Grundfos SMART Digital Series, DDA, DDE, DDC Data Booklet

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SMART Digital S

DIGITAL DOSING up to 30 l/h

DDA, DDC, DDE

Pumps and accessories

GRUNDFOS DATA BOOKLET

SMART Digital S

Table of contents

1. General data 3

Performance range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Features at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Identification 6

Type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Functions 7

Overview of functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Control cube DDA and DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Wiring diagram, DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Wiring diagram, DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Wiring diagram, DDE-PR, -P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4. Construction 22

DDA and DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5. Dimensions 24

DDA and DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6. Technical data 25

DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

DDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7. Pump selection 28

DDA, standard range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

DDC, standard range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

DDE, standard range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DDA, DDC, DDE, non-standard range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8. Accessories for small dosing pumps up to 60 l/h 33

Accessories overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Installation kits for dosing pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Cables and plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

E-box for SMART digital S DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Foot valves FV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Rigid suction lances RSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Injection units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Multi-function valves, pressure relief valves, pressure loading valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Pump connection kits and inlay kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Dosing tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Water meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9. Pumped liquids 56

10. Grundfos Product Center 57

SMART Digital S

Q [l/h]

p [bar]

7.5

DDA 7.5-16

DDA 12-10

DDA 17-7

DDA 30-4

DDC 15-4 DDE 15-4

DDC 9-7

DDC 6-10 DDE 6-10

1. General data

Performance range

General data

Fig. 1 Performance range

TM04 1480 0410

SMART Digital S

General data

Features at a glance

TM06 8988 2417TM04 1662 2610

Fig. 2 DDA, DDC, DDE

Digital Dosing

The SMART Digital S generation DDA, DDC and DDE with powerful variable-speed stepper motor brings state-of-the-art technology to perfection. Combined expert knowledge and the patented solutions set future standards. Traditional technologies such as stroke length or stroke frequency adjustment with synchronous motor or solenoid drive become a thing of the past.

Unique flexibility with only a few variants

The included click-stop mounting plate makes the pump more flexible. Three different positions are possible without using any additional accessories, such as wall brackets. Service and pump exchange can now be done easily and fast just by clicking the pump in and out of the mounting plate.

The control cube on the DDA and DDC pump can be lifted and turned easily into three different positions: front, left or right.

Fig. 3 Modularity of the control cube

A turn-down ratio of up to 1:3000, a wide supply voltage range (100-240 V; 50/60 Hz), combined connection sets and other features reduce the models and variants to a minimum.

Precise and easy setting / usability and interaction

The operator can easily install the pump and set it to discharge exactly the quantity of dosing liquid required for the application. In the display, the setting of the pump is read out directly, the flow is shown in ml/h, l/h, or gph.

The click wheel (turn-and-push knob) and the graphical LC display with plain-text menu in more than 25 languages make commissioning and operation intuitive. As the LCD is backlit in different colours, the pump status can be seen from a distance (traffic-light concept).

TM04 1661 2610

Fig. 4 Display DDA, DDC

Thanks to a variety of operation modes, signal inputs and outputs, the pump can easily be integrated into every process.

Advanced process reliability

An intelligent drive and microprocessor control ensures that dosing is performed precisely and with low pulsation, even if the pump is dosing high-viscosity or degassing liquids. Malfunctions, caused e.g. by air bubbles, are detected quickly by the maintenance-free FlowControl system and then displayed in the alarm menu.

The AutoFlowAdapt function automatically adjusts the pump according to the process conditions, e.g. varying backpressure. The integrated flow measurement makes additional monitoring and control equipment redundant.

Designed to save costs

In general, the investment for a dosing pump installation is low compared to its life cycle costs including the cost of the chemicals. The following features make the SMART Digital S DDA, DDC and DDE pumps contribute to low life cycle costs:

• No underdosing or overdosing due to high dosing accuracy and FlowControl

• Longer maintenance intervals thanks to the universal chemical resistance of the full-PTFE diaphragm

• Reduced energy consumption thanks to state-of-the-art drive technology.

SMART Digital S

Three application-oriented type ranges

DDA: High-end pump range for extended flow and pressure ranges with sensor-based FlowControl and measurement functions for challenging industrial applications, e.g.

• Process water

• Food and beverage

• Ultrafiltration and reverse osmosis

• Pulp and paper

• Boiler feed water

• CIP (Cleaning-In-Place). DDC: User-friendly pump range with standard inputs

and outputs for common applications, e.g.

• Drinking water

• Waste water

• Swimming pool water

• Cooling tower

• Chemical industry. DDE: Low-budget pump range with basic functions

including manual operation or control via PLC for OEM applications, e.g.

•Car wash

• Irrigation.

General data

Identification

SMART Digital S

2. Identification

Type key

Example: DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

Type range

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

DDA

DDC

DDE

Max. flow [l/h]

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

Maximum pressure [bar]

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

Control variant

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

BBasic (DDE)

P B with pulse mode (DDE)

PR P with relay output (DDE)

A Standard (DDC)

AR A with alarm relay and analog input (DDA, DDC)

FC AR with FlowControl (DDA)

FCM FC with flow measurement (DDA)

Dosing head variant

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

PP Polypropylene

PVC Polyvinyl chloride**

PV PVDF (polyvinylidene fluoride)

SS Stainless steel 1.4401

Gasket material

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

E EPDM

VFKM

TPTFE

Valve ball material

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

C Ceramic

SS Stainless steel 1.4401

Connection, suction/discharge

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

Union nut G 5/8" with parts for hose connection

U2U2

4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm

Union nut G 5/8" with parts for hose connection

U7U7

0.17" x 1/4"; 1/4" x 3/8"; 3/8" x 1/2"

Union nut G 5/8" with threaded connection Rp 1/4",

internal thread

Union nut G 5/8" with threaded connection 1/4" NPT,

internal thread

XX No connections included

Hose 4/6 mm (up to 7.5 l/h, 13 bar)

I001

Hose 9/12 mm (up to 60 l/h, 9 bar)

I002

Hose 0.17" x 1/4" (up to 7.5 l/h, 13 bar)

I003

I004

Hose 3/8" x 1/2" (up to 60 l/h, 10 bar)

Mains plug

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

FEU

B USA, Canada

GUK

I Australia, New Zealand

E Switzerland

J Japan

L Argentina

Design/approval

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

G Grundfos red

A Grundfos green

B Grundfos black

X Neutral/black

C China approval

Special variant

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F GC3

C3 Inspection Certificate 3.1 (EN 10204)

* Installation set: Including 2 pump connections, foot valve, injection

unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose (4/6 mm)

** PVC dosing heads only up to 10 bar

Control cube position

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

F Front-mounted (change to left and right possible)

X No control cube (DDE)

Supply voltage

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

3 1 x 100-240 V, 50/60 Hz

Valve type

DDA 7.5-16 AR-PP/V/C-F-3 1 U2U2 F G

1 Standard

2 Spring-loaded

0.1 bar suction opening pressure

0.1 bar discharge opening pressure

SMART Digital S

3. Functions

Overview of functions

DDA DDC DDE

Control variant: FCM FC AR AR A PR P B

General

Digital Dosing: Internal stroke speed and frequency control ●●●● ●●●● Mounting plate (basic/wall mounting) ●●●● ●●●●

Control panel, see page 9

Control cube mountable in three positions: front, left, right ●●● ● ● Control panel position: front-fitted ●●● Transparent protective cover for control elements ●●● ● ● Capacity setting in millilitres, litres or US-gallons ●●● ● ● Graphical display with background light in four colours for status

indication: white, green, yellow, red Plain-text menu in different languages ●●● ● ● Turn-and-push knob (click wheel) for easy navigation ●●● ● ● Capacity adjustment knob (0.1 - 100 %) ●●● Start/Stop key ●●● ● ● 100 % key (deaearation) ●●●● ●●● Operation mode switch (manual/pulse) ●●

Operation modes, see page 11

Manual speed control ●●●● ●●●● Pulse control in ml/pulse ●●● ● ● Pulse control (1:n) ●● Analog control 0/4-20 mA ●●● ● Batch control (pulse-based) ●●● Dosing timer cycle ●●● Dosing timer week ●●● Fieldbus control ●●●

Functions, see page 13

Auto deaeration also during pump standby ●●● FlowControl system with selective fault diagnosis ●● Pressure monitoring (min/max) ●● Flow measurement ● AutoFlowAdapt ● SlowMode (anti-cavitation) ●●● ● ● Calibration mode ●●● ● ● Scaling of analog input ●●● Service information display ●●● ● ● Relay setting: alarm, warning, stroke signal, pump dosing, pulse input* ●●● ● ● Relay setting (additionally): timer cycle, timer week ●●●

Inputs/outputs, see page 14

Input for external stop ●●●● ●●● Input for pulse control ●●●● ●●● Input for analog 0/4-20 mA control ●●● ● Input for low-level signal ●●●● ●●● Input for empty tank signal ●●●● ●●● Output relay (2 relays) ●●● ● ● Output analog 0/4-20 mA ●●● Input/Output for GENIbus ●●● Input/Output for E-box (e.g. E-box 150 with Profibus DP) ●●●

* DDE-PR: relay 1: alarm; relay 2: low-level signal, stroke signal, pulse input

●●● ● ●

Functions

100 %

50 %

10 %

Discharge

Duration

Suction

Capacity setting

Duration

10 %

Discharge

Suction

SlowMode

50 %

Extended suction stroke (SlowMode)

SMART Digital S

Functions

Functional description

The electronically controlled variable-speed motor (stepper motor) of the DDA, DDC and DDE pumps provides optimum control of the stroke speed. The duration of each discharge stroke varies according to the capacity set, resulting in optimum discharge flow in any operating situation, while the duration of each suction stroke is constant (see figure below).

The advantages are as follows:

• The pump always operates at full stroke length,

• A capacity range of up to 1:3000 (turn-down ratio)

• Smooth and continuous dosing ensuring an

• Significant reduction of pressure peaks, preventing

• The installation is less affected by long suction and

• Easier dosing of high-viscosity and degassing

The optimum dosing control shown below takes place in any operation mode.

irrespective of the capacity set; this ensures optimum accuracy, priming and suction.

reduces variants and spare parts.

optimum mixing ratio at the injection point without needing static mixers.

mechanical stress on wearing parts such as diaphragm, tubes, connections, resulting in extended maintenance intervals.

discharge lines.

liquids (SlowMode).

Fig. 5 Relation between stroke-frequency adjustment and capacity

TM04 1481 0410

SMART Digital S

7.49 l/h

Manual

7.5

l/h

Operation

100%

0.15

0.2

0.3

0.4

0.5

0.6

0.8

1.5

100 %

Control cube DDA and DDC

DDA and DDC pumps are supplied with front-mounted control cube. The position of the control cube can easily be changed by unfastening 2 screws, lifting the cube, turning it to the left or to the right and fastening both screws again.

Fig. 6 Two of three possible control cube positions

Operating elements DDA and DDC

Fig. 7 Operating elements DDA and DDC

Pos. Description

1 Graphical LC display

2 [Start/Stop] key

3 Click wheel

4 [100%] key

The click wheel guides the user quickly and easily through the plain-text menu.

If the maximum capacity is required over a short period of time, for example during start-up, press the 100 % key. To set the pump to run for a specific number of seconds at maximum capacity, press the 100 % key and turn the click wheel clockwise simultaneously.

Operating elements DDE

Functions

TM04 1596 1817

Fig. 8 Operating elements DDE

TM06 9584 2517TM06 8989 1517

Pos. Description

1 Status LED pulse (DDE-PR and DDE-P)

2 Operation mode switch (DDE-PR and DDE-P)

3 Status LED manual

4 Capacity adjustment knob

5 Logarithmic scale

6 100 % key (DDE-PR and DDE-P)

7 Mechanical lock

With the capacity adjustment knob the capacity of the pump can easily be adjusted in % of the maximum flow.

Applies to DDE-PR, DDE-P

When holding down the operation mode switch, the pump changes from manual operation to pulse mode or vice versa.

If the maximum capacity is required over a short period of time, for example during start-up, press the 100 % key.

Depending on the selected operation mode, the respective status LED (pulse or manual) is activated according to the following table:

LED colour Pump status

Green (flashing) Stopped Green Running Red-green (flashing) External stop Yellow Low level (warning) Red Empty tank (alarm) Red (flashing) Motor blocked (alarm)

Alarm

1 12.12.2009 13:34 Low level

2 Empty

11.12.2009 14:34

Setup

Language Operation mode Analog output SlowMode

.............................

English > Manual >

Input >

Off >

Info

Fr 12.12.2009 Counter Service Service kit

.............................

12:34

7.49 l/h

Manual

l/h

Operation

7.50

SMART Digital S

Functions

Operation modes

Manual control

The pump ensures constant dosing according to the quantity set in l/h or ml/h or gph by means of the click wheel. The pump automatically changes between the measuring units.

Setting range

Pump type

DDA 7.5-16 0.0025 7.5 DDA 12-10 0.0120 12.0 DDA 17-7 0.0170 17.0 DDA 30-4 0.0300 30.0 DDC 6-10 0.0060 6.0 DDC 9-7 0.0090 9.0 DDC 15-4 0.0150 15.0 DDE 6-10 0.0060 6.0 DDE 15-4 0.0150 15.0

* When the SlowMode function is enabled the max. flow is reduced

(see page 13)

From [l/h] To [l/h]

Pulse control

The pump doses in proportion to an external potential-free pulse signal, for example from a water meter. There is no direct relation between pulses and dosing strokes. The pump automatically calculates its optimal speed to ensure that the required quantity is dosed for each incoming pulse.

Applies to DDA and DDC

The quantity to be dosed is set in ml/pulse. The pump adjusts its speed according to two factors:

• the frequency of external pulses

• the set quantity per pulse.

Setting range

Pump type Setting range [ml/pulse]

DDA 7.5-16 0.0015 - 14.9 DDA 12-10 0.0029 - 29.0 DDA 17-7 0.0031 - 31.0 DDA 30-4 0.0062 - 62.0 DDC 6-10 0.0016 - 16.2 DDC 9-7 0.0017 - 16.8 DDC 15-4 0.0032 - 31.6

The frequency of external pulses is multiplied by the set quantity. If the product exceeds the maximum flow of the pump, a maximum of 65,000 pulses can be stored for later processing with the Memory pulse function, when activated.

Setting range*

Applies to DDE-PR, DDE-P control variant

The dosing quantity per pulse is adjusted with the adjustment knob according to the scale from 0.1 to 100 % of the stroke volume. The pump adjusts its speed according to two factors:

• the frequency of external pulses

• the set percentage of stroke volume.

Setting range, DDE-PR, DDE-P

Pump type Setting range [ml/pulse]

DDE 6-10 0.0008 - 0.81 DDE 15-4 0.0016 - 1.58

Analog 0/4-20 mA control

Applies to DDA and DDC-AR control variant

The pump ensures dosing according to an external analog signal. The dosed capacity is proportional to the input value in mA.

Operation mode Input signal Dosing capacity

4-20

0-20

Fig. 10 0/4-20 mA control

Applies to DDA

With the analog scaling function, the curve can be individually drawn between two arbitrary points: l

2/Q2

and l

≤ 4.1 mA 0 %

≥ 19.8 mA 100 %

≤ 0.1 mA 0 %

≥ 19.8 mA 100 %

1/Q1

Functions

TM04 1574 1410TM04 1575 1410

Fig. 11 Analog scaling

Batch volume

Pulse Pulse

Batch volume

0:00

6:00

12:00

18:00

0:00

33333

11 1

Mo Tu We Th Fr Sa Su

SMART Digital S

Functions

Pulse-based batch control

Applies to DDA

The set quantity is dosed in batches within the set dosing time (t receives an external pulse. If the pump receives new pulses before a batch is completed, these pulses will be ignored. In the event of interrupts such as external stop or alarm, incoming pulses will also be ignored. After ending of the interrupts, a new batch will be dosed with the next incoming pulse.

Setting range

Pump type

DDA 7.5-16 0.74 999 0.09 DDA 12-10 1.45 999 0.18 DDA 17-7 1.55 999 0.19 DDA 30-4 3.10 999 0.39

* Due to the digital motor control, down to 1/8 of the dosing volume

Dosing timer cycle

Applies to DDA

After a start delay (t repeatedly dosed in the set cycle time (t3). The dosing time (t during any interrupt, e.g. power supply failure or external stop while the time continues running in the background (real-time clock). After ending of the interrupt, batch dosing proceeds according to the current status in the timeline.

). A batch is dosed every time the pump

Fig. 12 Pulse-based batch control

Setting range

From

[ml/batch]

can be dosed.

) can be adjusted. Batch dosing is stopped

To [l/batch] Resolution [ml]*

) the set batch volume is

Dosing timer week

Applies to DDA

The integrated real-time clock features also batch dosing based on a weekly period. There is a maximum of 16 procedures per week. Each dosing procedure consists of:

• Batch volume

• Dosing time

• Start time

• 1 to 7 weekdays (Monday to Sunday).

In case several procedures are overlapping, the procedure with the highest flow rate has the highest priority. Batch dosing is stopped during any interrupt, e.g. power supply failure or external stop, while the time continues running in the background (real-time clock). After ending of the interrupt, batch dosing proceeds according to the current status in the timeline.

TM04 1578 2010

TM04 1576 1410

Fig. 14 Dosing timer week (example with 4 procedures)

Setting range

The batch volume setting range corresponds to the pulse-based batch control setting range.

Fig. 13 Dosing timer cycle

Setting range

The batch volume setting range corresponds to the pulse-based batch control setting range.

TM04 1577 1410

SMART Digital S

Functions

SlowMode

Applies to DDA, DDC

When the SlowMode function (anti-cavitation) is selected, the pump extends and smooths its suction stroke. This results in a softer suction stroke.

The SlowMode function is used in these situations:

• when pumping high-viscosity liquids

• when pumping degassing liquids

• when the suction line is long

• when the suction lift is high. Depending on the application, the motor speed during

the suction stroke can be reduced individually to approximately 50 % or 25 % of the normal motor speed.

The maximum pump capacity is reduced accordingly. See pages 25 and 26 for further details.

Auto deaeration

Applies to DDA

The auto deaeration function avoids breakdown of the dosing process due to air-locking, when dosing degassing liquids such as sodium hypochlorite. During long dosing breaks, e.g. at the weekend or overnight, air-bubbles can form in the suction line and get into the dosing head. If too much air is in the dosing head, and the dosing process is started again, no liquid will be dosed (air-lock). Software-controlled diaphragm movements at regular intervals encourage the air bubbles to rise and finally to be displaced out of the dosing head.

These movements are executed

• when the pump is not stopped and

• during dosing breaks (e.g. external stop or no incoming pulses).

External stop

Applies to DDA, DDC, DDE-PR, DDE-P

With the external stop function, the pump can be stopped from a remote place via an external contact. It is not recommended to switch on and off the power supply as it was usual when working with a conventional dosing pump. When working with microprocessor-controlled digital dosing pumps, the external stop signal has to be used, in order to keep the optimal dosing precision and to prevent damages to the electronics.

When activating the external stop signal, the pump changes from running

to standby . The operation

display shows an activated external stop . The signal input can be set to normally open (default) or normally closed contact.

Counters

Applies to DDA and DDC

The pump displays resettable and non-resettable counters in the info menu tab.

Counter Description Resettable

Volume

Operating hours

Motor runtime

Strokes Accumulated number of dosing strokes No

Power on/off

Accumulated dosed quantity in litres or US gallons

Accumulated number of operating hours (power-on)

Accumulated number of motor runtime hours

Accumulated number of times the mains supply has been switched on

Yes

Functions

Calibration

Applies to DDA and DDC

The pump is calibrated in the factory at the nominal pressure of the respective pump type (see maximum pressure Technical data page 25, 26). After start-up, the dosing pump can be calibrated for the actual installation to ensure that the displayed value (ml, l or gph) is correct. A calibration program in the setup menu facilitates this process. The AutoFlowAdapt function keeps the dosing precision (DDA-FCM control variant), even if the backpressure changes. For the description of the AutoFlowAdapt function, see page 18.

SMART Digital S

Functions

Service display

Applies to DDA, DDC

Due to the optimised construction and the smooth digital dosing principle, the service periods are more than twice as long, if compared to conventional pumps. However, the wear parts have to be exchanged in regular intervals in order to keep the dosing precision and the process reliability at a high level. The service display in the pump shows when service of the wear parts is required. The displayed service kit product number makes service more convenient. The following information is displayed in the Info display:

Display Description

Service

Service kit

Reset service system

The following service messages appear, depending on what happens first:

Display

Service soon 7,500 23 Service now 8,000 24

* Applies to DDA only

Soon Now

8-digit Grundfos product number

Motor runtime

[h]

No service required Order parts for service soon Service must be performed now

The service kit contains all parts needed for standard maintenance: diaphragm + valves

After performing the service, reset the system

Regular intervals

[months]*

Relay output

Applies to DDA, DDC-AR and DDE-PR

The pump can activate 2 external signals by means of built-in relays switched via internal potential-free contacts. Depending on the process control requirements, the following relay output settings can be chosen:

Applies to DDA and DDC-AR

Signal

Relay 1 Relay 2

Alarm* Alarm

Warning * Warning

Stroke signal Stroke signal Every completed stroke Pump dosing Pump dosing* Pump is running and dosing Pulse input Pulse input Every pulse coming in from pulse input

Bus control Bus control

Timer cycle

Timer week

Contact type

NO* NO* Normally Open Contact NC NC Normally Closed Contact

* default setting

Description

Display red, pump stopped (e.g. empty tank signal, etc.)

Display yellow, pump running (low level signal, etc.)

Set by a command in the Bus communication function (page 15) (only DDA)

Timer can be set in menu: on-time, cycle-time, start delay (only DDA)

Timer can be set in menu: procedure, on-time, start time and weekdays (only DDA)

In case of difficult liquids the service intervals can be shorter and service has to be performed earlier.

Level control

Applies to DDA, DDC, DDE-PR and DDE-P

The pump can be connected to a dual level control unit for monitoring of the chemical level in the tank. The pump can react to two level signals:

Level sensors

Low-level signal

Empty tank signal

* Depending on the pump model and settings, the relay outputs can

be activated (see Relay output, page 14)

DDA, DDC DDE-PR, DDE-P

• Display is yellow (Warning)

• is flashing

• Pump continues running

• Display is red (Alarm)

• is flashing

• Pump stops

Pump reaction*

• LED lights up in yellow

• Pump continues running

• LED lights up in red

• Pump stops

Applies to DDE-PR control variant

Signal

Relay 1 Relay 2

Alarm* Empty tank, motor blocked

Low level* Low level tank Stroke signal Every completed stroke Pulse input Every pulse coming in from pulse input

Contact type

NO* NO* Normally Open Contact NC NC Normally Closed Contact

* default setting

Description

SMART Digital S

100%

Analog output

Applies to DDA

In addition to the analog input (operation mode: analog 0/4-20 mA) the pump is also equipped with an analog 0/4-20 mA output signal. Depending on the process control requirements, the following analog output settings are available:

Setting

Output = Input

Actual flow

Backpressure

Bus control

* Output signal is calculated based on motor speed and pump status

(target flow rate).

Description of analog output signal

Analog feedback signal (not for master-slave application). The analog input signal is mapped 1:1 to the analog output.

Flow measured in the dosing head (Flow Measurement page 18)

Backpressure measured in the dosing head (Pressure monitoring page 18)

Set by a command in the bus communication (see below)

Control variant

FCM FC AR

XXX

XX*X*

XXX

Bus communication

Applies to DDA

The pump is equipped with a built-in module for GENIbus communication. With the additional E-Box module (please see page 36) the pump can be integrated into a fieldbus network.

The bus communication possibilities enable remote monitoring and setting via the fieldbus system.

Key lock and mechanical lock

Applies to DDA, DDC

To protect the pump from maloperation, a key lock can be set by entering a 4-digit PIN-code. When the pump is locked, it is still possible to navigate through the menus Alarm and Info and to acknowledge alarms. Two levels of protection are available:

• Settings: the keys and are still available.

• Settings + keys: the keys and are also locked.

For temporary (2 minutes) or final deactivation the preset 4-digit pin-code has to be entered again.

Applies to DDE

The adjustment knob can be locked with a locking screw to fix the current setting.

Basic settings

Applies to DDA, DDC

With load factory settings, the pump can be reset to the default settings. In addition, with save customer settings, the current configuration of the pump is stored and can be activated later by load customer settings. The latest saved configuration is stored in the memory.

Units

Applies to DDA, DDC

It is possible to select metric units (litre/millilitre/bar) or US units (US gallons/psi). Depending on the operation mode and menu, the following units are displayed:

Functions

Fig. 15 DDA with E-box

Operation mode/Function M etric units US units

Manual control ml/h or l/h gph Pulse control ml/ ml/ Analog 0/4-20 mA control ml/h or l/h gph Batch control

(pulse- or timer-based) Calibration ml ml Volume counter l gal Pressure monitoring bar psi

TM04 1640 2617

ml or l gal

7.49 l/h

Manual

7.50

l/h

Operation

Additional display

SMART Digital S

Functions

Additional display

Applies to DDA, DDC

The additional display function provides further useful status information, e.g. the target flow rate as well as the actual flow rate. The value is shown in the operation display together with the corresponding symbol.

The following additional information can be selected:

Settings Description

Default display

Dosed volume

Actual flow

Backpressure

1) Only DDA-FCM control variant

2) Only DDA-FCM/FC control variant

3) Only DDA pumps

4) Only DDA pumps and DDC-AR control variant

Fig. 16 Additional display

Depending on the operation mode:

Actual flow (manual, pulse)

Target flow (pulse)

Input current (analog)

Remaining batch volume (batch, timer)

Time until next batch (timer)

Total dosed volume (Counters see page 13)

Actually measured flow

Current backpressure in the dosing head

FlowControl

Applies to DDA-FC/FCM

TM04 1641 2617

Fig. 17 DDA FlowControl

The pump monitors the dosing process of liquids when

TM04 1633 1810

the FlowControl function is activated. Although the pump is still operating, some influences such as air bubbles may cause reduced flow rates or even stop the dosing process. For optimal process safety and reliability, the activated FlowControl function immediately detects and displays the following malfunctions:

• Overpressure

• Discharge line burst

• Air bubbles in the dosing head

• Cavitation at the suction side

• Suction valve leakage

• Discharge valve leakage.

The unique FlowControl is based on an intelligent and maintenance-free sensor integrated in the dosing head. During the dosing process, the sensor measures the actual pressure and sends the measured value to the microprocessor in the pump. An internal indicator diagram is generated combining the actual pressure value with the diaphragm position (stroke length). With it, the dosing process is monitored, as the different malfunctions can immediately be detected due to their specific deviations in the curve. Compressible air bubbles, for instance, will reduce the discharge phase and the stroke volume (see fig. 18).

The sensitivity and the delay of the FlowControl function can be adjusted individually.

FlowControl requires a minimum backpressure of 2 bar. Grundfos recommend an additional spring-loaded valve (approx. 3 bar) on the discharge side for dosing low capacities (< 1 l/h) (please see page 46).

SMART Digital S

Pressure

Stroke length

Trouble-free dosing stroke

Air bubbles disturbing the dosing stroke

Functions

TM04 1610 1710

Fig. 18 Indicator diagram

1 Compression phase 2 Discharge phase 3 Expansion phase 4 Suction phase

SMART Digital S

Functions

Pressure monitoring

Applies to DDA-FC/FCM

The integrated pressure sensor measures the actual pressure of the system, which is shown in the display. A maximum pressure can be set. If the pressure in the system exceeds the set maximum (e.g. caused by a closed valve), the pressure monitoring function stops the dosing process immediately. As soon as the backpressure falls below the set maximum, the dosing process is continued. In case the pressure drops below the minimum limit (e.g. caused by a burst discharge line) the pump stops and major chemical spills are prevented.

Pressure setting range

Pump type

DDA 7.5-16 < 2 3 ... 17 (default) DDA 12-10 < 2 3 ... 11 (default) DDA 17-7 < 2 3 ... 8 (default) DDA 30-4 < 2 3 ... 5 (default)

* Can be either set as a warning (pump keeps running) or as an

** The adjustable max. pressure is equivalent to the max. operating

Flow measurement

Applies to DDA-FCM

The pump can precisely measure and display the actual dosing flow. Via the analog 0/4-20 mA output, the actual flow signal can easily be integrated in any process control system, without needing any additional measurement equipment.

The Flow measurement function is based on an indicator diagram as described in FlowControl (page 16). Accumulating the length of each discharge stroke phase and multiplying it with the stroke frequency results in the displayed actual flow. Any malfunctions, such as air bubbles or lower backpressure, will result in a reduced or increased actual flow rate. When the AutoFlowAdapt function (page 18) is activated, the pump compensates these influences by correcting the stroke speed.

Fixed min. pressure

alarm (pump stops)

pressure plus 1 bar

[bar]*

Adjustable max. pressure

[bar]**

AutoFlowAdapt

Applies to DDA-FCM

When activating the AutoFlowAdapt function even environmental changes will be compensated, so that the required target flow rate will be achieved. The integrated AutoFlowAdapt makes additional monitoring and control devices redundant. The AutoFlowAdapt function is based on:

• FlowControl: malfunctions are detected

• Pressure monitoring: system pressure changes are detected

• Flow measurement: deviations in the target flow are detected.

Examples:

• FlowControl detects air bubbles in the system. Due to a special motor drive strategy and a certain speed increase, the pump will try to keep the flow rate constant. This is especially important when dosing degassing liquids.

• In general, increasing system pressure reduces the stroke volume whereas falling system pressure increases the stroke volume. The AutoFlowAdapt function compensates this by automatically and continuously adapting the motor speed. Despite fluctuating system pressure, dosing accuracy is maintained.

SMART Digital S

►

GND

BUS

GND

Cable 1 Analog/external stop/pulse Product No. 2 m cable: 96609014 5 m cable: 96609016

Cable 2 Level input see page 39, suction lances

Cable 3 GENIbus, analog output Product No. 2 m cable: 96632921 5 m cable: 96632922

Cable 4 Relay output Product No. 2 m cable: 96609017 5 m cable: 96609019

FlowControl input

Sensor

Wiring diagram, DDA

Functions

Cable 1: Analog, external stop and pulse input

Function

Analog GND/ (-) mA (+) mA mA signal External stop GND X Contact Pulse GND X Contact

1/brown 2/white 3/blue 4/black

Cable 2: Level input

Function

Low level X GND Contact Empty tank X GND Contact

1234

Cable 3: GENIbus, analog output

Function

GENIbus +30 V GENI bus A GENI bus B GND Bus Analog output (+) mA GND/ (-) mA mA signal

1/brown 2/white 3/blue 4/black 5/yellow-green

Cable 4: Relay output

Function

Relay 1 X X Contact Relay 2 X X Contact

1/brown 2/white 3/blue 4/black

Pin holes

TM04 1121 0110 - TM06 8987 1517

Plug type

►

GND

Cable 1 Analog/external stop/pulse Product No. 2 m cable: 96609014 5 m cable: 96609016

Cable 2 Level input see page 39, suction lances

Cable 4 Relay output Product No. 2 m cable: 96609017 5 m cable: 96609019

SMART Digital S

Functions

Wiring diagram, DDC

Cable 1: Analog, external stop and pulse input

Function

Analog* GND/ (-) mA (+) mA mA signal External stop GND X Contact Pulse GND X Contact

Cable 2: Level input

Function

Low level X GND Contact Empty tank X GND Contact

Cable 4: Relay output*

Function

Relay 1 X X Contact

* applies to DDC-AR

Relay 2 X X Contact

Pin holes

1/brown 2/white 3/blue 4/black

Pin holes

1234

Pin holes

1/brown 2/white 3/blue 4/black

TM04 1531 1010

Plug type

SMART Digital S

GND

Cable 2 Level input see page 39, suction lances

Cable 1 External stop/pulse Product No. 2 m cable: 96609014 5 m cable: 96609016

Cable 4 Relay output Product No. 2 m cable: 96609017 5 m cable: 96609019

Wiring diagram, DDE-PR, -P

Functions

Cable 1: External stop and pulse input

Function

External stop GND X Contact Pulse GND X Contact

1/brown 2/white 3/blue 4/black

Cable 2: Level input

Function

Low level X GND Contact Empty tank X GND Contact

Cable 4: Relay output*

Function

Relay 1 (Alarm) X X Contact Relay 2 (see page 14) X X Contact

* applies to DDE-PR

1/brown 2/white 3/blue 4/black

Pin holes

1234

Pin holes

TM04 1597 0312

Plug type

15 16

18 19

Construction

SMART Digital S

4. Construction

DDA and DDC

TM04 1533 1010

Fig. 19 Sectional drawing, DDA

Construction

The DDA and DDC pumps are motor-driven diaphragm dosing pumps consisting of the following main parts:

Dosing head: Patented design with a minimum of

clearance space optimised for degassing liquids. With integrated deaeration valve for priming and venting complete with connection for a 4/6 mm or 0.17" x 1/4" tubing. DDA-FCM/FC pumps have an integrated pressure sensor in the dosing head.

Valves: Double-ball discharge and suction valve*

design for less clearance space - optimised for degassing liquids. Spring-loaded valves for higher viscosities are available as an option.

Connections: Robust and easy-to-use connection

packages for various sizes of tubing or pipes.

Diaphragm: Full PTFE diaphragm designed for long

life and universal chemical resistance.

Flange: With separation chamber, safety diaphragm

and drain hole.

Drive unit: Positive return crank with patented

noiseless spur gear drive, energy recovery spring for high efficiency (only DDA), stepper motor, all mounted in a robust gear housing.

Control cube: Containing operation electronics with

display, keys, click-wheel and protective cover.

Housing: Containing drive unit and power electronics

with robust signal sockets. The housing can be clicked on the mounting plate.

Material specification

Pos. Description Material options

1 Stepper motor 2 Cooling element** Aluminium 3 Suction valve, complete *** -

4 Valve ball, DN 4*

5 Dosing head PP, PVC, PVDF, SS 1.4435 6 Safety diaphragm EPDM 7 Dosing head screw SS 1.4301 8 Diaphragm full PTFE

9 Pressure sensor 10 Dosing head cover PP, SS 1.4301 11 Deaeration valve PP, PVC, PVDF 12 Deaeration valve O-ring EPDM/FKM 13 Discharge valve, complete*** 14 Discharge valve O-ring EPDM, FKM, PTFE

15 Discharge valve ball, DN 8

16 Discharge valve seat EPDM, FKM, PTFE 17 Discharge valve ball cage PP, PVC, PVDF, SS 1.4435 18 Flange PPO/PS 20 % gf 19 Energy recovery spring** EN 10270-2/VD SiCr 20 Connecting rod PA 6.6 30 % gf 21 Gear box PPO/PS 20 % gf 22 Housing PPO/PS 20 % gf 23 Control cube PPO/PS 20 % gf 24 Display cover PC 25 Operation PCB 26 Click wheel PPO/PS 20 % gf 27 Hall sensor 28 Power PCB 29 Mounting plate PPO/PS 20 % gf

* Only for pumps up to 7.5 l/h with standard valves ** Only for DDA *** Pump can be supplied with spring-loaded valves (Material: Tantal)

Ceramic Al SS 1.4401

2O3

99.5 %,

SMART Digital S

DDE

13 15

Fig. 20 Sectional drawing, DDE

Construction

The DDE pump is a motor-driven diaphragm dosing pump consisting of the following main parts:

Dosing head: Patented design with a minimum of

clearance space optimised for degassing liquids. With integrated deaeration valve for priming and venting complete with connection for a 4/6 mm or 0.17" x 1/4" tubing.

Valves: Double-ball discharge and suction valve*

design for less clearance space - optimised for degassing liquids. Spring-loaded valves for higher viscosities are available as an option.

Connections: Robust and easy-to-use connection

packages for various sizes of tubing or pipes.

Diaphragm: Full PTFE diaphragm designed for long

life and universal chemical resistance.

Flange: With separation chamber, safety diaphragm

and drain hole.

Drive unit: Positive return crank with patented

noiseless spur gear drive, stepper motor, all mounted in a robust gear housing.

Housing: Containing drive unit, control panel and

electronics with robust signal sockets. The housing can be clicked on the mounting plate.

Construction

TM04 1609 1710

Material specification

Pos. Description Material options

1 Stepper motor -

2 Suction valve, complete ** -

3 Valve ball, DN 4*

4 Dosing head PP, PVC, PVDF, SS 1.4435

5 Safety diaphragm EPDM

6 Dosing head screw SS 1.4301

7 Diaphragm full PTFE

8 Dosing head cover PP, SS 1.4301

9 Deaeration valve PP, PVC, PVDF 10 Deaeration valve O-ring EPDM/FKM 11 Discharge valve, complete** 12 Discharge valve O-ring EPDM, FKM, PTFE

13 Discharge valve ball, DN 8

14 Discharge valve ball cage PP, PVC, PVDF, SS 1.4435 15 Discharge valve seat EPDM, FKM, PTFE 16 Flange PPO/PS 20 % gf 17 Connecting rod PA 6.6 30 % gf 18 Gear box PPO/PS 20 % gf 19 Housing PPO/PS 20 % gf 20 Hall sensor 21 Capacity adjustment knob PPO/PS 20 % gf 22 Power PCB 23 Mounting plate PPO/PS 20 % gf

* Only for pumps up to 6 l/h with standard valves ** Pump can be supplied with spring-loaded valves (Material: Tantal)

Ceramic Al SS 1.4401

2O3

99.5 %,

100%

110

17.5

168

161

G 5/8

200.8

161 17D

161.5

G 5/8

4 x Ø6

110

105

120

17.5

Dimensions

SMART Digital S

5. Dimensions

DDA and DDC

4 x Ø6

105

120

Fig. 21 DDA and DDC with front-fitted or side-fitted control cube

DDE

TM04 1487 0710

Fig. 22 DDE-PR with front-fitted control elements

Pump type A [mm] A1 [mm] B [mm] C [mm] D [mm] DDA 7.5-16

DDC 6-10 DDC 9-7 DDE 6-10

DDA 12-10 DDA 17-7 DDC 15-4 DDE 15-4

DDA 30-4 295 267 204.5 35.5 38.5

280 251 196 46.5 24

280 251 200.5 39.5 24

TM04 1598 0312

SMART Digital S

6. Technical data

DDA

DDA 7.5-16 12-10 17-7 30-4

Turn-down ratio (setting range) [1:X] 3000 1000 1000 1000

Max. dosing capacity

Max. dosing capacity with SlowMode 50 %

Max. dosing capacity with SlowMode 25 %

Min. dosing capacity

Max. operating pressure

Max. stroke frequency

Stroke volume

Mechanical data

Electrical data

Signal input

Signal output

Weight/size

Sound pressure Max. sound pressure level [dB(A)] 60 Approvals CE, CB, CSA-US, NSF61, EAC, ACS, C-Tick

1) The maximum stroke frequency varies depending on calibration

2) Data is based on measurements with water

3) Maximum suction lift: 1 m, dosing capacity reduced (approx. 30 %)

4) Length of suction line: 1.5 m, length of discharge line: 10 m (at max. viscosity)

5) With E-box

Accuracy of repeatability

Max. suction lift during operation

Max. suction lift when priming with wet valves

Min. pressure difference between suction and discharge side

Max. inlet pressure, suction side

Max. viscosity in SlowMode 25 % with spring-loaded valves

Max. viscosity in SlowMode 50 % with spring-loaded valves

Max. viscosity without SlowMode with spring-loaded valves

Max. viscosity without spring-loaded valves

Min. internal hose/pipe diameter suction/discharge side

Min. internal hose/pipe diameter suction/discharge side (high viscosity) Min./Max. liquid temperature [°C] -10/45 Min./Max. ambient temperature [°C] 0/45 Voltage [V] 100-240 V, 50/60 Hz Length of mains cable [m] 1.5 Max. inrush current for 2 ms at 100 V [A] 8 Max. inrush current for 2 ms at 230 V [A] 25

Max. power consumption P

Enclosure class IP65, Nema 4X Electrical safety class II Max. load low-level / empty tank / pulse / external stop input 12 V, 5 mA Min. pulse length [ms] 5 Max. pulse frequency [Hz] 100 Impedance at analog 0/4-20 mA input [Ω]15 Accuracy of analog input (full-scale value) [%] ± 1.5 Min. resolution of analog input [mA] 0.05 Max. resistance in level/pulse circuit [Ω] 1000 Max. ohmic load on relay output [A] 0.5 Max. voltage on relay/analog output [V] 30 VDC/30 VAC Impedance at 0/4-20 mA analog output [Ω]500 Accuracy of analog output (full-scale value) [%] ± 1.5 Min. resolution of analog output [mA] 0.02 Weight (PVC, PP, PVDF) [kg] 2.4 2.4 2.6 Weight (stainless steel) [kg] 3.2 3.2 4.0 Diaphragm diameter [mm] 44 50 74

4), 2)

[l/h] 7.5 12.0 17.0 30.0

[gph] 2.0 3.1 4.5 8.0

[l/h] 3.75 6.00 8.50 15.00

[gph] 1.00 1.55 2.25 4.00

[l/h] 1.88 3.00 4.25 7.50

[gph] 0.50 0.78 1.13 2.00

[l/h] 0.0025 0.0120 0.0170 0.0300

[gph] 0.0007 0.0031 0.0045 0.0080

[bar] 16 ★ 10 7 4 [psi] 230 150 100 60

[strokes/min] 190 155 205 180

[ml] 0.74 1.45 1.55 3.10

[%] ± 1

[m] 6

[m] 2332

[bar] 1 (FC and FCM: 2)

[bar] 2

[mPas] (= cP) 2500 2500 2000 1500

[mPas] (= cP) 1800 1300 1300 600

[mPas] (= cP) 600 500 500 200

[mPas] (= cP) 50 300 300 150

[mm] 4 6 6 9

[mm] 9

[W]

★ Max. pressure for PVC version: 10 bar

Technical data

SMART Digital S

Technical data

DDC

DDC 6-10 9-7 15-4

Turn-down ratio (setting range) [1:X] 1000 1000 1000

Max. dosing capacity

Max. dosing capacity with SlowMode 50 %

Max. dosing capacity with SlowMode 25 %

Min. dosing capacity

Max. operating pressure

Max. stroke frequency

Stroke volume

Mechanical data

Electrical data

Signal input

Signal output

Weight/size

Sound pressure Max. sound pressure level [dB(A)] 60 Approvals CE, CB, CSA-US, NSF61, EAC, C-Tick

1) The maximum stroke frequency varies depending on calibration

2) Data is based on measurements with water

3) Maximum suction lift: 1 m, dosing capacity reduced (approx. 30 %)

4) Length of suction line: 1.5 m, length of discharge line: 10 m (at max. viscosity)

Accuracy of repeatability

Max. suction lift during operation

Max. suction lift when priming with wet valves

Min. pressure difference between suction and discharge side

Max. inlet pressure, suction side

Max. viscosity in SlowMode 25 % with spring-loaded valves

Max. viscosity in SlowMode 50 % with spring-loaded valves

Max. viscosity without SlowMode with spring-loaded valves

Max. viscosity without spring-loaded valves

Min. internal hose/pipe diameter suction/discharge side

Min. internal hose/pipe diameter suction/discharge side (high viscosity) Min./Max. liquid temperature [°C] -10/45 Min./Max. ambient temperature [°C] 0/45 Voltage AC [V] 100-240 V, 50/60 Hz Length of mains cable [m] 1.5 Max. inrush current for 2 ms at 100 V [A] 8 Max. inrush current for 2 ms at 230 V [A] 25 Max. power consumption P Enclosure class IP65, Nema 4X Electrical safety class II Max. load low-level / empty tank / pulse / external stop input 12 V, 5 mA Min. pulse length [ms] 5 Max. pulse frequency [Hz] 100 Impedance at analog 0/4-20 mA input [Ω]15 Accuracy of analog input (full-scale value) [%] ± 1.5 Min. resolution of analog input [mA] 0.05 Max. resistance in level/pulse circuit [Ω] 1000 Max. ohmic load on relay output [A] 0.5 Max. voltage on relay output [V] 30 VDC/30 VAC Weight (PVC, PP, PVDF) [kg] 2.4 2.4 Weight (stainless steel) [kg] 3.2 3.2 Diaphragm diameter [mm] 44 50

4), 2)

[l/h] 6.0 9.0 15.0

[gph] 1.5 2.4 4.0

[l/h] 3.00 4.50 7.50

[gph] 0.75 1.20 2.00

[l/h] 1.50 2.25 3.75

[gph] 0.38 0.60 1.00

[l/h] 0.0060 0.0090 0.0150

[gph] 0.0015 0.0024 0.0040

[bar] 10 7 4

[psi] 150 100 60

[strokes/min] 140 200 180

[ml] 0.81 0.84 1.58

[%] ± 1

[m] 6

[m] 2 2 3

[bar] 1

[bar] 2

[mPas] (= cP) 2500 2000 2000

[mPas] (= cP) 1800 1300 1300

[mPas] (= cP) 600 500 500

[mPas] (= cP) 50 50 300

[mm] 4 6 6

[mm] 9

[W] 22

SMART Digital S

DDE

DDE 6-10 15-4

Turn-down ratio (setting range) [1:X] 1000 1000

Max. dosing capacity

Min. dosing capacity

Max. pressure

Max. stroke frequency Stroke volume [ml] 0.81 1.58 Accuracy of repeatability [%] ± 5

Mechanical data

Electrical data

Signal input

Signal output

Weight/size

Sound pressure Max. sound pressure level [dB(A)] 60 Approvals CE, CB, CSA-US, NSF61, EAC, C-Tick

1) Data is based on measurements with water

2) Maximum suction lift: 1 m, dosing capacity reduced (approx. 30 %)

3) Length of suction line: 1.5 m, length of discharge line: 10 m (at max. viscosity)

Max. suction lift during operation

Max. suction lift when priming with wet valves

Min. pressure difference between suction and discharge side

Max. inlet pressure, suction side

Max. viscosity with spring-loaded valves

Max. viscosity without spring-loaded valves

Min. internal hose/pipe diameter suction/discharge side

Min. internal hose/pipe diameter suction/discharge side (HV) Min./Max. liquid temperature [°C] -10/45 Min./Max. ambient temperature [°C] 0/45 Voltage [V] 100-240 V, 50/60 Hz Length of mains cable [m] 1.5 Max. inrush current for 2 ms at 100 V [A] 8 Max. inrush current for 2 ms at 230 V [A] 25 Max. power consumption P Enclosure class IP65, Nema 4X Electrical safety class II Max. load low-level / empty tank / pulse / external stop input 12 V, 5 mA Min. pulse length [ms] 5 Max. pulse frequency [Hz] 100 Max. resistance in level/pulse circuit [Ω] 1000 Max. ohmic load on relay output [A] 0.5 Max. voltage on relay output [V] 30 VDC/30 VAC Weight (PVC, PP, PVDF) [kg] 2.4 2.4 Weight (stainless steel) [kg] 3.2 3.2 Diaphragm diameter [mm] 44 50

1), 3)

[l/h] 6.0 15.0 [gph] 1.5 4.0 [l/h] 0.0060 0.0150

[gph] 0.0015 0.0040

[bar] 10 4 [psi] 150 60

[strokes/min] 140 180

[m] 6

[m] 2 3

[bar] 1

[bar] 2

[mPas] (= cP) 600 500

[mPas] (= cP) 50 50

[mm] 4 6

[mm] 9

[W] 19

Technical data

Pump selection

7. Pump selection

DDA, standard range

Power supply: 1 x 100-240 V, 50/60 Hz (switch mode) Mains plug: EU Valves: Standard

Connection set: U2U2 / I001 / AA (see Type key on page 6)

SMART Digital S

Max.

flow

[l/h]

7.5 16

12 10

17 7

30 4

* Installation set includes: 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose ** Also available in FC- and FCM-control version

*** PVC dosing heads only up to 10 bar

(4/6 mm)

Max.

pressure

[bar]

Dosing

head

PVC***

PVDF PTFE Ceramic

Materials

Gaskets

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

FKM Ceramic

SS PTFE SS 1.4401 No DDA 7.5-16 AR-SS/T/SS-F-31AAFG 97721970 97722004 97722038

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

PVC

FKM Ceramic

SS PTFE SS 1.4401 No DDA 12-10 AR-SS/T/SS-F-31AAFG 97722072 97722106 97722140

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

PVC

FKM Ceramic

SS PTFE SS 1.4401 No DDA 17-7 AR-SS/T/SS-F-31AAFG 97722174 97722208 97722242

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

PVC

FKM Ceramic

SS PTFE SS 1.4401 No DDA 30-4 AR-SS/T/SS-F-31AAFG 97722276 97722311 97722355

Valve

balls

Installation

set*

Type designation**

No DDA 7.5-16 AR-PP/E/C-F-31U2U2FG 97721938 97721972 97722006

Yes DDA 7.5-16 AR-PP/E/C-F-31I001FG 97721939 97721973 97722007

No DDA 7.5-16 AR-PP/V/C-F-31U2U2FG 97721942 97721976 97722010

Yes DDA 7.5-16 AR-PP/V/C-F-31I001FG 97721943 97721977 97722011

No DDA 7.5-16 AR-PVC/E/C-F-31U2U2FG 97721946 97721980 97722014

Yes DDA 7.5-16 AR-PVC/E/C-F-31I001FG 97721947 97721981 97722015

No DDA 7.5-16 AR-PVC/V/C-F-31U2U2FG 97721950 97721984 97722018

Yes DDA 7.5-16 AR-PVC/V/C-F-31I001FG 97721951 97721985 97722019

No DDA 7.5-16 AR-PV/T/C-F-31U2U2FG 97721966 97722000 97722034

Yes DDA 7.5-16 AR-PV/T/C-F-31I001FG 97721967 97722001 97722035

No DDA 12-10 AR-PP/E/C-F-31U2U2FG 97722040 97722074 97722108

Yes DDA 12-10 AR-PP/E/C-F-31I002FG 97722041 97722075 97722109

No DDA 12-10 AR-PP/V/C-F-31U2U2FG 97722044 97722078 97722112

Yes DDA 12-10 AR-PP/V/C-F-31I002FG 97722045 97722079 97722113

No DDA 12-10 AR-PVC/E/C-F-31U2U2FG 97722048 97722082 97722116

Yes DDA 12-10 AR-PVC/E/C-F-31I002FG 97722049 97722083 97722117

No DDA 12-10 AR-PVC/V/C-F-31U2U2FG 97722052 97722086 97722120

Yes DDA 12-10 AR-PVC/V/C-F-31I002FG 97722053 97722087 97722121

No DDA 12-10 AR-PV/T/C-F-31U2U2FG 97722068 97722102 97722136

Yes DDA 12-10 AR-PV/T/C-F-31I002FG 97722069 97722103 97722137

No DDA 17-7 AR-PP/E/C-F-31U2U2FG 97722142 97722176 97722210

Yes DDA 17-7 AR-PP/E/C-F-31I002FG 97722143 97722177 97722211

No DDA 17-7 AR-PP/V/C-F-31U2U2FG 97722146 97722180 97722214

Yes DDA 17-7 AR-PP/V/C-F-31I002FG 97722147 97722181 97722215

No DDA 17-7 AR-PVC/E/C-F-31U2U2FG 97722150 97722184 97722218

Yes DDA 17-7 AR-PVC/E/C-F-31I002FG 97722151 97722185 97722219

No DDA 17-7 AR-PVC/V/C-F-31U2U2FG 97722154 97722188 97722222

Yes DDA 17-7 AR-PVC/V/C-F-31I002FG 97722155 97722189 97722223

No DDA 17-7 AR-PV/T/C-F-31U2U2FG 97722170 97722204 97722238

Yes DDA 17-7 AR-PV/T/C-F-31I002FG 97722171 97722205 97722239

No DDA 30-4 AR-PP/E/C-F-31U2U2FG 97722244 97722278 97722313

Yes DDA 30-4 AR-PP/E/C-F-31I002FG 97722245 97722279 97722314

No DDA 30-4 AR-PP/V/C-F-31U2U2FG 97722248 97722282 97722317

Yes DDA 30-4 AR-PP/V/C-F-31I002FG 97722249 97722283 97722318

No DDA 30-4 AR-PVC/E/C-F-31U2U2FG 97722252 97722286 97722331

Yes DDA 30-4 AR-PVC/E/C-F-31I002FG 97722253 97722288 97722332

No DDA 30-4 AR-PVC/V/C-F-31U2U2FG 97722256 97722291 97722335

Yes DDA 30-4 AR-PVC/V/C-F-31I002FG 97722257 97722292 97722336

No DDA 30-4 AR-PV/T/C-F-31U2U2FG 97722272 97722307 97722351

Yes DDA 30-4 AR-PV/T/C-F-31I002FG 97722273 97722308 97722352

Product number

AR FC FCM

SMART Digital S

DDC, standard range

Power supply: 1 x 100-240 V, 50/60 Hz (switch mode) Mains plug: EU Valves: Standard

Connection set: U2U2 / I001 / AA (see Type key on page 6)

Max. flow

[l/h]

610

15 4

* Installation set includes: 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose

(4/6 mm)

** Also available in AR-control version

Max.

pressure

[bar]

Dosing

head

PVC

PVDF PTFE Ceramic

SS PTFE SS 1.4401 No DDC 6-10 A-SS/T/SS-F-31AAFG 97721356 97721391

PVC

PVDF PTFE Ceramic

SS PTFE SS 1.4401 No DDC 9-7

PVC

PVDF PTFE Ceramic

SS PTFE SS 1.4401 No DDC 15-4 A-SS/T/SS-F-31AAFG 97721493 97721527

Materials

Gaskets Valve balls A AR

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

FKM Ceramic

Installation

set*

No DDC 6-10 A-PP/E/C-F-31U2U2FG 97721324 97721358

Yes DDC 6-10 A-PP/E/C-F-31I001FG 97721325 97721359

No DDC 6-10 A-PP/V/C-F-31U2U2FG 97721328 97721362

Yes DDC 6-10 A-PP/V/C-F-31I001FG 97721329 97721363

No DDC 6-10 A-PVC/E/C-F-31U2U2FG 97721332 97721366

Yes DDC 6-10 A-PVC/E/C-F-31I001FG 97721333 97721367

No DDC 6-10 A-PVC/V/C-F-31U2U2FG 97721336 97721370

Yes DDC 6-10 A-PVC/V/C-F-31I001FG 97721337 97721371

No DDC 6-10 A-PV/T/C-F-31U2U2FG 97721352 97721387

Yes DDC 6-10 A-PV/T/C-F-31I001FG 97721353 97721388

No DDC 9-7 A-PP/E/C-F-31U2U2FG 97721393 97721427

Yes DDC 9-7 A-PP/E/C-F-31I002FG 97721394 97721428

No DDC 9-7 A-PP/V/C-F-31U2U2FG 97721397 97721431

Yes DDC 9-7 A-PP/V/C-F-31I002FG 97721398 97721432

No DDC 9-7 A-PVC/E/C-F-31U2U2FG 97721401 97721435

Yes DDC 9-7 A-PVC/E/C-F-31I002FG 97721402 97721436

No DDC 9-7 A-PVC/V/C-F-31U2U2FG 97721405 97721439

Yes DDC 9-7 A-PVC/V/C-F-31I002FG 97721406 97721440

No DDC 9-7 A-PV/T/C-F-31U2U2FG 97721421 97721455

Yes DDC 9-7 A-PV/T/C-F-31I002FG 97721422 97721456

No DDC 15-4 A-PP/E/C-F-31U2U2FG 97721461 97721495

Yes DDC 15-4 A-PP/E/C-F-31I002FG 97721462 97721496

No DDC 15-4 A-PP/V/C-F-31U2U2FG 97721465 97721499

Yes DDC 15-4 A-PP/V/C-F-31I002FG 97721466 97721500

No DDC 15-4 A-PVC/E/C-F-31U2U2FG 97721469 97721503

Yes DDC 15-4 A-PVC/E/C-F-31I002FG 97721470 97721504

No DDC 15-4 A-PVC/V/C-F-31U2U2FG 97721473 97721507

Yes DDC 15-4 A-PVC/V/C-F-31I002FG 97721474 97721508

No DDC 15-4 A-PV/T/C-F-31U2U2FG 97721489 97721523

Yes DDC 15-4 A-PV/T/C-F-31I002FG 97721490 97721524

Type designation**

A-SS/T/SS-F-31AAFG 97721425 97721459

Product number

Pump selection

SMART Digital S

Pump selection

DDE, standard range

Power supply: 1 x 100-240 V, 50/60 Hz (switch mode) Mains plug: EU Valves: Standard

Connection set: U2U2 / I001 / AA (see Type key on page 6)

Max. flow

[l/h]

610

15 4

* Installation set includes: 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose

(4/6 mm)

** Also available in P- and PR-control version

Max.

pressure

[bar]

Materials

Dosing

head

PVC

PVDF PTFE Ceramic

PVC

PVDF PTFE Ceramic

Gaskets Valve balls B P PR

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

FKM Ceramic

SS PTFE SS 1.4401 No DDE 6-10 B-SS/T/SS-X-31AAFG 97720947 97720981 98147292

EPDM Ceramic

FKM Ceramic

EPDM Ceramic

FKM Ceramic

SS PTFE SS 1.4401 No DDE 15-4 B-SS/T/SS-X-31AAFG 97721015 97721049 98147326

Installation

Type designation**

set*

No DDE 6-10 B-PP/E/C-X-31U2U2FG 97720905 97720949 98147240

Yes DDE 6-10 B-PP/E/C-X-31I001FG 97720906 97720950 98147261

No DDE 6-10 B-PP/V/C-X-31U2U2FG 97720909 97720953 98147264

Yes DDE 6-10 B-PP/V/C-X-31I001FG 97720910 97720954 98147265

No DDE 6-10 B-PVC/E/C-X-31U2U2FG 97720923 97720957 98147268

Yes DDE 6-10 B-PVC/E/C-X-31I001FG 97720924 97720958 98147269

No DDE 6-10 B-PVC/V/C-X-31U2U2FG 97720927 97720961 98147272

Yes DDE 6-10 B-PVC/V/C-X-31I001FG 97720928 97720962 98147273

No DDE 6-10 B-PV/T/C-X-31U2U2FG 97720943 97720977 98147288

Yes DDE 6-10 B-PV/T/C-X-31I001FG 97720944 97720978 98147289

No DDE 15-4 B-PP/E/C-X-31U2U2FG 97720983 97721017 98147294

Yes DDE 15-4 B-PP/E/C-X-31I002FG 97720984 97721018 98147295

No DDE 15-4 B-PP/V/C-X-31U2U2FG 97720987 97721021 98147298

Yes DDE 15-4 B-PP/V/C-X-31I002FG 97720988 97721022 98147299

No DDE 15-4 B-PVC/E/C-X-31U2U2FG 97720991 97721025 98147302

Yes DDE 15-4 B-PVC/E/C-X-31I002FG 97720992 97721026 98147303

No DDE 15-4 B-PVC/V/C-X-31U2U2FG 97720995 97721029 98147306

Yes DDE 15-4 B-PVC/V/C-X-31I002FG 97720996 97721030 98147307

No DDE 15-4 B-PV/T/C-X-31U2U2FG 97721011 97721045 98147322

Yes DDE 15-4 B

-PV/T/C-X-31I002FG 97721012 97721046 98147323

Product number

SMART Digital S

DDA, DDC, DDE, non-standard range

Key to the three following tables:

Maximum flow - pressure [l/h] - [bar]

B: Basic (DDE) P: B with pulse mode (DDE) PR: P with relay output (DDE)

Control variant

Materials

Control cube position

Supply voltage 3: 1 x 100-240 V, 50/60 Hz

Valve type

Connection / Installation set

Mains plug

Design

Special variant C3: Inspection Certificate 3.1 (EN 10204)

* Installation set includes 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose

(4/6 mm)

A: Standard (DDC) AR: A with alarm relay and analog input (DDA, DDC) FC: AR with FlowControl (DDA) FCM: FC with flow measurement (DDA)

Dosing head

PP: PP PVC: PVC (PVC dosing heads only up to 10 bar) PV: PVDF SS: Stainless steel 1.4401

Gaskets

E: EPDM V: FKM T: PT F E

Valve balls

C: Ceramic SS: Stainless steel 1.4401 F: Front-mounted (change to left and right possible) X: No control cube (DDE)

1: Standard 2: Spring-loaded (HV version)

Suction / discharge connection

U2U2: Union nut G 5/8" with parts for hose connection 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm U7U7: Union nut G 5/8" with parts for hose connection 0.17" x 1/4"; 1/4" x 3/8"; 3/8" x 1/2" AA: Union nut G 5/8" with threaded connection Rp 1/4", internal thread VV: Union nut G 5/8" with threaded connection 1/4" NPT, internal thread XX: No connections included

Installation set*

I001: 4/6 mm (up to 7.5 l/h, 13 bar) I002: 9/12 mm (up to 60 l/h, 9 bar) I003: 0.17" x 1/4" (up to 7.5 l/h, 13 bar) I004: 3/8" x 1/2" (up to 60 l/h, 10 bar) F: EU B: USA, Canada G: UK I: Australia, New Zealand E: Switzerland J: Japan L: Argentina G: Grundfos red A: Grundfos green B: Grundfos black X: Neutral/black C: China approval

Pump selection

SMART Digital S

Pump selection

DDA

Max.

flow -

press.

7.5-16ARFC

12-10

17-7 30-4

DDC

Max.

flow -

press.

6-10

9-7

15-4

DDE

Control

variant

FCM

AR FC

FCM

Control

variant

Materials Control

Head Gaskets Balls

PVC E

SS T SS F 3

PVC E

SS T SS F 3

Head Gaskets Balls

PVC E

SS T SS F 3

PVC E

SS T SS F 3

E V

V T

E V

V T

Materials Control

E V

V T

E V

V T

cube

position

cube

position

Supply voltage

Valve type

1 2

Valve type

1 2

Connection /

Installation set

U2U2 U7U7

XX I001 I003

U2U2 U7U7

XX I002 I004

Connection /

Installation set

U2U2 U7U7

XX I001 I003

U2U2 U7U7

XX I002 I004

Mains plug Design

F B G

I E J L

Mains plug Design

F B G

I E J L

G A B X C

Special

variant

Special

variant

Max.

flow -

press.

6-10

15-4

Control

variant

B P

Materials Control

Head Gaskets Balls

PVC E

SS T SS X 3

PVC E

SS T SS X 3

E V

V T

E V

V T

cube

position

Supply voltage

Valve type

1 2

Connection /

Installation set

U2U2 U7U7

XX I001 I003

U2U2 U7U7

XX I002 I004

Mains plug Design

F B G

I E J L

G A B X C

Special

variant

Accessories for dosing pumps

100%

Hoses see page 37

Injection units see pages 43, 44

Multi-function valves, pressure loading valves, pressure relief valves, pressure valves, see pages 45, 46, 47

Example: SMART Digital dosing pump

Installation kits see page 34

Pump connection kits and inlay kits see page 48

Adapters see page 49

T-pieces see page 50

Dosing tanks see page 51

Handheld mixer see page 54

Drain valves see page 54

Foot valves and rigid suction lances, see pages 38, 39

E-box see page 36

Cables see page 35

8. Accessories for small dosing pumps up to 60 l/h

Accessories overview

Grundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps.

Accessories for small dosing pumps up to 60 l/h

Fig. 23 Dosing pump with accessories

TM04 1599 0312

Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Installation kits for dosing pumps

An installation kit includes the following parts:

• Injection unit with spring-loaded non-return valve (see page 43)

• PE outlet hose, 6 m

• PVC inlet hose, 2 m

• PVC deaeration hose, 2 m

• PE foot valve with strainer and weight, without or with level indication (see page 38).

Technical data

TM04 1600 0312TM04 8469 0512

Fig. 24 Installation kit with foot valve without level

indication

Fig. 25 Installation kit with foot valve with level indication

Size Material of injection unit Product number

Max. flow rate*

[l/h]

7.5 13 4/6 4/6

30 12 6/9 4/6

60 99/124/6

* Viscosity similar to water

Max. pressure

[bar]

Inlet / outlet

hose

[mm]

Deaeration

hose [mm]

Body Gasket Ball

PVC

PVDF

PVC

PVDF

PVC

PVDF

FKM Ceramic 95730440 95730464

EPDM Ceramic 95730441 95730465

FKM Ceramic 95730442 95730466

EPDM Ceramic 95730443 95730467

PTFE Ceramic 95730444 95730468

FKM Ceramic 95730445 95730469

EPDM Ceramic 95730446 95730470

PTFE Ceramic 95730447 95730471

FKM Ceramic 95730448 95730472

EPDM Ceramic 95730449 95730473

FKM Ceramic 95730450 95730474

EPDM Ceramic 95730451 95730475

PTFE Ceramic 95730452 95730476

FKM Ceramic 95730453 95730477

EPDM Ceramic 95730454 95730478

PTFE Ceramic 95730455 95730479

FKM Ceramic 95730456 95730480

EPDM Ceramic 95730457 95730481

FKM Ceramic 95730458 95730482

EPDM Ceramic 95730459 95730483

PTFE Ceramic 95730460 95730484

FKM Ceramic 95730461 95730485

EPDM Ceramic 95730462 95730486

PTFE Ceramic 95730463 95730487

Foot valve

without level

indication

Foot valve

with level

indication

Accessories for dosing pumps

Cables and plugs

The listed cables and plugs are suitable for the connection of a pump to external control devices, such as process controllers, flow meters, start/stop contacts and level sensors.

Technical data

• Cable material: PVC, 0.34 mm

• Plug size: M 12

TM04 8267 0411

Fig. 26 Cable and plug

Socket Application Pins Plug type

Input

Output Analog 5

Output

Analog pulse

External stop

Low level

Empty tank

Relay 1 Relay 2

4 Straight No cable 96698715

Straight

Angled 2 96693246

Straight

Angled 2 96699697

Straight

Angled 2 96698716

Cable length

[m]

2 96609014 5 96609016

No cable 96698715

2 96632921 5 96632922

No cable 96609031

2 96609017 5 96609019

No cable 96696198

Product number

Accessories for small dosing pumps up to 60 l/h









Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

E-box for SMART digital S DDA

The Grundfos E-box (Extension Box) is a Plug & Play fieldbus communication interface for the integration of SMART Digital S DDA dosing pumps (up to 30 l/h) into a fieldbus network. Fieldbus communication allows to use the DDA dosing pump in industrial automation systems (PLC; SCADA), where advanced remote control and monitoring functions are required:

• Remote control of all settings, such as operation mode, flow rate, etc.

• Remote monitoring of all parameters, such as measured flow, pressure, faults with cause, etc.

The E-box contains a standard Grundfos CIM communication interface module for data transmission between a fieldbus network and a Grundfos pump.

SMART digital S DDA dosing pumps can be retrofitted easily with the E-box: it is simply placed between the pump and the mounting plate. The E-box has a connecting cable that is plugged directly into the pump.

Description Product number

E-box 150 Profibus DP 97513994 E-box 200 Modbus RTU 98563350 E-box 500 Ethernet 99171932

Fig. 27 E-box

Dimensions

Fig. 28 E-box, dimensions

General data

Supply voltage

Max. power consumption 5 W Max. relative humidity 96 % Pollution degree 2

Enclosure class

Electrical safety class 3 Min./max. ambient temperature 0/45 °C

Approvals

Weight 0.4 kg

GENIbus connection (E-box to pump)

Data protocol GENIbus GENIbus connection type Three-wire RS-485 Transmission speed 9.6 kbits/s Cable length 160 mm

30 VDC, ± 10 % (via M 12 plug of DDA)

IP65 according to IEC 60529 NEMA 4X

CE, CB, CSA-US, RCM

E-box 150 Profibus DP

Required pump software for retrofitting

Profibus implementation class

Connection type RS-485, two-wire (lines: A, B)

Recommended cable type

Maximum cable length

Slave address (set in DDA display)

Line termination (set via DIP switches)

Supported data rates 9.6 - 12000 kbits/s GSD file for system integration:

http://net.grundfos.com/qr/i/GRUN0CD9

V2.5 or higher

DP-V0

Screened, double-twisted pair conductor cross-section: 0.34 - 1 mm AWG: 22-17

100 m at 12000 kbits/s 1200 m at 9.6 kbits/s

1-126

On/off

E-box 200 Modbus RTU

Required pump software for

TM04 8455 0312TM04 8454 0312

retrofitting Connection type RS-485, two-wire + common

Recommended cable type

Maximum cable length 1200 m Slave address (set in DDA

display) Line termination (set via DIP

switches) Supported data rates 9600 / 19200 / 38400 bits/s

V2.5 or higher

Screened, twisted pair conductor cross-section:

0.20 - 0.25 mm AWG: 24-23

1-247

On/off

E-box 500 Ethernet

Required pump software for retrofitting

Ethernet protocol

Application layer

Transport layer TCP Internet layer Internet protocol V4 (IPv4) Link layer ARP, media access control (Ethernet)

Recommended cable type

Maximum cable length 100 m at 10/100 Mbits/s Supported data rates 10 / 100 Mbits/s

V2.5 or higher

PROFINET IO / Modbus TCP (selected via rotary switch)

DHCP, HTTP, Ping, FTP, SMTP, SNTP, Modbus TCP

Screened/unscreened, twisted-pair cables, CAT5, CAT5e or CAT6

Accessories for dosing pumps

Hoses

Hoses in various materials, sizes and lengths for small dosing pumps.

Technical data

TM04 8268 0411

Fig. 29 Hoses

Max. flow rate*

[l/h]

7.5 4/6

17 5/8 PE 13

60 9/12

* Viscosity similar to water

(internal/external diameter)

Size

[mm]

6/9

6/12 PVC, textile-reinforced 23

Material

PE 13

PVC 0.5

ETFE 20

PE 12

PVC 0.5

ETFE 20

PE 9

PVC 0.5

ETFE 13

Max. pressure at 20 °C

[bar]

Length

[m]

3 91835676 10 91836504 50 91835680

3 96701733 10 96702133 50 96727418

3 95730337 10 95730338 50 95730339

3 95730888 10 96727393 50 95730889

3 96727409 10 96727412 50 96727415

3 95730334 10 95730335 50 95730336

3 95730340 10 95730341 50 95730342

3 96693751 10 96653571 50 91835686

3 96727395 10 96705657 50 96727398

3 96727434 10 95730890 50 95724702

3 95730343 10 95730344 50 95730345

Product number

Accessories for small dosing pumps up to 60 l/h

*







*













*













Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Foot valves FV

Foot valves are installed at the lower end of the inlet hose. They are available either without level indication or with low-level and empty-tank indication.

Foot valves include:

• Weight

• Strainer (mesh size approx. 0.8 mm)

• Non-return valve

• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and 9/12 mm

• Pipe connection set: threaded, Rp 1/4", internal thread (stainless steel).

Foot valves with low-level and empty-tank indication include additionally:

• Reed-switch unit with two floaters

• 5 metres of cable with PE jacket

• M 12 plug to connect DDA, DDC, DDE or DDI dosing pump

• PE cap, ∅58 mm, for assembly in Grundfos cylindrical tanks, or for use with tank adapters.

The contact type of the low-level and empty-tank indication is factory-set to NO. The contact type can be set to NC by turning the floaters upside down.

Electrical data of the level indication:

• Max. voltage: 48 V

• Max. current: 0.5 A

• Max. load: 10 VA

Dimensions

TM04 8461 0312

Fig. 31 Foot valves: stainless-steel (left), PE or PVDF

(centre and right)

TM04 8476 0512

Fig. 30 Foot valves: without level indication (left), with

level indication (right)

Technical data

Max. flow rate

[l/h]

Material Product number

Body Gasket Ball

PVDF

SS PTFE SS 98070963 -

FKM, EPDM Ceramic 98070951 98070966

PTFE Ceramic 98070952 98070967

FKM, EPDM Ceramic 98070953 98070968

PTFE Ceramic 98070954 98070969

Without level

indication

With level indication

Accessories for dosing pumps











*



*

Rigid suction lances RSL

Grundfos offer a comprehensive range of rigid suction lances for a variety of chemical containers.

Rigid suction lances are installed at the lower end of the inlet hose. They are available either without level indication or with low-level and empty-tank indication. Their immersion depth is adjustable.

Rigid suction lances include:

• Strainer (mesh size approx. 0.8 mm)

• Non-return valve

• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and 9/12 mm

• Adjustable tank connection with holes for e.g. relief line.

Rigid suction lances with low-level and empty-tank indication include additionally:

• Reed-switch unit with 2 floaters

• 5 metres of cable with PE jacket

• M 12 plug to connect DDA, DDC, DDE or DDI dosing pump.

The contact type of the low-level and empty-tank indication is factory-set to NO. The contact type can be set to NC by turning the floaters upside down.

Electrical data of the level indication:

• Max. voltage: 48 V

• Max. current: 0.5 A

• Max. load: 10 VA

Fig. 32 Rigid suction lance

Dimensions

Accessories for small dosing pumps up to 60 l/h

TM04 8460 0312

Fig. 33 Rigid suction lance

Dimensions / Selection

For dosing tank type

Grundfos cylindrical tank (see page 52)

Grundfos square tank (see page 51)*

L-ring drum*

Steel drum* 216 980

TM04 8458 0312

Standard jerricans according to EN 12712*

IBC* all sizes 1200

* Suitable adapters see page 41

Tank volume

[l]

40 400

60 500 100 690 200 690 300 980 500 1100

1000 1200

100 690

120 820 220 980

12, 33 (large cap) 400

25, 30, 33 500

60 690

Recommended

immersion depth (L)

[mm]

Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Technical data

Max. flow rate

[l/h]

* Minimum immersion depth for all sizes: approx. 140 mm

Max. immersion

depth*

[mm]

400

500

570

690

820

980

1100

1200

Body Gasket Ball

PVDF

Material Product number

RSL without level

indication

FKM, EPDM Ceramic 98070978 98071074

PTFE Ceramic 98070979 98071075

FKM, EPDM Ceramic 98070980 98071076

PTFE Ceramic 98070981 98071077

FKM, EPDM Ceramic 98070990 98071086

PTFE Ceramic 98070991 98071087

FKM, EPDM Ceramic 98070992 98071088

PTFE Ceramic 98070993 98071089

FKM, EPDM Ceramic 98071002 98071098

PTFE Ceramic 98071003 98071099

FKM, EPDM Ceramic 98071004 98071100

PTFE Ceramic 98071005 98071101

FKM, EPDM Ceramic 98071014 98071110

PTFE Ceramic 98071015 98071111

FKM, EPDM Ceramic 98071016 98071112

PTFE Ceramic 98071017 98071113

FKM, EPDM Ceramic 98071026 98071122

PTFE Ceramic 98071027 98071123

FKM, EPDM Ceramic 98071028 98071124

PTFE Ceramic 98071029 98071125

FKM, EPDM Ceramic 98071038 98071134

PTFE Ceramic 98071039 98071135

FKM, EPDM Ceramic 98071040 98071136

PTFE Ceramic 98071041 98071137

FKM, EPDM Ceramic 98071050 98071146

PTFE Ceramic 98071051 98071147

FKM, EPDM Ceramic 98071052 98071148

PTFE Ceramic 98071053 98071149

FKM, EPDM Ceramic 98071062 98071158

PTFE Ceramic 98071063 98071159

FKM, EPDM Ceramic 98071064 98071160

PTFE Ceramic 98071065 98071161

RSL with level

indication

Accessories for dosing pumps

Accessories for suction lances and foot valves with level indication

Adapters for containers

These adapters allow the installation of standard rigid suction lances (G 2" thread) and foot valves with level indication (PE cap) on different types of containers.

Fig. 34 Adapters for containers

Technical data

Adapter type For container type Remark Product number

TM04 8506 0712

Counter nut for tanks without threaded opening, e.g. 100-litre square tank or 1000-litre cylindrical tank

TM04 8470 0512

Containers with 2" NPT threaded opening PVC, grey 98156690

Drums with S 70 x 6 coarse thread (MAUSER 2") PE, blue 98071171

Drums with S 56 x 4 coarse thread (TriSure

TM04 8471 0512

Jerricans with small opening (approx. ∅36), according to EN 12713 PE, green 98071173

Jerricans with medium-sized opening (approx. ∅45), according to EN 12713 PE, yellow 98071174

Jerricans with large opening (approx. ∅57), according to EN 12713 PE, brown 98071175

US containers with bung hole of 63 mm (ASTM International) PE, white 98071176

TM04 8473 0512

IBC (Intermediate Bulk Container) with opening of ∅150 mm, S 160 x 7 PE, black 98071177

TM04 8472 0512

) PE, orange 98071172

PVC, grey 98071170

Accessories for small dosing pumps up to 60 l/h

Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Emission protection kits

Gas emitted by liquid in a container can cause bad odour and corrosion. Emission protection kits help avoid such problems. Rigid suction lances can be retrofitted with emission protection kits.

Two variants are available:

• Emission protection kit with snifting valve: no gas can escape from the container, but air can be drawn in.

• Emission protection kit for use with filter: gas can escape from the container and air can be drawn in. The kit can be connected to a filter by means of a 4/6 mm hose.

Emission protection kits include:

• Gasket for the tank adapter

• Snifting valve or hose nipple 4/6 mm (hose is not included)

• Gasket for the cable outlet.

M 12-plug-to-flat-plug adapter

The adapter allows to connect rigid suction lances or foot valves with level indication to pumps with a level input designed for flat plugs (e.g. DMX and DMH with AR control unit).

Order data

Description Product number

M 12-plug-to-flat-plug adapter 96635010

Fig. 35 Emission protection kit

Position Description

A Gasket for the cable outlet

B Air valve

C Gasket for the tank adapter

Order data

Variant Product number

Emission protection kit with snifting valve 98071178 Emission protection kit for use with filter 98071179

TM06 8372 0317

Accessories for dosing pumps

G 1/2

L 2

L 1

G 1/2

L 1

L 2

G 1/2

L 1

L 2

Injection units

Injection units connect the dosing line with the process line. They ensure a minimum counterpressure of 0.7 bar and avoid backflow of the dosing liquid.

In general, they include:

• Injection pipe. PP, PVC and PVDF versions can be shortened.

• Spring-loaded non-return valve with Tantal spring.

• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm.

• Pipe connection set: threaded, Rp 1/4", internal thread (stainless steel).

Technical data

Max. flow rate

[l/h]

Max. pressure

[bar]

100 Stainless steel PTFE Stainless steel 27 50 95730936

16 PVC

Body Gasket Ball

PVC

PVDF

Material Dimensions

FKM Ceramic 100 47 95730904

EPDM Ceramic 100 47 95730908

FKM Ceramic 100 47 95730912

EPDM Ceramic 100 47 95730916

PTFE Ceramic 100 47 95730920

FKM Ceramic 100 47 95730924

EPDM Ceramic 100 47 95730928

PTFE Ceramic 100 47 95730932

FKM Ceramic 300 47 95730940

EPDM Ceramic 300 47 95730944

PTFE Ceramic 300 47 95730948

Standard injection units

Dimensions

Fig. 36 Standard injection unit, PP, PVC, and PVDF

version

Fig. 37 Standard injection unit, stainless-steel version

L 1

[mm]

L 2

[mm]

Product number

TM04 8280 0411TM04 8281 0411

Accessories for small dosing pumps up to 60 l/h

Injection units with lip valve

Dimensions

Injection units with lip valve are typically used to add sodium hypochlorite solution to water with a high carbonate content. The FKM lip prevents crystallisation and blocking caused by alkali carbonate reactions at the point of injection.

Fig. 38 Injection unit with lip valve

Technical data

Max. flow rate

[l/h]

60 16 PVC FKM Ceramic 55 59 95730964

Max. pressure

[bar]

Body Gasket Ball

Material Dimensions

L 1

[mm]

L 2

[mm]

TM04 8282 0411

Product number

L 1

L 2

G 1/2

L 1

G 1/2

L 2

L 1L 2

G 1/2

Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Injection units with ball valve

Injection units with ball valve are used for applications where the injection point must be closable. The ball valve is placed between the injection pipe and the spring-loaded non-return valve. Thus, the dosing line can be completely disconnected from the process. The non-return valve can be disassembled and cleaned without stopping the process and emptying the process line.

Technical data

Max. flow rate

[l/h]

Max. pressure

[bar]

16 PVC

64 Stainless steel PTFE Stainless steel 27 138 95730960

Body Gasket Ball

Material Dimensions

FKM Ceramic 100 183 95730952

EPDM Ceramic 100 183 95730956

Injection units with removable injection pipe

Injection units with removable injection pipe are used where regular cleaning of the injection pipe is required. The injection pipe can be removed from the process line without stopping the process water flow. The injection point can be closed with the integrated ball valve. The immersion depth of the injection pipe can be adjusted.

Dimensions

Fig. 39 Injection unit with ball valve

L 1

[mm]

L 2

[mm]

Product number

Dimensions

Fig. 40 Injection unit with removable injection pipe

TM04 8284 0411

TM04 8285 0411

Technical data

Max. flow rate

[l/h]

60 10 PVC

Max. pressure

[bar]

Body Gasket Ball

Material Dimensions

FKM Ceramic 185 280 95730968

EPDM Ceramic 185 280 95730972

Hot-injection units with ball valve

Hot-injection units with ball valve can be used for direct injection of the dosing medium into processes with a high process water temperature of up to 120 °C. Hot-injection units have a stainless-steel injection pipe and a bendable stainless-steel cooling pipe of 1 metre. The stainless-steel ball valve is installed between the injection pipe and the cooling pipe. The cooling pipe separates the hot parts from the non-return valve and the dosing line.

Technical data

Max. flow rate

[l/h]

Max. pressure

[bar]

16 PVDF PTFE Ceramic 27 1158 95730976 64 Stainless steel PTFE Stainless steel 27 1158 95730980

Body Gasket Ball

Material Dimensions

L 1

[mm]

L 2

[mm]

Dimensions

Fig. 41 Hot-injection unit with ball valve

L 1

[mm]

L 2

[mm]

Product number

TM04 8286 0411

Product number

Accessories for dosing pumps

139

G 5/8

Ø 60

Multi-function valves, pressure relief valves, pressure loading valves

Multi-function valves combine the functions of pressure relief valves and pressure loading valves. In addition, they allow deaeration of the pump and emptying of the outlet line for maintenance.

Pressure relief valves protect the pump and the outlet-side installations against excessive pressure. All pressurised dosing installations should include a pressure relief valve.

Pressure loading valves maintain a certain counterpressure for the dosing pump.

They are used in the following applications:

• too low counterpressure or no counterpressure at all

• fluctuating system pressure with outlet-side pulsation damper.

• To prevent syphoning, when the inlet pressure is higher than the counterpressure.

Multi-function valves

A multi-function valve is mounted directly on the pump outlet side. The top connection is for the outlet line, the side connection leads the relief liquid back into the tank.

• Loading pressure, adjustable from 1 to 4 bar, is factory-set to 3 bar.

• Relief pressure, adjustable from 7 to 16 bar, is factory-set to 10 bar or 16 bar.

• Maximum operating pressure: 16 bar.

• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm.

Dimensions

Accessories for small dosing pumps up to 60 l/h

TM04 8288 0411

Fig. 43 Multi-function valve

Fig. 42 Multi-function valve, pressure relief valve,

pressure loading valve

Technical data

Max. flow rate

[l/h]

60 PVDF

Body Connections Gasket Diaphragm

PVC

PVDF

TM04 8287 0411

Material Product number

Relief pressure

10 bar

FKM PTFE 95704585 95730821

EPDM PTFE 95704591 95730822

FKM PTFE 95730807 95730823

EPDM PTFE 95730808 95730824

PTFE PTFE 95730809 95730825

FKM PTFE 95730810 95730826

EPDM PTFE 95730811 95730827

PTFE PTFE 95730812 95730828

Relief pressure

16 bar

Ø4.5(-)

48(20)

96(40)

78 (-)

21(22)

82(82)

68(68)

21 (22)

68 (68)

82 (82)

Ø4.5 (-)

78 (-)

96 (40)

Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Pressure relief valves PRV

Pressure relief valves are installed in the outlet line near the pump using the 2 in-line connections. The side connection leads the relief liquid back into the tank.

• Relief pressure, adjustable from 5 to 10 bar, is factory-set to 10 bar, or

• Relief pressure, adjustable from 7 to 16 bar, is factory-set to 16 bar.

• Maximum operating pressure: 16 bar.

• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm.

• Pipe connection set: threaded, Rp 1/4", internal thread (stainless steel).

Technical data

Max. flow rate

[l/h]

60 PTFE

Diaphragm Body and connections Gasket

Material Product number

Stainless steel No gaskets 95730771 95730783

Dimensions

Fig. 44 Pressure relief valve. Dimensions in brackets

PP FKM / EPDM 95730757 95730773

PVC

PVDF

apply to stainless-steel version.

Relief pressure

10 bar

FKM / EPDM 95730758 95730774

PTFE 95730759 95730775

FKM / EPDM 95730760 95730776

PTFE 95730761 95730777

Relief pressure

16 bar

TM04 8290 0411

Pressure loading valves PLV

Pressure loading valves are installed in the outlet line after the pressure relief valve, and after the pulsation damper, if fitted.

• Loading pressure, adjustable from 1 to 5 bar, is factory-set to 3 bar.

• Maximum operating pressure: 16 bar.

• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm.

• Pipe connection set: threaded, Rp 1/4", internal thread (stainless steel).

Technical data

Max. flow rate

[l/h]

60 PTFE

Diaphragm Body and connections Gasket

Dimensions

Fig. 45 Pressure loading valve. Dimensions in brackets

Material

PP FKM / EPDM 95730741

PVC

PVDF

Stainless steel No gaskets 95730751

apply to stainless-steel version.

Product number

FKM / EPDM 95730742

PTFE 95730743

FKM / EPDM 95730744

PTFE 95730745

TM04 8292 0411

Accessories for dosing pumps

G 5/8

Pressure valves

Pressure valves provide a constant counterpressure of 3 bar. They are particularly required for DDA-FC or DDA-FCM pumps at very small flow rates.

Pressure valves are installed either directly on the pump outlet side, or on the pressure relief valve.

• Loading pressure: 3 bar, not adjustable.

• Maximum system pressure: 16 bar.

• Spring material: Alloy C-4 (NiMo16CrTi, material number 2.4610).

• No connections included.

Technical data

Max. flow rate

[l/h]

Ball Body Gaskets

Ceramic

Stainless steel Stainless steel PTFE 95730333

Material

PVC

PVDF

Dimensions

Fig. 46 Pressure valve

Product number

FKM 95730325

EPDM 95730326

FKM 95730327

EPDM 95730328

PTFE 95730329

FKM 95730330

EPDM 95730331

PTFE 95730332

TM04 8293 0411

Accessories for small dosing pumps up to 60 l/h

Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Pump connection kits and inlay kits

Retrofit pump connection kits and inlay kits for the integration of Grundfos standard dosing pumps into installations with various sizes of hoses or pipes.

A pump connection kit includes:

• 1 set of inlays

• 1 union nut.

Fig. 47 Left: pump connection kit; right: inlay kit

The inlay kits are used to connect pumps and accessories to pipes or hoses that differ from Grundfos standard sizes.

An inlay kit includes:

• 2 sets of inlays.

Technical data

Connection type Size Material

PP 97691902 -

4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm

Hose (cone and ring)

0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2"

4/6 mm, or 0.17" x 1/4"

4/9 mm

5/8 mm

6/8 mm

Hose (cone and ring)

Hose (cutting ring type) 1/8" x 1/4"

Pipe welding External diameter 16 mm

Pipe cementing Internal diameter 12 mm PVC 97702491 95730726

Pipe, external thread 1/2" NPT

Pipe, internal thread

Pipe (cutting ring type)

6/9 mm

6/12 mm

9/12 mm

1/4" x 3/8

3/8" x 1/2"

Rp 1/4" Stainless steel 97702472 95730739

1/4" NPT Stainless steel 97702473 95730740

4/6 mm Stainless steel 97702506 -

8/10 mm Stainless steel 97702507 -

PVC 97691903 -

PVDF 97691904 -

PP 97691905 -

PVC 97691906 -

PVDF 97691907 -

PP 97702474 95730984

PVC 97702485 95730720

PVDF 97702495 95730729

PP 98153922 98153977

PVC 98153944 98154006

PVDF 98153949 98154029

PP 97702475 95730711

PVC 97702486 95730721

PVDF 97702496 95730730

PP 97702476 95730712

PVC 97702487 95730722

PVDF 97702497 95730731

PP 97702477 95730713

PVC 97702488 95730723

PVDF 97702498 95730732

PP 97702478 95730714

PVC 97702489 95730724

PVDF 97702499 95730733

PP 97702479 95730715

PVC 97702490 95730725

PVDF 97702500 95730734

PP 97702482 95730718

PVC 97702492 95730727

PVDF 97702503 95730737

PP 97702483 95730719

PVC 97702493 95730728

PVDF 97702504 95730738

PP 97702481 95730717

PVDF 97702502 95730736

PP 97702480 95730716

PVDF 97702501 95730735

PP 97702484 -

PVC 97702494 -

PVDF 97702505 -

Stainless steel 97702508 -

TM04 8294 0411

Product number

Connection kit Inlay kit

TM04 8295 0411

Accessories for dosing pumps

Adapters

Threaded adapters

Threaded adapters are used to convert between different threaded connection sizes.

Technical data

A threaded adapter kit includes:

• 1 adapter

• 1 O-ring.

Type

Threaded connection size Material

Internal thread External thread Body Gaskets

PP FKM / EPDM 95730407

FKM / EPDM 95730408

FKM / EPDM 95730410

FKM / EPDM 95730413

FKM / EPDM 95730415

FKM / EPDM 95730418

FKM / EPDM 95730420

FKM / EPDM 95730423

FKM / EPDM 95730425

FKM / EPDM 95730428

FKM / EPDM 95730430

G 3/8" G 5/8"

TM04 8296 0411

G 5/8" G 3/8"

TM04 8297 0411

G 5/8" G 3/4"

TM04 8298 0411

G 5/8" G 1 1/4"

TM04 8299 0411

G 5/8" M 20 x 1.5

TM04 8300 0411

PVC

PVDF

PP FKM / EPDM 95730412

PVC

PVDF

PP FKM / EPDM 95730417

PVC

PVDF

PP FKM / EPDM 95730422

PVC

PVDF

PP FKM / EPDM 95730427

PVC

PVDF

Product number

PTFE 95730409

PTFE 95730411

PTFE 95730414

PTFE 95730416

PTFE 95730419

PTFE 95730421

PTFE 95730424

PTFE 95730426

PTFE 95730429

PTFE 95730431

Accessories for small dosing pumps up to 60 l/h

G 5/8" M 30 x 3.5 PVDF

TM04 8475 0612

G 1 1/4" G 5/8"

TM04 8301 0411

Union nut adapters

Union nut adapters consist of a rigid pipe with union nuts on both ends. They have neither gaskets nor glued or welded connections.

Technical data

Type

TM04 8306 0411

Threaded connection size Material

Internal thread Internal thread Body

G 5/8" G 5/8"

FKM / EPDM 98154048

PTFE 98154054

PP FKM / EPDM 95730432

PVC

PVDF

FKM / EPDM 95730433

PTFE 95730434

FKM / EPDM 95730435

PTFE 95730436

Product number

PVC 95730437

PP 95730438

PVDF 95730439

Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Hose-to-hose and hose-to-pipe adapters

Technical data

Type Description

Valve body with two

external threads G 5/8"

TM04 8302 0411

Pipe cementing end on

one side, external thread

G 5/8" on the other side

TM04 8360 0711

Pipe welding end on one

side, external thread G

5/8" on the other side

TM04 8303 0411

Side 1 Side 2

For hoses 4/6 mm, 6/9 mm, 6/12 mm,

Without Threaded Rp 1/4 Stainless steel PTFE 95730361

For hoses 4/6 mm,

6/9 mm, 6/12 mm,

9/12 mm

Without Internal ∅12 mm PVC

For hoses 4/6 mm,

6/9 mm, 6/12 mm,

9/12 mm

Without External ∅16 mm

Connections Material

Body and

connections

PP FKM / EPDM 95730367

9/12 mm

Without

Internal ∅12 mm PVC

External ∅16 mm

PVC

PVDF

PP FKM / EPDM 95730356

PVC

PVDF

PP FKM / EPDM 95730377

PVDF

PP FKM / EPDM 95730362

PVDF

Gaskets

FKM / EPDM 95730368

PTFE 95730369

FKM / EPDM 95730370

PTFE 95730371

FKM / EPDM 95730357

PTFE 95730358

FKM / EPDM 95730359

PTFE 95730360

FKM / EPDM 95730378

PTFE 95730379

FKM / EPDM 95730365

PTFE 95730366

FKM / EPDM 95730380

PTFE 95730381

FKM / EPDM 95730363

PTFE 95730364

Product number

T-pieces

Technical data

Type Description

Three external threads G 5/8"

TM04 8304 0411

Two male threads G

5/8", one internal

connection with union

nut

TM04 8305 0411

Connections Material

Bottom Top Side

For hoses 4/6 mm, 6/9 mm, 6/12 mm,

Union nut

G 5/8"

9/12 mm

- Without -

For hoses

4/6 mm, 6/9 mm,

6/12 mm,

Without

9/12 mm

Without

Body and

connections

PP FKM / EPDM 95730387

PVC

PVDF

PP FKM / EPDM 95730346

PVC

PVDF

PP FKM / EPDM 95730397

PVC

PVDF

PP FKM / EPDM 95730351

PVC

PVDF

Gaskets

FKM / EPDM 95730388

PTFE 95730389

FKM / EPDM 95730390

PTFE 95730391

FKM / EPDM 95730347

PTFE 95730348

FKM / EPDM 95730349

PTFE 95730350

FKM / EPDM 95730398

PTFE 95730399

FKM / EPDM 95730400

PTFE 95730401

FKM / EPDM 95730352

PTFE 95730353

FKM / EPDM 95730354

PTFE 95730355

Product number

Accessories for dosing pumps

Ø152

540

670

500

137

192

Dosing tanks

Square tank, 100 litres

The closed, square tank has a screw cap and a mounting platform for one pump or two pumps in parallel.

The pump mounting platform is higher than the screw cap to protect pumps and connections when filling chemicals into the tank.

• Tank material: MDPE

• Weight: 15 kg

• Wall thickness: 4 mm

• Liquid temperature: -20 °C to +45 °C.

SMART Digital S pumps can be fitted directly on the mounting platform by means of brass inserts moulded into the platform. For other pumps a bracket is required.

The square tank is prepared for a G 3/4" drain valve. When using a rigid suction lance in the tank, choose

the counter nut for fixing (see page 41).

Dimensions

Accessories for small dosing pumps up to 60 l/h

Fig. 48 Square tank

TM04 8308 0411

Fig. 49 Square tank, dimensions

Order data

Tank volume [l]

100 96489271

TM04 8307 0411

Product number

Ø160

Ø420

Ø160

Rp 3/4"

350

420

Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Cylindrical tanks

Cylindrical tanks are available transparent or black. They have a litre scale and a black screw cap.

• Tank material: LLDPE, UV-stabilised

• Liquid temperature: -20 °C to +45 °C.

All cylindrical tanks are prepared for a G 3/4" opening for a drain valve, and have a screw plug (PE/EPDM).

The cylindrical tanks with volumes of 60, 100, 200, 300 and 500 litres include additionally:

• Threaded M 6 inserts for the assembly of a SMART Digital S, a DDI, or a DMX model 221 dosing pump. For other pumps a bracket is required.

• A G 2" opening for a rigid suction lance or a foot valve, closed with a screw plug

• A flange for an electric stirrer with threaded inserts

• Threaded M 6 inserts at the bottom part for floor mounting with a set of floor-mounting brackets (see page 54).

Technical data

Tank volume

[l]

40 - 3.4 96688081 95701166

100

200

300

500

1000

Dimensions

Prepared for direct assembly of an electric stirrer

- 5.5 98148805 98149053

Yes 5.5 98150038 98150040

- 7.5 98149057 98149082

Yes 7.5 98150051 98150052

- 11.5 98149215 98149224

Yes 11.5 98150053 98150054

- 13 98149245 98149252

Yes 13 98150055 98150056

- 28 98149266 98149269

Yes 28 98150057 98150058

- 40 96688086 95706305

Yes, with reinforced beam 48 98173675 98173752

Fig. 50 Cylindrical tank, 60 litres

Weight

[kg]

Transparent Black

TM04 8468 0412

Product number

Fig. 51 Cylindrical tank, 40 litres

TM04 8310 0411

Accessories for dosing pumps

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Rp 3/4"

Ø1080

1260

Ø160

1150

Accessories for small dosing pumps up to 60 l/h

Fig. 52 Cylindrical tank, 60 and 100 litres

Fig. 53 Cylindrical tank, 200 and 300 litres

TM04 8465 0412TM04 8466 0412

TM04 8467 0412TM04 8315 0411

Fig. 54 Cylindrical tank, 500 litres

Fig. 55 Cylindrical tank, 1000 litres

Ø 270

Ø 140

Ø 70

283

120

Accessories for dosing pumps

Accessories for small dosing pumps up to 60 l/h

Collecting tray

The collecting tray is available in several sizes to suit the respective dosing tank size. It collects chemicals that might leak out of the tank, and protects the environment.

• Material: PE

• Colour: transparent.

For tank size

[l]

60 80 500 x 545 96726831 100 120 500 x 700 96726832 200 210 770 x 595 98150059 300 400 770 x 960 96726834 500 500 860 x 980 95701272

1000 1000 1150 x 1080 96726836

Volume

[l]

Accessories for dosing tanks

Fig. 56 Collecting tray

Dimensions (diameter x height)

[mm]

TM04 8316 0411

Product number

TM04 8318 0411

Fig. 57 Dissolving hopper, dimensions Fig. 58 Handheld mixer

Technical data

Description Specifications Material Product number

Drain valve for installation in the threaded sleeve of the dosing tank

Ventilation valve Spring-loaded, opening pressure 0.05 bar PVC / FKM / glass 96694401

Dissolving hopper for washing powders into the dosing tank

Handheld mixer for use in dosing tanks

Set of floor-mounting brackets 4 floor-mounting brackets with fixing screws 98149921 Set of screws for mounting a pump on a

100-litre square tank Set of screws for mounting a pump on a 60-,

100-, 200-, 300-, or a 500-litre cylindrical tank Set of screws for mounting a pump on a

40-litre or a 1000-litre cylindrical tank

Dosing tank connection G 3/4" PVC 96689132

Dosing tank connection: DN 40 through-bolt; water connection: G 5/4", with union nut and inlay for PVC pipe (cementing diameter 25 mm)

Shaft length 1200 mm, length can be adapted to the corresponding dosing tank, with DN 15 through-bolt for connection at the dosing tank

For pump types DDA, DDC, DDE Stainless steel 95730862

For pump types DDA, DDC, DDE, DDI, DMX model 221 Stainless steel 98159495

For pump types DDA, DDC, DDE, DDI, DMX model 221 PP 95730864

PVC 96726979

PE 98133793

TM04 8477 0512

Accessories for dosing pumps

Wat er m et e r

The in-line water meter with potential-free pulse signal is suitable for use in flow-proportional dosing applications.

• Qn 1.5 and Qn 2.5 meters are of the multi-jet, dry dial type, for cold water up to 30 °C, or hot water up to 90 °C.

• Qn 15 meters and up are of the helical vane type, for cold water up to 50 °C, or hot water up to 120 °C.

• Max. pressure: 16 bar.

If the water meter is connected directly to the pump pulse input, use a control plug (PN 96698715).

• Qn 1.5 to Qn 15 meters are threaded.

• Qn 40 to Qn 150 meters are flanged.

• Cable length: 3 m.

TM04 8317 0411

Fig. 59 Water meter

1.5* 1 3 16 120 50 96446846 - 96446897 -

2.5* 2.5 5 16 200 70 96446847 - 96446898 15* 10 30 16 3000 450 - 96446848 - 96446899

1.5* 0.25 3 16 120 50 96482640 - 96482643 -

2.5* 0.25 5 16 200 70 96482641 - 96482644 15* 2.5 30 16 3000 450 96482642 - 96482645 -

40** 100 80 10 4000 700 - 96446849 - 96446900 60** 25 120 10 6000 1200 - 96446850 - 96446901

150** 100 300 10 12000 3000 - 96446851 - 96446902

* Maximum load, Reed contact: 30 VAC/VDC, 0.2 A. ** Maximum load, Namur contact: 8-12 VDC, 1 kOhm (requires external power supply).

Pulse rate

/h]

[l/pulse]

Maximum

short-period

capacity

/h]

Maximum

pressure

[bar]

Transitional

capacity with

error ± 2 %

[l/h]

Minimum

capacity with

error ± 5 %

[l/h]

30 °C 50 °C 90 °C 120 °C

Product number

Maximum water temperature

Dimensions

Size Connections Installation kit connection

Threaded connection

Qn 1.5 G 3/4" G 1/2" 165 245 Qn 2.5 G 1" G 3/4" 190 288

Qn 15 G 2.5 G 2" 300 438

Flanged connection

Qn 40 DN 80 225 Qn 60 DN 100 250 -

Qn 150 DN 150 300 -

Port-to-port length

[mm]

Port-to-port length incl. kit

[mm]

Accessories for small dosing pumps up to 60 l/h

Pumped liquids

9. Pumped liquids

SMART Digital S

The resistance table below is intended as a general guide for material resistance (at room temperature), and does not replace testing of the chemicals and pump materials under specific working conditions.

Pumped liquid (20 °C)

Description

Acetic acid CH3COOH

Aluminium chloride AlCl

Aluminium sulphate Al

Ammonia, aqueous NH

Calcium hydroxide ★

Calcium hypochlorite Ca(OCl)

Chromic acid H

Copper sulphate CuSO

Ferric chloride ★

Ferric sulphate ★

Ferrous chloride FeCl

Ferrous sulphate FeSO

Fluosilicic acid H

Hydrochloric acid HCl

Hydrogen peroxide H

Nitric acid HNO

Peracetic acid CH

Potassium hydroxide KOH 50

Potassium permanganate KMnO

Sodium chlorate NaClO

Sodium chloride NaCl 30

Sodium chlorite NaClO

Sodium hydroxide NaOH

Sodium hypochlorite NaClO 12-15 -

Sodium sulphide Na

Sodium sulphite Na

Sodium thiosulfate Na

Sulphurous acid H

Sulphuric acid ★

● Resistant

❍ Limited resistance

- Not resistant

Chemical

formula

(SO4)

OH 28

Ca(OH)

CrO

FeCl

Fe2(SO4)

SiF

2O2

COOOH 5-15

2SO3

2S2O3

2SO3

H2SO

★

Risk of crystallisation.

★

Reacts violently with water and generates much heat. (Pump should be absolutely dry before dosing sulphuric acid.)

★7Once the pump is stopped, calcium hydroxide will sediment rapidly.

Concentration

S30

30 -

50 -

< 25

25-37

70 -

< 80

80-96

98 -

Further information:

http://product-selection.grundfos.com/liquids.html

The data shown are based on information from various sources available, but many factors (purity, temperature, abrasive particles, etc.) may affect the chemical resistance of a given material.

Note: Some of the liquids in this table may be toxic,

corrosive or hazardous. Please be careful when handling these liquids.

Material

Dosing head Gasket Ball

PVDF

SS 1.4401

PVC

FKM

EPDM

PTFE

●●●●

●●❍

●●

●●●●●●●●●

●

●●●●●●●●●

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●●●●●●●●●

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❍●❍❍

●

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●●

❍

●●

●●●●

●●●

❍● ● ●

●●●

●●❍

●●●●

●●

Ceramic

(Accessories)

SMART Digital S

10. Grundfos Product Center

Online search and sizing tool to help you make the right choice.

http://product-selection.grundfos.com

Grundfos Product Center

SIZING enables you to

size a pump based on entered data and selection choices.

REPLACEMENT enables you to find a replacement product. Search results will include information on

• the lowest purchase price

• the lowest energy consumption

• the lowest total life cycle cost.

CATALOGUE gives you access to the Grundfos product catalogue.

LIQUIDS enables you to find pumps designed for aggressive, flammable or other special liquids.

All the information you need in one place Downloads

Performance curves, technical specifications, pictures, dimensional drawings, motor curves, wiring diagrams, spare parts, service kits, 3D drawings, documents, system parts. The Product Center displays any recent and saved items - including complete projects right on the main page.

On the product pages, you can download installation and operating instructions, data booklets, service instructions, etc. in PDF format.

Subject to alterations.

95724709

ECM: 1207283

0517

GRUNDFOS A/S

DK-8850 Bjerringbro . Denmark Telephone: +45 87 50 14 00 www.grundfos.com

The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. © Copyright Grundfos Holding A/S

Grundfos SMART Digital Series, DDA, DDE, DDC Data Booklet

Specifications and Main Features

Frequently Asked Questions

User Manual

1. General data

Performance range

Features at a glance

2. Identification

Type key

3. Functions

Overview of functions

Functional description

Control cube DDA and DDC

Operating elements DDA and DDC

Operating elements DDE

Menu

Operation modes

Manual control

Pulse control

Analog 0/4-20 mA control

Pulse-based batch control

Dosing timer cycle

Dosing timer week

Functions

SlowMode

Auto deaeration

External stop

Counters

Calibration

Service display

Relay output

Level control

Analog output

Bus communication

Key lock and mechanical lock

Basic settings

Units

Additional display

FlowControl

Pressure monitoring

Flow measurement

AutoFlowAdapt

Wiring diagram, DDA

Wiring diagram, DDC

Wiring diagram, DDE-PR, -P

Construction

4. Construction

DDA and DDC

Material specification

Construction

Material specification

5. Dimensions

DDA and DDC

6. Technical data

7. Pump selection

DDA, standard range

DDC, standard range

DDE, standard range

DDA, DDC, DDE, non-standard range

8. Accessories for small dosing pumps up to 60 l/h

Accessories overview

Installation kits for dosing pumps

Cables and plugs

E-box for SMART digital S DDA

Hoses

Foot valves FV

Rigid suction lances RSL

Accessories for suction lances and foot valves with level indication

Emission protection kits

Injection units

Standard injection units

Injection units with lip valve

Injection units with ball valve

Injection units with removable injection pipe

Hot-injection units with ball valve

Multi-function valves, pressure relief valves, pressure loading valves

Multi-function valves

Pressure relief valves PRV

Pressure loading valves PLV

Pressure valves