English (GB) Installation and operating instructions
English (GB)
Original installation and operating instructions
These installation and operating instructions describe Grundfos
DID (Dosing Instrumentation Digital).
Sections 1-6 give the information necessary to be able to unpack,
install and start up the product in a safe way.
Sections 7-13 give important information about the product, as
well as information on service, fault finding and disposal of the
product.
CONTENTS
Page
1.General information
1.1Target group
1.2Symbols used in this document
1.3Symbols on the product
2.Safety instructions
3.Receiving the product
3.1Inspecting the product
3.2Transporting the product
4.Installation
4.1Installation location
4.2Installation of the DID
4.3Hydraulic connection
4.4Installing the sensors
4.5Checking the tightness
5.Starting up the product
5.1Initial startup
6.Electrical connection
6.1Terminal connection
6.2Connecting the sensors to the CU 382 control unit
6.3Connecting the valve for automatic cleaning
6.4Connecting further inputs and outputs
6.5Connecting the CU 382 to the power supply
6.6Start-up of the operating software
6.7Sensor initialisation
7.Storing and handling the product
8.Product introduction
8.1Product description
8.2Intended use
8.3Functional principle
8.4Identification
9.Operation
9.1Operating elements
9.2Software overview
9.3General setup
9.4Parameter setup
9.5Controller setup
9.6Alarm setup
9.7USB menu / Data transfer
10.Maintenance
10.1 Cleaning
10.2 Functional check
11.Fault finding
12.Technical data
12.1 Hydraulic specifications of DID
12.2 CU 382 control unit
12.3 Weights
12.4 Dimensions
13.Disposal
14.Appendix
14.1 Symbols on the product
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13
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1. General information
1.1 Target group
1.1.1 Qualification and training
The persons responsible for installation, startup and service must
be appropriately qualified for these tasks.
If the persons do not have the necessary knowledge, training and
instruction must be given. If necessary, training can be performed
by the manufacturer or supplier on request.
1.1.2 Obligations of the operating company
• Observe the local safety regulations.
2
• Instruct the operating persons.
2
• Provide the stipulated safety equipment and personal
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protective equipment.
• Arrange regular maintenance.
1.1.3 Obligations of the user
• Read this manual thoroughly before taking the product into
operation.
• Observe the recognised health and safety regulations as well
as the accident prevention regulations.
• Wear protective equipment in accordance with national health
and safety regulations when working on the system and
handling chemicals.
1.2 Symbols used in this document
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious personal injury.
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious personal injury.
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate personal injury.
If these instructions are not observed, it may result in
malfunction or damage to the equipment.
1.3 Symbols on the product
For symbols on the product see section 14. Appendix.
Prior to installation, read this document. Installation
and operation must comply with local regulations and
accepted codes of good practice.
2
2. Safety instructions
4. Installation
WARNING
Electric shock
- Switch off the power supply before connecting the
power supply cable and relay contacts.
- Do not dismantle the control unit.
- Installation and connection of the device and the
associated supplementary components must only
be carried out by qualified persons.
- Maintenance and repair must only be carried out
by qualified persons.
- Observe the local safety regulations.
WARNING
Toxic material
- Parts of the DID can be contaminated with
dangerous chemicals or pathogenic germs.
- If the DID has been in contact with dangerous
chemicals or pathogenic germs, wear protective
clothing and take all necessary precautions to
prevent endangering your health when installing or
dismantling the DID.
Modification of the DID is strictly prohibited.
3. Receiving the product
3.1 Inspecting the product
• Check the received consignment for completeness.
• Check the DID for damage.
• Install as soon as possible after unpacking.
• Do not install or connect damaged products.
3.2 Transporting the product
• Before transporting the DID, empty all pipes, hoses and flow
cells, remove the sensors and pack them separately.
• Observe the permissible ambient conditions. See section
12. Technical data.
• Transport the DID carefully, do not drop. Do not expose the
DID to strong impact, mechanical loads or vibrations.
• Keep the DID away from corrosive substances, vapours of
organic solvents, nuclear radiation and strong electromagnetic
radiation.
• Use the original packaging or equivalent to protect the DID
during transport.
WARNING
Electric shock
- Switch off the power supply before installation.
- IP65 only applies, if the housing cover and the
terminal compartment of the CU 382 are properly
closed, and the appropriate cable glands or
dummy caps are fitted.
- Installation must be carried out by qualified and
authorised persons.
4.1 Installation location
Correct installation is important for proper functioning of the DID.
• Make the DID easily accessible for all tasks.
• Provide sufficient space for all components of the DID.
• Avoid external interferences, such as electric and electromagnetic interferences by leakage current, earth fault of
pumps, electric motors, high voltage currents.
• Protect the DID from direct sunlight and rain.
• Provide a reliable power supply for the control unit.
See also section 12. Technical data and the manual "Sensors
V1".
4.2 Installation of the DID
DID with flow cell
All parts of the DID with flow cell are assembled on a mounting
plate with pre-drilled holes for quick and easy installation.
• Use spacers (min. 10 mm) for installation of the DID with flow
cell on a flat wall.
See also sections 8. Product introduction and 12.4 Dimensions.
DID with sensor for tank immersion
The CU 382 control unit of the DID with sensor for tank immersion
can be mounted directly on a wall. See also sections 8. Product
introduction and 12.4 Dimensions.
4.3 Hydraulic connection
See also the labels on the mounting plate as well as the sections
12. Technical data and 14. Appendix.
The maximum flow through the flow cell of the DID is limited by
the integrated flow restrictor.
Use a vented outlet or a pressure-loading valve to avoid siphon
effect. Do not install a shut-off valve in the outlet line.
English (GB)
3
4.3.1 Installing the measuring water inlet and outlet
1. Remove the blind plugs from the inlet thread and the outlet
thread of the flow cell.
Fig. 1 Blind plug
2. Connect the Rp 1/2" hose adaptor fittings to the inlet and the
outlet.
– The Rp 1/2" hose adaptor fittings are included in the
standard delivery of the DID.
3. Assemble the inlet and the outlet hose as follows:
– Push union nut and tensioning ring across the hose.
– Push the cone part fully into the hose, see fig. 2.
– Attach the cone part with hose to the adaptor fitting.
– Tighten the union nut manually. Do not use tools.
Fig. 2 Connecting the inlet hose
Avoid high loads caused by long or heavy hoses hanging from the
outlet port of the flow cell. A strain-relief for the outlet hoses may
be required.
4.4 Installing the sensors
All sensors used in the DID are packed separately to avoid
damage. They have to be prepared before installation according
to the "Installation" section in the manual "Sensors V1" supplied
with the sensor.
• For installation of the sensors in the flow cell, see the manual
"Sensors V1" supplied with the sensors.
• As soon as the sensors are ready for operation, they must be
wetted.
5. Starting up the product
5.1 Initial startup
WARNING
Electric shock
- Switch off the power supply before startup.
- IP65 only applies, if the housing cover and the
TM06 5927 0316TM04 1155 0110
1. Connect all sensors to the CU 382 control unit. See also
section 6.2 Connecting the sensors to the CU 382 control unit.
2. Slowly open the inlet valve.
3. Check the hydraulic system of the DID for leakages.
terminal compartment of the CU 382 are properly
closed, and the appropriate cable glands or
dummy caps are fitted.
- Initial startup must be carried out by qualified and
authorised persons.
6. Electrical connection
6.1 Terminal connection
WARNING
Electric shock
- Switch off the power supply of the DID and all
devices you plan to connect before terminal
connection.
- Terminal connection must be carried out by
qualified and authorised persons.
6.1.1 Connecting the terminals
1. Remove the two cross-head screws on the terminal
compartment of the CU 382 control unit.
2. Open the terminal compartment.
3. Connect the terminals according to the terminal connection
plan shown in fig. 3.
• Sensors equipped with electrolyte and membrane cap must
4.5 Checking the tightness
1. Carefully open the inlet valve and check for any leakage of the
2. Check if any air bubbles are visible within the hose.
3. Purge the bubbles out by temporary increase of the flow.
4
remain powered.
flow cell assembly.
TM06 5958 0316
Fig. 3 Terminal connection plan
Description and use of the terminals
Terminal DescriptionUse
1Phase
2Neutral
3PE
4PE
5-8Unused, can be used to connect S::CAN sensors
912 V output
Cleaning valve output (provides
10
power for the valve +12 V)
GND, for cleaning valve and
11
external trigger
12External trigger for cleaning valve
134-20 mA output #1 (+)
144-20 mA output #1 (-)
15
provides pulse frequency
48Relay 1-C, common connector
Relay 2-NO, switches on/off or
49
provides pulse frequency
50Relay 2-C, common connector
Alarm relay NO
51
Relay closes on alarm
52Alarm relay C, common connector
Alarm relay NC
53
Relay opens on alarm
Alarm relay C, common connector,
54
duplication of 52
Power supply
(100-240 V,
50-60 Hz)
Cleaning valve
control
Analog outputs
Analog input
Digital inputs
Flow cell - flow
switch
Modbus to
upper controls
(CU 382 is
slave)
Digital output
(with relays)
Alarm relay
6.2 Connecting the sensors to the CU 382 control unit
All sensors for the DID have plugs.
Sensors for immersion have fixed cables with plugs.
1. Make sure that the sensor plug and the socket of the CU 382
control unit are dry and clean.
– Otherwise communication errors may occur and the DID
might be damaged.
2. Connect the sensor to a compatible socket on the CU 382
control unit using the connection cable provided.
3. Cover the connectors that are not used with protective caps.
6.3 Connecting the valve for automatic cleaning
Only DID with sensor for tank immersion with valve for automatic
cleaning:
• Connect the valve to terminals 10 ("Valve", "12 VDC") and 11
(GND). See fig. 3.
• If an external cleaning signal is used, connect the signal line to
terminal 12 ("Clean In", minimum 5 V).
6.4 Connecting further inputs and outputs
Observe the supplier manuals when connecting actuator devices,
such as dosing pumps or regulators.
6.5 Connecting the CU 382 to the power supply
WARNING
Electric shock
- Switch off the power supply before connecting the
CU 382 control unit.
- IP65 only applies, if the housing cover and the
terminal compartment of the CU 382 are properly
closed, and the appropriate cable glands or
dummy caps are fitted.
- Electrical connection must be carried out by
qualified and authorised persons.
• Install an earth leakage circuit breaker for the power supply.
• If the installation is in an area prone to lightning strikes, install
surge protection.
• Use an AC power supply with an earthed conductor wire.
– PE: potential earth
• Connect the process medium (e.g. waste water) to the same
earth ground with less than 0.5 Ohm.
6.6 Start-up of the operating software
If the CU 382 control unit is connected to the power supply, it
starts up and shows the s::can logo for 5 seconds. At first start-up
or if the internal settings have been reset to default, the CU 382
control unit starts with the selection of the language. See also
section 9.3.7
After this, the parameter screen is shown and the most recent
information is displayed.
Select language...
.
6.7 Sensor initialisation
Every sensor that is connected to the CU 382 control unit must be
installed and initiated individually. This can be done using the
software-supported initialisation process.
• Connect only the sensor you want to initialise to the CU 382.
– An individual address is allocated to the initialised sensor.
If no sensor was connected before, the CU 382 jumps into the
"Add MODBUS sensor..." menu to check for connected sensors,
right after setting the language.
English (GB)
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7. Storing and handling the product
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1
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10
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121314
1515
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6a
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18
T
OK
W
X
S
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6c
6b
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10
10
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7
16
17
T
OK
W
X
S
121314
English (GB)
• Before storing the DID, empty all pipes, hoses and flow cells,
remove the sensors and pack them separately.
• Observe the permissible ambient conditions. See section
12. Technical data.
• Do not expose the DID to strong impact, mechanical loads or
vibrations.
• Keep the DID away from corrosive substances, vapours of
organic solvents, nuclear radiation and strong electromagnetic
radiation.
• Use the original packaging or equivalent to protect the DID
during storage.
6Flow cell for up to three sensors
6aSampling valve
6bSampling point
6cWater outlet
7Sensors
8CU 382 control unit
9Opening for power supply and sensor cables
TM06 8088 3416
Fig. 4 Components of DID with flow cell
10Screws for the terminal compartment
11Latch of CU 382 cover
12Cable gland for power supply
13Connectors for Modbus sensors
14Cable gland for signal inputs and outputs
15Holes for wall mounting
16Sensor holder
17Protective cover
18Mounting plate
19DID nameplate
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8.2 Intended use
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2
3
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10,11,12
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14
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6
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2
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5
6
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The DID is designed for online monitoring of water quality
parameters and offers control functions for these parameters.
The DID must be used in accordance with the instructions given
in this manual. The values mentioned in this manual must be
observed.
8.3 Functional principle
The CU 382 control unit has a display and 7 operating buttons on
the front. The operating software starts automatically when the
CU 382 is powered-on.
The CU 382 control unit collects and displays readings from all
sensors via a digital bus connection. The CU 382 control unit
includes a PID (Proportional-Integral-Derivative) controller. With
the PID controller and dosing units, a closed control loop can be
set up.
The hydraulic part of the DID manages the complete water flow
from the inlet to the outlet. This includes filtration, pressure
reduction, flow restriction and flow control. The DID comprises
specifically designed flow cells for mounting of the sensors and
appropriate sampling.
8.4 Identification
8.4.1 Nameplate
Fig. 6 Nameplate on the CU 382 control unit
Pos. Description
1Manufacturer and country of origin
2s::can product name
3Number of sensors
4Bar code
5Serial number (S/N)
6Enclosure class
7Certification marks
8QR code
HP2Hydrogen peroxide 0-200 ppm
HP20Hydrogen peroxide 0-2000 ppm
PA2Peracetic acid 0-200 ppm
PA20Peracetic acid 0-2000 ppm
pHpH 2-12 pH up to 10 bar and 70 °C
ORP
CND
ORP, -2000 mV to +2000 mV up to 10
bar, up to 70 °C
Conductivity, 1-500,000 µS/cm (2-42
PSU), up to 20 bar, up to 70 °C
Remarks:
• All sensors include temperature measurement
• Disinfectant parameters (FCL,TCL, CDI, HP or PA) are only
possible with BF1 or BF3
• BF1 and BF3 include flow detection
• BF1 and BF3 systems include 1.0 m sensor cables
• Installation variants TI1 and TI2 are only possible for
parameters PH, ORP or CND
• TI1 and TI2 systems include 7.5 m sensor cable(s)
• Mains cable is generally not included, please select and order
from accessories list.
English (GB)
TM06 8610 0817
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9. Operation
OK
1
2
3
45
OK
English (GB)
9.1 Operating elements
Fig. 8 CU 382 operating elements
Pos. Description
1Power LED, green
Communication LED, orange
2
• Flashes during communication with a sensor.
3USB slot
4Display
Operating buttons
TM06 5854 0216
[Back] button
• Exits the current menu
[Up] button
• Moves the marker to the line above
– The first character of the selected
line is a triangle
• Increases values
[Function] button
• Enters the setup menus
• Disables or deletes values
5
[Left] button
• Moves the marker to the left
[OK] button
• Enters the selected menu
• Confirms the selected line or value
• Acknowledges alarms
[Right] button
• Moves the marker to the right
[Down] button
• Moves the marker to the line below
– The first character of the selected
line is a triangle
• Decreases values
8
9.2 Software overview
The CU 382 has four different screens and menus, which can be selected by the [Right] and [Left] buttons. The default screen is the
"Parameter" screen.
When pressing the [Back] button several times in a submenu, you come back to one of the following screens:
StatusParameterControllerAlarm
Status
Version :V7.05B1
Serial :9999999
Waiting1 s
YYYY/MM/DDhh:nn:ss22.1
>< ∨
►
General setupParameter setupController setupAlarm setup