Grundfos CRN MAGdrive Installation And Operating Instructions Manual

GRUNDFOS INSTRUCTIONS
CRN MAGdrive
Installation and operating instructions
2
CRN MAGdrive
Installation and operating instructions 4 Montage- und Betriebsanleitung 6 Notice d'installation et de fonctionnement 9 Istruzioni di installazione e funzionamento 12 Instrucciones de instalación y funcionamiento 15 Instruções de instalação e funcionamento 18
Οδηγίες εγκατάστασης και λειτουργίας 21
Installatie- en bedieningsinstructies 24 Monterings- och driftsinstruktion 27 Asennus- ja käyttöohjeet 29 Monterings- og driftsinstruktion 31 Instrukcja montażu i eksploatacji 33 Руководство по монтажу и эксплуатации 36 Szerelési és üzemeltetési utasítás 40 Navodila za montažo in obratovanje 43 Montažne i pogonske upute 46 Uputstvo za instalaciju i rad 49 Instrucţiuni de instalare şi utilizare 52 Упътване за монтаж и експлоатация 55 Montážní a provozní návod 58 Návod na montáž a prevádzku 61 Montaj ve kullanım kılavuzu 64 Paigaldus- ja kasutusjuhend 67 Įrengimo ir naudojimo instrukcija 69 Uzstādīšanas un ekspluatācijas instrukcija 71
安装和使用说明书
据付・ 運転・ 保守に関する取扱説明書
설치 및 작동 지침
74 76 78
3
CONTENTS
Caution
Note
1
3
2
40 50 60 70 80 90 100 110 120
t [°C]
0
10
20
30
Qmin
[%]
Page
1. Symbols used in this document 4
2. Permanent magnets 4
3. Product description 4
4. Technical data 4
5. Type key 5
6. Mechanical installation 5
6.1 Installation of pump 5
6.2 Connection of sensor 5
7. Electrical connection 5
7.1 Motor protection 5
8. Start-up 5
9. Maintenance 5
10. Fault finding 5
11. Service 5
11.1 Other documentation 5
12. Disposal 5
Warnin g Prior to installation, read these installation and
operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice.
1. Symbols used in this document
3. Product description
Grundfos CRN MAGdrive are 100 % leakage-free, sealless pumps. The motor torque is transmitted to the pump shaft by means of magnetic force.
Grundfos CRN MAGdrive pumps are suitable for the pumping of these liquids:
• Aggressive or corrosive liquids
• Toxic liquids
• Volatile liquids
• Obnoxious liquids
• Liquids without fibres and magnetic particles, as they may cause wear of the pump.
Warnin g If these safety instructions are not observed,
it may result in personal injury!
If these safety instructions are not observed, it may result in malfunction or damage to the equipment!
Notes or instructions that make the job easier and ensure safe operation.
2. Permanent magnets
Warnin g Persons with pacemaker or other magnet-
sensitive medical devices must not handle this pump. They must keep a distance of at least 1 metre from the MAGdrive, as there is a risk of influence from the magnetic fields of the pump.
Credit cards, computers, watches and other magnet-sensitive objects should not be kept close to the pump.
Warnin g The pump contains powerful magnets that may
pose a risk of personal injury when servicing the pump. The pump should therefore only be dismantled and assembled by authorised personnel.
Fig. 1 CRN MAGdrive pump
Pos. Description
1 Motor 2 Magnetic drive 3Pump
4. Technical data
Liquid temperature: –30 to 120 °C. Maximum system pressure: 25 bar. Viscosity: 0.3 to 300 cSt (mm
Minimum flow rate
The pump must never run without flow. The curve below shows the minimum flow rate as a percentage of the rated flow rate in relation to the liquid temperature.
2
/s).
TM03 9119 3407
4
TM02 8290 4903
Fig. 2 Minimum flow rate
5. Type key
Note
Subject to alterations.
Example CRN 5 -13 -M -F -G -E
Type range Rated flow rate in m Number of impellers Code for pump version
M: CRN pump with magnetic drive Code for pipe connection
CA: FlexiClamp CX: TriClamp F: DIN flange G: ANSI flange J: JIS flange P: PJE coupling
Code for materials G: Wetted parts EN 1.4401/AISI 316
Code for rubber parts of pump E: EPDM F: FXM (Fluoraz K: FFKM (Kalrez V: FKM (Viton
See also the installation and operating instructions of CR, CRI, CRN.
3
/h
®
)
®
)
®
)
6. Mechanical installation
Warnin g Installation and operation must comply with local
regulations and accepted codes of good practice.
Before installation, check that
• the pump and its components are as ordered.
• no visible parts have been damaged.
6.1 Installation of pump
The pump must be installed and put into operation as described in the installation and operating instructions of CR, CRI, CRN.
It is advisable to protect CRN MAGdrive pumps against dry running by installing a flow switch, pressure switch or a LiqTec sensor close to the pump. The delay of the dry-running protection must be maximum 15 seconds.
6.2 Connection of sensor
A pressure sensor or a Grundfos LiqTec dry-running protection can be fitted in the threaded hole in the pump head.
Description Dimension
Threaded connection: RG 1/2 Max. installation length, sensor: 20 mm
7. Electrical connection
The pump must be installed as described in the installation and operating instructions of CR, CRI, CRN.
Pumps with 2-pole motors of 18.5 and 22 kW and 4 pole-motors as from 1.1 kW must be started via a soft starter.
7.1 Motor protection
As minimum the motor must be connected to an effective electronic motor protection with instantaneous release when the maximum setting of the current is reached. If a soft starter or a frequency converter is used it must also be with instantaneous release.
In order to ensure the optimum protection of th e M AGdrive mo tor, the motor protection should be set in accordance with the following guidelines:
1. Set the overload protection to the rated full-load current (I of the motor.
1/1
)
2. Start the pump and let it run for half an hour at the required duty point.
3. Measure the motor current. If not possible slowly grade down the scale indicator until the motor trip point is reached.
4. The setting of the motor protection must be 5 % higher than this value. The highest permissible setting of the motor protection is the rated full load current (I
) of the motor.
1/1
8. Start-up
Do not start the pump until it has been filled with liquid and vented.
1. Open the isolating valve on the suction side of the pump.
2. Close the isolating valve on the discharge side of the pump.
3. Loosen the air vent screw in the pump head.
4. Slowly fill the pump with liquid.
5. Tighten the air vent screw when the pump has been completely filled with liquid.
6. Slowly open the isolating valve on the discharge side of the pump.
7. Start the pump.
8. Check the direction of rotation by means of the motor fan and the label on top of the fan cover.
9. After start-up, the pump should be vented again. Slowly loosen the air vent screw in the pump head.
Warnin g Pay attention to the direction of the vent hole to
ensure that the escaping liquid does not cause injury to persons or damage to the motor or other components.
10.When liquid starts running out, tighten the air vent screw securely.
9. Maintenance
The pump requires no maintenance if is has been installed according to the instructions.
10. Fault finding
See the installation and operating instructions of CR, CRI, CRN.
11. S erv ic e
Warnin g The pump contains powerful magnets that may
pose a risk of personal injury when servicing the pump. The pump should therefore only be dismantled and assembled by authorised personnel.
If Grundfos is requested to service such a pump, we must be contacted with details about the pumped liquid, etc. before the pump is returned for service. Otherwise we can refuse to accept the pump for service.
Possible costs of returning the pump are paid by the customer.
11.1 Other documentation
Service and other documentation for CR pumps can be found at www.grundfos.com > International website > WebCAPS - pump curves/catalogue/product finder.
If you have any questions, please contact the nearest Grundfos company or service workshop.
12. Disposal
This product or parts of it must be disposed of in an environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company or service workshop.
5
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39
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