English (GB) Installation and operating instructions
English (GB)
Original installation and operating instructions
These installation and operating instructions describe Grundfos
DID (Dosing Instrumentation Digital).
Sections 1-6 give the information necessary to be able to unpack,
install and start up the product in a safe way.
Sections 7-13 give important information about the product, as
well as information on service, fault finding and disposal of the
product.
CONTENTS
Page
1.General information
1.1Target group
1.2Symbols used in this document
1.3Symbols on the product
2.Safety instructions
3.Receiving the product
3.1Inspecting the product
3.2Transporting the product
4.Installation
4.1Installation location
4.2Installation of the DID
4.3Hydraulic connection
4.4Installing the sensors
4.5Checking the tightness
5.Starting up the product
5.1Initial startup
6.Electrical connection
6.1Terminal connection
6.2Connecting the sensors to the CU 382 control unit
6.3Connecting the valve for automatic cleaning
6.4Connecting further inputs and outputs
6.5Connecting the CU 382 to the power supply
6.6Start-up of the operating software
6.7Sensor initialisation
7.Storing and handling the product
8.Product introduction
8.1Product description
8.2Intended use
8.3Functional principle
8.4Identification
9.Operation
9.1Operating elements
9.2Software overview
9.3General setup
9.4Parameter setup
9.5Controller setup
9.6Alarm setup
9.7USB menu / Data transfer
10.Maintenance
10.1 Cleaning
10.2 Functional check
11.Fault finding
12.Technical data
12.1 Hydraulic specifications of DID
12.2 CU 382 control unit
12.3 Weights
12.4 Dimensions
13.Disposal
14.Appendix
14.1 Symbols on the product
10
13
18
21
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22
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23
24
25
25
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28
28
29
30
30
1. General information
1.1 Target group
1.1.1 Qualification and training
The persons responsible for installation, startup and service must
be appropriately qualified for these tasks.
If the persons do not have the necessary knowledge, training and
instruction must be given. If necessary, training can be performed
by the manufacturer or supplier on request.
1.1.2 Obligations of the operating company
• Observe the local safety regulations.
2
• Instruct the operating persons.
2
• Provide the stipulated safety equipment and personal
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protective equipment.
• Arrange regular maintenance.
1.1.3 Obligations of the user
• Read this manual thoroughly before taking the product into
operation.
• Observe the recognised health and safety regulations as well
as the accident prevention regulations.
• Wear protective equipment in accordance with national health
and safety regulations when working on the system and
handling chemicals.
1.2 Symbols used in this document
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious personal injury.
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious personal injury.
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate personal injury.
If these instructions are not observed, it may result in
malfunction or damage to the equipment.
1.3 Symbols on the product
For symbols on the product see section 14. Appendix.
Prior to installation, read this document. Installation
and operation must comply with local regulations and
accepted codes of good practice.
2
2. Safety instructions
4. Installation
WARNING
Electric shock
- Switch off the power supply before connecting the
power supply cable and relay contacts.
- Do not dismantle the control unit.
- Installation and connection of the device and the
associated supplementary components must only
be carried out by qualified persons.
- Maintenance and repair must only be carried out
by qualified persons.
- Observe the local safety regulations.
WARNING
Toxic material
- Parts of the DID can be contaminated with
dangerous chemicals or pathogenic germs.
- If the DID has been in contact with dangerous
chemicals or pathogenic germs, wear protective
clothing and take all necessary precautions to
prevent endangering your health when installing or
dismantling the DID.
Modification of the DID is strictly prohibited.
3. Receiving the product
3.1 Inspecting the product
• Check the received consignment for completeness.
• Check the DID for damage.
• Install as soon as possible after unpacking.
• Do not install or connect damaged products.
3.2 Transporting the product
• Before transporting the DID, empty all pipes, hoses and flow
cells, remove the sensors and pack them separately.
• Observe the permissible ambient conditions. See section
12. Technical data.
• Transport the DID carefully, do not drop. Do not expose the
DID to strong impact, mechanical loads or vibrations.
• Keep the DID away from corrosive substances, vapours of
organic solvents, nuclear radiation and strong electromagnetic
radiation.
• Use the original packaging or equivalent to protect the DID
during transport.
WARNING
Electric shock
- Switch off the power supply before installation.
- IP65 only applies, if the housing cover and the
terminal compartment of the CU 382 are properly
closed, and the appropriate cable glands or
dummy caps are fitted.
- Installation must be carried out by qualified and
authorised persons.
4.1 Installation location
Correct installation is important for proper functioning of the DID.
• Make the DID easily accessible for all tasks.
• Provide sufficient space for all components of the DID.
• Avoid external interferences, such as electric and electromagnetic interferences by leakage current, earth fault of
pumps, electric motors, high voltage currents.
• Protect the DID from direct sunlight and rain.
• Provide a reliable power supply for the control unit.
See also section 12. Technical data and the manual "Sensors
V1".
4.2 Installation of the DID
DID with flow cell
All parts of the DID with flow cell are assembled on a mounting
plate with pre-drilled holes for quick and easy installation.
• Use spacers (min. 10 mm) for installation of the DID with flow
cell on a flat wall.
See also sections 8. Product introduction and 12.4 Dimensions.
DID with sensor for tank immersion
The CU 382 control unit of the DID with sensor for tank immersion
can be mounted directly on a wall. See also sections 8. Product
introduction and 12.4 Dimensions.
4.3 Hydraulic connection
See also the labels on the mounting plate as well as the sections
12. Technical data and 14. Appendix.
The maximum flow through the flow cell of the DID is limited by
the integrated flow restrictor.
Use a vented outlet or a pressure-loading valve to avoid siphon
effect. Do not install a shut-off valve in the outlet line.
English (GB)
3
4.3.1 Installing the measuring water inlet and outlet
1. Remove the blind plugs from the inlet thread and the outlet
thread of the flow cell.
Fig. 1 Blind plug
2. Connect the Rp 1/2" hose adaptor fittings to the inlet and the
outlet.
– The Rp 1/2" hose adaptor fittings are included in the
standard delivery of the DID.
3. Assemble the inlet and the outlet hose as follows:
– Push union nut and tensioning ring across the hose.
– Push the cone part fully into the hose, see fig. 2.
– Attach the cone part with hose to the adaptor fitting.
– Tighten the union nut manually. Do not use tools.
Fig. 2 Connecting the inlet hose
Avoid high loads caused by long or heavy hoses hanging from the
outlet port of the flow cell. A strain-relief for the outlet hoses may
be required.
4.4 Installing the sensors
All sensors used in the DID are packed separately to avoid
damage. They have to be prepared before installation according
to the "Installation" section in the manual "Sensors V1" supplied
with the sensor.
• For installation of the sensors in the flow cell, see the manual
"Sensors V1" supplied with the sensors.
• As soon as the sensors are ready for operation, they must be
wetted.
5. Starting up the product
5.1 Initial startup
WARNING
Electric shock
- Switch off the power supply before startup.
- IP65 only applies, if the housing cover and the
TM06 5927 0316TM04 1155 0110
1. Connect all sensors to the CU 382 control unit. See also
section 6.2 Connecting the sensors to the CU 382 control unit.
2. Slowly open the inlet valve.
3. Check the hydraulic system of the DID for leakages.
terminal compartment of the CU 382 are properly
closed, and the appropriate cable glands or
dummy caps are fitted.
- Initial startup must be carried out by qualified and
authorised persons.
6. Electrical connection
6.1 Terminal connection
WARNING
Electric shock
- Switch off the power supply of the DID and all
devices you plan to connect before terminal
connection.
- Terminal connection must be carried out by
qualified and authorised persons.
6.1.1 Connecting the terminals
1. Remove the two cross-head screws on the terminal
compartment of the CU 382 control unit.
2. Open the terminal compartment.
3. Connect the terminals according to the terminal connection
plan shown in fig. 3.
• Sensors equipped with electrolyte and membrane cap must
4.5 Checking the tightness
1. Carefully open the inlet valve and check for any leakage of the
2. Check if any air bubbles are visible within the hose.
3. Purge the bubbles out by temporary increase of the flow.
4
remain powered.
flow cell assembly.
TM06 5958 0316
Fig. 3 Terminal connection plan
Description and use of the terminals
Terminal DescriptionUse
1Phase
2Neutral
3PE
4PE
5-8Unused, can be used to connect S::CAN sensors
912 V output
Cleaning valve output (provides
10
power for the valve +12 V)
GND, for cleaning valve and
11
external trigger
12External trigger for cleaning valve
134-20 mA output #1 (+)
144-20 mA output #1 (-)
15
provides pulse frequency
48Relay 1-C, common connector
Relay 2-NO, switches on/off or
49
provides pulse frequency
50Relay 2-C, common connector
Alarm relay NO
51
Relay closes on alarm
52Alarm relay C, common connector
Alarm relay NC
53
Relay opens on alarm
Alarm relay C, common connector,
54
duplication of 52
Power supply
(100-240 V,
50-60 Hz)
Cleaning valve
control
Analog outputs
Analog input
Digital inputs
Flow cell - flow
switch
Modbus to
upper controls
(CU 382 is
slave)
Digital output
(with relays)
Alarm relay
6.2 Connecting the sensors to the CU 382 control unit
All sensors for the DID have plugs.
Sensors for immersion have fixed cables with plugs.
1. Make sure that the sensor plug and the socket of the CU 382
control unit are dry and clean.
– Otherwise communication errors may occur and the DID
might be damaged.
2. Connect the sensor to a compatible socket on the CU 382
control unit using the connection cable provided.
3. Cover the connectors that are not used with protective caps.
6.3 Connecting the valve for automatic cleaning
Only DID with sensor for tank immersion with valve for automatic
cleaning:
• Connect the valve to terminals 10 ("Valve", "12 VDC") and 11
(GND). See fig. 3.
• If an external cleaning signal is used, connect the signal line to
terminal 12 ("Clean In", minimum 5 V).
6.4 Connecting further inputs and outputs
Observe the supplier manuals when connecting actuator devices,
such as dosing pumps or regulators.
6.5 Connecting the CU 382 to the power supply
WARNING
Electric shock
- Switch off the power supply before connecting the
CU 382 control unit.
- IP65 only applies, if the housing cover and the
terminal compartment of the CU 382 are properly
closed, and the appropriate cable glands or
dummy caps are fitted.
- Electrical connection must be carried out by
qualified and authorised persons.
• Install an earth leakage circuit breaker for the power supply.
• If the installation is in an area prone to lightning strikes, install
surge protection.
• Use an AC power supply with an earthed conductor wire.
– PE: potential earth
• Connect the process medium (e.g. waste water) to the same
earth ground with less than 0.5 Ohm.
6.6 Start-up of the operating software
If the CU 382 control unit is connected to the power supply, it
starts up and shows the s::can logo for 5 seconds. At first start-up
or if the internal settings have been reset to default, the CU 382
control unit starts with the selection of the language. See also
section 9.3.7
After this, the parameter screen is shown and the most recent
information is displayed.
Select language...
.
6.7 Sensor initialisation
Every sensor that is connected to the CU 382 control unit must be
installed and initiated individually. This can be done using the
software-supported initialisation process.
• Connect only the sensor you want to initialise to the CU 382.
– An individual address is allocated to the initialised sensor.
If no sensor was connected before, the CU 382 jumps into the
"Add MODBUS sensor..." menu to check for connected sensors,
right after setting the language.
English (GB)
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7. Storing and handling the product
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3
2
1
11
10
10
121314
1515
15
15
7
6
6a
8
18
T
OK
W
X
S
19
6c
6b
8
11
10
10
8
7
16
17
T
OK
W
X
S
121314
English (GB)
• Before storing the DID, empty all pipes, hoses and flow cells,
remove the sensors and pack them separately.
• Observe the permissible ambient conditions. See section
12. Technical data.
• Do not expose the DID to strong impact, mechanical loads or
vibrations.
• Keep the DID away from corrosive substances, vapours of
organic solvents, nuclear radiation and strong electromagnetic
radiation.
• Use the original packaging or equivalent to protect the DID
during storage.
6Flow cell for up to three sensors
6aSampling valve
6bSampling point
6cWater outlet
7Sensors
8CU 382 control unit
9Opening for power supply and sensor cables
TM06 8088 3416
Fig. 4 Components of DID with flow cell
10Screws for the terminal compartment
11Latch of CU 382 cover
12Cable gland for power supply
13Connectors for Modbus sensors
14Cable gland for signal inputs and outputs
15Holes for wall mounting
16Sensor holder
17Protective cover
18Mounting plate
19DID nameplate
6
8.2 Intended use
1
2
3
5
7
8
10,11,12
13
14
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6
9
1
2
3
4
5
6
7
The DID is designed for online monitoring of water quality
parameters and offers control functions for these parameters.
The DID must be used in accordance with the instructions given
in this manual. The values mentioned in this manual must be
observed.
8.3 Functional principle
The CU 382 control unit has a display and 7 operating buttons on
the front. The operating software starts automatically when the
CU 382 is powered-on.
The CU 382 control unit collects and displays readings from all
sensors via a digital bus connection. The CU 382 control unit
includes a PID (Proportional-Integral-Derivative) controller. With
the PID controller and dosing units, a closed control loop can be
set up.
The hydraulic part of the DID manages the complete water flow
from the inlet to the outlet. This includes filtration, pressure
reduction, flow restriction and flow control. The DID comprises
specifically designed flow cells for mounting of the sensors and
appropriate sampling.
8.4 Identification
8.4.1 Nameplate
Fig. 6 Nameplate on the CU 382 control unit
Pos. Description
1Manufacturer and country of origin
2s::can product name
3Number of sensors
4Bar code
5Serial number (S/N)
6Enclosure class
7Certification marks
8QR code
HP2Hydrogen peroxide 0-200 ppm
HP20Hydrogen peroxide 0-2000 ppm
PA2Peracetic acid 0-200 ppm
PA20Peracetic acid 0-2000 ppm
pHpH 2-12 pH up to 10 bar and 70 °C
ORP
CND
ORP, -2000 mV to +2000 mV up to 10
bar, up to 70 °C
Conductivity, 1-500,000 µS/cm (2-42
PSU), up to 20 bar, up to 70 °C
Remarks:
• All sensors include temperature measurement
• Disinfectant parameters (FCL,TCL, CDI, HP or PA) are only
possible with BF1 or BF3
• BF1 and BF3 include flow detection
• BF1 and BF3 systems include 1.0 m sensor cables
• Installation variants TI1 and TI2 are only possible for
parameters PH, ORP or CND
• TI1 and TI2 systems include 7.5 m sensor cable(s)
• Mains cable is generally not included, please select and order
from accessories list.
English (GB)
TM06 8610 0817
7
9. Operation
OK
1
2
3
45
OK
English (GB)
9.1 Operating elements
Fig. 8 CU 382 operating elements
Pos. Description
1Power LED, green
Communication LED, orange
2
• Flashes during communication with a sensor.
3USB slot
4Display
Operating buttons
TM06 5854 0216
[Back] button
• Exits the current menu
[Up] button
• Moves the marker to the line above
– The first character of the selected
line is a triangle
• Increases values
[Function] button
• Enters the setup menus
• Disables or deletes values
5
[Left] button
• Moves the marker to the left
[OK] button
• Enters the selected menu
• Confirms the selected line or value
• Acknowledges alarms
[Right] button
• Moves the marker to the right
[Down] button
• Moves the marker to the line below
– The first character of the selected
line is a triangle
• Decreases values
8
9.2 Software overview
The CU 382 has four different screens and menus, which can be selected by the [Right] and [Left] buttons. The default screen is the
"Parameter" screen.
When pressing the [Back] button several times in a submenu, you come back to one of the following screens:
StatusParameterControllerAlarm
Status
Version :V7.05B1
Serial :9999999
Waiting1 s
YYYY/MM/DDhh:nn:ss22.1
>< ∨
►
General setupParameter setupController setupAlarm setup
"C2"Controller 2
"15 %"Output of the controller in %
"Type:"Controller type: "2-P" or "PID"
Controller status
•"Running": the controller is running and dosing
is activated
•"Stopped": the controller is stopped and no
dosing takes place
For more information see section 9.5 Controller
setup.
"pH"Input parameter
• Input options: sensor reading, analog input,
digital input
">4-20mA #2" Output of the controller
• Output options: analog outputs (4-20mA), digital
outputs (PULSE or PWM)
"AV/SP""AV" is the actual value (input parameter reading)
"SP" is the setpoint (desired value of the input
parameter reading)
Source of the setpoint:
•"External"
•"Manual"
Adjusting the output manually
1. Press [OK].
2. Select a value with the [Up] and [Down] buttons.
3. Confirm with [OK].
– The controller type changes to "Hand".
4. Press [OK] again to go back.
5. Press the [Function] button to clear the manual value of the
output.
– The value changes to "---".
6. Press [OK] to set the controller back to "2-P" or "PID".
9.2.4 Alarm screen
<AP001 A1/1
2015/Oct/0516:42:21
Setup
∨
►Manage sensors...
Cleaning 1...
Meas. settings...
Date/Time...
MODBUS slave...
Setup
∧
►MODBUS slave...
Update software...
Select language...
Service...
Diagnosis...
SubmenuSettings
"Manage sensors..."
"Cleaning 1..."
"Meas. settings..."
"Date/Time..."Adjust date and time.
"MODBUS slave..."
"Update software..."
"Select language..."Choose the operating language.
"Service..."
"Diagnosis"
9.3.1 Manage sensors
Manage sensors
►pH::lyser
chlori::lyser
digital in #1
Add sensor...
Add, remove, configure sensors or
parameters.
DID with immersed sensor and cleaning
device: Configure cleaning device.
Set the measurement interval between 199 s.
If CU 382 is used as MODBUS-Slave:
Change MODBUS settings.
Update the software of the control unit
via the USB port.
Make additional settings and function
checks.
This menu is protected by a password
and should only be opened by an
authorised person.
Only for service, if the DID is sent back to
the manufacturer.
%ls below
lower alarm limit
"AP001 A1/1"The amount of alarms and the number of the
selected alarm
"2015/Oct/05"The date of occurrence of the alarm
"16:42:21"The time of occurrence of the alarm
"%ls below"
"lower alarm limit"
An alarm can be acknowledged with [OK]. If the reason of the
alarm is still present, a new alarm will be generated immediately.
The alarm message
10
"pH::lyser/0/1"
"chlori::lyser/0/2"
"digital in #1"Configured inputs (digital or analog)
"Add sensor..."Add a new sensor
Names of the connected sensors
Sensor configuration
• Select a sensor or an input with the [UP] and [DOWN] buttons.
Confirm with [OK].
– The "Sensor configuration" menu opens.
Sensor configuration
►Configure...
Add parameters...
Remove
Configure...
• Select "Configure..." with the [Up] and [Down] buttons.
Confirm with [OK].
– The "Configure..." menu opens.
Configure...
►Type:4-20mA
The "Configure..." menu is available for analog and digital inputs.
If an analog input is chosen, the following settings can be
configured:
•"0-20mA"
•"4-20mA"
Configure...
►Type:State
Invert pol. :No
Removing a sensor
1. Select "Remove" with the [Up] and [Down] buttons.
2. Confirm with [OK].
The sensor and the parameters for the sensor are removed. If an
input of a controller is linked to the sensor or parameter, the
controller is deactivated.
Adding a new sensor
1. Select "Add sensor..." in the "Manage sensors" menu with the
[Up] and [Down] buttons.
2. Confirm with [OK].
– The "Add new sensor" menu opens.
Add new sensor
►Add 0/4-20mA...
Add digital in...
Add MODBUS sensor...
• To add an analog sensor select "Add 0/4-20mA..." with the
[Up] and [Down] buttons. Confirm with [OK].
• To add a digital sensor select "Add digital in..." with the [Up]
and [Down] buttons. Confirm with [OK].
• To add a MODBUS sensor select "Add MODBUS sensor..."
with the [Up] and [Down] buttons. Confirm with [OK].
– The MODBUS port for a new sensor is searched and the
new sensor is added to the sensor list automatically. No
further interaction is required.
After adding a sensor, a parameter has to be added. See section
Adding a parameter.
9.3.2 Cleaning device
The "Cleaning 1..." menu is used for the DID with sensor for tank
immersion, if an automatic cleaning device is installed.
English (GB)
Configure...
►Type:Count
Interval [s] :60
If a digital input is chosen, the following settings can be
configured:
•"State": Depending on the contact type of the digital input, the
result is 1 or 0.
– The contact type of the digital input can be changed with
"Invert pol. :".
•"Count": Counts the digital pulses within the interval.
– The interval can be defined with "Interval [s] :".
Adding a parameter
Add para.
►Add pH
Add pH-mV
Add Temp.:
1. Select a parameter with the [Up] and [Down] buttons.
2. Confirm with [OK].
Cleaning 1...
►Interval [s] :120
Duration[s] :2
Wait [s] :0
"Interval [s] :"The time between two cleaning actions
"Duration[s] :"The time the cleaning device is activated for one
cleaning action
"Wait [s] :"The time before starting a new measurement
after a cleaning action is finished
Changing the cleaning interval
1. Select "Interval [s] :" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Change the interval value with the [Up] and [Down] buttons.
Confirm with [OK].
Changing the cleaning duration
1. Select "Duration[s] :" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Change the duration value with the [Up] and [Down] buttons.
Confirm with [OK].
Changing the delay before a new measurement
1. Select "Wait [s] :" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the delay value with the [Up] and [Down] buttons.
Confirm with [OK].
11
9.3.3 Measurement settings
English (GB)
Meas. settings
►Interval [s] :5
9.3.5 MODBUS slave
If the CU 382 is used as a Modbus slave, the connection settings
can be configured in the "MODBUS slave" menu.
MODBUS slave
►Address:1
Parity:Odd
Baudrate:38400
"Interval [s] :"
Changing the measurement interval
1. Select "Interval [s] :" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Change the interval value with the [Up] and [Down] buttons.
Confirm with [OK].
– This changes also the sampling interval of the analog and
digital inputs.
9.3.4 Date/Time
Date/Time
►Year :2016
Month :Jan
Day :8
Hour :6
Minute :43
Changing the year
1. Select "Year :" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the year value with the [Up] and [Down] buttons.
Confirm the new year with [OK].
Changing the month
1. Select "Month :" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the month value with the [Up] and [Down] buttons.
Confirm the new month with [OK].
Changing the day
1. Select "Day :" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the day value with the [Up] and [Down] buttons.
Confirm the new day with [OK].
Changing the hour
1. Select "Hour :" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the hour value with the [Up] and [Down] buttons.
Confirm the new hour with [OK].
Changing the minute
1. Select "Minute :" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the minute value with the [Up] and [Down] buttons.
Confirm the new minute with [OK].
Time between two measurements in a range of
1-99 seconds.
"Address:"The Modbus ID. The address of each device must
be unique in the Modbus environment.
"Parity:"The parity of the communication with RS 485 bus
"Baudrate:" The baud rate of the communication with RS 485
bus
Changing the Modbus address
1. Select "Address:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the address value with the [Up] and [Down] buttons.
Confirm with [OK].
Changing the parity
1. Select "Parity:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the parity with the [Up] and [Down] buttons. Confirm
with [OK].
Changing the baud rate
1. Select "Baudrate:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the baud rate with the [Up] and [Down] buttons.
Confirm with [OK].
9.3.6 Update software
The operating software of the CU 382 control unit can be updated
in the field with a USB stick. See also section 9.3.6
software
• To activate the software, press the [Function] button and keep
9.3.7 Select language...
Changing the operating language of the CU 382 control unit
1. Select the desired language with the [Up] and [Down] buttons.
2. Confirm the new language with [OK].
.
it pressed.
Update software
Press FUNC key and
keep pressed!
Select language...
►English
Deutsch
Francais
Update
12
9.3.8 Service
Setup
►Access code:0001
P1 FCL/mg/l
∧
►Output:4-20mA #1
Output settings...
pH compensation...
Parameter info...
Remove parameter
English (GB)
Use the "Access code:" "0001" to open the "Service" menu.
Service
∨
►4-20mA Outputs
0/4-20mA Inputs
Internal SD-card
Digital Outputs
Digital Input
Service
∧
►Digital Input
Internal Sensors
USB
Date/Time...
Hardware
Service
∧
►Date/Time...
Hardware
Serial number
Communication test
Modules
The "Service" menu allows the following:
"4-20mA Outputs" Test and recalibrate the 4-20 mA outputs
"0/4-20mA Inputs" Test and recalibrate the 0/4-20 mA inputs
"Internal SD-card" Format the SD card
"Digital Outputs"Switch all digital outputs manually
"Digital Input"Read in all digital inputs
"Internal Sensors" Read in all internal sensors
"USB"Measure the performance of the USB stick
"Date/Time..."Set the time and the date
"Hardware"Read out the hardware revision
"Serial number"Serial number of the CU 382
"Communication
test"
"Modules"Check the integrated plug-in modules
Check the communication with the sensors
and external devices
9.4 Parameter setup
In the parameter setup menu, a parameter can be calibrated,
monitored, linked to an alarm, linked to an output or removed.
P1 FCL/mg/l
∨
►Calibrate expert...
Monitor...
Display settings...
Alarm settings...
Output:4-20mA #1
SubmenuSettings
"Calibrate expert..." Calibrate a parameter
"Monitor..."
"Display settings..."
"Alarm settings..."
"Output:"Allocate an output to a parameter value
∨
"Output settings..."
"pH compensation..."
"Parameter info..."
"Remove parameter"
9.4.1 Calibrate expert...
Before calibration make sure that the parameter
value is stable.
Depending on the connected sensor, several types of calibration
can be performed.
•"Local" is set by default. "Local" calibration is performed by the
user during operation.
•"Global" is used for factory calibration. "Global" is performed
by the manufacturer of the sensors.
Depending on the sensor type, different "Local" calibration modes
can be chosen in "Mode:":
See the manual "Sensors V1" for more detailed information.
Display the raw value and the status of the
parameter and the sensor
Configure the appearance of the
parameter
Configure the alarm-trigger of the
parameter
Configure the selected output for the
parameter
Enable or disable the software pH
compensation for the chlorine sensor
Display a summary of the parameter
settings
Remove the parameter
pH, ORPOffset, Linear
Cl
, ClO2, H2O2,
PAA
2
Span
13
"Offset" calibration
English (GB)
P2 Calibrate expert...
∨
►Type:Local
Mode:Offset
Perform Calibration
Value:7.77
Lab 1:7.8
P2 Calibrate expert...
∧
►Perform Calibration
Value:7.77
Lab 1:7.8
Sample 1 :54.34
Offset-1.85
"Type:"Calibration type: "Local" (default) or "Global" (for
factory calibration)
"Mode:"Calibration mode: "Offset", "Linear", "Span"
"Value:"The value measured in the current sensor
calibration
"Lab 1:"The value received from the analysis of the sample
with a reference method
"Sample 1 :" The raw value of the sample measured by the
Performing "Offset" calibration
The "Offset" calibration is an in-situ calibration. The sensor must
not be removed from the flow cell.
1. Select "Offset" in the "Mode:" entry field with the [Up] and
[Down] buttons. Confirm with [OK].
2. Take a sample of approx. 10 ml.
3. While taking the sample, select "Sample 1 :" with the [Up] and
[Down] buttons. Confirm with [OK].
– The raw value of the sample is measured and stored in the
sensor.
4. Analyse the sample with a reference method and enter the
result into the "Lab 1:" field with the [Up] and [Down] buttons.
5. Select "Perform Calibration" with the [Up] and [Down].
Confirm with [OK].
– The calibration process starts.
The calibration result is shown in "Value:".
The calibration coefficient is shown in "Offset", and stored in the
sensor.
Performing "Linear" calibration
1. Select "Linear" in the "Mode:" entry field. Confirm with [OK].
2. Take the sensor out of the flow cell or the tank.
3. Immerse the sensor into a beaker with the first reference
solution for "Sample 1 :".
4. Let the sensor adapt to the solution until the displayed value
is stable, before measuring the raw value.
5. Read the value on the label of the first reference solution.
Select the value in the "Lab 1:" field with the [Up] and [Down]
buttons. Confirm with [OK].
– Use a temperature-compensated value.
– The entire measuring range that can be expected at the
location should be covered between "Sample 1 :" and
"Sample 2 :".
sensor. The raw value can have a different unit.
Before taking a sample for calibration, flush the
sampling point 3-4 times with approximately 10 ml
each time.
6. Select "Sample 1 :" with the [Up] and [Down] buttons. Confirm
with [OK].
– The measured raw value is shown and stored in the sensor.
7. Carefully rinse the sensor with distilled water three times
before measuring the second value.
8. Immerse the sensor into a beaker with the second reference
solution for "Sample 2 :".
9. Let the sensor adapt to the solution until the displayed value
is stable, before measuring the raw value.
10. Read the value on the label of the second reference solution.
Select the value in the "Lab 2:" field with the [Up] and [Down]
buttons. Confirm with [OK].
– Use a temperature-compensated value.
11. Select "Sample 2 :" with the [Up] and [Down] buttons. Confirm
with [OK].
– The measured raw value is shown and stored in the sensor.
12. Select "Perform Calibration" with the [Up] and [Down] buttons.
Confirm with [OK].
– The calibration process starts.
The calibration result is shown in "
The calibration coefficients are shown in "Offset" and "Slope",
and stored in the sensor.
"Span" calibration
P1 Calibrate expert...
∨
►Type:Local
Mode:Span
Perform Calibration
Value:0.50
Private:3.0
P1 Calibrate expert...
∧
►Value:0.50
Private:3.00
Lab 1:0.50
Sample 1 :3.00
Slope6.00
"Type:"Calibration type: "Local" (default) or "Global" (for
factory calibration)
"Mode:"Calibration mode: "Offset", "Linear", "Span"
"Value:"The value measured in the current sensor
calibration
"Private:"Internal sensor value which is only relevant for
"Lab 1:"The value received from the analysis of the sample
"Sample 1 :" The raw value of the sample measured by the
"Slope"The calibration coefficient
service.
If a pH::lyser or redo::lyser is connected, this value
is the quality factor of the sensor. 0 means bad
quality and 1 means perfect quality.
If another sensor connected, this value is the
currently measured raw value of the sensor.
with a reference method can be entered.
sensor is displayed. The raw value can have a
different unit.
Value:".
14
Performing "Span" calibration
The "Span" calibration is an in-situ calibration. The sensor must
not be removed from the flow cell.
1. Select "Span" in the "Mode:" entry field with the [Up] and
[Down] buttons. Confirm with [OK].
Before taking a sample for calibration, flush the
sampling point 3-4 times with approximately 10 ml
each time.
2. Take a sample of approx. 10 ml.
3. While taking the sample, select "Sample 1 :" with the [Up] and
[Down] buttons. Confirm with [OK].
– The raw value of the sample is measured and stored in the
sensor.
4. Analyse the sample with a reference method and enter the
result into the "Lab 1:" field with the [Up] and [Down] buttons.
5. Select "Perform Calibration" with the [Up] and [Down] buttons.
Confirm with [OK].
– The calibration process starts.
The calibration result is shown in "Value:".
The calibration coefficient is shown in "Slope", and stored in the
sensor.
9.4.2 Monitor...
The "Monitor..." menu shows the raw value and status information
of the chosen parameter and sensor. The operator can identify
problems with the sensors in the "Monitor..." menu.
"Private:"Internal sensor value which is only relevant for
service.
If a pH::lyser or redo::lyser is connected, this value
is the quality factor of the sensor. 0 means bad
quality and 1 means perfect quality.
If another sensor connected, this value is the
currently measured raw value of the sensor.
"S-Status:" Sensor status (see manual "Sensors V1"). If "0000"
is displayed, the status is ok.
"P-Status:" Parameter status (see manual "Sensors V1"). If
"0000" is displayed, the status is ok.
9.4.3 Display settings...
In the "Display settings..." menu the appearance of the parameter
on the parameter screen and in the stored parameter files can be
configured.
P2/Display settings...
►Name:pH 1
Unit:
Disp. Format:2
Load Defaults
"Name:":Name of the parameter
"Unit:":Unit of the parameter
"Disp. Format:" Number of decimal places that are displayed
"Load Defaults" Reload default display settings
Changing the name of the parameter
1. Select "Name:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the name of the parameter with the [Up], [Down],
[Left] or [Right] buttons. Confirm with [OK].
Changing the unit of the parameter
1. Select "Unit:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the unit of the parameter with the [Up], [Down], [Left]
or [Right] buttons. Confirm with [OK].
Changing the number of decimal places
1. Select "Disp. Format:" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Change the number of decimal places with the [Up] and
[Down] buttons. Confirm with [OK].
Reloading the default display settings
1. Select "Load Defaults" with the [Up] and [Down] buttons.
Confirm with [OK].
2. The default display settings are loaded from the sensor.
– All modifications of the display settings are documented in
the logbook of the CU 382 control unit.
9.4.4 Alarm settings...
In the "Alarm settings..." menu a lower and upper limit for an
alarm can be defined. If the upper or lower limit is exceeded, an
alarm is generated. Depending on the controller settings, the
alarm can stop the controller.
• If in the "Alarm settings..." menu for the controller "Stop on
Alarm:" is set to "Yes", and "Require ack.:" is set to "No", the
controller starts running again automatically, when the
parameter is back in the limits.
• If in the "Alarm settings..." menu for the controller "Stop on
Alarm:" is set to "Yes", and "Require ack.:" is set to "Yes", the
alarm must be confirmed manually to start the controller again,
when the parameter is back in the limits.
See also section 9.5.5
Alarm settings...
.
English (GB)
15
English (GB)
P2 Alarm settings...
►Require ack.:Yes
Al. lower:6.5
Al. upper:7.5
Output:None
Use Sys-Error:No
"Require ack.:"Acknowledgement of an alarm
"Al. lower:"Lower limit for an alarm
"Al. upper:"Upper limit for an alarm
"Output:"Output of an alarm
"Use Sys-Error:" Output of an alarm on the error relay
Changing the requirement for acknowledging an alarm
1. Select "Require ack.:" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Select "Yes" or "No" with the [Up] and [Down] buttons.
Confirm with [OK].
Changing the lower limit for triggering an alarm
1. Select "Al. lower:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the lower limit value with the [Up], [Down], [Left] or
[Right] buttons. Confirm with [OK].
Changing the upper limit for triggering an alarm
1. Select "Al. upper:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the upper limit value with the [Up], [Down], [Left] or
[Right] buttons. Confirm with [OK].
Defining the output of an alarm
1. Select "Output:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Select "None", "DigOut #1" or "DigOut #2" with the [Up] and
[Down] buttons. Confirm with [OK].
3. If "DigOut #1" or "DigOut #2" is selected, the submenu "Invert pol. :" is shown.
– The contact type of the digital output can be changed with
"Invert pol. :".
Defining if the error relay is activated on an alarm
1. Select "Use Sys-Error:" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Select "Yes" or "No" with the [Up] and [Down] buttons.
Confirm with [OK].
9.4.5 Outputs
The following outputs can be selected:
• Analog output: "4-20mA #1", "4-20mA #2", "4-20mA #3"
• Digital output: "Level", "PULSE", "PWM"
Changing the output
1. Select "Output:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the output with the [Up] and [Down] buttons. Confirm
with [OK].
9.4.6 Output settings...
In the "Output settings..." menu a parameter can be allocated to
an analog output or a digital output.
Analog outputs
P2 Output settings...
►[4mA]:0.00
[20mA]:14.00
"[4mA]:"The parameter value for 4 mA
"[20mA]:" The parameter value for 20 mA
Parameter values between these two limits are calculated
according to a linear calibration.
Assigning the parameter value for 4 mA
1. Select "[4mA]:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the parameter value with the [Up], [Down], [Left] and
[Right] buttons. Confirm with [OK].
Assigning the parameter value for 20 mA
1. Select "[20mA]:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the parameter value with the [Up], [Down], [Left] and
[Right] buttons. Confirm with [OK].
Digital outputs
The following output types can be defined:
• Level
• PULSE
• PWM
Level
P2 Output settings...
►Type:Level
Threshold:7.00
"Threshold:""Threshold:" defines the limits for 0 or 1.
Below the defined threshold the output is 0 (Relay
NO = open). Above the defined threshold the
output is 1 (Relay NO = closed).
Changing the digital output to "Level"
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Select "Level" with the [Up] and [Down] buttons. Confirm with
[OK].
– An additional row is shown.
Changing the threshold value
1. Select "Threshold:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the threshold value with the [Up], [Down], [Left] and
[Right] buttons. Confirm with [OK].
16
PULSE
P2 Output settings...
►Type:PULSE
[0%]:0.00
[100%]:14.00
Pulses [Min]:180
"[0%]:"Parameter value for 0 % output (0 pulses/min).
"[100%]:"Parameter value for 100 % output (maximum pulses/
min).
"Pulses [Min]:"
Changing the digital output to "PULSE"
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Select "PULSE" with the [Up] and [Down] buttons. Confirm
with [OK].
– Three additional rows are shown.
Assigning the parameter value for 0 % output
1. Select "[0%]:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the parameter value for 0 % output with the [Up],
[Down], [Left] and [Right] buttons. Confirm with [OK].
Assigning the parameter value for 100 % output
1. Select "[100%]:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the parameter value for 100 % output with the [Up],
[Down], [Left] and [Right] buttons. Confirm with [OK].
Changing the maximum of pulses/min for 100 % output
1. Select "Pulses [Min]:" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Change the maximum pulses/min value with the [Up], [Down],
[Left] and [Right] buttons. Confirm with [OK].
PWM
∨
►Type:PWM
Maximum number of pulses per minute for 100 %
output. The highest number is 180.
P2 Output settings...
[0%]:0.00
[100%]:14.00
Period [s]:100
Assigning the parameter value for 100 % output
1. Select "[100%]:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the parameter value for 100 % output with the [Up],
[Down], [Left] and [Right] buttons. Confirm with [OK].
Changing the duration of one pulse for 100 % output
1. Select "Period [s]:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the value for the duration of one pulse with the [Up],
[Down], [Left] and [Right] buttons. Confirm with [OK].
9.4.7 Parameter info...
The "Parameter info..." screen shows a summary of all important
settings and information of one parameter.
P2 Parameter info...
∨
►Sen.:pH::lyser/0/
Name:pH
Unit:
Disp. Format:2
P. lower:0.00
P2 Parameter info...
∧
►Disp. Format:2
P. lower:0.00
P. upper:14.00
Al. lower:6.5
Al. upper:7.5
"Sen.:"Name of the sensor
"Name:"Name of the parameter
"Unit:"Unit of parameter
"Disp. Format:" Number of decimal places that are displayed
"P. lower:"Lower end of the parameter measuring range
"P. upper:"Upper end of the parameter measuring range
"Al. lower:"Lower limit for triggering an alarm
"Al. upper:"Upper limit for triggering an alarm
9.4.8 pH compensation...
If the pH of the water is above 8.5, it is recommended to use the
automatic pH compensation for the chlorine sensor. The pH
compensation is only available for the chlorine sensor and
requires a pH sensor.
English (GB)
"[0%]:"Parameter value for 0 % output (0 pulses/min).
"[100%]:"Parameter value for 100 % output (maximum
pulses/min).
"Period [s]:" Duration of one pulse for 100 % output. The highest
duration is 100 s.
Changing the digital output to "PWM"
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Select "PWM" with the [Up] and [Down] buttons. Confirm with
[OK].
– Three additional rows are shown.
Assigning the parameter value for 0 % output
1. Select "[0%]:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the parameter value for 0 % output with the [Up],
[Down], [Left] and [Right] buttons. Confirm with [OK].
P1 pH compensation...
►Type:Disabled
P1 pH compensation...
►Type:Auto
Source:pH
"Type:"Compensation type
"Source:" The source for pH compensation (parameter pH from
pH sensor)
"Auto"Automatic pH compensation
17
Enabling the pH compensation
English (GB)
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the type to "Auto" with the [Up] and [Down] buttons.
Confirm with [OK].
– The pH compensation is enabled.
Defining the source for pH compensation
1. Select "Source:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the source to the desired parameter (pH) with the
[Up] and [Down] buttons. Confirm with [OK].
– pH is defined as the source parameter.
9.4.9 Removing a parameter
1. Select "Remove" with the [Up] and [Down] buttons.
2. Confirm with [OK].
3. Enter the access code 0001 with the [Up] and [Down] buttons.
4. Confirm with [OK].
– The parameter for the sensor is removed.
– If an input of a controller is linked to the parameter, the
controller is deactivated.
9.5 Controller setup
In the controller setup menu, a setpoint can be defined, controller
parameters can be configured, the input for the controller can be
chosen, the output for the controller value can be chosen, the
digital output can be configured, alarms can be configured and
the state of the controller can be reset.
∨ C2 pH/
►Setpoint:
Settings ... PID
Source:pH
Output:DigOut #1
Output settings...
9.5.1 Setpoint...
The setpoint of the controller can be defined directly in the
operating software of the controller, or an external setpoint
adjustment can be configured. A setpoint can be controlled by an
analog input or a digital input.
Two types of setpoint adjustment can be defined:
•"Manual"
•"External"
C2 Setpoint:
∨
►Type:Manual
Setpoint:7.00
Changing the type to "Manual"
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Select "Manual" with the [Up] and [Down] buttons. Confirm
with [OK].
Changing the setpoint of the controller
1. Select "Setpoint:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the setpoint with the [Up], [Down], [Left] and [Right]
buttons. Confirm with [OK].
The unit of the setpoint is defined by the parameter that is used
as an input.
C2 Setpoint:
∨
►Type:External
Source:4-20mA #1
∧ C2 pH/
►Source:pH
Output: DI/mADigOut #1
Output settings...
Alarm settings...
Reset state
SubmenuSettings
"Setpoint:"The setpoint of the controller can be set.
"Settings ...
PID/2-P"
"Source::"
"Output settings..."
"Alarm settings..."
"Reset state"The state of the controller can be set to 0.
The parameter for a PID or a 2-P controller can
be configured.
The input parameter of the controller can be
selected.
The output of the controller can be configured.
Only visible if a digital output is defined.
The alarms for the controller can be configured.
∨
Changing the type to "External"
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Select "External" with the [Up] and [Down] buttons. Confirm
with [OK].
Changing the source of the external setpoint
1. Select "Source:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the source with the [Up], [Down], [Left] and [Right]
buttons. Confirm with [OK].
9.5.2 Settings ...PID
C2 settings
∨
►Type:PID
Kp [%]:5.0
Ti [s]:200.00
Td [s]:0.00
Disturb.:DI 1
C2 settings
∧
►Td [s]:0.00
Disturb.:DI 1
D. factor:50.0
Direction:up
Deadband:0.05
18
"Kp [%]:"The proportional part of the PID controller with a
Output:Deadband:
Heating
output
Cooling
output
Target value
PV
0
"Ti [s]:"The integral part of the PID controller with a range
"Td [s]:"The derivative part of the PID controller with a
"Disturb.:"Defines the source of the disturbance control.
"D. factor:"The disturbance factor is a multiplicative factor
"Direction:"Direction of the controller:
"Deadband:" A dead band is defined to avoid repeated
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Select "PID", "2-P" or "None" with the [Up] and [Down]
buttons. Confirm with [OK].
– "None" deactivates the controller.
Changing the proportional part of the PID controller
1. Select "Kp [%]:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the proportional part value with the [Up], [Down],
[Left] and [Right] buttons. Confirm with [OK].
Changing the integral part of the PID controller
1. Select "Ti [s]:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the integral part value with the [Up], [Down], [Left]
and [Right] buttons. Confirm with [OK].
Disabling the integral part of the PID controller
1. Select "Ti [s]:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Press the [Function] button and confirm with [OK] again to
disable "Ti [s]:".
– The displayed value is "++++++.++".
Changing the derivative part of the PID controller
1. Select "Td [s]:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Change the derivative part with the [Up], [Down], [Left] and
[Right] buttons. Confirm with [OK].
Disabling the derivative part of the PID controller
1. Select "Td [s]:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Press the [Function] button and confirm with [OK] again to
disable "Td [s]:".
– The displayed value is "0.00".
range of 0 to 100 %
of 1 to 3000 seconds.
range of 0 to 1000 seconds.
•"up": The controller increases the controller
output, if the setpoint is above the parameter,
and decreases the controller output, if the
setpoint is below the parameter.
•"down": The controller decreases the controller
output, if the setpoint is above the parameter,
and increases the controller output, if the
setpoint is below the parameter.
activation-deactivation cycles (Hunting).
Disturbance control
The function of disturbance control (compound-loop control) is
defined by following equation:
Controller output value with disturbance control = controller
output value * Source value * "D. factor:".
Example:
• The controller output value is 50 %
• The source is the analog input with 1.2 mA
• The disturbance factor is 0.5
The new controller output is:
Controller output value with disturbance control = 50 [%] * 1.2
[mA] * 0.5 [1/mA] = 30 [%]
Assigning the disturbance control to an input (parameter)
1. Select "Disturb.:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the input for disturbance control with the [Up] and
[Down] buttons. Confirm with [OK].
Changing the disturbance factor
1. Select "D. factor:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the disturbance factor with the [Up], [Down], [Left]
and [Right] buttons. Confirm with [OK].
Changing the direction of the controller
1. Select "Direction:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Select "up" or "down" with the [Up] and [Down] buttons.
Confirm with [OK].
Changing the level of the deadband
1. Select "Deadband:" with the [Up] and [Down] buttons. Confirm
TM06 5960 0316
with [OK].
2. Change the value for the level of the deadband with the [Up],
[Down], [Left] and [Right] buttons. Confirm with [OK].
9.5.3 Settings ... 2-P
∨ C2 settings
►Type:2-P
Hysteresis:0.05
Disturb.:DI 1
D. factor:50.0
Direction:up
"Type:"Controller type: "PID" or "2-P"
"Hysteresis:"Hysteresis for the 2-P-controller. The switching
points for the controller are:
Setpoint ± Hysteresis
"Disturb.:"Defines the source of the disturbance control.
"D. factor:"The disturbance factor is a multiplicative factor
"Direction:"Direction of the controller:
•"up": The controller increases the controller
output, if the setpoint is above the parameter,
and decreases the controller output, if the
setpoint is below the parameter.
•"down": The controller decreases the controller
output, if the setpoint is above the parameter,
and increases the controller output, if the
setpoint is below the parameter.
English (GB)
19
Changing the controller type
English (GB)
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Select "PID", "2-P" or "None" with the [Up] and [Down]
buttons. Confirm with [OK].
– "None" deactivates the controller.
Changing the hysteresis of the controller
1. Select "Hysteresis:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the hysteresis value with the [Up], [Down], [Left] and
[Right] buttons. Confirm with [OK].
Assigning the disturbance control to an input (parameter)
1. Select "Disturb.:" with the [Up] and [Down] buttons. Confirm
with [OK].
– "Disturb.:" defines the source of the disturbance control.
Analog outputs ("4-20mA") or digital outputs ("PULSE" or
"PWM") can be selected.
2. Change the input for disturbance control with the [Up] and
[Down] buttons. Confirm with [OK].
Changing the disturbance factor
1. Select "D. factor:" with the [Up] and [Down] buttons. Confirm
with [OK].
– "D. factor:" is a multiplicative factor.
2. Change the disturbance factor with the [Up], [Down], [Left]
and [Right] buttons. Confirm with [OK].
Changing the direction of the controller
1. Select "Direction:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Select "up" or "down" with the [Up] and [Down] buttons.
Confirm with [OK].
9.5.4 Output settings...
If an analog output "4-20mA #1", "4-20mA #2" or "4-20mA #3" is
selected, the 0-100 % output of the controller is automatically
assigned to 4-20 mA.
If a digital output is selected, two different types can be defined:
"PULSE" or "PWM".
C2 Output settings...
►Type:PULSE
Pulses [Min]:180
"Pulses
[Min]:"
Changing the digital output to "PULSE"
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Select "PULSE" with the [Up] and [Down] buttons. Confirm
with [OK].
– An additional row is shown.
Assigning the parameter value for an output
The output range of the controller is 0 % to 100 %, so it is not
necessary to assign the parameter value for an output.
The only parameter that can be changed is the maximum of
pulses/min for 100 % output.
Changing the maximum of pulses/min for 100 % output
1. Select "Pulses [Min]:" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Change the maximum pulses/min value with the [Up], [Down],
[Left] and [Right] buttons. Confirm with [OK].
Maximum number of pulses per minute for 100 %
output. The highest number is 180.
C2 Output settings...
►Type:PWM
Period [s]:100
"Period [s]:" Duration of one pulse for 100 % output. The highest
Changing the digital output to "PWM"
1. Select "Type:" with the [Up] and [Down] buttons. Confirm with
[OK].
2. Select "PWM" with the [Up] and [Down] buttons. Confirm with
[OK].
– One additional row is shown.
Assigning the parameter value for an output
The output range of the controller is 0 % to 100 %, so it is not
necessary to assign the parameter value for an output.
The only parameter that can be changed is the duration of one
pulse for 100 % output.
Changing the duration of one pulse for 100 % output
1. Select "Period [s]:" with the [Up] and [Down] buttons. Confirm
with [OK].
2. Change the value for the duration of one pulse with the [Up],
[Down], [Left] and [Right] buttons. Confirm with [OK].
9.5.5 Alarm settings...
∧ C2 Alarm settings...
►Stop on Alarm:
"Stop on
Alarm:"
"Stop on
Error:"
"Max.
100%[s]:"
Changing the behaviour of the controller if an error occurs
1. Select "Stop on Error:" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Select "Yes" or "No" with the [Up] and [Down] buttons.
Confirm with [OK].
Changing the maximum dosing time
1. Select "Max. 100%[s]:" with the [Up] and [Down] buttons.
Confirm with [OK].
2. Change the maximum dosing time with the [Up], [Down], [Left]
and [Right] buttons. Confirm with [OK].
duration is 100 s.
Stop on Error:Yes
Max. 100%[s]:200
The behaviour of the controller can be defined for
every parameter alarm.
If "Stop on Error:" is "Yes", the controller stops, if a
sensor error occurs. The status of the controller
changes to "Stopped".
Maximum dosing time with a controller output of 100
%.
20
9.5.6 Stop on Alarm:
C2 Stop on Alarm:
∨
►FCL:------------
pH:Up/Low
Temp.:Upper
"FCL"
"pH"
"Temp.:"
The behaviour of the controller can be defined for every
parameter alarm separately.
Changing the behaviour of the controller
1. Select the desired parameter with the [Up] and [Down]
2. Change the parameter alarm value with the [Up] and [Down]
9.5.7 Reset state
Resetting the state of the controller
1. Select "Reset state" with the [Up] and [Down] buttons.
2. Confirm with [OK] to reset the state of the controller.
"---------"
"Up/Low"
"Upper"
buttons. Confirm with [OK].
buttons. Confirm with [OK].
– The controller stops when the chosen alarm occurs.
– The controller value is set to 0 %.
– For the PID controller, all three parts are set to 0 (P = 0, I =
0, D = 0).
The controller does not react or stop on an
FCL alarm
The controller stops, if the lower or upper
alarm limit is reached.
The controller stops, if the upper alarm
limit is reached.
9.6 Alarm setup
<AP001 A1/1
2015/Oct/0516:42:21
%ls above
lower alarm limit
9.7 USB menu / Data transfer
The USB menu is activated when an USB stick is plugged in the
USB slot.
USB data transfer
►Copy results
Delete results
Copy logfile
Delete logs
Update software
"Copy results" All data regarding the parameters and controllers
"Delete results" All data regarding the parameters and controllers
"Copy logfile"All data regarding the system logfiles are copied
"Delete logs"All system logfiles are deleted.
"Update
software"
Copying all data to the USB stick
1. Select "Copy results" with the [Up] and [Down] buttons.
2. Confirm with [OK] to copy all data to the USB stick.
3. The copied data are stored in a result file in .txt format. See
9.7.1 Result file.
Deleting all data
1. Select "Delete results" with the [Up] and [Down] buttons.
2. Confirm with [OK] button to delete the data.
Copying all logfiles to the USB stick
1. Select "Copy logfile" with the [Up] and [Down] buttons.
2. Confirm with [OK] to copy the data to the USB stick.
Deleting all logfiles
1. Select "Delete logs" with the [Up] and [Down] buttons.
2. Confirm with [OK] to delete the logfiles.
are copied to the USB stick.
are deleted.
to the USB stick.
The software of the CU 382 control unit can be
updated in the field with an USB stick. A file
called "image.hex" has to be in the root directory
of the USB stick. If the software update was
successful, a message appears and the CU 382
control unit restarts.
English (GB)
"AP001 A1/1"The amount of alarms and the number of
"2015/Oct/05"The date of occurrence of the alarm
"16:42:21"The time of occurrence of the alarm
"%ls above"
"lower alarm limit"
An alarm can be acknowledged with [OK]. If the reason of the
alarm is still present, a new alarm will be generated immediately.
the selected alarm
The alarm message
21
9.7.1 Result file
English (GB)
The result file is in .txt format and structured as follows:
TimestampSeconds since 1970/1/1
TimeYearMonthDay-HourMinuteSecond
P
Parameter valueValue of the parameter
Parameter statusStatus of the parameter
Parameter private
status
Upper alarm
triggered
Lower alarm
triggered
C
Controller output
[%]
Disturbance input Input of disturbance control
Controller status
Controller
operating mode
Marks the beginning of the parameter data
block
Private status of the parameter
If upper alarm was triggered = "U" else "-"
If lower alarm was triggered = "L" else "-"
Marks the beginning of the controller data
block
Output of the controller
Status of the controller
0x0001 - General error
0x0002 - Input error
0x0004 - Output error
0x0008 - Disturbance error
Operating mode of the controller
0 - "Stopped"
1 - "Running"
2 - "Hold"
10. Maintenance
WARNING
Electric shock
- Switch off the power supply before connecting the
power supply cable and relay contacts.
- Do not dismantle the control unit.
- Maintenance and repair must only be carried out
by qualified persons.
- Observe the local safety regulations.
WARNING
Toxic material
- Parts of the DID can be contaminated with
dangerous chemicals or pathogenic germs.
- If the DID has been in contact with dangerous
chemicals or pathogenic germs, wear protective
clothing and take all necessary precautions to
prevent endangering your health when installing or
dismantling the DID.
10.1 Cleaning
The following components of the DID require periodical checks
and cleaning, the interval depends on the quality of the water in
which they are used. We suggest to check these components on
a monthly basis.
10.1.1 Inlet strainer
The strainer includes a filter that collects coarse material and can
foul. Therefore, a periodical check of the strainer is necessary.
We recommend to clean the filter in the following intervals:
• monthly
• if the flow drops, although all valves are open, the pump (if
installed) is working properly and the inlet pressure is suitable.
Cleaning the inlet strainer
1. Turn off the water flow.
2. Unscrew the cap from the strainer.
3. Remove the filter.
4. Rinse the filter with drinking water.
5. Remove any coarse materials from the strainer housing.
6. Reinsert the filter.
7. Screw the cap back onto the strainer.
10.1.2 Flow detector
The flow detector contains inner parts that can be affected by
fouling. It case the flow detector does not respond to flow
changes, it can be dismantled from the DID and carefully cleaned
with water and a soft brush.
Dismantling the flow detector
1. Turn off the water flow.
2. Disconnect the CU 382 control unit from the power supply.
3. Unscrew the hose connection.
4. Remove the hose.
5. Disconnect the wires of the flow detector from the CU 382.
6. Unscrew the flow detector.
7. Clean the flow detector carefully with water and a soft brush.
8. Screw in the flow detector back.
9. Reconnect the wires of the flow detector to the CU 382.
10. Refit the hose.
11. Screw on the hose connection.
10.1.3 Sensor
See the manual "Sensors V1" supplied with the sensor.
10.1.4 Control unit CU 382
If necessary, clean the surfaces of the CU 382 control unit with a
damp and clean cloth.
22
10.2 Functional check
A functional check can be required for one of the following
reasons:
• Initial startup
•Routine
• Malfunction
• Modification of the DID setup (e.g. integration of an additional
sensor)
• Change of measuring location.
We recommend to perform a regular functional check as
described in the table below. The functional check should be
carried out monthly or weekly, depending on the application
(water quality), the sensors connected and the environmental
conditions.
For the functional check of the sensors, see the manual "Sensors
V1" supplied with the sensor.
ComponentFunctional check
CU 382 control
unit
CU 382 control
unit
CU 382 control
unit
DIDAll hoses and fittings are tight.
CU 382 control
unit
Outlet
Flow cell
Hoses
CU 382 control
unit and
sensors
CU 382 control
unit and
sensors
CU 382 control
unit and
sensors
CU 382 control
unit and
sensors
The green LED is on and the text is visible on
the display.
The displayed system time is correct and the
time is updated every second.
No error messages or error symbols are
displayed.
The digital output of the flow detector is ok.
Water is flowing out of the outlet hose.
Water is visible within the hoses.
Water is flowing out of the outlet hose.
Water is flowing out of the sampling point.
The water flow is continuous, no air bubbles
are visible in the hoses.
No "NaN", no "- - - -,- -" or "++++,++" is
displayed. No Parameter name is flashing. All
readings are plausible.
Scroll through the displayed parameters with
the [Up], [Down], [Left] and [Right] buttons.
The chronological sequence looks plausible,
with daily or seasonal fluctuation.
All readings are within the specified and
calibrated measuring range.
There is a difference between the laboratory
values and the readings of the sensor.
• If the difference is significant, perform a
local calibration.
• Use a reliable and validated comparison
method to verify the accuracy of the
displayed readings.
English (GB)
23
11. Fault finding
English (GB)
See also the manual "Sensors V1" supplied with the sensor.
FaultCauseRemedy
1. No water flowa) The inlet valve is closed.Open the inlet valve completely.
b) The inlet strainer is blockedClean the filter of the inlet strainer.
c) The flow detector or the flow
restrictor is blocked.
2. Water is running out of the
sampling point.
3. The power supply LED is off.a) No power supply.Connect to the power supply.
4. The displayed system time is
not correct or is not updated
every second.
5. Error messages or error
symbols are displayed.
6. Hoses or connections are
leaking.
7. The flow detector shows no
flow.
8. Water is not visible in the
hoses.
9. Water is not visible in the
hoses. Air comes out of the
flow restrictor.
10. The parameter readings are
fluctuating.
11. The parameter readings are
not plausible.
12. The readings are not within
the specified and calibrated
measuring range.
a) The sampling point is not closed
correctly.
a) The internal clock is not adjusted.Adjust the clock in the "Setup" menu.
a) The sensor communicates an
error.
a) The fittings are not tight.Tighten the fittings carefully. Do not use force.
a) The inlet valve is closed.Open the inlet valve.
b) The inlet strainer is blocked.Clean the inlet strainer.
a) The inlet valve is closed.Open the inlet valve.
b) The inlet strainer is blocked.Clean the inlet strainer.
a) The pressure on the inlet is too
high.
a) The measuring electrode is
contaminated or faulty.
b) The inlet strainer is blocked.Clean the inlet strainer.
c) Air bubbles are in the flow cell.Reduce the pressure on the inlet.
a) The measuring electrode is
contaminated or faulty.
b) The inlet strainer is blocked.Clean the inlet strainer.
c) Air bubbles are in the flow cell.Reduce the pressure on the inlet.
a) The sensor or the DID was
powered-on very recently.
b) The concentration of the measured
substance is to high.
Clean the flow detector or the flow restrictor, or replace the
complete component.
Close the outlet fitting of the sampling point.
Restart the CU 382 control unit.
In the menu "Parameter settings", select "Monitor" and
check the sensor status. See also the manual "Sensors V1"
for status information.
Reduce the pressure on the inlet.
Exchange the electrolyte or the membrane cap. See the
manual "Sensors V1" for more information.
Exchange the electrolyte or the membrane cap. See the
manual "Sensors V1" for more information.
It takes up to an hour until a sensor provides correct
values.
Change to a sensor with a wider measurement range.
24
12. Technical data
12.1 Hydraulic specifications of DID
Variants BF1 and BF3
DataUnitBF1BF3
Number of connectable s::can sensors13
Minimum liquid temperature*[°C]0.1
General data
Hydraulic data
Connection data
* Depends also on the limits of the sensor and the CU 382 control unit. The lowest value defines the operating limit.
Variants TI1 and TI2
Maximum liquid temperature*[°C]45
Minimum ambient temperature*[°C]0.1
Maximum ambient temperature*[°C]45
Minimum flow rate[l/h]30
Maximum flow rate (integrated flow restrictor)[l/h]60
Maximum pressure at inlet (non fluctuating)[bar]3
Minimum pressure at inlet (non fluctuating)[bar]0.1
Maximum pressure at outlet (non fluctuating)[bar]0.5
Internal thread of inlet and outlet "Rp1/2
Size of inlet and outlet connection thread-G 5/8
Inlet/outlet hose connections, metric, (ID/OD)[mm]4/6, 6/9, 6/12 or 9/12
Inlet/outlet hose connections, inch, (IDxOD)"0.17 x 1/4, 1/4 x 3/8 or 3/8 x 1/2
Sample water outlet, hose nipple[mm]4
English (GB)
DataUnitTI1TI2
Number of connectable s::can sensors12
Minimum liquid temperature*[°C]0.1
General data
Hydraulic data
Connection data
* Depends also on the limits of the sensor and the CU 382 control unit. The lowest value defines the operating limit.
Maximum liquid temperature*[°C]45
Minimum ambient temperature*[°C]0.1
Maximum ambient temperature*[°C]45
Maximum flow speed*[m/s]See manual "Sensors V1"
Maximum pressure*[bar]10
Prepared for pipe dimension, metric, (OD)[mm]50
Prepared for pipe dimension, inch, (OD)"2
12.2 CU 382 control unit
4-20 mA analog outputs
DescriptionUnitD-320-GF1-230D-320-GF3-230
Number of outputs3
ConnectionTerminal block, stripped wire, AWG 28-12
Galvanic isolation [kV]1 kV to system ground/earth
Maximum load resistance [Ohm]500
Minimum load resistance [Ohm]0
Maximum output current [mA]20
Resolution of reading12-bit
Response time [ms]< 1
Drift over full temperature range -50 µA to +10 µA at 10 mA
Uncertainty[uA] < 30
25
4-20 mA analog input
English (GB)
DescriptionUnitD-320-GF1-230D-320-GF3-230
Number of inputs1
ConnectionTerminal block, stripped wire, AWG 28-12
Input resistance[Ohm]100
Galvanic isolation[kV]1 kV to system ground/earth
Minimum input current [mA]0
Maximum input current[mA]20
Resolution of reading12-bit
Response time[ms]< 1
Drift over full temperature range[uA] +30 µA to +0 µA at 10 mA
Uncertainty[uA]< 30
Digital output / Relay output
DescriptionUnitD-320-GF1-230D-320-GF3-230
Number of NO relays2
Number of NO/NC relays (error relays)1
ConnectionTerminal block, stripped wire, AWG 28-12
Maximal RMS current[A]< 6
Maximal working voltage[VAC]< 240
Maximal switchable load[A]< 6
Maximal number of operating cycles[VA]< 600
Required external protectionDepending on the load, additional snubber circuits may be required.
Digital input - S4/S5 JP1:2 and JP5:6 set
DescriptionUnitD-320-GF1-230D-320-GF3-230
Number of inputs2
ConnectionTerminal block, stripped wire, AWG 28-12
Intended useDigital input for external mechanical relay/switch
Galvanic isolation[kV]none
Maximum input frequency[Hz]100
Low input voltage[V]< 7
High input voltage[V]> 8
Input resistance[Ohm]> 1000
Digital input - S4/S5 JP1:2 and JP5:6 not set
DescriptionUnitD-320-GF1-230D-320-GF3-230
Number of inputs2
ConnectionTerminal block, stripped wire, AWG 28-12
Intended useDigital input for external voltage output
Galvanic isolation[kV]1 kV to system ground/earth
Maximum input frequency[Hz]100
High input[Ohm]> 2000
Low input[Ohm]< 100
Flow switch input
DescriptionUnitD-320-GF1-230D-320-GF3-230
Number of inputs1
ConnectionTerminal block, stripped wire, AWG 28-12
Intended useFor use with s::can flow detector
26
Cleaning output
DescriptionUnitD-320-GF1-230D-320-GF3-230
Number of outputs1
ConnectionTerminal block, stripped wire, AWG 28-12
Intended use
Sensor
DescriptionUnitD-320-GF1-230D-320-GF3-230
Connection
Intended useFor use with s::can sensors
Maximum load[W]7 (constant), < 15 (peak)
Control unit specifications
DescriptionUnitD-320-GF1-230D-320-GF3-230
Housing materialPolycarbonate, RAL 9005
Material otherPolyamide, Polyurethane, EPDM
Weight[kg]1.3
Dimensions (WxHxL)[mm]213 x 185 x 118
Mains connection1.5 mm
Mains supply voltage[VAC]100-240/50-60 Hz
Power consumption (typical)[VA]33, cos φ = 0.66
Power consumption (maximum)[A]
Terminal connections
IP ratingIP65
Memory[MB]512, industrial grade SLC
Display[mm]
Data transfer
Firmware updateUSB stick with FAT/FAT32 and firmware image.
Integrated RTCUncertainty < 2 minutes/month at 25 °C
Fig. 10 Dimensions of DID with flow cell, BF1 variant for one
28
sensor (in mm)
TM06 5852 0216
Fig. 11 Dimensions of DID with flow cell, BF3 variant for up to
3 sensors (in mm)
TM06 5853 0216
English (GB)
117 .3
213
235.6
198
137
Ø 5.3
30
185
91
316
Ø 60
Ø 50
50
Fig. 12 Dimensions of CU 382 control unit, front and side
(in mm)
Fig. 14 Dimensions of sensor with holder (in mm), pipe
with external diameter 50 mm not included
TM06 5897 0216
Fig. 13 Dimensions of CU 382 control unit for wall mounting,
back (in mm)
TM06 6039 0216
TM06 6025 0416
13. Disposal
This product or parts of it must be disposed of in an
environmentally sound way. Use appropriate waste collection
services. If this is not possible, contact the nearest Grundfos
company or service workshop.
29
14. Appendix
English (GB)
14.1 Symbols on the product
LabelDescription
In case of problems call the
Grundfos Service Hotline.
Scanning the QR code forwards
you to the Grundfos support site.
For more information: Scanning
the QR code forwards you to the
Grundfos Product Center.
Operating temperature:
0.1 °C to 45 °C
Protect from freezing.
LabelDescription
Sensors equipped with
electrolyte and membrane cap
must remain powered.
The maximum pressure
permitted inside the flow cell is
0.5 bar. The inlet pressure is
limited by the flow restrictor. The
operator must make sure that no
counterpressure is on the outlet.
Before taking a sample for
calibration, flush the sampling
point 3-4 times with
approximately 10 ml each time.
Maximum inlet pressure: 3 bar
Minimum flow rate: 0.5 litres per
minute
Protect from direct sunlight.
Read the installation and
operating instructions before
installing and operating the DID.
Avoid drying-out of the sensors.
The sensors must always be
immersed in water.
Avoid siphon effect.
Use a vented outlet or a
pressure-loading valve.
30
Avoid power loss of the sensors
that are equipped with
electrolyte and membrane cap.
Declaration of conformity1
Andreas Weingartner
(Director s::can Messtechnik GmbH, Vienna)
GB: EC declaration of conformity
We, s::can Messtechnik GmbH, hereby declare that the product listed
below, to which this Declaration of Conformity relates, is in conformity with
Directives, Standards and other Normative Documents as listed.
Type of product: Measurement & Process Control
Name of product: DID
Model number: D-320-GF1-230, D-320-GF3-230
— Low Voltage Directive (2014/35/EU)
Standard used: EN 61010-1:2010
— RoHS2 (2011/65/EU)
Standard used: EN 50581:2012
— EMC Directive (2014/30/EU).
Standard used: EN 61326-1:2013
Vienna, 20th March 2017
Person authorised to compile technical file and
empowered to sign the EC declaration of conformity.
Declaration of conformity
31
Grundfos companies
Argentina
Bombas GRUNDFOS de Argentina S.A.
Ruta Panamericana km. 37.500 Centro
Industrial Garin
1619 - Garin Pcia. de B.A.
Phone: +54-3327 414 444
Telefax: +54-3327 411 111
Australia
GRUNDFOS Pumps Pty. Ltd.
P.O. Box 2040
Regency Park
South Australia 5942
Phone: +61-8-8461-4611
Telefax: +61-8-8340 0155
GRUNDFOS Sarajevo
Trg Heroja 16,
BiH-71000 Sarajevo
Phone: +387 33 713 290
Telefax: +387 33 659 079
e-mail: grundfos@bih.net.ba
Brazil
BOMBAS GRUNDFOS DO BRASIL
Av. Humberto de Alencar Castelo Branco,
630
CEP 09850 - 300
São Bernardo do Campo - SP
Phone: +55-11 4393 5533
Telefax: +55-11 4343 5015
Bulgaria
Grundfos Bulgaria EOOD
Slatina District
Iztochna Tangenta street no. 100
BG - 1592 Sofia
Tel. +359 2 49 22 200
Fax. +359 2 49 22 201
email: bulgaria@grundfos.bg
GRUNDFOS Sarajevo
Trg Heroja 16,
BiH-71000 Sarajevo
Phone: +387 33 713 290
Telefax: +387 33 659 079
e-mail: grundfos@bih.net.ba
Brazil
BOMBAS GRUNDFOS DO BRASIL
Av. Humberto de Alencar Castelo Branco,
630
CEP 09850 - 300
São Bernardo do Campo - SP
Phone: +55-11 4393 5533
Telefax: +55-11 4343 5015
Bulgaria
Grundfos Bulgaria EOOD
Slatina District
Iztochna Tangenta street no. 100
BG - 1592 Sofia
Tel. +359 2 49 22 200
Fax. +359 2 49 22 201
email: bulgaria@grundfos.bg