Grundfos CRIE, CRE, CRNE, CME, SPKE Installation And Operating Instructions Manual

...

Download

GRUNDFOS INSTRUCTIONS

CRE, CRIE, CRNE, SPKE, MTRE, CME

Installation and operating instructions

Other languages

http://net.grundfos.com/qr/i/98358864

English (GB) Installation and operating instructions

English (GB)

Original installation and operating instructions

CONTENTS

Page

1. Symbols used in this document

2. Abbreviations and definitions

3. General information

4. General description

4.1 Pumps without factory-fitted sensor

4.2 Pumps with factory-fitted pressure sensor

4.3 Settings

4.4 Radio communication

4.5 Battery

5. Receiving the product

5.1 Transporting the product

5.2 Inspecting the product

6. Mechanical installation

6.1 Handling the product

6.2 Mounting

6.3 Cable entries

6.4 Cable glands

6.5 Ensuring motor cooling

6.6 Outdoor installation

6.7 Drain holes

7. Electrical installation

7.1 Protection against electric shock, indirect contact

7.2 Cable requirements

7.3 Mains supply

7.4 Additional protection

7.5 Connection terminals

7.6 Signal cables

7.7 Bus connection cable

8. Operating conditions

8.1 Maximum number of starts and stops

8.2 Ambient temperature

8.3 Installation altitude

8.4 Humidity

8.5 Motor cooling

9. User interfaces

10. Standard control panel

10.1 Setpoint setting

11. Advanced control panel

11.1 Home display

11.2 Startup guide

11.3 Menu overview for advanced control panel

12. Grundfos GO

12.1 Communication

12.2 Menu overview for Grundfos GO

13. Description of functions

13.1 Setpoint

13.2 Operating mode

13.3 Set manual speed

13.4 "Set user-defined speed"

13.5 "Control mode"

13.6 Analog inputs

13.7 Pt100/1000 inputs

13.8 Digital inputs

13.9 Digital inputs/outputs

13.10 "Signal relays" 1 and 2 (Relay outputs)

13.11 Analog output

13.12 "Controller" (Controller settings)

13.13 Operating range

13.14 External setpoint function

13.15 Predefined setpoints

13.16 Limit-exceeded function

13.17 "LiqTec" (LiqTec function)

13.18 "Stop function" (Low-flow stop function)

13.19 Pipe filling function

13.20 "Pulse flowmeter" (Pulse flowmeter

6 6

13.21 Ramps

13.22 Standstill heating

13.23 Motor bearing monitoring

13.24 "Service"

13.25 "Number" (Pump number)

13.26 "Radio communication" (Enable/disable

13.27 Language

13.28 "Date and time" (Set date and time)

13.29 "Unit configuration" (Units)

13.30 "Buttons on product" (Enable/disable

13.31 Delete history

13.32 Define Home display

13.33 Display settings

13.34 "Store settings" (Store actual settings)

13.35 "Recall settings" (Recall stored settings)

13.36 "Pump name"

13.37 "Connection code"

13.38 Run start-up guide

13.39 Alarm log

13.40 Warning log

13.41 Assist

13.42 Assisted pump setup

13.43 Setup, analog input

13.44 Setting of date and time

13.45 "Multi-pump setup" (Setup of multi-pump

13.46 Description of control mode

13.47 Assisted fault advice

14. Bus signal

15. Priority of settings

16. Grundfos Eye

17. Signal relays

setup)

radio comm.)

settings)

system)

28 28 28 28 28 33 35 35 37 38 38 40 41 41 43 44 45 45 47

48 48 48 48 49 49

49 49 50 50

50 50 51 51 51 51 51 52 52 52 53 53 53 53 54

54 57 57

18. Installing a communication interface module

19. Identification of functional module

20. Identification of control panel

21. Changing the position of the control panel

22. Servicing the product

22.1 Motor

22.2 Pump

23. Cleaning the product

24. Factory settings

25. Megging

26. Technical data, single-phase motors

26.1 Supply voltage

26.2 Leakage current

27. Technical data, three-phase motors

27.1 Supply voltage

27.2 Leakage current (AC)

28. Inputs/outputs

29. Other technical data

29.1 Sound pressure level

30. Disposing of the product

Read this document before installing the product. Installation and operation must comply with local regulations and accepted codes of good practice.

1. Symbols used in this document

65 65

68 68

68 69

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious personal injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious personal injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate personal injury.

Tips and advice that make the work easier.

If these instructions are not observed, it may result in malfunction or damage to the equipment.

A blue or grey circle with a white graphical symbol indicates that an action must be taken.

A red or grey circle with a diagonal bar, possibly with a black graphical symbol, indicates that an action must not be taken or must be stopped.

English (GB)

2. Abbreviations and definitions 3. General information

English (GB)

AI Analog input. AL Alarm, out of range at lower limit. AO Analog output. AU Alarm, out of range at upper limit. CIM Communication interface module.

Current sinking

Current sourcing

DI Digital input. DO Digital output. ELCB Earth leakage circuit breaker. FM Functional module.

GDS

GENIbus

GFCI

GND Ground. Grundfos

Eye

LIVE

PE Protective earth.

PELV

RCD Residual-current device

SELV

The ability to draw current into the terminal and guide it towards GND in the internal circuitry.

The ability to push current out of the terminal and into an external load which must return it to GND.

Grundfos Digital Sensor. Factory-fitted sensor in some Grundfos pumps.

Proprietary Grundfos fieldbus standard.

Ground fault circuit interrupter. (USA and Canada).

Status indicator light.

Low voltage with the risk of electric shock if the terminals are touched.

Open collector: Configurable open-collector output.

Protective extra-low voltage. A voltage that cannot exceed ELV under normal conditions and under single-fault conditions, except earth faults in other circuits.

Safety extra-low voltage. A voltage that cannot exceed ELV under normal conditions and under single-fault conditions, including earth faults in other circuits.

These installation and operating instructions are a supplement to the installation and operating instructions for the corresponding standard pumps CR, CRI, CRN, SPK, MTR and CM. For instructions not mentioned specifically in this manual, see the installation and operating instructions for the standard pump.

4. General description

Grundfos E-pumps are fitted with frequency-controlled permanent-magnet motors for single-phase or three-phase mains connection.

4.1 Pumps without factory-fitted sensor

The pumps have a built-in PI controller and can be set for an external sensor enabling the control of the following parameters:

• constant pressure

• constant differential pressure

• constant temperature

• constant differential temperature

• constant flow rate

• constant level

• constant curve

• constant other value. The pumps have been factory-set to constant-curve

control mode. You can change the control mode with R100 or Grundfos GO.

4.2 Pumps with factory-fitted pressure sensor

The pumps have a built-in PI controller and are set for a pressure sensor enabling the control of the outlet pressure.

The pumps have been factory-set to constant-pressure control mode. The pumps are typically used to keep a constant pressure in variable-demand systems.

4.3 Settings

The description of settings applies both to pumps without factory-fitted sensor and to pumps with a factory-fitted pressure sensor.

Setpoint

You can set the desired setpoint in three ways:

• on the pump control panel

• via an input for external setpoint signal

• with the Grundfos wireless R100 remote control or Grundfos GO.

Other settings

Make all other settings with R100 or Grundfos GO. You can read important parameters, such as the

actual value of the control parameter and power consumption, via R100 or Grundfos GO.

If special or customised settings are required, use Grundfos PC Tool. Contact your local Grundfos company for more information.

4.4 Radio communication

This product incorporates a radio module for remote control which is a class 1 device and which you can use anywhere in the EU without restrictions.

For use in USA and Canada, see page 73. Some variants of the product and products sold in

China and Korea have no radio module. This product can communicate with the Grundfos

GO and other products of the same type via the built-in radio module.

In some cases, an external antenna may be required. Only Grundfos-approved external antennas may be connected to this product, and only by a Grundfos-approved installer.

4.5 Battery

A Li-ion battery is fitted in CRE, CRIE, CRNE, SPKE and MTRE pumps. The Li-ion battery complies with the Battery Directive (2006/66/EC). The battery does not contain mercury, lead and cadmium.

5. Receiving the product

5.1 Transporting the product

WARNING

Falling objects

Death or serious personal injury

- Secure the product during transportation to prevent it from tilting or falling down.

CAUTION

Crushing of feet

Minor or moderate personal injury

- Wear safety shoes when moving the product.

• Motors from 2.2 to 5.5 kW: Do not stack more than two motors in their original packaging.

• Motors from 5.5 to 11 kW: Do not stack the motors.

5.2 Inspecting the product

Before you install the product, do the following.

1. Check that the product is as ordered.

2. Check that no visible parts have been damaged.

3. If parts are damaged or missing, contact your local Grundfos sales company.

6. Mechanical installation

6.1 Handling the product

Observe local regulations setting limits for manual lifting or handling. The motor weight is stated on the nameplate.

CAUTION

Back injury

Minor or moderate personal injury

- Use lifting equipment.

English (GB)

CAUTION

Crushing of feet

Minor or moderate personal injury

- Wear safety shoes and attach lifting equipment to the motor eyebolts when handling the product.

Do not lift the product by the terminal box.

6.2 Mounting

B3 B14 B5

English (GB)

CAUTION

Crushing of feet

Minor or moderate personal injury

- Secure the product to a solid foundation by bolts through the holes in the flange or the base plate.

In order to maintain the UL mark, additional requirements apply to the equipment. See page 73.

6.3 Cable entries

See the size of the cable entries in section 29. Other

technical data.

6.4 Cable glands

The number and size of cable glands delivered with the pump depends on the motor size. See section

29. Other technical data.

6.5 Ensuring motor cooling

Leave at least 50 mm between the end of the fan cover and a wall or other fixed objects. See fig. 1.

Fig. 1 Minimum distance (D) from the motor to

a wall or other fixed objects

6.6 Outdoor installation

If you install the motor outdoors, provide the motor with a suitable cover and open the drain holes to avoid condensation on the electronic components. See figures 2 and 3.

When fitting a cover to the motor, observe the guideline in section 6.5 Ensuring motor

cooling.

The cover must be sufficiently large to ensure that the motor is not exposed to direct sunlight, rain or snow. Grundfos does not supply covers. We therefore recommend that you have a cover built for the specific application. In areas with high humidity, we recommend that you connect the motor permanently to the mains supply and activate the built-in standstill heating function. See section

13.22 Standstill heating, page 48.

Fig. 2 Examples of covers (not supplied by

Grundfos)

In order to maintain the UL mark, additional requirements apply to the equipment. See page 73.

6.7 Drain holes

When the motor is installed in moist surroundings or areas with high humidity, the bottom drain hole must be open. The enclosure class of the motor will then be lower. This helps prevent condensation in the

TM05 5236 3512

motor as the motor becomes self-venting, and it allows water and humid air to escape.

The motor has a plugged drain hole on the drive side. You can turn the flange 90 ° to both sides or 180 °.

TM05 3496 3512

TM02 9037 1604

Fig. 3 Drain holes

7. Electrical installation

DANGER

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor and to the signal relays. Wait at least 5 minutes before you make any connections in the terminal box. Make sure that the power supply cannot be accidentally switched on.

DANGER

Electric shock

- Death or serious personal injury

- Check that the supply voltage and frequency correspond to the values stated on the nameplate.

If the power supply cable is damaged, it must be replaced by the manufacturer, the manufacturer's service partner or a similarly qualified person.

The user or the installer is responsible for the installation of correct earthing and protection according to local regulations. All operations must be carried out by a qualified electrician.

7.1 Protection against electric shock, indirect contact

WARNING

Electric shock

- Death or serious personal injury

- Connect the motor to a protective earth and provide protection against indirect contact in accordance with local regulations.

Protective-earth conductors must always have a yellow/green (PE) or yellow/green/blue (PEN) colour marking.

7.1.1 Protection against mains voltage transients

The motor is protected against mains voltage transients in accordance with EN 61800-3.

7.1.2 Motor protection

The motor requires no external motor protection. The motor incorporates thermal protection against slow overloading and blocking.

7.2 Cable requirements

7.2.1 Cable cross-section

DANGER

Electric shock

- Death or serious personal injury

- Always comply with local regulations as to cable cross-sections.

1 x 200-230 V

Power [kW]

0.25 - 1.5

3 x 380-500 V

Power [kW]

0.25 - 2.2

3.0 - 11

3 x 200-240 V

Power [kW]

1.1 - 1.5

2.2 - 5.5

7.2.2 Conductors

Type

Stranded or solid copper conductors.

Temperature rating

Temperature rating for conductor insulation: 60 °C (140 °F).

Temperature rating for outer cable sheath: 75 °C (167 °F).

Conductor type

Solid 1.5 - 2.5 16-12 Stranded 1.5 - 2.5 16-12

Conductor type

Solid 1.5 - 10 16-8 Stranded 1.5 - 10 16-8 Solid 2.5 - 10 14-8 Stranded 2.5 - 10 14-8

Conductor type

Solid 1.5 - 10 16-8 Stranded 1.5 - 10 16-8 Solid 2.5 - 10 14-8 Stranded 2.5 - 10 14-8

Cross section

[mm

][AWG]

Cross section

[mm

][AWG]

Cross section

[mm

][AWG]

English (GB)

7.3 Mains supply

RCD,

type B

RCD,

type B

English (GB)

DANGER

Electric shock

- Death or serious personal injury

- Use the recommended fuse size. See section 26.1 Supply voltage.

7.3.1 Single-phase supply voltage

• 1 x 200-240 V - 10 %/+ 10 %, 50/60 Hz, PE. Check that the supply voltage and frequency

correspond to the values stated on the nameplate.

If you want to supply the motor through an IT network, make sure that you have a suitable motor variant. If you are in doubt, contact Grundfos.

The wires in the motor terminal box must be as short as possible. Excepted from this is the separated earth conductor which must be so long that it is the last one to be disconnected in case the cable is inadvertently pulled out of the cable entry.

For maximum backup fuse, see section 26.1 Supply

voltage.

Fig. 4 Example of a mains-connected motor

with mains switch, backup fuse and additional protection

In order to avoid loose connections, make sure that you have pressed home the terminal block for L1, L2 and L3 in its socket when you connect the supply cable.

For maximum backup fuse, see section 27.1 Supply

voltage.

Only the following motors can be supplied through an IT network:

• Motors with speed of 1450-2000/2200 rpm and

• Motors with speed of 2900-4000 rpm or

If you want to supply the motor through an IT network, make sure that you have a suitable motor variant. If you are in doubt, contact Grundfos.

up to 1.5 kW

4000-5900 rpm and up to 2.2 kW.

Corner earthing is not allowed for supply voltages above 3 x 240 V and 3 x 480 V, 50/60 Hz.

TM05 4034 1912TM05 3494 1512

Fig. 6 Example of a mains-connected motor

with mains switch, backup fuses and additional protection

TM05 3942 1812TM05 3495 1512

Fig. 5 Mains connection, single-phase motors

7.3.2 Three-phase supply voltage

Three-phase motors are available for the voltages below:

Fig. 7 Mains connection, three-phase motors

• 3 x 380-500 V - 10 %/+ 10 %, 50/60 Hz, PE

• 3 x 200-240 V - 10 %/+ 10 %, 50/60 Hz, PE. Check that the supply voltage and frequency

correspond to the values stated on the nameplate.

7.4 Additional protection

DANGER

Electric shock

- Death or serious personal injury

- Only use residual-current circuit breakers (ELCB, GFCI, RCD) of type B.

The residual-current circuit breaker must be marked with the following symbol:

The total leakage current of all the electrical equipment in the installation must be taken into account. You find the leakage current of the motor in sections 26.2 Leakage current and 27.2 Leakage

current (AC).

This product can cause a direct current in the protective earth conductor.

Overvoltage and undervoltage protection

Overvoltage and undervoltage may occur in case of unstable power supply or a faulty installation. The motor is stopped if the voltage falls outside the permissible voltage range. The motor restarts automatically when the voltage is again within the permissible voltage range. Therefore, no additional protection relay is required.

The motor is protected against transients from the power supply according to EN 61800-3. In areas with high lightning intensity, we recommend external lightning protection.

Overload protection

If the upper load limit is exceeded, the motor automatically compensates for this by reducing the speed and stops if the overload condition persists.

The motor remains stopped for a set period. After this period, the motor automatically attempts to restart. The overload protection prevents damage to the motor. Consequently, no additional motor protection is required.

Overtemperature protection

The electronic unit has a built-in temperature sensor as an additional protection. When the temperature rises above a certain level, the motor automatically compensates for this by reducing the speed and stops if the temperature keeps rising. The motor remains stopped for a set period. After this period, the motor automatically attempts to restart.

Protection against phase unbalance

Three-phase motors must be connected to a power supply with a quality corresponding to IEC 60146-1-1, class C, to ensure correct motor operation at phase unbalance. This also ensures long life of the components.

7.5 Connection terminals

The descriptions and terminal overviews in this section apply to both single- and three-phase motors.

For maximum torques, see section Torques, page

71.

7.5.1 Connection terminals, CRE, CRIE, CRNE, SPKE and MTRE pumps

CRE, CRIE, CRNE, SPKE and MTRE pumps have a number of inputs and outputs enabling the pumps to be used in advanced applications where many inputs and outputs are required.

The pumps have these connections:

• three analog inputs

• one analog output

• two dedicated digital inputs

• two configurable digital inputs or open-collector

outputs

• Grundfos Digital Sensor input and output

• two Pt100/1000 inputs

• two LiqTec sensor inputs

• two signal relay outputs

• GENIbus connection.

See fig. 8.

English (GB)

+24 V*

+24 V*/5 V*

+24 V*

+24 V*/5 V*

+24 V*

+24 V*/5 V*

+24 V*

+5 V*

AI2

GDS RX

GDS TX

GND

GENIbus A

GENIbus B

+5 V

+24 V

GND

GENIbus Y

GND

+5 V

DI1

AI1

DI3/OC1

LiqTec

AI3

GND

DI2

LiqTec

GND

Pt100/1000

DI4/OC2

GND

+24 V*

GND

+5 V*

Digital input 1 is factory-set to be start-stop input where open circuit results in stop. A jumper has been factory-fitted between terminals 2 and 6. Remove the jumper if digital input 1 is to be used as external start-stop or any other external function.

DANGER

Electric shock

- Death or serious personal injury

- Make sure that the wires to be connected to the connection groups below are separated from each other by reinforced insulation in their entire lengths.

• Inputs and outputs All inputs and outputs are internally separated from

the mains-conducting parts by reinforced insulation and galvanically separated from other circuits. All control terminals are supplied by protective extra-low voltage (PELV), thus ensuring protection against electric shock.

• Signal relay outputs – Signal relay 1:

LIVE: You can connect supply voltages up to 250 VAC . PELV: The output is galvanically separated from other circuits. Therefore, you can connect the supply voltage or protective extra-low voltage to the output as desired.

– Signal relay 2:

PELV: The output is galvanically separated from other circuits. Therefore, you can connect the supply voltage or protective extra-low voltage to the output as desired.

• Mains supply (terminals N, PE, L or L1, L2, L3,

PE).

* If you use an external supply source, there must

be a connection to GND.

Fig. 8 Connection terminals, CRE, CRIE,

CRNE, SPKE and MTRE pumps

TM05 3509 3512

Terminal Type Function

Normally closed

contact

C1 Common

Normally open

contact

Normally closed

contact

C2 Common

Normally open

contact

18 GND Ground

11 DI4/OC2

Pt100/1000

input 2 Pt100/1000

input 1

12 AO

9 GND Ground

14 AI3

1DI2

Signal relay 1 (LIVE or PELV)

Signal relay 2 (PELV only)

Digital input/output, configurable. Open collector: Max. 24 V resistive or inductive.

Pt100/1000 sensor input

Analog output: 0-20 mA / 4-20 mA 0-10 V

Analog input: 0-20 mA / 4-20 mA 0-10 V

Digital input, configurable

Terminal Type Function

A GENIbus, A GENIbus, A (+) Y GENIbus, Y GENIbus, GND B GENIbus, B GENIbus, B (-)

3 GND Ground

15 +24 V Supply

8 +24 V Supply

26 +5 V

23 GND Ground

25 GDS TX

24 GDS RX

7AI2

Supply to potentiometer and sensor

Grundfos Digital Sensor output

Grundfos Digital Sensor input

Analog input: 0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V / 0-10 V

English (GB)

LiqTec sensor

input 1

20 GND

LiqTec sensor

input 2

10 DI3/OC1

4AI1

2DI1

5+5 V

6 GND Ground

LiqTec sensor input (white conductor)

Ground (brown and black conductors)

LiqTec sensor input (blue conductor)

Digital input/output, configurable. Open collector: Max. 24 V resistive or inductive.

Analog input: 0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V / 0-10 V

Digital input, configurable

Supply to potentiometer and sensor

7.5.2 Connection terminals, CME pumps

English (GB)

The CME pump has these connections:

• two analog inputs

• two digital inputs or one digital input and one

open-collector output

• Grundfos Digital Sensor input and output

• two signal relay outputs

• GENIbus connection.

See fig. 9.

DANGER

Electric shock

- Death or serious personal injury

- Make sure that the wires to be connected to the connection groups below are separated from each other by reinforced insulation in their entire lengths.

• Inputs and outputs All inputs and outputs are internally separated from

• Signal relay outputs – Signal relay 1:

LIVE: You can connect supply voltages up to 250 VAC to the output. PELV: The output is galvanically separated from other circuits. Therefore, you can connect the supply voltage or protective extra-low voltage to the output as desired.

– Signal relay 2:

PELV: The output is galvanically separated from other circuits. Therefore, you can connect the supply voltage or protective extra-low voltage to the output as desired.

• Mains supply (terminals N, PE, L or L1, L2, L3,

PE).

* If you use an external supply source, there must

AI2

GDS RX

GDS TX

GND

GENIbus A

GENIbus B

+5 V

+24 V

GND

GENIbus Y

GND

+5 V

DI1

AI1

DI3/OC1

+24 V*

+24 V*/5 V*

+24 V*

+5 V*

+24 V*

+24 V*/5 V*

+24 V*

GND

be a connection to GND.

Fig. 9 Connection terminals, CME pump

(optional for CRE, CRIE, CRNE, SPKE and MTRE pumps)

Terminal Type Function

Normally

closed contact

C1 Common

Normally open

contact

Normally

closed contact

C2 Common

Normally open

contact

10 DI3/OC1

4AI1

2DI1

5+5 V

6 GND Ground

TM05 3510 3512

A GENIbus, A GENIbus, A (+) Y GENIbus, Y GENIbus, GND B GENIbus, B GENIbus, B (-)

3 GND Ground

15 +24 V Supply

8 +24 V Supply

26 +5 V

23 GND Ground

25 GDS TX

24 GDS RX

7AI2

Signal relay 1 (LIVE or PELV)

Signal relay 2 (PELV only)

Digital input/output, configurable. Open collector: Max. 24 V resistive or inductive.

Analog input: 0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V / 0-10 V

Digital input, configurable

Supply to potentiometer and sensor

Grundfos Digital Sensor output

Grundfos Digital Sensor input

Analog input: 0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V / 0-10 V

English (GB)

7.6 Signal cables

2 3

Motor

English (GB)

• Use screened cables with a cross-sectional area

of minimum 0.5 mm the external on/off switch, digital inputs, setpoint and sensor signals.

• Connect the screens of the cables to the frame at

both ends with good connection. The screens must be as close as possible to the terminals.

and maximum 1.5 mm2 for

See fig. 10.

7.7 Bus connection cable

7.7.1 New installations

For the bus connection, use a screened 3-core cable with a cross-sectional area of minimum 0.5 mm maximum 1.5 mm

If the motor is connected to a unit with a cable clamp which is identical to the one on the motor, connect

the screen to this cable clamp. If the unit has no cable clamp leave the screen

unconnected at this end. See fig. 11.

and

Fig. 10 Stripped cable with screen and wire

• Always tighten screws for frame connections

• The wires in the motor terminal box must be as

connections

whether a cable is fitted or not.

short as possible.

TM02 1325 4402

Fig. 11 Connection with screened 3-core cable

7.7.2 Replacing a motor

• If a 2-core cable is used in the installation, connect it as shown in fig. 12.

Fig. 12 Connection with screened 2-core cable

• If a screened 3-core cable is used in the installation, follow the instructions in section

7.7.1 New installations.

TM05 3973 1812TM02 8842 0904

8. Operating conditions

100

Altitude [m]

P2 [%]

100

Altitude [m]

P2 [%]

8.1 Maximum number of starts and stops

The number of starts and stops via the power supply must not exceed four times per hour.

When switched on via the power supply, the pump starts after approximately 5 seconds.

If a higher number of starts and stops is desired, use the input for external start-stop when starting/stopping the pump.

When started via an external on/off switch, the pump starts immediately.

8.2 Ambient temperature

8.2.1 Ambient temperature during storage and transportation

Minimum: -30 °C Maximum: 60 °C.

8.2.2 Ambient temperature during operation

3 x 200-240 V 3 x 380-500 V

Minimum -20 °C -20 °C Maximum 40 °C 50 °C

The motor can operate with the rated power output (P2) at 50 °C, but continuous operation at higher temperatures reduces the expected product life. If the motor is to operate at ambient temperatures between 50 and 60 °C, select an oversized motor. Contact Grundfos for further information.

8.3 Installation altitude

Installation altitude is the height above sea level of the installation site.

Motors installed up to 1000 m above sea level can be loaded 100 %.

The motors can be installed up to 3500 m above sea level.

Motors installed more than 1000 m above sea level must not be fully loaded due to the low density and consequent low cooling effect of the air.

500 1000 1500 2000 2500 3000 3500

Fig. 13 Motor output power in relation to altitude

In order to maintain the galvanic isolation and ensure correct clearance according to EN 60664-1:2007, you must adapt the supply voltage to the altitude:

English (GB)

TM05 5243 3717TM05 5243 3717

500 1000 1500 2000 2500 3000 3500

Fig. 14 Motor output power in relation to altitude

In order to maintain the galvanic isolation and ensure

500 480 460 440 420

380

400

0 500 1000 2000 2500 3000 3500

4000

1500

Supply voltage [V]

Altitude [m]

Supply voltage [V]

Altitude [m]

English (GB)

correct clearance according to EN 60664-1:2007, you must adapt the supply voltage to the altitude:

Fig. 15 Supply voltage for three-phase motor in

250

240

230

220

210

200

relation to altitude

0 500 1000 1500 2000 2500 3000 3500 4000

9. User interfaces

WARNING

Hot surface

Death or serious personal injury

- Only touch the buttons on the display as the product may be very hot.

You can make the pump settings by means of the following user interfaces:

Control panels

• Standard control panel. See section 10. Standard control panel.

TM06 9866 3617TM06 9867 3617

• Advanced control panel. See section 11. Advanced control panel.

Remote controls

• Grundfos GO. See section 12. Grundfos GO.

• Grundfos R100 remote control. See section 13. Description of functions.

If the power supply to the pump is switched off, the settings are stored.

Fig. 16 Supply voltage for single-phase motor in

relation to altitude

8.4 Humidity

Maximum humidity: 95 %. If the humidity is constantly high and above 85 %,

open the drain holes in the drive-end flange. See section 6.7 Drain holes.

8.5 Motor cooling

To ensure cooling of motor and electronics, observe the following:

• Position the motor in such a way that adequate cooling is ensured. See section 6.5 Ensuring

motor cooling.

• The temperature of the cooling air must not exceed 50 °C.

• Keep cooling fins and fan blades clean.

10. Standard control panel

Stop

bar

The pumps are fitted with this control panel as standard.

Fig. 17 Standard control panel

Pos. Symbol Description

Grundfos Eye

Shows the operating status of the pump. For further information, see section 16. Grundfos Eye.

Light fields for indication of setpoint.

Up and down. Changes the setpoint.

Allows radio communication with Grundfos GO and other products of the same type. When you try to establish radio communication between the pump and Grundfos GO or another pump, the green indicator light in Grundfos Eye on the pump flashes continuously. Press on the pump control panel to allow radio communication with Grundfos GO and other products of the same type.

Makes the pump ready for operation or starts and stops the pump.

Start

If you press the button when the pump is stopped, the pump only starts if no other functions with higher priority have been enabled. See section 15. Priority

of settings.

Stop

If you press the button when the pump is running, the pump always stops. The "Stop" text next to the button is on.

10.1 Setpoint setting

Set the desired setpoint of the pump by pressing or . The green light fields on the control panel indicate the setpoint set.

10.1.1 Pump in constant pressure control mode

The following example applies to a pump in an application where a pressure sensor gives a feedback to the pump. If the sensor is retrofitted to the pump, you must set it up manually as the pump does not automatically register a connected sensor. See section 13.6 Analog inputs.

Figure 18 shows that the light fields 5 and 6 are activated, indicating a desired setpoint of 3 bar with a sensor measuring range from 0 to 6 bar. The setting range is equal to the sensor measuring range.

TM05 4848 3512

Fig. 18 Setpoint set to 3 bar, constant pressure

control

English (GB)

TM05 4894 3512

10.1.2 Pump in constant-curve control mode

Max.

Min.

English (GB)

In constant-curve control mode, the pump performance lies between the maximum and minimum curve of the pump. See fig. 19.

Fig. 19 Pump in constant-curve control mode

Setting to maximum curve:

•Press maximum curve of the pump (top light field flashes). When the top light field is on, press for 3 seconds until the light field starts flashing.

• To go back, press desired setpoint is indicated.

Example: Pump set to maximum curve. Figure 20 shows that the top light field is flashing,

indicating maximum curve.

Fig. 20 Maximum curve duty

Setting to minimum curve:

•Press minimum curve of the pump (bottom light field flashes). When the bottom light field is on, press

flashing.

• To go back, press continuously until the desired setpoint is indicated.

continuously to change over to the

continuously until the

continuously to change over to the

for 3 seconds until the light field starts

Example: Pump set to minimum curve. Figure 21 shows that the bottom light field is

flashing, indicating minimum curve.

Fig. 21 Minimum curve duty

10.1.3 Start-stop of pump

Stop the pump by pressing . When the pump is stopped, the "Stop" text next to the button is on. You

TM05 4895 2812TM05 4896 2812

can also stop the pump by continuously pressing until none of the light fields are on.

Start the pump by pressing pressing until the desired setpoint is indicated.

If you have stopped the pump by pressing , it can only be given free to operation by pressing again.

If you have stopped the pump by pressing , it can only be restarted by pressing .

You can also stop the pump with Grundfos GO or via a digital input set to External stop. See section

15. Priority of settings.

10.1.4 Resetting of fault indications

You can reset a fault indication in one of the following ways:

• Via the digital input if you have set it to Alarm resetting.

• Briefly press or not change the setting of the pump. You cannot reset a fault indication by pressing

• Switch off the power supply until the indicator lights are off.

• Switch the external start-stop input off and then on again.

• With Grundfos GO.

if the buttons have been locked.

or by continuously

on the pump. This does

TM05 4897 2812

11. Advanced control panel

The pumps can be fitted with the advanced control panel as an option.

Fig. 22 Advanced control panel

Pos. Symbol Description

Grundfos Eye Shows the operating status of the

2 - Graphical colour display.

3 Goes one step back.

pump. For further information, see section

16. Grundfos Eye.

Navigates between main menus, displays and digits. When you change the menu, the display always shows the top display of the new menu.

Navigates between submenus. Changes value settings. Note: If you have disabled the possibility to make settings with the Enable/disable settings function, then you can enable it again temporarily by pressing these buttons simultaneously for at least 5 seconds. See section

13.30 "Buttons on product" (Enable/disable settings).

Pos. Symbol Description

Saves changed values, resets alarms and expands the value field. Enables radio communication with Grundfos GO and other products of the same type. When you try to establish radio communication between the pump

TM05 4849 1013

and Grundfos GO or another pump, the green indicator light in Grundfos Eye flashes. A note also appears in the pump display stating that a wireless device wants to connect to the pump. Press on the pump control panel to allow radio communication with Grundfos GO and other products of the same type.

Makes the pump ready for operation/starts and stops the pump. Start:

If you press the button when the pump is stopped, the pump only starts if no other functions with

higher priority have been enabled. See section 15. Priority of settings.

Stop: If you press the button when the

pump is running, the pump is always stopped. When you stop the pump via this button, the appears in the bottom of the display.

6 Goes to the Home menu.

English (GB)

icon

11.1 Home display

Setpoint

5.00 bar

Operating mode

Normal

Actual controlled value

4.90 bar

Control mode

Const. pressure

Status Settings Assist

1 2 3 4

56789

Home

English (GB)

Fig. 23 Example of Home display

Pos. Symbol Description

Home This menu shows up to four user-defined parameters. You can

select parameters shown as shortcut icon , and when pressing you go directly to the "Settings" display for the selected parameter.

Status

This menu shows the status of the pump and system as well as warnings and alarms.

Settings This menu gives access to all

setting parameters. You can make detailed settings of the pump in this menu. See section 13. Description of

functions.

Assist This menu enables assisted pump

setup, provides a short description of the control modes and offers fault advice. See section 13.41 Assist.

Indicates that the pump has been stopped via the

Indicates that the pump is functioning as master pump in a multipump system.

Indicates that the pump is

functioning as a slave pump in a multipump system.

Indicates that the pump is operating in a multipump system. See section 13.45 "Multi-pump

setup" (Setup of multi-pump system).

button.

Pos. Symbol Description

Indicates that the possibility to make settings has been disabled

for protective reasons. See section 13.30 "Buttons on

product" (Enable/disable settings).

11.2 Startup guide

The pump incorporates a startup guide which is started at the first startup. See section 13.38 Run

start-up guide. After the startup guide, the main

menus appear in the display.

TM06 4516 2415

11.3 Menu overview for advanced control panel

11.3.1 Home

Home

CRE, CRIE,

CRNE, SPKE,

MTRE

CME

Multipump

system

●●●

11.3.2 Status

Status

CRE, CRIE,

CRNE, SPKE,

MTRE

CME

Multipump

system

Operating status ●●●

Operating mode, from ●●● Control mode ●●●

Pump performance ●●●

Actual controlled value ●●● Resulting setpoint ●●● Speed ●●●

Acc. flow and specific energy ●●● Power and energy consumption ●●● Measured values ●●●

Analog input 1 ●●●

Analog input 2 ●●●

Analog input 3 ●●

Pt100/1000 input 1 ●●1)●

Pt100/1000 input 2 ●●1)● Analog output ●●1)●

●

Warning and alarm ●●●

Actual warning or alarm ●●●

Warning log ●●●

Alarm log ●●● Operating log ●●●

Operating hours ●●● Fitted modules ●●● Date and time ●●● Product identification ●●● Motor bearing monitoring ●●● Multi-pump system ●

System operating status ●

System performance ●

System input power and energy ●

Pump 1, multi-pump system ●

Pump 2, multi-pump system ●

Pump 3, multi-pump system ●

Pump 4, multi-pump system ●

Only available if an advanced functional module, type FM 300, is fitted.

English (GB)

11.3.3 "Settings"

English (GB)

Settings

CRE, CRIE,

CRNE,

SPKE, MTRE

CME

Multipump

system

Section Page

Setpoint ●●●13.1 Setpoint 28 Operating mode ●●●13.2 Operating mode 28 Set manual speed ●●●13.3 Set manual speed 28 "Set user-defined speed" ●●●13.4 "Set user-defined speed" 28 Control mode ●●●13.5 "Control mode" 28 Analog inputs ●●●

Analog input 1, setup ●●●

Analog input 2, setup ●●●

Analog input 3, setup ●●

Pt100/1000 inputs ●●1)●

Pt100/1000 input 2, setup ●●1)●

13.6 Analog inputs 33

●

13.7 Pt100/1000 inputs 35Pt100/1000 input 1, setup ●●1)●

Digital inputs ●●●

13.8 Digital inputs 35Digital input 1, setup ●●●

Digital input 2, setup ●●

●

Digital inputs/outputs ●●●

13.9 Digital inputs/outputs 37Digital input/output 3, setup ●●●

Digital input/output 4, setup ●●

Relay outputs ●●●

Relay output 2 ●●● Analog output ●●

Function of analog output ●●1)●

Controller settings ●●●

●

13.10 "Signal relays" 1 and 2 (Relay outputs)

●

13.11 Analog output 38Output signal ●●1)●

13.12 "Controller" (Controller settings)

Operating range ●●●13.13 Operating range 41

Setpoint influence ●●●

Ext. setpoint infl. ●●●

Predefined setpoints ●●

13.14 External setpoint function

●

13.15 Predefined setpoints 43

Monitoring functions ●●●

Motor bearing monitoring ●●●

Motor bearing maintenance ●●●

13.23 Motor bearing monitoring

"Bearings replaced" (Motor bearing maintenance)

Limit-exceeded function ●●●13.16 Limit-exceeded function 44

LiqTec function ●●●

Only available if an advanced functional module, type FM 300, is fitted.

13 . 1 7 " L i qTec" ( L i q Te c function)

Continued on page 23.

38Relay output 1 ●●●

Continued from page 22.

Settings

Special functions ●●●

Low-flow stop function ●●●

Pipe filling function ●●●13.19 Pipe filling function 47

Pulse flowmeter setup ●●●

Ramps ●●●13.21 Ramps 48

Standstill heating ●●●13.22 Standstill heating 48 Communication ●●●

Pump number ●●●

Enable/disable radio comm. ●●●

General settings ●●●

Language ●●●13.27 Language 49

Set date and time ●●●

Units ●●●

Enable/disable settings ●●●

Delete history ●●●13.31 Delete history 50

Define Home display ●●●13.32 Define Home display 51

Display settings ●●●13.33 Display settings 51

Store actual settings ●●●

Recall stored settings ●●●

Run start-up guide ●●●13.38 Run start-up guide 52

Only available if an advanced functional module, type FM 300, is fitted.

11.3.4 Assist

CRE, CRIE,

CRNE,

SPKE, MTRE

CME

Multipump

system

Section Page

13.18 "Stop function" (Low-flow stop function)

13.20 "Pulse flowmeter" (Pulse flowmeter setup)

13.25 "Number" (Pump number)

13.26 "Radio communication" (Enable/disable radio comm.)

13.28 "Date and time" (Set date and time)

13.29 "Unit configuration" (Units)

13.30 "Buttons on product" (Enable/disable settings)

13.34 "Store settings" (Store actual settings)

13.35 "Recall settings" (Recall stored settings)

English (GB)

Assist

Assisted pump setup ●●●13.42 Assisted pump setup 53 Setup, analog input ●●●13.43 Setup, analog input 53 Setting of date and time ●●●13.44 Setting of date and time 54

Setup of multi-pump system ●●●

Description of control mode ●●●

Assisted fault advice ●●●13.47 Assisted fault advice 57

CRE, CRIE,

CRNE,

SPKE, MTRE

CME

Multipump

system

Section Page

13.45 "Multi-pump setup" (Setup of multi-pump system)

13.46 Description of control mode

12. Grundfos GO

English (GB)

The pump is designed for wireless radio or infrared communication with Grundfos GO.

Grundfos GO enables setting of functions and gives access to status overviews, technical product information and actual operating parameters.

Grundfos GO offers the following mobile interfaces (MI).

Fig. 24 Grundfos GO communicating with the

Pos. Description

pump via radio or infrared connection (IR)

Grundfos MI 204: Add-on module enabling radio or infrared communication. You can use MI 204 in conjunction with an Apple iPhone or iPod with Lightning connector, e.g. fifth generation or later iPhone or iPod. MI 204 is also available together with an Apple iPod touch and a cover.

Grundfos MI 301: Separate module enabling radio or infrared communication. You can use the module in conjunction with an Android or iOS-based smart device with Bluetooth connection.

12.1 Communication

When Grundfos GO initiates communication with the pump, the indicator light in the middle of Grundfos Eye flashes green. See section 16. Grundfos Eye.

Furthermore, on pumps fitted with an advanced control panel a text appears in the display saying that a wireless device is trying to establish connection. Press on the pump in order to establish connection with Grundfos GO or press to reject connection.

Establish communication using one of these communication types:

• radio communication

• infrared communication.

12.1.1 Radio communication

Radio communication can take place at distances up to 30 m. The first time Grundfos GO communicates with the pump, you must enable communication by pressing or on the pump control panel. Later when communication takes place, the pump is

TM06 6256 0916

recognized by Grundfos GO and you can select the pump from the "List" menu.

12.1.2 Infrared communication

When communicating via infrared light, Grundfos GO must be pointed at the pump control panel.

12.2 Menu overview for Grundfos GO

Dashboard

CRE, CRIE,

CRNE,

SPKE, MTRE

CME

Multipump

system

●●●

"Status"

CRE, CRIE,

CRNE,

SPKE, MTRE

"System mode" ●

CME

Multipump

system

"Resulting setpoint" ●● "Resulting system setpoint" ● "Actual controlled value" ●●●

"Motor speed" ●● "Power consumption" ●● "Power cons., sys." ●

"Energy consumption" ●● "Energy cons., sys." ● "Acc. flow, specific energy" ●●●

"Operating hours" ●● "Operating hours, system" ● "Pt100/1000 input 1" ●● "Pt100/1000 input 2" ●● "Analog output" ●●

"Analog input 1" ●● "Analog input 2" ●● "Analog input 3" ●●

"Digital input 1" ●● "Digital input 2" ●●

"Digital in/output 3" ●● "Digital in/output 4" ●●

"Fitted modules" ●● "Pump 1" ● "Pump 2" ● "Pump 3" ● "Pump 4" ●

Only available if an advanced functional module, type FM 300, is fitted.

Only available if Grundfos GO is connected to a multipump system.

English (GB)

"Settings"

CRE, CRIE,

CRNE,

SPKE, MTRE

CME

Multipump

system

Section Page

"Setpoint" ●●●13.1 Setpoint 28 "Operating mode" ●●●13.2 Operating mode 28 "Set user-defined speed" ●●●13.4 "Set user-defined speed" 28 "Control mode" ●●●13.5 "Control mode" 28 "Pipe-filling function" ●●●13.19 Pipe filling function 47

"Buttons on product" ●●

"LiqTec" ●●

"Stop function" ●●●

"Controller" ●●●

13.30 "Buttons on product" (Enable/disable settings)

13.17 "LiqTec" (LiqTec function)

13.18 "Stop function" (Low-flow stop function)

13.12 "Controller" (Controller settings)

"Operating range" ●●●13.13 Operating range 41 "Ramps" ●● 13.21 Ramps 48

"Number" ●●

"Radio communication" ●●

13.25 "Number" (Pump number)

13.26 "Radio communication" (Enable/disable radio comm.)

"Analog input 1" ●●

13.6 Analog inputs 33"Analog input 2" ●●

"Analog input 3" ●● "Pt100/1000 input 1" ●● "Pt100/1000 input 2" ●● "Digital input 1" ●● "Digital input 2" ●● "Digital in/output 3" ●● "Digital in/output 4" ●●

"Pulse flowmeter" ●●

13.7 Pt100/1000 inputs 35

13.8 Digital inputs 35

13.9 Digital inputs/outputs 37

13.20 "Pulse flowmeter" (Pulse

flowmeter setup)

"Predefined setpoint" ●●●13.15 Predefined setpoints 43 "Analog output" ●●

"External setpoint funct." ●●

"Signal relay 1" ●● "Signal relay 2" ●●

Only available if an advanced functional module, type FM 300, is fitted.

13.11 Analog output 38

13.14 External setpoint

function

13.10 "Signal relays" 1 and 2

(Relay outputs)

Continues on page 27.

Continued from page 26.

"Settings"

CRE, CRIE,

CRNE,

SPKE, MTRE

"Limit 1 exceeded" ●●● "Limit 2 exceeded" ●●● "Alternating operation,

time" "Time for pump

changeover"

CME

Multipump

system

●

1) + 2)

●

Section Page

13.16 Limit-exceeded function 44

13.45 "Multi-pump setup"

(Setup of multi-pump system)

"Standstill heating" ●● 13.22 Standstill heating 48 "Motor bearing monitoring" ●● 13.23 Motor bearing monitoring 48 "Service" ●● 13.24 "Service" 49

"Date and time" ●●

"Store settings" ●●

"Recall settings" ●●

13.28 "Date and time" (Set date

and time)

13.34 "Store settings" (Store

actual settings)

13.35 "Recall settings" (Recall

stored settings)

"Undo" ●●●13.35.1 "Undo" 51 "Pump name" ●●●13.36 "Pump name" 51 "Connection code" ●●●13.37 "Connection code" 52

"Unit configuration" ●●

Only available if an advanced functional module, type FM 300, is fitted.

Only available if Grundfos GO is connected to a multipump system.

13.29 "Unit configuration"

(Units)

English (GB)

"Alarms and warnings"

CRE, CRIE,

CRNE,

SPKE, MTRE

CME

Multipump

system

Section Page

"Alarm log" ●●●13.39 Alarm log 52 "Warning log" ●●●13.40 Warning log 53 "Reset alarm" button ●●●

"Assist"

CRE, CRIE,

CRNE,

SPKE, MTRE

CME

Multipump

system

Section Page

"Assisted pump setup" ●● 13.42 Assisted pump setup 53 "Assisted fault advice" ●●●13.47 Assisted fault advice 57

"Multi-pump setup" ●●●

13.45 "Multi-pump setup" (Setup of multi-pump system)

13. Description of functions

QHQ

Max.

Min.

Normal

Manual

Stop

English (GB)

13.1 Setpoint

Pump variant Setpoint

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

You can set the setpoint for all control modes when you have selected the desired control mode. See section 13.5 "Control mode".

Factory setting

See section 24. Factory settings.

13.2 Operating mode

Pump variant Operating mode

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

Possible operating modes:

• Normal The pump runs according to the selected control mode.

•Stop The pump stops.

•Min. You can use the minimum curve mode in periods in which a minimum flow is required. When operating according to the minimum curve, the pump is operating like an uncontrolled pump.

•Max. You can use the maximum curve mode in periods in which a maximum flow is required. When operating according to the maximum curve, the pump is operating like an uncontrolled pump.

• Manual The pump is operating at a manually set speed. In Manual the setpoint via bus is over-ruled. See section 13.3 Set manual speed.

• "User-defined speed" The motor is operating at a speed set by the user. See section 13.4 "Set user-defined speed".

All operating modes are illustrated in fig. 25.

●

TM06 4024 1515

Fig. 25 Operating modes

Factory setting

See section 24. Factory settings.

13.3 Set manual speed

This menu is only available in the advanced control

●

panel. With Grundfos GO, you set the speed via the Setpoint menu.

You can set the pump speed in % of the maximum speed. When you have set the operating mode to Manual, the pump starts running at the set speed. The speed can then be changed manually via Grundfos GO or via the advanced control panel.

Factory setting

See section 24. Factory settings.

13.4 "Set user-defined speed"

You can set the motor speed in % of the maximum speed. When you have set the operating mode to "User-defined speed", the motor runs at the set speed.

13.5 "Control mode"

Pump variant Control mode

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

Possible control modes:

• "Constant pressure" (Const. pressure)

• "Constant temperature" (Const. temp.)

• "Constant differential pressure" (Con. diff. press.)

• "Constant differential temperature" (Con. diff. temp.)

• "Constant flow rate" (Const. flow rate)

• "Constant level" (Const. level)

• "Constant other value" (Const. other val.)

• "Constant curve" (Const. curve.")

Factory setting

See section 24. Factory settings.

●

13.5.1 "Constant pressure"

13.5.2 "Constant temperature"

Pump variant "Constant pressure"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

We recommend this control mode if the pump is to deliver a constant pressure, independently of the flow in the system. See fig. 26.

●

Fig. 26 "Constant pressure"

This control mode uses the factory-fitted pressure sensor, if any, which measures the outlet pressure of the pump.

For pumps without a factory-fitted sensor, you must connect a pressure sensor to one of the analog inputs of the pump. You can set the pressure sensor in the Assist menu. See section 13.42 Assisted

pump setup.

Examples

• One external pressure sensor.

Fig. 27 "Constant pressure"

Controller settings

For recommended controller settings, see section

13.12 "Controller" (Controller settings).

Factory setting

See section 24. Factory settings.

Pump variant

"Constant

temperature"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This control mode ensures a constant temperature. Constant temperature is a comfort control mode that you can use in domestic hot-water systems to control the flow to maintain a fixed temperature in the system. See fig. 28.

TM05 7901 1613

●

Fig. 28 "Constant temperature"

This control mode requires a temperature sensor placed at the location where the temperature is to be controlled. See the examples below:

Examples

Fig. 29 "Constant temperature"

Controller settings

For recommended controller settings, see section

13.12 "Controller" (Controller settings).

Factory setting

See section 24. Factory settings.

English (GB)

TM05 7900 1613

13.5.3 "Constant differential pressure"

△t

English (GB)

Pump variant

"Constant differential

pressure"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

The pump maintains a constant differential pressure, independently of the flow in the system. See fig. 30.

Fig. 30 "Constant differential pressure"

This control mode requires either a differential-pressure sensor or two external pressure sensors. See the examples below:

Examples

• One differential-pressure sensor. The pump uses the input from the sensor to control the differential pressure. You can set the sensor manually or by using the Assist menu. See section 13.42 Assisted pump

setup.

13.5.4 "Constant differential temperature"

Pump variant

"Constant differential

temperature"

CME ●

●

CRE, CRIE, CRNE, SPKE, MTRE

The pump maintains a constant differential temperature in the system and the pump performance is controlled according to this. See fig.

32.

TM05 7901 1613

●

TM05 7954 1713

Fig. 32 "Constant differential temperature"

This control mode requires either two temperature sensors or one differential-temperature sensor. See the examples below. The temperature sensors can either be analog sensors connected to two of the analog inputs or two Pt100/Pt1000 sensors connected to the Pt100/1000 inputs, if these are available on the specific pump.

Set the sensor in the Assist menu under Assisted pump setup. See section 13.42 Assisted pump

setup.

• Two pressure sensors. Constant differential-pressure control is achievable with two pressure sensors. The pump uses the inputs from the two sensors and calculates the differential pressure. Both sensors must have the same unit and must be set as feedback sensors. You can set the sensors manually, sensor by sensor, or by using the Assist menu. See section 13.42 Assisted

pump setup.

Fig. 31 "Constant differential pressure"

Controller settings

For recommended controller settings, see section

13.12 "Controller" (Controller settings).

Factory setting

See section 24. Factory settings.

Examples

set

• One differential-temperature sensor. The pump uses the input from the sensor to control the differential temperature. You can set the sensor manually or by using the Assist menu. See section 13.42 Assisted pump

setup.

• Two temperature sensors. Constant differential-temperature control is achievable with two temperature sensors. The pump uses the input from the two sensors and calculates the differential temperature. Both sensors must have the same unit and must be set as feedback sensors. You can do this manually, sensor by sensor, or by using the Assist menu. See section 13.42 Assisted pump

setup.

13.5.5 "Constant flow rate"

Pump variant "Constant flow rate"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

The pump maintains a constant flow in the system, independently of the head. See fig. 34.

●

Fig. 34 Constant flow rate

This control mode requires a flow sensor as shown below:

Example

English (GB)

TM05 7955 1713

Fig. 33 Constant differential temperature

Controller settings

For recommended controller settings, see section

13.12 "Controller" (Controller settings).

Factory setting

See section 24. Factory settings.

Fig. 35 "Constant flow rate"

Controller settings

For recommended controller settings, see section

13.12 "Controller" (Controller settings).

Factory setting

See section 24. Factory settings.

13.5.6 "Constant level"

English (GB)

Pump variant "Constant level"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

The pump maintains a constant level, independently of the flow rate. See fig. 36.

Fig. 36 "Constant level"

This control mode requires a level sensor. The pump can control the level in a tank in two ways:

• As an emptying function where the pump draws the liquid from a feed tank.

• As a filling function where the pump pumps the liquid into a storage tank.

See fig. 37.

The type of level control function depends on the setting of the built-in controller. See section

13.12 "Controller" (Controller settings).

Examples

●

• One level sensor. – emptying function (feed tank).

• One level sensor. – filling function (storage tank).

TM05 7941 1613

Fig. 37 "Constant level"

Controller settings

For recommended controller settings, see section

13.12 "Controller" (Controller settings).

Factory setting

See section 24. Factory settings.

13.5.7 "Constant other value"

Pump variant "Constant other value"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

●

Any other value is kept constant. Use this control mode if you want to control a value

which is not available in the Control mode menu. Connect a sensor measuring the controlled value to one of the analog inputs of the pump. The controlled value is shown in percentage of sensor range.

Factory setting

See section 24. Factory settings.

13.5.8 "Constant curve"

Pump variant "Constant curve"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

You can set the pump to operate according to a constant curve, like an uncontrolled pump. See fig.

38.

The desired speed can be set in % of maximum speed in the range from 13 to 100 %.

●

13.6 Analog inputs

Available inputs depend on the functional module fitted in the pump:

Function (terminal)

Analog input 1, setup (4)

Analog input 2, setup (7)

Analog input 3, setup (14)

* See section 19. Identification of functional

module.

FM 200*

(standard)

●●

- ●

If you want to set the analog input for a feedback sensor, we recommend that you do this via the Assisted pump setup menu. See section

13.42 Assisted pump setup.

If you want to set an analog input for other purposes, you can do this manually.

You can set the analog inputs via the Setup, analog input menu. See section 13.43 Setup, analog input.

If you make the manual setting via Grundfos GO, you need to enter the menu for the analog input under the Settings menu.

Function

The analog inputs can be set to these functions:

•Not active

• Feedback sensor The sensor is used for the selected control mode.

• Ext. setpoint infl. See section 13.14 External setpoint function.

• Other function.

FM 300*

(advanced)

English (GB)

Fig. 38 "Constant curve"

Controller settings

For recommended controller settings, see section

13.12 "Controller" (Controller settings).

Factory setting

See section 24. Factory settings.

TM05 7957 1713

Measured parameter

PT PT PTPTTT

DPT

DPT DPT

LT LT

DPT DTT

910

816 15

313 6 14

English (GB)

Select one of the parameters listed below, i.e. the parameter to be measured in the system by the sensor connected to the actual analog input. See fig.

39.

Fig. 39 Overview of sensor locations

Sensor function/measured parameter

Inlet pressure 1 Diff. press., inlet 2 Discharge press. 3 Diff. press.,outlet 4 Diff. press.,pump 5 Press. 1, external 6 Press. 2, external 7 Diff. press., ext. 8 Storage tank level 9 Feed tank level 10 Pump flow 11 Flow, external 12 Liquid temp. 13 Temperature 1 14 Temperature 2 15 Diff. temp., ext. 16 Ambient temp. Not shown Other parameter Not shown

Pos.

Unit

Parameter Possible units

Pressure bar, m, kPa, psi, ft Level m, ft, in

Pump flow

Liquid temperature

Other parameter

m³/h, l/s, yd³/h, gpm °C, °F %

Electrical signal

Select signal type:

• 0.5-3.5 V

•0-5 V

• 0-10 V

• 0-20 mA

TM06 2328 3914

• 4-20 mA.

Sensor range, minimum value

Set the minimum value of the connected sensor.

Sensor range, maximum value

Set the maximum value of the connected sensor.

Factory setting

See section 24. Factory settings.

13.6.1 Setting two sensors for differential

measurement

In order to measure the difference of a parameter between two points, set the corresponding sensors as follows:

Parameter

Pressure, option 1

Pressure, option 2

Analog input

for sensor 1

Differential

pressure, inlet

Pressure 1,

external

Analog input

for sensor 2

Differential

pressure, outlet

Pressure 2,

Flow Pump flow Flow, external Temperature Temperature 1 Temperature 2

If you want to use the control mode "constant differential pressure", you must choose the function Feedback sensor for the analog input of both sensors.

external

13.7 Pt100/1000 inputs

DTT

Available inputs depend on the functional module fitted in the pump:

Function (terminal)

Pt100/1000 input 1, setup (17 and 18)

Pt100/1000 input 2, setup (18 and 19)

* See section 19. Identification of functional

module.

If you want to set the Pt100/1000 input for a feedback sensor, we recommend that you do this via the Assisted pump setup menu. See section

13.42 Assisted pump setup.

If you want to set a Pt100/1000 input for other purposes, you can do this manually.

You can set the analog inputs via the Setup, analog input menu. See section 13.43 Setup, analog input.

If you make the manual setting via Grundfos GO, you need to enter the menu for the Pt100/1000 input under the Settings menu.

FM 200*

(standard)

- ●

Function

The Pt100/1000 inputs can be set to these functions:

•Not active

• Feedback sensor The sensor is used for the selected control mode.

• Ext. setpoint infl. See section 13.14 External setpoint function.

• Other function.

FM 300*

(advanced)

Measured parameter

Select one of the parameters listed below, i.e. the parameter to be measured in the system by the PT100/1000 sensor connected to the actual PT100/1000 input. See fig. 40.

Fig. 40 Overview of PT100/1000 sensor

locations

Parameter Pos.

Liquid temp. 1 Temperature 1 2 Temperature 2 3 Ambient temp. Not shown

Measuring range

-50 to 204 °C.

Factory setting

See section 24. Factory settings.

13.8 Digital inputs

Pump variant Digital inputs

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

Available inputs depend on the functional module fitted in the pump:

Function (terminal)

FM 200*

(standard)

Digital input 1, setup (2 and 6)

Digital input 2, setup (1 and 9)

* See section 19. Identification of functional

module.

To set a digital input, make the settings below.

●

FM 300*

(advanced)

●●

- ●

English (GB)

TM06 4012 1515

Function

T input

T input > T1 + T2 T input < T1 + T2

T1 T2

T1 T1 T2T2

T input

Mode C

Mode B

Mode A

Digital

input

T input > T1 + T2 T input < T1 + T2

T input

English (GB)

Select one of these functions:

•Not active. When set to Not active, the input has no function.

• External stop. When the input is deactivated (open circuit), the pump stops.

• Min. (minimum speed). When the input is activated, the pump runs at the set minimum speed.

• Max. (maximum speed). When the input is activated, the pump runs at the set maximum speed.

• "User-defined speed" When the input is activated, the motor runs at a speed set by the user.

• External fault. When the input is activated, a timer is started. If the input is activated for more than 5 seconds, the pump is stopped and a fault is indicated. This function depends on input from external equipment.

• Alarm resetting. When the input is activated, a possible fault indication is reset.

• Dry running. When this function is selected, lack of inlet pressure or water shortage can be detected. When lack of inlet pressure or water shortage (dry running) is detected, the pump is stopped. The pump cannot restart as long as the input is activated. This requires the use of an accessory, such as these:

– a pressure switch installed on the inlet side of

the pump

– a float switch installed on the inlet side of the

pump.

• Accumulated flow. When this function is selected, the accumulated flow can be registered. This requires the use of a flowmeter which can give a feedback signal as a pulse per defined volume of water. See section

13.20 "Pulse flowmeter" (Pulse flowmeter setup).

• Predefined setpoint digit 1 (applies only to digital input 2). When digital inputs are set to predefined setpoint, the pump operates according to a setpoint based on the combination of the activated digital inputs. See section

13.15 Predefined setpoints.

The priority of the selected functions in relation to each other appears from section 15. Priority of

settings.

A stop command always has the highest priority.

Activation delay

Select the activation delay (T1). It is the time between the digital signal and the

activation of the selected function. Range: 0-6000 seconds.

Duration timer mode

Select the mode. See fig. 41.

•Not active

• active with interrupt (mode A)

• active without interrupt (mode B)

• active with after-run (mode C). Select the duration time (T2). It is the time which, together with the mode,

determines how long the selected function is active. Range: 0 to 15,000 seconds.

Fig. 41 Duration timer function of digital inputs

Factory setting

See section 24. Factory settings.

TM06 4949 3415

13.9 Digital inputs/outputs

+ 24V

DO 3/4

External

controller

Pump variant Digital inputs/outputs

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

Available inputs/outputs depend on the functional module fitted in the pump:

Function (terminal)

Digital input/output 3, setup (6 and 10)

FM 200*

(standard)

Digital input/output 4, setup (11 and 18)

* See section 19. Identification of functional

module.

You can select if the interface is to be used as input or output. The output is an open collector and you can connect it to e.g. an external relay or controller such as a PLC.

Fig. 42 Example of configurable digital

inputs/outputs

To set a digital input/output, make the settings below.

Mode

You can set the digital input/output 3 and 4 to act as digital input or digital output:

• Digital input

• Digital output.

Function

You can set the digital input/output 3 and 4 to the functions stated in the table below:

●

FM 300*

(advanced)

●●

- ●

Possible functions, digital input/output 3

Function if input (See details in section 13.8 Digital

inputs)

• Not active

• External stop

•Min.

•Max.

• "User-defined speed"

• External fault

• Alarm resetting

Function if output (See details in section 13.10 "Signal

relays" 1 and 2 (Relay outputs))

•Not active

• Ready

•Alarm

• Operation

• Pump running

• Warning

• Limit 1 exceeded

• Limit 2 exceeded

• Dry running

• Accumulated flow

• Predefined setpoint digit 2

Possible functions, digital input/output 4

Function if input (See details in section 13.8 Digital

inputs)

• Not active

• External stop

•Min.

•Max.

• "User-defined

TM06 4463 2315

speed"

• External fault

• Alarm resetting

Function if output (See details in section 13.10 "Signal

relays" 1 and 2 (Relay outputs))

•Not active

• Ready

•Alarm

• Operation

• Pump running

• Warning

• Limit 1 exceeded

• Limit 2 exceeded

• Dry running

• Accumulated flow

• Predefined setpoint digit 3

Activation delay (only for input)

Select the activation delay (T1). It is the time between the digital signal and the

activation of the selected function. Range: 0-6000 seconds.

English (GB)

Duration timer mode (only for input)

T input

T input > T1 + T2 T input < T1 + T2

T1 T2

T1 T1 T2T2

T input

Mode C

Mode B

Mode A

Digital

input

T input > T1 + T2

T input < T1 + T2

T input

English (GB)

Select the duration timer mode. See fig. 41.

•Not active

• active with interrupt (mode A)

• active without interrupt (mode B)

• active with after-run (mode C) Select the duration time (T2). It is the time which, together with the mode,

determines how long the selected function is active. Range: 0 to 15,000 seconds.

Fig. 43 Duration timer function of digital inputs

Factory setting

See section 24. Factory settings.

13.10 "Signal relays" 1 and 2 (Relay outputs)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

The pump incorporates two signal relays for potential-free signalling. For further information, see section 25. Megging.

Function

You can configure the signal relays to be activated by one of the following incidents:

•Not active.

• Ready.

The pump can be running or is ready to run and no alarms are present.

•Alarm.

There is an active alarm and the pump is stopped.

"Signal relays" 1 and 2

(Relay outputs)

• "Operating" (Operation). "Operating" equals "Running" but the pump is still in operation when the pump is stopped due to low flow. See section "Low-flow detection" on page

46.

• "Running" (Pump running). The pump is running.

• Warning. There is an active warning.

• Limit 1 exceeded When this function is activated, the signal relay is activated. See section 13.16 Limit-exceeded

function.

• Limit 2 exceeded. When this function is activated, the signal relay is activated. See section 13.16 Limit-exceeded

function.

• "External fan control" (Control of external fan). When you select "External fan control", the relay is activated if the internal temperature of the motor electronics reach a preset limit value.

Factory setting

See section 24. Factory settings.

TM06 4949 3415

13.11 Analog output

Pump variant Analog output

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

Whether the analog output is available or not, depends on the functional module fitted in the pump:

Function (terminal)

●

Analog output - ●

* See section 19. Identification of functional

module.

The analog output enables the reading of certain operating data to external control systems.

FM 200*

(standard)

●

FM 300*

(advanced)

To set the analog output, make the settings below.

Output signal

• 0-10 V

• 0-20 mA

• 4-20 mA.

Function of analog output

• Actual speed

Signal range [V, mA]

Actual speed

[%]

0 100 200

0-10 V 0 V 5 V 10 V 0-20 mA 0 mA 10 mA 20 mA 4-20 mA 4 mA 12 mA 20 mA

The reading is a percentage of the rated speed.

• Actual value

Signal range [V, mA]

Sensor

"Actual value"

min

Sensor

max

0-10 V 0 V 10 V 0-20 mA 0 mA 20 mA 4-20 mA 4 mA 20 mA

The reading is a percentage of the range between the minimum

and maximum value.

• Resulting setpoint

Signal range [V, mA]

Resulting setpoint

[%]

0 100

0-10 V 0 V 10 V 0-20 mA 0 mA 20 mA 4-20 mA 4 mA 20 mA

The reading is a percentage of the external setpoint range.

• Motor load

Signal range [V, mA]

Motor load

[%]

0100

0-10 V 0 V 10 V 0-20 mA 0 mA 20 mA 4-20 mA 4 mA 20 mA

The reading is a percentage of the range between 0 and 200 % of the maximum permissible load at the actual speed.

• Motor current

Signal range [V, mA]

Motor current

[%]

0 100 200

0-10 V 0 V 5 V 10 V 0-20 mA 0 mA 10 mA 20 mA 4-20 mA 4 mA 12 mA 20 mA

The reading is a percentage of the range between 0 % and 200 % of the rated current.

• Limit 1 exceeded and Limit 2 exceeded

Signal range [V, mA]

Limit-exceeded function

Output not

active

Output active

0-10 V 0 V 10 V 0-20 mA 0 mA 20 mA 4-20 mA 4 mA 20 mA

This function is typically used for monitoring of secondary parameters in the system. If the limit is exceeded, an output, a warning or an alarm is activated.

• Flow rate

Signal range [V, mA]

Flow rate

[%]

0 100 200

0-10 V 0 V 5 V 10 V 0-20 mA 0 mA 10 mA 20 mA 4-20 mA 4 mA 12 mA 20 mA

The reading is a percentage of the range between 0 and 200 % of the nominal flow.

Factory setting

See section 24. Factory settings.

English (GB)

13.12 "Controller" (Controller settings)

ǻS

English (GB)

Pump variant

"Controller"

(Controller settings)

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

The pumps have a factory default setting of gain (Kp) and integral time (T

However, if the factory setting is not the optimum setting, you can change the gain and the integral time:

• Set the gain within the range from 0.1 to 20.

• Set the integral-action time within the range from

0.1 to 3600 seconds. If you select 3600 seconds, the controller functions as a P controller.

Furthermore, you can set the controller to inverse control.

This means that if you increase the setpoint, the speed is reduced. In the case of inverse control, you must set the gain within the range from -0.1 to -20.

Guidelines for setting of PI controller

The tables below show the recommended controller settings:

Constant

temperature

Heating

system

●

Cooling

system

0.5 -0.5 10 + 5L2

0.5 -0.5 30 + 5L2

In heating systems, an increase in pump performance results in a rise in temperature at the sensor.

In cooling systems, an increase in pump performance results in a drop in temperature at the sensor.

L2: distance in metres between heat exchanger and sensor.

Constant differential

temperature

Constant differential

pressure

0.5 0.5

0.5

L1: distance in metres between pump and sensor.

L1 < 5 m: 0.5

L1 > 5 m: 3

L1 > 10 m: 5

-0.5 10 + 5L2

L2: Distance [m] between heat exchanger and sensor.

Constant flow rate K

0.5 0.5

Constant pressure K

0.5 0.5

Constant level K

Fixed maximum speed

User-set maximum speed

Operating range

User-set minimum speed

Fixed minimum speed

24 % 13 %

0 %

67 %

100 %

100

100 %

1.2

[bar]

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

-50 204 C

Actual

input

signal

(60 %)

External setpoint signal

Setpoint

Sensor

max.

Sensor

min.

Actual

setpoint

-20 0

20 0

General rules of thumb If the controller is too slow-reacting, increase the

gain. If the controller is hunting or unstable, dampen the

system by reducing the gain or increasing the integral time.

Factory setting

See section 24. Factory settings.

13.13 Operating range

Pump variant Operating range

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

Set the operating range as follows:

• Set the minimum speed within the range from fixed minimum speed to user-set maximum speed.

• Set the maximum speed within the range from user-set minimum speed to fixed maximum speed.

The range between the user-set minimum and maximum speeds is the operating range. See fig. 44.

●

13.14 External setpoint function

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

You can influence the setpoint by an external signal, either via one of the analog inputs or, if an advanced functional module (FM 300) is fitted, via one of the Pt100/1000 inputs.

Before you can enable the function, you must set one of the analog inputs or Pt100/1000 inputs to External setpoint function.

See sections 13.6 Analog inputs and

13.7 Pt100/1000 inputs.

Example with constant pressure with linear influence

Actual setpoint: actual input signal x (setpoint sensor min.) + sensor min.

At a sensor min. of 0 bar, a setpoint of 2 bar and an external setpoint of 60 %, the actual setpoint is 0.60 x (2 - 0) + 0 = 1.2 bar. See fig. 45.

Fig. 45 Example of setpoint influence with

sensor feed back

External setpoint

function

●

English (GB)

TM06 4165 1615

Fig. 44 Example of minimum and maximum

Factory setting

See section 24. Factory settings.

settings

TM00 6785 5095

Example with constant curve with linear

100

100 %

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

-50 204 C

External setpoint signal

Speed [%]

Fixed maximum speed

Actual

input

signal

(60 %)

User-set

min.

speed

Setpoint

Actual

setpoint

100

100 %0

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

Setpoint influence [%]

External input

100

20 100 %0

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

-50 204 C

Setpoint influence [%]

External input

Normal

Stop

English (GB)

influence

Actual setpoint: actual input signal x (setpoint user-set minimum speed) + user-set minimum speed.

At a user-set minimum speed of 25 %, and a setpoint of 85 % and an external setpoint of 60 %, the actual setpoint is 0.60 x (85 - 25) + 25 = 61 %. See fig. 46.

Fig. 46 Example of setpoint influence with

constant curve

13.14.1 "Setpoint influence" functions

You can select these functions:

•Not active. When set to Not active, the setpoint is not influenced from any external function.

• Linear function. The setpoint is influenced linearly from 0 to 100 %. See fig. 47.

• Linear with Stop In the input signal range from 20 to 100 %, the setpoint is influenced linearly. If the input signal is below 10 %, the pump changes to operating mode Stop. If the input signal is increased above 15 %, the operating mode is changed back to Normal. See fig. 48.

TM06 4525 2515TM06 4166 1615

Fig. 48 Linear with Stop

TM06 4167 1615

-50 204 C

Fig. 47 Linear function

• Influence table.

100

100 %0

3.5 V0.5 5 V0 10 V0 20 mA0 20 mA4

-50 204 C

Setpoint influence [%]

External input

Digital input 4

Setpoint 1

Setpoint 2

Setpoint 3

Setpoint 4

Setpoint 5

Setpoint 6

Setpoint 7 Digital input 3 Digital input 2

Actual setpoint

Stop

Normal setpoint

The setpoint is influenced by a curve made out of two to eight points. There is a straight line between the points and a horizontal line before the first point and after the last point.

Fig. 49 Influence table (example with five

points)

Factory setting

See section 24. Factory settings.

13.15 Predefined setpoints

Pump variant Predefined setpoints

CME CRE, CRIE, CRNE,

SPKE, MTRE

You can set and activate seven predefined setpoints by combining the input signals to digital inputs 2, 3 and 4. See the table below.

Set the digital inputs 2, 3 and 4 to Predefined setpoints if all seven predefined setpoints are to be used. You can also set one or two of the digital inputs to Predefined setpoints but this limits the number of predefined setpoints available.

●

Example

Figure 50 shows how you can use the digital inputs to set seven predefined setpoints. Digital input 2 is open and digital inputs 3 and 4 are closed. If you compare with the table above, you can see that Predefined setpoint 6 is activated.

Fig. 50 Principle sketch showing how

If all digital inputs are open, the pump stops or runs

TM06 4170 1615

at the normal setpoint. Set the desired action with Grundfos GO or with the advanced control panel.

predefined setpoints function

Factory setting

See section 24. Factory settings.

English (GB)

TM06 4269 1815

Digital inputs

234

0 0 0 Normal setpoint or stop 1 0 0 Predefined setpoint 1 0 1 0 Predefined setpoint 2 1 1 0 Predefined setpoint 3 0 0 1 Predefined setpoint 4 1 0 1 Predefined setpoint 5 0 1 1 Predefined setpoint 6 1 1 1 Predefined setpoint 7

0: Open contact 1: Closed contact

Setpoint

13.16 Limit-exceeded function

4 4

5 6

Time [s]

English (GB)

Pump variant

Limit-exceeded

function

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This function can monitor a measured parameter or one of the internal values such as speed, motor load or motor current. If a set limit is reached, a selected action can take place. You can set two limit-exceeded functions meaning that you can monitor two parameters or two limits of the same parameter simultaneously.

The function requires setting of the following:

●

Detection delay

You can set a detection delay which ensures that the monitored parameter stays above or below a set limit in a set time before the function is activated.

Resetting delay

The resetting delay is the time from which the measured parameter differs from the set limit including the set hysteresis band and until the function is reset.

Example:

The function is to monitor the outlet pressure from a CRE pump. If the pressure is below 5 bar for more than 5 seconds, a warning must be given. If the outlet pressure is above 7 bar for more than 8 seconds, reset the limit exceeded warning.

"Measured"

Here you set the measured parameter which is to be monitored.

"Limit"

Here you set the limit which activates the function.

"Hysteresis band"

Here you set the hysteresis band.

"Limit exceeded when"

Here you can set if you want the function to activate when the selected parameter exceeds or drops below the set limit.

• Above limit. The function is activated if the measured parameter exceeds the set limit.

• Below limit. The function is activated if the measured parameter drops below the set limit.

"Action"

If the value exceeds a limit, you can set an action. You can select the following actions:

• No action. The pump remains in its current state. Use this setting if you only want to have a relay output when the limit is reached. See section

13.10 "Signal relays" 1 and 2 (Relay outputs).

• Warning/alarm. A warning is given.

• Stop. The pump stops.

Fig. 51 Limit exceeded (example)

Pos. Setting parameter Setting

1 "Measured" Outlet pressure 2 "Limit" 5 bar 3 "Hysteresis band" 2 bar 4 "Limit exceeded when" Below limit 5 "Detection delay" 5 seconds 6 "Resetting delay" 8 seconds

"Limit exceeded function

active"

- "Action" Warning

Factory setting

See section 24. Factory settings.

TM06 4603 2515

•Min.. The pump reduces speed to minimum.

•Max.. The pump increases speed to maximum.

• "User-defined speed" The pumps runs at a speed set by the user.

13.17 "LiqTec" (LiqTec function)

min2Qmin1

min3

Stop pressure

Start pressure

Pump variant

CME CRE, CRIE, CRNE,

SPKE, MTRE

You can enable the function of the LiqTec sensors in this display. A LiqTec sensor protects the pump against dry running.

The function requires that a LiqTec sensor has been fitted and connected to the pump.

When you have enabled the LiqTec function, it stops the pump if dry running occurs. Restart the pump manually if it has been stopped due to dry running.

"Dry running detection delay"

You can set a detection delay in order to make sure that the pump is given a chance to start up before the LiqTec function stops the pump due to dry running.

Range: 0-254 seconds.

Factory setting

See section 24. Factory settings.

"LiqTec"

(LiqTec function)

●

13.18 "Stop function" (Low-flow stop

function)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

You can set the "Low-flow stop function" to these values:

•Not active

• Energy-optimal mode

• High-comfort mode

• "User-defined mode" (Customised operating mode).

When the low-flow stop function is active, the flow is monitored. If the flow becomes lower than the set minimum flow (Q continuous operation at constant pressure to start-stop operation and stops if the flow reaches zero.

), the pump changes from

min

"Stop function"

(Low-flow stop function)

●

The advantages of enabling the "Low-flow stop function" are the following:

• no unnecessary heating of the pumped liquid

• reduced wear of the shaft seals

• reduced noise from operation. The disadvantages of enabling the "Low-flow stop

function" may be the following:

• The delivered pressure is not completely constant as it fluctuates between the start and stop pressures.

• The frequent starts/stops of the pump may in some applications cause acoustic noise.

The impact of the above disadvantages very much depends on the setting selected for the stop function.

The High-comfort mode setting minimises pressure fluctuations and acoustic noise.

Select Energy-optimal mode if the main priority is to reduce the energy consumption as much as possible.

Possible settings of the stop function:

• Energy-optimal mode The pump automatically adjusts the parameters for the stop function so that the energy consumption during the start-stop operation period is minimised. In this case, the stop function uses the factory-set values of the minimum flow (Q and other internal parameters. See fig. 52.

min1

)

• High-comfort mode: The pump automatically adjusts the parameters for the stop function so that the disturbances during the start-stop operation period are minimised. In this case, the stop function uses the factory-set values of the minimum flow (Q and other internal parameters. See fig. 52.

min2

)

• "User-defined mode" (Customised operating mode): The pump uses the parameters set for ∆H and minimum flow (Q function. See fig. 52.

respectively for the stop

min3)

English (GB)

TM06 4267 1815

Fig. 52 Difference between start and stop

pressures (∆H) and minimum flow rate

In start-stop operation, the pressure varies between

Pressure sensor

Diaphragm tank

Non-return

valve

Pump

Diaphragm tank

Pressure sensor

Pump Non-return valve

English (GB)

the start and stop pressures. See fig. 52. In "User-defined mode" (Customised operating

mode), ∆H has been factory-set to 10 % of the actual setpoint. ∆H can be set within the range from 5 to 30 % of actual setpoint.

The pump changes to start-stop operation if the flow becomes lower than the minimum flow.

The minimum flow is set in % of the nominal flow of the pump (see the pump nameplate).

In "User-defined mode" (Customised operating mode), the minimum flow has been factory-set to 10 % of nominal flow.

Factory setting

See section 24. Factory settings.

"Low-flow detection"

Low flow can be detected in two ways:

1. A built-in low-flow detection function which is active if none of the digital inputs are set for flow switch.

2. A flow switch connected to one of the digital inputs.

1. Low-flow detection function: The pump checks the flow regularly by reducing the speed for a short time. If there is no or only a small change in pressure, this means that there is low flow. The speed is increased until the stop pressure (actual setpoint + 0.5 x ΔH) is reached and the pump stops. When the pressure has fallen to the start pressure (actual setpoint - 0.5 x ΔH), the pump restarts.

– If the flow is higher than the set minimum flow,

the pump returns to continuous operation at constant pressure.

– If the flow is still lower than the set minimum

flow (Q operation until the flow is higher than the set minimum flow (Q than the set minimum flow rate (Q pump returns to continuous operation.

2. Flow switch: When the digital input is activated for more than 5 seconds because there is low flow, the speed is increased until the stop pressure (actual setpoint + 0.5 x ΔH) is reached, and the pump stops. When the pressure has fallen to start pressure, the pump restarts. If there is still no flow, the pump quickly reaches the stop pressure and stops. If there is flow, the pump continues operating according to the setpoint.

), the pump continues in start-stop

min

). When the flow is higher

min

), the

Operating conditions for the low-flow stop function

You can only use the stop function if the system incorporates a pressure sensor, a non-return valve and a diaphragm tank.

Always install the non-return valve before the pressure sensor. See figures 53 and

54.

Fig. 53 Position of the non-return valve and

pressure sensor in system with suction lift operation

Fig. 54 Position of the non-return valve and

pressure sensor in a system with a positive inlet pressure

"Set minimum flow"

Set the minimum flow (Q setting determines at which flow rate the system is to change from continuous operation at constant pressure to start-stop operation. The setting range is 5 to 30 % of rated flow.

) in this display. This

min

Factory setting

See section 24. Factory settings.

TM03 8582 1907TM03 8583 1907

1. Filling phase (constant-curve operation)

2. Pressure build-up phase (constant-pressure operation)

Pressure

Filling time Pressure

build-up

time

Time [sec]

Filling pressure

Maximum filling time

Setpoint

Setpoint ramp-up

Actual value

"Diaphragm tank volume"

The stop function requires a diaphragm tank of a certain minimum size. Set the size of the installed tank in this display.

In order to reduce the number of start-stops per hour or to reduce the ∆H, install a larger tank.

Install the tank immediately after the pump. The precharge pressure must be 0.7 x actual setpoint.

Recommended diaphragm tank size:

Rated flow rate of

pump

/h]

Typical diaphragm tank

size

[litres]

0-6 8

7-24 18 25-40 50 41-70 120

71-100 180

Factory setting

See section 24. Factory settings.

13.19 Pipe filling function

Pump variant Pipe filling function

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This function is typically used in pressure-boosting applications and ensures a smooth startup of systems with for instance empty pipes.

Startup takes place in two phases. See fig. 55.

1. Filling phase. The pipes are slowly filled with water. When the pressure sensor of the system detects that the pipes have been filled, phase two begins.

2. Pressure build-up phase. The system pressure is increased until the setpoint is reached. The pressure build-up takes place over a pressure build-up time. If the setpoint is not reached within a given time, a warning or an alarm can be given, and the pumps can be stopped at the same time.

●

Fig. 55 Filling and pressure build-up phases

Setting range

• "Filling speed". Fixed speed of the pump during the filling phase.

• "filling pressure". The pressure that the pump must reach before the maximum filling time.

• "max. filling time". The time in which the pump must reach the filling pressure.

• Max. time reaction. Reaction of the pump if the maximum filling time is exceeded:

– warning – alarm (pump stops).

• Pressure build-up time. Ramp time from when the filling pressure is reached until the setpoint must be reached.

When you activate this function, the function always starts when the pump has been in operating mode "Stop" and is changed to "Normal".

Factory setting

See section 24. Factory settings.

English (GB)

TM03 9037 3207

13.20 "Pulse flowmeter" (Pulse flowmeter

User-set ramp-up User-set ramp-down

Spee d

Time

User-set

minimum

Fixed initial ramp

Fixed final ramp

User-set

maximum

Fixed

maximum

English (GB)

setup)

Pump variant

"Pulse flowmeter"

(Pulse flowmeter setup)

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

You can connect an external pulse flowmeter to one of the digital inputs in order to register the actual and accumulated flows. Based on this, you can also calculate the specific energy.

To enable a pulse flowmeter, set one of the digital-input functions to Accumulated flow and set the pumped volume per pulse. See section

13.8 Digital inputs.

Factory setting

See section 24. Factory settings.

13.21 Ramps

Pump variant Ramps

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

The ramps determine how quickly the pump can accelerate and decelerate during start-stop or setpoint changes.

You can set the following:

• acceleration time, 0.1 to 300 seconds

• deceleration time, 0.1 to 300 seconds. The times apply to the acceleration from 0 rpm to

maximum (fixed) speed and the deceleration from maximum (fixed) speed to 0 rpm, respectively.

At short deceleration times, the deceleration of the pump may depend on load and inertia as there is no possibility of actively braking the pump.

If the power supply is switched off, the deceleration of the pump only depends on load and inertia.

13.22 Standstill heating

Pump variant Standstill heating

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

●

You can use this function to avoid condensation in humid environments. When you set the function to Active and the pump is in operating mode Stop, a low AC voltage is applied to the motor windings. The voltage is not high enough to make the motor rotate but ensures that sufficient heat is generated to avoid condensation in the motor including the electronic parts in the drive.

Remember to remove the drain plugs and fit a cover over the motor.

●

Factory setting

See section 24. Factory settings.

13.23 Motor bearing monitoring

You can set the motor bearing monitoring function to these values:

●

•Active

•Not active.

When the function is set to Active, a counter in the controller starts counting the mileage of the bearings.

The counter continues counting even if the function is changed to Not active, but a warning will not be given when it is time for replacement.

When the function is changed to Active again, the accumulated mileage is again used to calculate the replacement time.

Fig. 56 Ramp-up and Ramp-down

Factory setting

See section 24. Factory settings.

TM03 9439 0908

13.24 "Service"

"Time to next service" (Motor bearing service)

This display shows when to replace the motor bearings. The controller monitors the operating pattern of the motor and calculates the period between bearing replacements.

Displayable values:

• "in 2 years"

• "in 1 year"

• "in 6 months"

• "in 3 months"

• "in 1 month"

• "in 1 week"

•"Now"

"Bearing replacements"

Indicates the number of bearing replacements that have been done during the lifetime of the motor.

"Bearings replaced" (Motor bearing maintenance)

When the bearing monitoring function is active, the controller gives a warning when the motor bearings are due to be replaced.

When you have replaced the motor bearings, press [Bearings replaced].

13.25 "Number" (Pump number)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

You can allocate a unique number to the pump. This makes it possible to distinguish between pumps in connection with GENIbus communication.

Factory setting

See section 24. Factory settings.

"Number"

(Pump number)

●

13.26 "Radio communication"

(Enable/disable radio comm.)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

You can set the radio communication to either enabled or disabled. You can use this function in areas where radio communication is not allowed.

IR communication remains active.

Factory setting

See section 24. Factory settings.

"Radio communication"

(Enable/disable radio

comm.)

●

13.27 Language

Pump variant Language

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu is only available in the advanced control panel.

In this menu, you select the desired language. A number of languages is available.

Factory setting

See section 24. Factory settings.

●

English (GB)

13.28 "Date and time" (Set date and time)

English (GB)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

The availability of this menu depends on the functional module fitted in the pump:

Function (terminal)

"Date and time" - ●

* See section 19. Identification of functional

module.

You can set date and time as well as how you want them to be viewed in the display:

• Select date format: YYYY-MM-DD DD-MM-YYYY MM-DD-YYYY.

• Select time format: HH:MM 24-hour clock HH:MM am/pm 12-hour clock.

• Set date

•Set time.

Factory setting

See section 24. Factory settings.

"Date and time"

(Set date and time)

FM 200*

(standard)

13.29 "Unit configuration" (Units)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

In this menu, you can select between SI and US units. The setting can made generally for all parameters or you can customise for each parameter.

Factory setting

See section 24. Factory settings.

"Unit configuration"

(Units)

●

FM 300*

(advanced)

●

13.30 "Buttons on product" (Enable/disable settings)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

In this display, you can disable the possibility of making settings for protective reasons.

Grundfos GO

If you set the buttons to "Not active" the buttons on the standard control panel are disabled. If you set the buttons to "Not active" on pumps fitted with an advanced control panel, see below.

Advanced control panel

If you have disabled the settings, you can still use the buttons to navigate through the menus but you cannot make changes in the Settings menu.

When you have disabled the possibility to make settings, the symbol appears in the display.

Advanced control panel: To unlock the motor and allow settings, press and simultaneously for at least 5 seconds.

Standard control panel: The button always remains active but

you can only unlock all other buttons on the motor with Grundfos GO.

Factory setting

See section 24. Factory settings.

"Buttons on product"

(Enable/disable

settings)

●

13.31 Delete history

Pump variant Delete history

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu is only available in the advanced control panel.

In this menu, you can delete the following historic data:

• Delete operating log.

• Delete energy consumption.

●

13.32 Define Home display

Pump variant Define Home display

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu is only available in the advanced control panel.

In this menu, you can set the Home display to show up to four user-defined parameters.

Factory setting

See section 24. Factory settings.

●

13.33 Display settings

Pump variant Display settings

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu is only available in the advanced control panel.

In this menu, you can adjust the display brightness and set whether or not the display is to turn off if no buttons have been activated for a period of time.

Factory setting

See section 24. Factory settings.

●

13.34 "Store settings" (Store actual settings)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

Grundfos GO

In this menu, you can store the actual settings for later use in the same pump or in other pumps of the same type.

Advanced control panel

In this menu, you can store the actual settings for later use in the same pump.

"Store settings"

(Store actual settings)

●

13.35 "Recall settings" (Recall stored settings)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

Grundfos GO

In this menu, you can recall stored settings from a number of previously stored settings that the pump then uses.

Advanced control panel

In this menu, you can recall the last stored settings that the pump then uses.

13.35.1 "Undo"

Pump variant "Undo"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu is only available in Grundfos GO. In this display, you can undo all settings that have

been made with Grundfos GO in the current communication session. Once you have recalled settings, you cannot undo.

"Recall settings"

(Recall stored settings)

●

13.36 "Pump name"

Pump variant "Pump name"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu is only available in Grundfos GO. In this display, you can give the pump a name. In this

way, you can easily identify the pump when connecting with Grundfos GO.

●

English (GB)

13.37 "Connection code"

English (GB)

Pump variant "Connection code"

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu is only available in Grundfos GO. You can set a connection code to avoid having to

press the connection button each time and to restrict remote access to the product.

Setting the code in the product using Grundfos GO

1. Connect Grundfos GO to the product.

2. In the product dashboard, select "Settings".

3. Choose "Connection code".

4. Enter the wanted code and press [OK]. The code must be a character string (ASCII). You can always change the code. The old code is not needed.

Setting the code in Grundfos GO

You can define a default connection code in Grundfos GO so that it automatically attempts to connect to the selected product via this code.

When you select a product with the same connection code in Grundfos GO, Grundfos GO automatically connects to the product and you do not have to press the connection button on the module.

Define the default code in Grundfos GO in this way:

1. In the main menu, under "General", select "Settings".

2. Choose "Remote".

3. Enter the connection code in the field "Preset connection code". The field now says "Connection code set".

You can always change the default connection code by pressing [Delete] and entering a new one.

If Grundfos GO fails to connect and ask you to press the connection button on the product, it means that the product has no connection code or has a different connection code. In this case, you can only establish connection via the connection button.

After setting a connection code, switch off the product until the light in Grundfos Eye turns off before you can use the new connection code.

13.38 Run start-up guide

Pump variant Run start-up guide

CME ●

●

CRE, CRIE, CRNE, SPKE, MTRE

This menu is only available in the advanced control panel.

The startup guide automatically starts when you start the pump for the first time.

You can always run the startup guide later via this menu.

The startup guide guides you through the general settings of the pump.

• Language. See section 13.27 Language.

• Select date format.* See section 13.28 "Date and time" (Set date and

time).

• Set date.* See section 13.28 "Date and time" (Set date and

time).

• Select time format.* See section 13.28 "Date and time" (Set date and

time).

• Set time.* See section 13.28 "Date and time" (Set date and

time).

• Setting of pump "

– Go to Home – Run with Constant curve/Run with Constant

pressure. See section 13.5 "Control mode".

– Go to "Assisted pump setup".

See section 13.42 Assisted pump setup.

– Return to factory settings.

* Applies only for pumps fitted with advanced

functional module, FM 300. For further information, see section 19. Identification of

functional module.

●

13.39 Alarm log

This menu contains a list of logged alarms from the product. The log shows the name of the alarm, when the alarm occurred and when it was reset.

13.40 Warning log

This menu contains a list of logged warnings from the product. The log shows the name of the warning, when the warning occurred and when it was reset.

13.41 Assist

This menu consist of a number of different assist functions which are small guides that take you through the steps needed to set the pump.

13.42 Assisted pump setup

Pump variant Assisted pump setup

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu guides you through the following:

Setting of pump

• Selection of control mode. See page 28.

• Configuration of feedback sensors.

• Adjusting the setpoint. See page 28.

• Controller settings. See page 40.

• Summary of settings.

Example of how to use the Assisted pump setup for setting up the pump to constant pressure:

Grundfos GO

1. Open the Assist menu.

2. Select Assisted pump setup.

3. Select control mode "Constant pressure" (Const. pressure).

4. Read the description for this control mode.

5. Select which analog input to use as sensor input.

6. Select sensor function according to where the sensor is installed in the system. See fig. 39 on page 34.

7. Select electrical input signal according to the sensor specifications.

8. Select measuring unit according to the sensor specifications.

9. Set the minimum and maximum sensor range values according to the sensor specifications.

10. Set the desired setpoint.

11. Set the gain and integral time of the controller. See section 13.12 "Controller" (Controller

settings).

12. Type the desired pump name.

13. Check the summary of settings and confirm them.

●

Advanced control panel

1. Open the Assist menu.

2. Select Assisted pump setup.

3. Select control mode Const. pressure.

4. Select which analog input to be used as sensor input.

5. Select the measured parameter which is to be controlled. See fig. 39 on page 34.

6. Select measuring unit according to the sensor specifications.

7. Set the minimum and maximum sensor range values according to the sensor specifications.

8. Select electrical input signal according to the sensor specifications.

9. Set the desired setpoint.

10. Set the gain and integral time of the controller. See section 13.12 "Controller" (Controller

settings).

11. Check the summary of settings and confirm them by pressing [OK].

13.43 Setup, analog input

Pump variant Setup, analog input

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu is only available in the advanced control panel.

This menu guides you through the following:

Setup, analog input

• "Analog inputs" 1 to 3. See page 33.

• "Pt100/1000 input" 1 and 2. See page 35.

• "Adjusting the setpoint". See page 28.

•"Summary".

●

English (GB)

13.44 Setting of date and time

English (GB)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

This menu is only available in the advanced control panel.

Whether this menu is available or not, depends on the functional module fitted in the pump:

Function (terminal)

"Setting of date and time"

* See section 19. Identification of functional

module.

This menu guides you through the following:

• Select date format. See section 13.28 "Date and

time" (Set date and time).

• Set date. See section 13.28 "Date and time" (Set

date and time).

• Select time format. See section 13.28 "Date and

time" (Set date and time).

• Set time. See section 13.28 "Date and time" (Set

date and time).

Setting of date and

FM 200*

(standard)

- ●

time

●

FM 300*

(advanced)

13.45 "Multi-pump setup" (Setup of

multi-pump system)

Pump variant

CME ● CRE, CRIE, CRNE,

SPKE, MTRE

The multipump function enables the control of two pumps connected in parallel without the use of external controllers. The pumps in a multipump system communicate with each other via the wireless GENIair connection or the wired GENI connection.

You can set a multipump system via the master pump, i.e. the first selected pump.

If two pumps in the system are configured with an outlet-pressure sensor, they can all function as master pumps and take over the master pump function if the other should fail. This provides additional redundancy in the multipump system.

The multipump functions are described in the following sections.

13.45.1 "Alternating operation"

Alternating operation functions as a duty/standby operating mode and is possible with two pumps of same size and type connected in parallel. The main purpose of the function is to ensure an even amount of running hours and to ensure that the standby pump starts if the duty pump stops due to an alarm.

Each pump requires a non-return valve in series with the pump.

You can choose between two alternating operation modes:

• "Alternating operation, time" Change from one pump to the other is based on time.

• "Alternating operation, energy" Change from one pump to the other is based on energy consumption.

If the duty pump fails, the other pump starts.

"Multi-pump setup"

(Setup of multi-pump

system)

●

13.45.2 "Backup operation"

Backup operation is possible with two pumps of same size and type connected in parallel. Each pump requires a non-return valve in series with the pump.

One pump is operating continuously. The backup pump is operated for a short time each day to prevent seizing up. If the duty pump stops due to a fault, the backup pump starts.

13.45.3 Setting up a multipump system

You can set a multipump system in the following ways:

• Grundfos GO and wireless pump connection

• Grundfos GO and wired pump connection

• Advanced control panel and wireless pump

connection

• Advanced control panel and wired pump

connection

See step-by-step descriptions below.

Grundfos GO and wireless pump connection

1. Power on both pumps.

2. Establish contact to one of the pumps with Grundfos GO.

3. Set the needed analog and digital inputs via Grundfos GO according to the connected equipment and the required functionality. See section 13.42 Assisted pump setup.

4. Assign a pump name to the pump using Grundfos GO. See section 13.36 "Pump name".

5. Disconnect Grundfos GO from the pump.

6. Establish contact to the other pump.

7. Set the needed analog and digital inputs via Grundfos GO according to the connected equipment and the required functionality. See section 13.42 Assisted pump setup.

8. Assign a pump name to the pump using Grundfos GO. See section 13.36 "Pump name".

9. Select the "Assist" menu and choose Setup of multi-pump system.

10. Select the desired multipump function. See section 13.45.1 "Alternating operation" and

13.45.2 "Backup operation" above.

11. Press [>] to continue.

12. Set the time for pump changeover i.e. the time at which the alternation between the two pumps is to take place.

This step applies only if you have selected "Alternating operation, time" and if the motors are fitted with FM 300.

13. Press [>] to continue.

14. Select "Radio" as the communication method to be used between the two pumps.

15. Press [>] to continue.

16. Press "Select pump 2".

17. Select the pump from the list.

Use the [OK] or button to identify the pump.

18. Press [>] to continue.

19. Confirm the setting by pressing [Send].

20. Press [Finish] in the "Setup complete" dialog box.

21. Wait for the green indicator light in the middle of Grundfos Eye to light up.

English (GB)

Grundfos GO and wired pump connection

English (GB)

1. Connect the two pumps with each other with a 3-core screened cable between the GENIbus terminals A, Y, B.

2. Power on both pumps.

3. Establish contact to one of the pumps with Grundfos GO.

4. Set the needed analog and digital inputs via Grundfos GO according to the connected equipment and the required functionality. See section 13.42 Assisted pump setup.

5. Assign a pump name to the pump using Grundfos GO. See section 13.36 "Pump name".

6. Assign pump number 1 to the pump. See section

13.25 "Number" (Pump number).

7. Disconnect Grundfos GO from the pump.

8. Establish contact to the other pump.

9. Set the needed analog and digital inputs via Grundfos GO according to the connected equipment and the required functionality. See section 13.42 Assisted pump setup.

10. Assign a pump name to the pump using Grundfos GO. See section 13.36 "Pump name".

11. Assign pump number 2 to the pump. See section

13.25 "Number" (Pump number).

12. Select the "Assist" menu and choose Setup of multi-pump system.

13. Select the desired multipump function. See section 13.45.1 "Alternating operation" and

13.45.2 "Backup operation" above.

14. Press [>] to continue.

15. Set the time for pump changeover i.e. the time at which the alternation between the two pumps is to take place.

This step applies only if you have selected "Alternating operation, time" and if the motors are fitted with FM 300.

16. Press [>] to continue.

17. Select "BUS cable" as the communication method to be used between the two pumps.

18. Press [>] to continue.

19. Press "Select pump 2".

20. Select the pump from the list.

Advanced control panel and wireless pump connection

1. Power on both pumps.

2. On both pumps, set the analog and digital inputs according to the connected equipment and the required functionality. See section 13.42 Assisted

pump setup.

3. Select the Assist menu on one of the pumps and choose Setup of multi-pump system.

4. Press [>] to continue.

5. Select Wireless as the communication method to be used between the two pumps.

6. Press [>] to continue.

7. Select the desired multipump function. See section 13.45.1 "Alternating operation" and

13.45.2 "Backup operation" above.

8. Press [>] three times to continue.

9. Press [OK] to search for other pumps. The green indicator light in the middle of Grundfos Eye flashes on the other pumps.

10. Press the connect button on the pump which is to be added to the multipump system.

11. Press [>] to continue.

12. Set the time for pump changeover i.e. the time at which the alternation between the two pumps is to take place.

This step applies only if you have selected "Alternating operation, time" and if the motors are fitted with FM 300.

13. Press [>] to continue.

14. Press [OK] to confirm the setting. The multipump function icons appear in the bottom of the control panels.

Use the [OK] or button to identify the pump.

21. Press [>] to continue.

22. Confirm the setting by pressing [Send].

23. Press [Finish] in the "Setup complete" dialog box.

24. Wait for the green indicator light in the middle of Grundfos Eye to light up.

Advanced control panel and wired pump connection

1. Connect the two pumps with each other with a 3-core screened cable between the GENIbus terminals A, Y, B.

2. Set the needed analog and digital inputs according to the connected equipment and the required functionality. See section 13.42 Assisted

pump setup.

3. Assign pump number 1 to the first pump. See section 13.25 "Number" (Pump number).

4. Assign pump number 2 to the other pump. See section 13.25 "Number" (Pump number).

5. Select the Assist menu on one of the pumps and choose Setup of multi-pump system.

6. Press [>] to continue.

7. Select Wired GENIbus as the communication method to be used between the two pumps.

8. Press [>] twice to continue.

9. Select the desired multipump function. See section 13.45.1 "Alternating operation" and

13.45.2 "Backup operation" above.

10. Press [>] to continue.

11. Press [OK] to search for other pumps.

12. Select the pump from the list.

13. Press [>] to continue.

14. Set the time for pump changeover i.e. the time at which the alternation between the two pumps is to take place.

This step applies only if you have selected "Alternating operation, time" and if the motors are fitted with FM 300.

15. Press [>] to continue.

16. Press [OK] to confirm the setting. The multipump function icons appear in the bottom of the control panels.

Disabling a multipump system via Grundfos GO

1. Select the "Assist" menu.

2. Select Setup of multi-pump system.

3. Select "Disable".

4. Press [>] to continue.

5. Confirm the setting by pressing [Send].

6. Press [Finish].

Disabling a multipump system via advanced control panel

1. Select the Assist menu.

2. Select Setup of multi-pump system.

3. Press [>] to continue.

4. Confirm No multi-pump function by pressing [OK].

5. Press [>] to continue.

6. Press [OK] to confirm.

13.46 Description of control mode

This menu is only available in the advanced control panel.

This menu describes each of the possible control modes. See also section 13.5 "Control mode".

13.47 Assisted fault advice

This menu gives guidance and corrective actions in case of pump failures.

14. Bus signal

The pump supports serial communication via an RS-485 input. The communication is carried out according to the Grundfos GENIbus protocol and enables connection to other pumps as well as a building management system or another external control system.

Via a bus signal, you can remote-set pump operating parameters, such as setpoint and operating mode. At the same time, the pump can, via the bus, provide status information about important parameters, such as actual value of control parameter, input power and fault indications.

Contact Grundfos for further information.

If you use a bus signal, the number of settings available via R100 or Grundfos GO are reduced.

English (GB)

15. Priority of settings

English (GB)

You can always set the pump to stop by pressing on the pump control panel. When the pump is not in Stop mode, you can always set the pump to stop by continuously pressing . Furthermore, you can set the pump to maximum speed by continuously pressing . You can always set the pump to operation at maximum speed or to stop with Grundfos GO.

If two or more functions are enabled at the same time, the pump operates according to the function with the highest priority.

Example: If you have set the pump to maximum speed via the digital input, the pump control panel or Grundfos GO can only set the pump to Manual or Stop.

The priority of the settings appears from the table below:

Priority Start-stop button

1 St op

2 Stop*

3 Manual

5 Stop

7 Stop

8 "Max. speed"

9 "Min. speed"

10 "Start"

11 "Max. speed"

12 "Min. speed"

13 "Min. speed"

14 "Start"

15 "Start"

* "Stop" and "Max. speed" settings made with

Grundfos GO or on the motor control panel can be overruled by another operating-mode command sent from a bus, for example "Start". If the bus communication is interrupted, the motor resumes its previous operating mode, for example "Stop", selected with Grundfos GO or on the motor control panel.

Grundfos GO or control

panel on pump

"Max. speed"* /

"User-defined speed"

Digital input

"User-defined

speed"

Bus

communication

16. Grundfos Eye

The operating condition of the pump is indicated by Grundfos Eye on the control panel. See fig. 57, A.

TM05 5993 4312

Fig. 57 Grundfos Eye

Grundfos Eye Indication Description

No lights are on.

The two opposite green indicator lights are rotating in the direction of rotation of the pump when seen from the non-drive end.

The two opposite green indicator lights are permanently on.

One yellow indicator light is rotating in the direction of rotation of the pump when seen from the non-drive end.

One yellow indicator light is permanently on.

The power is off. The pump is not running.

The power is on. The pump is running.

The power is on. The pump is not running.

Warning. The pump is running.

Warning. The pump is stopped.

English (GB)

The two opposite red indicator lights flash simultaneously.

The green indicator light in the middle flashes quickly four times.

The green indicator light in the middle flashes continuously.

The green indicator light in the middle is permanently on.

The green indicator light in the middle flashes quickly while Grundfos Go is exchanging data with the pump. It takes a few seconds.

Alarm. The pump is stopped.

This is a feedback signal which the pump gives in order to ensure identification of itself.

Grundfos GO or another pump is trying to communicate with the pump. Press on the pump control panel to allow communication.

Remote control with Grundfos GO via radio. The pump is communicating with Grundfos GO via radio connection.

Remote control with Grundfos GO via infrared light. The pump is receiving data from Grundfos GO via infrared communication.

17. Signal relays

NCNO

NCNOCNCNOCNCNOCNCNO

NO NCCNO NCCNO NC

NCNOCNCNO

NO NCCNO NC

NCNOCNCNOCNCNO

NCNOCNCNO

NO NC

NCNOCNCNO

NO NCCNO NCCNO NCCNO NC

NO NCCNO NC

NCNO

NO NC

NCNOCNCNO

NO NC

NCNO

NO NC

NO NCCNO NC

NCNO

NO NC

NCNO

NO NCCNO NC

NCNO

NO NC

NCNO

NCNOCNCNOCNCNO

NO NC

NCNO

NO NC

NCNO

NO NC

NCNOCNCNO

English (GB)

The pump has two outputs for potential-free signals via two internal relays.

You can set the signal outputs to Operation, Pump running, Ready, Alarm and Warning.

The functions of the two signal relays appear from the table below:

Description Grundfos Eye

Contact position of signal relays when activated

Operation

Pump

running

Ready Alarm Warning

Operating mode

The power is off.

The pump runs in Normal mode.

The pump runs in Manual mode.

The pump is in operating mode Stop.

Warning, but the pump is running.

Warning, but the pump runs in Manual mode.

Warning, but the pump was stopped via a Stop command.

Alarm, but the pump is running.

Off

Green, rotating

Green, steady

Yellow, rotating

Yellow, steady

Red, rotating

Normal, Min. or Max.

Manual

Stop

Normal, Min. or Max.

Manual

Stop

Normal, Min. or Max.

Alarm, but the pump runs in Manual mode.

Red, rotating

Manual

The pump is stopped due to an alarm.

Red, flashing

Stop

The pump is stopped due to Low-flow stop function.

Green, steady

Normal

18. Installing a communication

interface module

DANGER

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor and to the signal relays. Wait at least 5 minutes before starting any work on the motor. Make sure that the power supply cannot be accidentally switched on.

Always use an antistatic service kit when handling electronic components. This prevents static electricity from damaging the components.

When unprotected, place the component on the antistatic cloth.

Fig. 58 Antistatic service kit

1. Loosen the four screws (fig. 59, A) and remove the terminal box cover (fig. 59, B).

Fig. 59 Removing the terminal box cover

2. Remove the CIM cover (fig. 60, A) by pressing the locking tab (fig. 60, B) and lifting the end of the cover (fig. 60, C). Then lift the cover off the hooks (fig. 60, D).

Fig. 60 Removing the CIM cover

TM06 4462 2315

3. Remove the securing screw (fig. 61, A).

English (GB)

TM06 4081 1515TM06 4084 1515TM06 4082 1515

Fig. 61 Removing the securing screw

4. Fit the CIM module by aligning it with the three

FCC

English (GB)

plastic holders (fig. 62, A) and the connecting plug (fig. 62, B). Press home the module using your fingers.

8. Route the wires for the CIM module. See the example in fig. 64.

Fig. 62 Fitting the CIM module

5. Fit and tighten securing screw (fig. 61, A) to 1.3 Nm.

6. Make the electrical connections to the CIM module as described in the instructions delivered with the module.

7. Connect the cable screens of the bus cables to earth via one of the earth clamps (fig. 63, A).

Fig. 63 Connecting the cable screens to earth

TM06 4083 1515TM06 4195 1615

Fig. 64 Example of wire routing

9. Fit the CIM cover.

10. If the CIM module is supplied with an FCC label, then place this on the terminal box. See fig. 65.

Fig. 65 FCC label

11. Fit the terminal box cover (fig. 59, B) and cross-tighten the four mounting screws (fig. 59, A) to 6 Nm.

Make sure that the terminal box cover is aligned with the control panel. See section

21. Changing the position of the control panel.

TM06 4085 1515TM05 7028 0413

19. Identification of functional module

Env.Type :

Serial no :

SF CL:

PF:

PB FM HMIEff

n max:

CIMWgt

NDE

amb

FAA

P.C.

Made in Hungary

OUTPUT

VARIANT

INPUT

TEFC

Type

P.N.

1/1

HpHzP2

SF Amp:

rpm

:::

: :

Xxxxxxxxxxx

E.P. Motor

DK - 8850 Bjerringbro, Denmark

Env.T

yyp

Eff

NDE

amb

.C.

P.N.

PB FM

HMI CIM

VARIANT

rpm

: :

Env.Type :

Serial no :

SF CL:

PF:

PB FM HMIEff

n max:

CIMWgt

NDE

amb

FAA

P.C.

Made in Hungary

OUTPUT

VARIANT

INPUT

TEFC

Type

P.N.

1/1

HpHzP2

SF Amp:

rpm

:::

: :

Xxxxxxxxxxx

E.P. Motor

DK - 8850 Bjerringbro, Denmark

Env.T

yyp

Eff

NDE

amb

.C.

P.N.

PB FM

HMI CIM

VARIANT

rpm

: :

You can identify the fitted module in one of the following ways:

Grundfos GO

You can identify the functional module in the "Fitted modules" menu under "Status".

Pump display

For pumps fitted with the advanced control panel, you can identify the functional module in the Fitted modules menu under Status.

Motor nameplate

You can identify the fitted module on the motor nameplate. See fig. 66.

20. Identification of control panel

You can identify the fitted module in one of the following ways:

Grundfos GO

You can identify the control panel in the "Fitted modules" menu under "Status".

Pump display

For pumps fitted with the advanced control panel, you can identify the control panel in the Fitted modules menu under Status.

Motor nameplate

You can identify the fitted control panel on the motor nameplate. See fig. 67.

English (GB)

eri

F Am

eri

TM06 1889 3314

Fig. 66 Identification of functional module

Variant Description

FM 200 Standard functional module FM 300 Advanced functional module

Fig. 67 Identification of control panel

Variant Description

HMI 200 Standard control panel HMI 300 Advanced control panel

F Am

TM06 4013 1415

21. Changing the position of the

English (GB)

control panel

DANGER

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor and to the signal relays. Wait at least 5 minutes before starting any work on the motor. Make sure that the power supply cannot be accidentally switched on.

You can turn the control panel 180 °. Follow the instructions below.

1. Loosen the four screws (TX25) of the terminal box cover.

3. Press and hold in the two locking tabs (A) while gently lifting the plastic cover (B).

Fig. 70 Lifting the plastic cover

4. Turn the plastic cover 180 °.

Do not twist the cable more than 90 °.

TM05 5353 3612

Fig. 68 Loosening the screws

2. Remove the terminal box cover.

Fig. 69 Removing the terminal box cover

TM05 5351 3612TM05 5352 3612

Fig. 71 Turning the plastic cover

5. Position the plastic cover correctly on the four rubber pins (C). Make sure that the locking tabs (A) are placed correctly.

Fig. 72 Positioning the plastic cover

6. Fit the terminal box cover, and make sure that it is also turned 180 ° so that the buttons on the control panel are aligned with the buttons on the plastic cover.

TM05 5354 3612TM05 5355 3612

7. Tighten the four screws (TX25) with 5 Nm.

Fig. 73 Fitting the terminal box cover

22. Servicing the product

DANGER

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor and to the signal relays. Wait at least 5 minutes before starting any work on the motor. Make sure that the power supply cannot be accidentally switched on.

DANGER

Magnetic field

Death or serious personal injury

- Do not handle the motor or rotor if you have a pacemaker.

22.1 Motor

If service is needed on the product, please contact Grundfos Service.

22.2 Pump

Service documentation is available in Grundfos Product Center (http://product-selection.grundfos.com/).

If you have any questions, please contact the nearest Grundfos company or service workshop.

23. Cleaning the product

WARNING

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor and to the signal relays. Check that the terminal box cover is intact before spraying water on the product.

In order to avoid condensation in the motor, let the motor cool down before spraying it with cold water.

TM05 5356 3612

English (GB)

24. Factory settings

English (GB)

● Function is enabled. Function is disabled.

❍

- Function is not available.

Settings

Setpoint

CRE, CRIE, CRNE, SPKE, MTRE

With

factory-fitted

sensor

75 % of sensor

range

Without

factory-fitted

sensor

75 % of sensor

range

CME

75 % of sensor

range

Function

description

on page

Operating mode Normal Normal Normal 28

Control mode

"Constant

pressure"

"Constant pressure"

Pipe filling function Not active Not active Not active 47 "Buttons on product" Active Active Active 50 "Stop function" (Low-flow stop

function)

Not active Not active Not active 45

"Controller" (Controller settings) ●●●

40"Ti" 0.5 0.5 0.5

"Kp" 0.5 0.5 0.5 Operating range 50-100 % 50-100 % 50-100 % 41 Ramps

48Ramp-up 1 second 1 second 1 second

Ramp-down 3 seconds 3 seconds 3 seconds "Number" (Pump number) - - - 49 "Radio communication" Active Active Active 49 "Analog input 1" 4-20 mA Not active Not active

33"Analog input 2" Not active Not active Not active

"Analog input 3" "Pt100/1000 input 1" "Pt100/1000 input 2"

Not active Not active Not active Not active -

Not active Not active "Digital input 1" External stop External stop External stop "Digital input 2"

Not active Not active "Digital in/output 3" Not active Not active Not active "Digital in/output 4" "Pulse flowmeter"

Not active Not active -

❍❍❍

Predefined setpoints 0 bar 0 % 0 % 43 Analog output

"Speed" "Speed" -

External setpoint function Not active Not active Not active 41 "Signal relay 1" "Alarm" "Alarm" "Alarm" "Signal relay 2" "Running" "Running" "Running" Limit 1 exceeded Not active Not active Not active Limit 2 exceeded Not active Not active Not active

Settings

"LiqTec"

"Detection delay time"

CRE, CRIE, CRNE, SPKE, MTRE

With

factory-fitted

sensor

Not active Not active -

40 seconds 40 seconds -

Without

factory-fitted

sensor

CME

Function

description

on page

Standstill heating Not active Not active Not active 48 Motor bearing monitoring Active Active Active 48 "Pump name" - - - 51 "Connection code" - - - 52 "Unit configuration" SI SI SI 50

Only available if an advanced functional module, type FM 300, is fitted.

English (GB)

25. Megging

English (GB)

Do not meg an installation incorporating MGE motors, as the built-in electronics may be damaged.

26. Technical data, single-phase motors

26.1 Supply voltage

• 1 x 200-240 V - 10 %/+ 10 %, 50/60 Hz, PE.

Check that the supply voltage and frequency correspond to the values stated on the nameplate.

Recommended fuse size

Motor size

[kW]

0.25 - 0.75 6 10

1.1 - 1.5 10 16

You can use standard as well as quick-blow or slow-blow fuses.

26.2 Leakage current

Earth leakage current less than 3.5 mA, AC. Earth leakage current less than 10 mA, DC. The leakage currents are measured in accordance

with EN 61800-5-1:2007.

Min.

[A]

Max.

[A]

27. Technical data, three-phase motors

27.1 Supply voltage

Check that the supply voltage and frequency correspond to the values stated on the nameplate.

Recommended fuse size

• 3 x 380-500 V - 10 %/+ 10 %, 50/60 Hz, PE.

Motor size

[kW]

0.25 - 1.1 6 6

1.5 6 10

2.2 6 16 31016 41316

5.5 16 32

7.5 20 32

11 32 32

• 3 x 200-240 V - 10 %/+ 10 %, 50/60 Hz, PE.

Motor size

[kW]

1.1 10 20

1.5 10 20

2.2 13 35 31635 42535

5.5 32 35

Standard as well as quick-blow or slow-blow fuses may be used.

Min.

[A]

Min.

[A]

Max.

[A]

Max.

[A]

27.2 Leakage current (AC)

Speed

-1

]

[min

1400-2000 1450-2200

2900-4000

4000-5900

Power

[kW]

0.25 - 1.5

2.2 - 4

5.5 - 7.5

0.25 - 2.2

3 - 5.5

7.5 - 11

0.25 - 2.2

3 - 5.5

7.5 - 11

Mains

voltage

[V]

≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 3.5 ≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 3.5 ≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 5 ≤ 400 < 3.5 > 400 < 3.5 ≤ 400 < 3.5 > 400 < 5

The leakage currents are measured without any load on the shaft and in accordance with EN 61800-5-1:2007.

Leakage

current

[mA]

28. Inputs/outputs

Earth reference

All voltages refer to earth. All currents return to earth.

Absolute maximum voltage and current limits

Exceeding the following electrical limits may result in severely reduced operating reliability and motor life:

Relay 1: Maximum contact load: 250 VAC, 2 A or 30 VDC, 2

A. Relay 2: Maximum contact load: 30 VDC, 2 A. GENI terminals: -5.5 to 9.0 VDC or less than 25

mADC. Other input/output terminals: -0.5 to 26 VDC or less

than 15 mADC.

Digital inputs, DI

Internal pull-up current greater than 10 mA at V equal 0 VDC.

Internal pull-up to 5 VDC (currentless for V than 5 VDC).

Certain low logic level: V Certain high logic level: V Hysteresis: No. Screened cable: 0.5 - 1.5 mm

less than 1.5 VDC.

greater than 3.0 VDC.

, 28-16 AWG.

Maximum cable length: 500 m.

Open-collector digital outputs, OC

Current sinking capability: 75 mADC, no current sourcing.

Load types: Resistive or/and inductive. Low-state output voltage at 75 mADC: maximum 1.2

VDC. Low-state output voltage at 10 mADC: maximum 0.6

VDC. Overcurrent protection: Yes. Screened cable: 0.5 - 1.5 mm

, 28-16 AWG.

Maximum cable length: 500 m.

greater

English (GB)

Analog inputs, AI

English (GB)

Voltage signal ranges:

• 0.5 - 3.5 VDC, AL AU.

• 0-5 VDC, AU.

• 0-10 VDC, AU. Voltage signal: R Leak currents may occur at high operating

temperatures. Keep the source impedance low.

greater than 100 kΩ at 25 °C.

Current signal ranges:

• 0-20 mADC, AU.

• 4-20 mADC, AL AU. Current signal: R Current overload protection: Yes. Change to voltage

signal. Measurement tolerance: - 0/+ 3 % of full scale

(maximum-point coverage). Screened cable: 0.5 - 1.5 mm

is equal 292 Ω.

, 28-16 AWG.

Maximum cable length: 500 m excluding potentiometer.

Potentiometer connected to +5 V, GND, any AI: Use maximum 10 kΩ. Maximum cable length: 100 m.

Analog output, AO

Current sourcing capability only. Voltage signal:

• Range: 0-10 VDC.

• Minimum load between AO and GND: 1 kΩ.

• Short-circuit protection: Yes. Current signal:

• Ranges: 0-20 and 4-20 mADC.

• Maximum load between AO and GND: 500 Ω.

• Open-circuit protection: Yes. Tolerance: - 0/+ 4 % of full scale (maximum-point

coverage). Screened cable: 0.5 - 1.5 mm

, 28-16 AWG.

Maximum cable length: 500 m.

Pt100/1000 inputs, Pt

Temperature range:

• Minimum: -30 °C. 88 Ω / 882 Ω.

• Maximum: 180 °C. 168 Ω / 1685 Ω. Measurement tolerance: ± 1.5 °C. Measurement resolution: less than 0.3 °C. Automatic range detection, Pt100 or Pt1000: Yes. Sensor fault alarm: Yes. Screened cable: 0.5 - 1.5 mm

, 28-16 AWG. Use Pt100 for short wires. Use Pt1000 for long wires.

LiqTec sensor inputs

Use Grundfos LiqTec sensor only. Screened cable: 0.5 - 1.5 mm

, 28-16 AWG.

Grundfos Digital Sensor input and output, GDS

Use Grundfos Digital Sensor only.

Power supplies

+5 V:

• Output voltage: 5 VDC - 5 %/+ 5 %.

• Maximum current: 50 mADC (sourcing only).

• Overload protection: Yes.

+24 V:

• Output voltage: 24 VDC - 5 %/+ 5 %.

• Maximum current: 60 mADC (sourcing only).

• Overload protection: Yes.

Digital outputs, relays

Potential-free changeover contacts. Minimum contact load when in use: 5 VDC, 10 mA. Screened cable: 0.5 - 2.5 mm

, 28-12 AWG. Maximum cable length: 500 m.

Bus input

Grundfos GENIbus protocol, RS-485. Screened 3-core cable: 0.5 - 1.5 mm

, 28-16 AWG.

Maximum cable length: 500 m.

29. Other technical data

EMC (electromagnetic compatibility)

Standard used: EN 61800-3. The table below shows the emission category of the

motor. C1 fulfils the requirements for residential areas.

Note: When connected to a public network, 11 kW motors do not comply with the partial weighted harmonic distortion (PWHD) requirements of EN 61000-3-12. If required by the distribution network operator, compliance can be obtained in the following way:

The impedance of the mains cables between the motor and the point of common coupling (PCC) must be equivalent to the impedance of a 50 m cable with a cross-section of 0.5 mm.

C3 fulfils the requirements for industrial areas. Note: When the motors are installed in residential areas, supplementary measures may be required as the motors may cause radio interference.

Motor

[kW]

0.25 C1 C1

0.37 C1 C1

0.55 C1 C1

0.75 C1 C1

1.1 C1 C1

1.5 C1 C1

2.2 C1 C1 3C1 C1 4C1 C1

5.5 C3/C1* C1

7.5 C3/C1* C3/C1*

11 - C3/ C1*

C1, if equipped with an external Grundfos EMC filter.

Immunity: The motor fulfils the requirements for industrial areas.

Contact Grundfos for further information.

Enclosure class

Standard: IP55 (IEC 34-5). Optional: IP66 (IEC 34-5).

Insulation class

F (IEC 85).

Standby power consumption

5-10 W.

Emission category

1450-2000 min

2900-4000 min

-1

4000-5900 min

-1

Cable entries

Motor

[kW]

Number and size of cable entries

-1

2900-4000 min

4000-5900 min

0.25 - 1.5 4xM20 4xM20

2.2 4xM20 4xM20 3-4 1xM25 + 4xM20 1xM25 + 4xM20

5.5 1xM25 + 4xM20 1xM25 + 4xM20

7.5 - 11 1xM32 + 5xM20 1xM32 + 5xM20

Cable glands delivered with the pump

Motor

[kW]

0.25 - 2.2

3 - 5.5

7.5 - 11

Quantity

Thread

size

M20 x 1.5

17-14 4 M20 x 1.5 5 1 M25 x 1.5 9-18 4 M20 x 1.5 5 1 M32 x 1.5 14-25

Cable

diameter

[mm]

Torques

Terminal Thread size

Maximum torque

[Nm]

L1, L2, L3, L, N M4 1.8 NC, C1, C2, NO M2.5 0.5 1-26 and A, Y, B M2 0.5

-1

English (GB)

29.1 Sound pressure level

English (GB)

Maximum

Motor

[kW]

speed

stated on

nameplate

-1

[min

2000

0.25 -

0.75

4000

5900

2000

1.1

4000

5900

2000

1.5

4000

5900

2000

2.2

4000

5900

2000

4000

5900

2000

4000

5900

Sound pressure

Speed

-1

[min

]

1-phase

motors

1500 37 37 2000 43 43 3000 50 50 4000 60 60 4000 58 58 5900 68 68 1500 2000 3000 50 50 4000 60 60 4000 58 58 5900 68 68 1500 2000 3000 57 57 4000 64 64 4000 58 58 5900 68 68 1500 2000 3000 4000 4000 5900 1500 2000 3000 4000 4000 5900 1500 2000 3000 4000 4000 5900

level

ISO 3743

[dB(A)]

3-phase

motors

37 43

42 47

48 55 57 64 58 68 48 55 60 69 64 74 48 55 61 69 64 74

Sound pressure

Maximum

Motor

[kW]

speed

stated on

nameplate

[min

2000

5.5

4000

5900

2000

7.5

4000

5900

4000

5900

The grey fields indicate that the motor is not available in this MGE motor range.

Speed

-1

]

[min

-1

]

1500 2000 3000 4000 4000 5900 1500 2000 3000 4000 4000 5900 3000 4000 4000 5900

ISO 3743

[dB(A)]

1-phase

motors

level

3-phase

motors

58 61 61 69 64 74 58 61 66 73 69 79 66 73 69 79

30. Disposing of the product

This product or parts of it must be disposed of in an environmentally sound way:

1. Use the public or private waste collection service.

2. If this is not possible, contact the nearest Grundfos company or service workshop.

Dispose of the waste battery through the national collective schemes. If in doubt, contact your local Grundfos company.

Appendix 1

Note

Stop

Identification numbers

Installation in the USA and Canada

In order to maintain the cURus approval, follow these additional installation instructions. The UL approval is according to UL 1004-1.

For Canada

This product complies with the Canadian ICES-003 Class B specifications. This Class B device meets all the requirements of the Canadian interferencecausing equipment regulations.

Cet appareil numérique de la Classe B est conforme à la norme NMB-003 du Canada. Cet appareil numérique de la Classe B respecte toutes les exigences du Réglement sur le matériel brouilleur du Canada.

Electrical codes

For USA

This product complies with the Canadian Electrical Code and the US National Electrical Code.

This product has been tested according to the national standards for Electronically Protected Motors:

CSA 22.2 100-14:2014 (applies to Canada only). UL 1004-1:2015 (applies to USA only).

Pour le Canada

Codes de l'électricité

Ce produit est conforme au Code canadien de l'électricité et au Code national de l'électricité américain.

Ce produit a été testé selon les normes nationales s'appliquant aux moteurs protégés électroniquement:

CSA 22.2 100.04: 2009 (s'applique au Canada uniquement).

UL 1004-1: Juin 2011 (s'applique aux États-Unis uniquement).

Radio communication

For USA

This device complies with part 15 of the FCC rules and RSS210 of IC rules.

Operation is subject to the following two conditions:

• This device may not cause interference.

• This device must accept any interference, including interference that may cause undesired operation of the device.

Users are cautioned that changes or modifications not expressly approved by Grundfos could void the user's authority to operate the equipment.

Pour le Canada

Communication radio

Ce dispositif est conforme à la partie 15 des règles de la FCC et aux normes RSS210 de l'IC.

Son fonctionnement est soumis aux deux conditions suivantes:

• Ce dispositif ne doit pas provoquer de brouillage préjudiciable.

• Il doit accepter tout brouillage reçu, y compris le brouillage pouvant entraîner un mauvais fonctionnement.

Identification numbers

For USA

Grundfos Holding A/S Contains FCC ID: OG3-RADIOM01-2G4.

For Canada

Grundfos Holding A/S Model: RADIOMODULE 2G4 Contains IC: 10447A-RA2G4M01.

Pour le Canada

Numéros d'identification

Grundfos Holding A/S Modèle: RADIOMODULE 2G4 Contient IC: 10447A-RA2G4M01.

Location of identification numbers

Fig. 1 Identification numbers

Fig. 2 Identification numbers

Appendix

TM05 7572 1213TM05 7573 1213

Electrical connection

Appendix

Conductors

See section 7.2 Cable requirements, page 11.

Tor que s

Maximum tightening torques for the terminals can be found in section Torques, page 71.

Line reactors

Maximum line reactor size must not exceed 1.5 mH.

Short circuit current

If a short circuit occurs, the pump can be used on a mains supply delivering not more than 5000 RMS symmetrical amperes, 600 V maximum.

Fuses

Fuses used for motor protection must be rated for minimum 500 V.

Motors up to and including 10 hp require class K5 UL-listed fuses. Any UL-listed fuse can be used for motors of 15 hp.

Branch circuit protection

When the pump is protected by a circuit breaker, this must be rated for a maximum voltage of 480 V. The circuit breaker must be of the "inverse time" type.

Overload protection

Degree of overload protection provided internally by the drive, in percent of full-load current: 102 %.

Grundfos companies

Argentina

Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana km. 37.500 Centro Industrial Garin 1619 Garín Pcia. de B.A. Phone: +54-3327 414 444 Telefax: +54-3327 45 3190

Australia

GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155

Austria

GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30

Belgium

N.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301

Belarus

Представительство ГРУНДФОС в Минске 220125, Минск ул. Шафарнянская, 11, оф. 56, БЦ «Порт» Тел.: +7 (375 17) 286 39 72/73 Факс: +7 (375 17) 286 39 71

E-mail: minsk@grundfos.com

Bosnia and Herzegovina

GRUNDFOS Sarajevo Zmaja od Bosne 7-7A, BH-71000 Sarajevo Phone: +387 33 592 480 Telefax: +387 33 590 465 www.ba.grundfos.com e-mail: grundfos@bih.net.ba

Brazil

BOMBAS GRUNDFOS DO BRASIL Av. Humberto de Alencar Castelo Branco, 630 CEP 09850 - 300 São Bernardo do Campo - SP Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015

Bulgaria

Grundfos Bulgaria EOOD Slatina District Iztochna Tangenta street no. 100 BG - 1592 Sofia Tel. +359 2 49 22 200 Fax. +359 2 49 22 201 email: bulgaria@grundfos.bg

Canada

GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512

China

GRUNDFOS Pumps (Shanghai) Co. Ltd. 10F The Hub, No. 33 Suhong Road Minhang District Shanghai 201106 PRC Phone: +86 21 612 252 22 Telefax: +86 21 612 253 33

COLOMBIA

GRUNDFOS Colombia S.A.S. Km 1.5 vía Siberia-Cota Conj. Potrero Chico, Parque Empresarial Arcos de Cota Bod. 1A. Cota, Cundinamarca Phone: +57(1)-2913444 Telefax: +57(1)-8764586

Croatia

GRUNDFOS CROATIA d.o.o. Buzinski prilaz 38, Buzin HR-10010 Zagreb Phone: +385 1 6595 400 Telefax: +385 1 6595 499 www.hr.grundfos.com

GRUNDFOS Sales Czechia and Slovakia s.r.o.

Čajkovského 21 779 00 Olomouc Phone: +420-585-716 111

Denmark

GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: info_GDK@grundfos.com www.grundfos.com/DK

Estonia

GRUNDFOS Pumps Eesti OÜ Peterburi tee 92G 11415 Tallinn Tel: + 372 606 1690 Fax: + 372 606 1691

Finland

OY GRUNDFOS Pumput AB Trukkikuja 1 FI-01360 Vantaa Phone: +358-(0) 207 889 500

France

Pompes GRUNDFOS Distribution S.A. Parc d’Activités de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51

Germany

GRUNDFOS GMBH Schlüterstr. 33 40699 Erkrath Tel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799 e-mail: infoservice@grundfos.de Service in Deutschland: e-mail: kundendienst@grundfos.de

Greece

GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273

Hong Kong

GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664

Hungary

GRUNDFOS Hungária Kft. Tópark u. 8 H-2045 Törökbálint, Phone: +36-23 511 110 Telefax: +36-23 511 111

India

GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone: +91-44 2496 6800

Indonesia

PT. GRUNDFOS POMPA Graha Intirub Lt. 2 & 3 Jln. Cililitan Besar No.454. Makasar, Jakarta Timur ID-Jakarta 13650 Phone: +62 21-469-51900 Telefax: +62 21-460 6910 / 460 6901

Ireland

GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830

Italy

GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I-20060 Truccazzano (Milano) Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461

Japan

GRUNDFOS Pumps K.K. 1-2-3, Shin-Miyakoda, Kita-ku, Hamamatsu 431-2103 Japan Phone: +81 53 428 4760 Telefax: +81 53 428 5005

Korea

GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916 Seoul, Korea Phone: +82-2-5317 600 Telefax: +82-2-5633 725

Latvia

SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60, LV-1035, Rīga, Tālr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646

Lithuania

GRUNDFOS Pumps UAB Smolensko g. 6 LT-03201 Vilnius Tel: + 370 52 395 430 Fax: + 370 52 395 431

Malaysia

GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866

Mexico

Bombas GRUNDFOS de México S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010

Netherlands

GRUNDFOS Netherlands Veluwezoom 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 E-mail: info_gnl@grundfos.com

New Zealand

GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: +64-9-415 3240 Telefax: +64-9-415 3250

Norway

GRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50

Poland

GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL-62-081 Przeźmierowo Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50

Portugal

Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241 Apartado 1079 P-2770-153 Paço de Arcos Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90

Romania

GRUNDFOS Pompe România SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: +40 21 200 4100 Telefax: +40 21 200 4101 E-mail: romania@grundfos.ro

Russia

ООО Грундф ос Россия ул. Школьная, 39-41 Москва, RU-109544, Russia Тел. (+7) 495 564-88-00 (495) 737-30-

00 Факс (+7) 495 564 8811 E-mail grundfos.moscow@grundfos.com

Serbia

Grundfos Srbija d.o.o. Omladinskih brigada 90b 11070 Novi Beograd Phone: +381 11 2258 740 Telefax: +381 11 2281 769 www.rs.grundfos.com

Singapore

GRUNDFOS (Singapore) Pte. Ltd. 25 Jalan Tukang Singapore 619264 Phone: +65-6681 9688 Telefax: +65-6681 9689

Slovakia

GRUNDFOS s.r.o. Prievozská 4D 821 09 BRATISLAVA Phona: +421 2 5020 1426 sk.grundfos.com

Slovenia

GRUNDFOS LJUBLJANA, d.o.o. Leskoškova 9e, 1122 Ljubljana Phone: +386 (0) 1 568 06 10 Telefax: +386 (0)1 568 06 19 E-mail: tehnika-si@grundfos.com

South Africa

GRUNDFOS (PTY) LTD Corner Mountjoy and George Allen Roads Wilbart Ext. 2 Bedfordview 2008 Phone: (+27) 11 579 4800 Fax: (+27) 11 455 6066 E-mail: lsmart@grundfos.com

Spain

Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465

Sweden

GRUNDFOS AB Box 333 (Lunnagårdsgatan 6) 431 24 Mölndal Tel.: +46 31 332 23 000 Telefax: +46 31 331 94 60

Switzerland

GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-44-806 8111 Telefax: +41-44-806 8115

Tai wan

GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878

Thailand

GRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road, Dokmai, Pravej, Bangkok 10250 Phone: +66-2-725 8999 Telefax: +66-2-725 8998

Turkey

GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi,

2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com

Ukraine

Бізнес Центр Європа Столичне шосе, 103 м. Київ, 03131, Україна Телефон : (+38 044) 237 04 00 Факс.: (+38 044) 237 04 01

E-mail: ukraine@grundfos.com

United Arab Emirates

GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971 4 8815 166 Telefax: +971 4 8815 136

United Kingdom

GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 4TL Phone: +44-1525-850000 Telefax: +44-1525-850011

U.S.A.

GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500

Uzbekistan

Grundfos Tashkent, Uzbekistan The Representative Office of Grundfos Kazakhstan in Uzbekistan 38a, Oybek street, Tashkent Телефон: (+998) 71 150 3290 / 71 150 3291 Факс: (+998) 71 150 3292

Addresses Revised 14.03.2018

Grundfos companies

98358864 0318

ECM: 1226799

www.grundfos.com

The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks

Grundfos CRIE, CRE, CRNE, CME, SPKE Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

English (GB)

1. Symbols used in this document

2. Abbreviations and definitions 3. General information

4. General description

4.1 Pumps without factory-fitted sensor

4.2 Pumps with factory-fitted pressure sensor

4.3 Settings

4.4 Radio communication

4.5 Battery

5. Receiving the product

5.1 Transporting the product

5.2 Inspecting the product

6. Mechanical installation

6.1 Handling the product

6.2 Mounting

6.3 Cable entries

6.4 Cable glands

6.5 Ensuring motor cooling

6.6 Outdoor installation

6.7 Drain holes

7. Electrical installation

7.1 Protection against electric shock, indirect contact

7.1.1 Protection against mains voltage transients

7.1.2 Motor protection

7.2 Cable requirements

7.2.1 Cable cross-section

7.2.2 Conductors

7.3 Mains supply

7.3.1 Single-phase supply voltage

7.3.2 Three-phase supply voltage

7.4 Additional protection

7.5 Connection terminals

7.5.1 Connection terminals, CRE, CRIE, CRNE, SPKE and MTRE pumps

7.5.2 Connection terminals, CME pumps

7.6 Signal cables

7.7 Bus connection cable

7.7.1 New installations

7.7.2 Replacing a motor

8. Operating conditions

8.1 Maximum number of starts and stops

8.2 Ambient temperature

8.2.1 Ambient temperature during storage and transportation

8.2.2 Ambient temperature during operation

8.3 Installation altitude

9. User interfaces

8.4 Humidity

8.5 Motor cooling

10. Standard control panel

10.1 Setpoint setting

10.1.1 Pump in constant pressure control mode

10.1.2 Pump in constant-curve control mode

10.1.3 Start-stop of pump

10.1.4 Resetting of fault indications

11. Advanced control panel

11.1 Home display

11.2 Startup guide

11.3 Menu overview for advanced control panel

11.3.1 Home

11.3.2 Status

11.3.3 "Settings"

11.3.4 Assist

12. Grundfos GO

12.1 Communication

12.1.1 Radio communication

12.1.2 Infrared communication

12.2 Menu overview for Grundfos GO

13. Description of functions

13.1 Setpoint

13.2 Operating mode

13.3 Set manual speed

13.4 "Set user-defined speed"

13.5 "Control mode"

13.5.1 "Constant pressure"

13.5.2 "Constant temperature"

13.5.3 "Constant differential pressure"

13.5.4 "Constant differential temperature"