
Nameplate of the pump unit only
Suitable for category 2,
Pump unit nameplate
II 2GD c IIB T130 °C IIB / 130 °C
II 2GD c IIC T130 °C IIC / 130 °C
Further information about using the pump can be found in section
4. Operating conditions.
explosion group /
temperature class

3.3 Declaration according to ATEX GUIDELINES, 4TH EDITION - September 2012, concerning the assembling of pump and motor

Grundfos declares that there is no additional ignition hazard as a result of assembling the pump and motor. Pump assembled with motor is considered a combination of individual items of equipment in terms of explosion protection. Therefore, the manufacturer of the pump and the manufacturer of the electrical motor supply an EC declaration of conformity for each of both items.

4. Operating conditions

4.1 Environmental conditions

The pumps with appropriate nameplates are suitable for operation in potentially explosive atmospheres Zones IIB or IIC, depending on the type of pump and its equipment.
The materials used for seals and lubricants must be resistant to vapours, gases or dust generated in the atmosphere of the operating area. This applies particularly to contact with solvent vapours which can damage plastics or change the composition of oil or gear lubricant, thereby affecting its efficiency/ability to function.
The pumps may only be used if, under the prevailing operating conditions, their materials and operating liquids are sufficiently resistant to mechanical and/or chemical influences in order not to jeopardise explosion protection.

4.2 Dosing medium

4.2.1 Permissible temperature
The media temperature cannot be increased for SIP/CIP applications.
4.2.2 Permissible dosing media
The DMH 25X, DMH 28X and DMX 226 pumps are suitable for liquid, non-abrasive and non-inflammable media.
The DMH 25X and DMH 28X pumps in the following configuration can also be used for dosing combustible media:
• Explosion-proof design with appropriate designation on the
pump nameplate, see section 3.1 Identification, and
• stainless-steel dosing heads and valves, and
• stainless-steel design of the diaphragm leakage detection in
the explosion-proof design with evaluator.
English (GB)
Observe the nameplate of the motor.
3
Loading...
+ 7 hidden pages