Installation and operating instructions6
Montage- und Betriebsanleitung10
Notice d’installation et d’entretien15
Istruzioni di installazione e funzionamento19
Instrucciones de instalación y funcionamiento23
Instruções de instalação e funcionamento27
Οδηγίες εγκατάστασης και λειτουργίας31
Installatie- en bedieningsinstructies35
Monterings- och driftsinstruktion39
Asennus- ja käyttöohjeet43
Monterings- og driftsinstruktion47
Instrukcja montażu i eksploatacji51
Руководство по монтажу и эксплуатации57
Szerelési és üzemeltetési utasítás63
Navodilo za montažo in obratovanje68
Montažne i pogonske upute73
Uputstvo za montažu i upotrebu78
Instrucţiuni de instalare şi utilizare83
Упътване за монтаж и експлоатация87
Montážní a provozní návod92
Návod na montáž a prevádzku97
FIN
5
CONTENTS
Page
1.General description 6
1.1 Applications 6
1.2 Operating conditions 6
1.3 Technical data 6
1.4 Sound pressure level6
2.Installation 7
2.1 Pump location 7
2.2 Position of terminal box 7
2.3 Pipework 7
2.4 Installation examples 7
3.Electrical connections 8
3.1 Checking of direction of rotation 8
4.Starting 8
4.1 Priming 8
4.2 Frequency of starts and stops 8
5.Operation and maintenance 8
5.1 Frost protection 8
6.Fault finding chart9
7.Disposal9
Before beginning installation procedures,
these installation and operating instructions should be studied carefully. The installation and operation should also be in
accordance with local regulations and accepted codes of good practice.
1. General description
1.1 Applications
The CH/CHN range of Grundfos horizontal multistage centrifugal pumps are designed for the pumping of water and other thin, non-aggressive and nonexplosive liquids, not containing solid particles or fibres.
1.2 Operating conditions
1.2.1 Liquid temperature
0°C to +90°C.
1.2.2 Ambient temperature
Up to +55°C.
1.2.3 Maximum operating pressure
0°C to +40°C: Up to 10 bar.
+41°C to +90°C: Up to 6 bar.
1.2.4 Maximum inlet pressure
The actual inlet pressure plus the pressure when the
pump is operating against a closed valve should always be lower than the “maximum operating pressure”.
1.2.5 Minimum inlet pressure
The table below applies to the maximum flow rates
of the pumps and a barometric pressure of
760 mmHg.
The values stated are the minimum inlet pressures/
maximum suction lifts “H” [m head] at the pump suction port. The values are stated at different liquid
temperatures. The head loss in the suction pipe
should therefore be taken into account.
The maximum suction lift may be limited by the actual head.
“H” = minimum inlet pressure during operation.
“H” marked * = maximum suction lift during opera-
tion.
1 m head ≈ 0.1 bar.
1.3 Technical data
1.3.1 Electrical data
See the pump nameplate.
1.3.2 Dimensions
See page 103.
1.4 Sound pressure level
The sound pressure level of the pump is lower than
the limiting values stated in the EC Council Directive
98/37/EC relating to machinery.
6
2. Installation
2.1 Pump location
The pump should be installed so that the suction
pipe is as short and the suction lift as small as possible.
The pump should be sited in a well ventilated but
frost-free position, see section 5.1 Frost protection.
It may be sited outside, but it should be protected
from the elements by means of a suitable cover.
The pump may be installed in one of the positions
shown in fig. 1.
Fig. 1
2.2 Position of terminal box
The terminal box can be turned to any one of the positions shown in fig. 2 before the pump is installed.
Fig. 2
To change the position of the terminal box:
1. Remove the four screws which, from the motor
side, are screwed into the discharge chamber.
2. Turn the stator housing to the required position.
3. Replace the screws and tighten securely.
2.3 Pipework
The pipes should be fitted so that any tension
caused by variations in temperature does not affect
the pump.
2.3.1 Suction pipe
If the pump is to draw liquid from a level lower than
the pump suction port, a foot/non-return valve must
be fitted to the end of the suction pipe, below the
lowest liquid level, since the pump is not self-priming.
The suction pipe is connected to the pump suction
port S, fig. 3.
Fig. 3
T
S
When the suction pipe is longer than 10 metres or
the suction lift is greater than 4 metres, the diameter
of the suction pipe must be larger than that of the
pump suction port.
Every joint of the suction pipe must be completely
tight.
If a hose is used as suction pipe, it must be non-collapsible. A strainer is recommended in cases where
solids could enter the suction pipe and block the
TM00 0689 4896 TM00 0690 5192
pump.
2.3.2 Discharge pipe
The discharge pipe is connected to the discharge
port T, fig. 3.
The discharge pipe should be at least the same diameter as the discharge port of the pump, to minimize pressure drop, high flow velocities and noise.
2.3.3 Bypass
If there is any danger of the pump running against a
closed discharge valve, a minimum liquid flow
through the pump should be ensured by connecting
a bypass/a drain to the discharge pipe. The drain
can for instance be connected to a tank.
A minimum flow rate equal to 10% of the flow rate at
maximum efficiency is needed at all times. Flow rate
and head at maximum efficiency are stated on the
pump nameplate.
2.4 Installation examples
The pump is suitable for a wide range of applications.
Some examples are shown on page 102.
TM00 0691 4896
7
3. Electrical connections
The electrical connections should be carried out in
accordance with local regulations.
The operating voltage and frequency are marked on
the nameplate. Please make sure that the motor is
suitable for the electricity supply on which it will be
used.
Never make any connections in the pump
terminal box unless the electricity supply
has been switched off.
The pump must be connected to an external mains switch.
Single-phase motors, 1 x 110/220 V, 60 Hz, do not
incorporate motor protection and must be connected
to an approved motor starter.
Other single-phase motors incorporate a thermal
overload switch and require no additional motor protection.
Three-phase motors must be connected to a motor
starter, the set nominal current of which must correspond to the electrical data on the pump nameplate.
Do not start the pump until it has been filled with liquid.
Connections should be made as shown on the inside
of the terminal box cover.
Choose one of the two cable entries and knock out
the pre-cut disk.
3.1 Checking of direction of rotation
(Three-phase motors)
Arrows on the motor fan cover indicate the correct di-
rection of rotation.
The pump should rotate counter-clockwise when
viewed from the motor end.
To reverse the direction of rotation, switch off the
electricity supply and interchange any two of the incoming supply wires.
4. Starting
4.1 Priming
Do not start the pump until it has been filled with liquid and vented.
In systems with hot liquids, extreme caution should be exercised when venting the
pump to eliminate the risk of personal injury caused by escaping water.
Booster systems and systems where the liquid
level on the suction side is above the pump inlet:
1. Close the isolating valves either side of the
pump.
2. Remove the priming plug P, fig. 4.
3. Slowly open the suction valve and keep it open
until a steady stream of liquid runs out the priming port.
4. Close the valve, replace the priming plug and
tighten securely.
5. Open the suction valve.
6. Start the pump and slowly open the discharge
valve until it is fully open.
Fig. 4
P
Pumping from tanks and wells where the liquid
level on the suction side is below the pump inlet:
1. Close the discharge isolating valve.
2. Remove the priming plug P, fig. 4.
3. Pour water through the priming port. Make sure
that the suction pipe and pump are completely
filled with liquid and vented.
4. Replace the priming plug and tighten securely.
5. Start the pump and slowly open the discharge
valve until it is fully open.
4.2 Frequency of starts and stops
Maximum 100 starts per hour.
5. Operation and maintenance
Under normal operating conditions, the pump does
not require any maintenance.
If the pump has been used for pumping liquids that
may leave impurities in the pump, it should be
flushed through with clean water immediately after
use.
5.1 Frost protection
Pumps which are not being used during periods of
frost should be drained to avoid damage.
Remove the priming and drain plugs P and V, fig. 5.
Do not replace the plugs until the pump is to be used
again.
Fig. 5
P
V
TM00 0692 4896
TM00 0693 4896
8
6. Fault finding chart
Before attempting to diagnose any fault, make sure that the electricity supply has been switched off.
FaultCause
1. Pump does not start.a) Supply failure.
2. Pump runs but gives no water. a) Pump is not filled with liquid.
3. Pump runs at reduced
capacity.
4. Pump stops during operation. a) Thermal overload switch in motor or external motor protection cuts
b) Control circuit has cut out or is defective.
c) Motor is defective.
d) Pump is blocked by impurities.
b) Suction or discharge pipe is blocked by impurities.
c) Pump is blocked by impurities.
d) Suction lift is too great.
e) Leakage in suction pipe.
f) Foot or non-return valve is blocked.
a) Wrong direction of rotation (three-phase).
b) Suction lift is too great.
c) Suction or discharge pipe is blocked.
d) Pump is blocked by impurities.
e) Foot or non-return valve is partly blocked.
out.
b) Control circuit has cut out.
7. Disposal
Disposal of this product or parts of it must be carried
out according to the following guidelines:
1. Use the local public or private waste collection
service.
2. In case such waste collection service does not
exist or cannot handle the materials used in the
product, please deliver the product or any hazardous materials from it to your nearest Grundfos
company or service workshop.
GRUNDFOS Hellas A.E.B.E.
20th km. Athinon-Markopoulou Av.
P.O. Box 71
GR-19002 Peania
Phone: +0030-210-66 83 400
Telefax: +0030-210-66 46 273
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd.
Unit 1, Ground floor
Siu Wai Industrial Centre
29-33 Wing Hong Street &
68 King Lam Street, Cheung Sha Wan
Kowloon
Phone: +852-27861706/27861741
Telefax: +852-27858664
Hungary
GRUNDFOS Hungária Kft.
Park u. 8
H-2045 Törökbálint,
Phone: +36-23 511 110
Telefax: +36-23 511 111
India
GRUNDFOS Pumps India Private Limited
Flat A, Ground Floor
61/62 Chamiers Aptmt
Chamiers Road
Chennai 600 028
Phone: +91-44 432 3487
Telefax: +91-44 432 3489
Indonesia
PT GRUNDFOS Pompa
Jl. Rawa Sumur III, Blok III / CC-1
Kawasan Industri, Pulogadung
Jakarta 13930
Phone: +62-21-460 6909
Telefax: +62-21-460 6910/460 6901
Ireland
GRUNDFOS (Ireland) Ltd.
Unit 34, Stillorgan Industrial Park
Blackrock
County Dublin
Phone: +353-1-2954926
Telefax: +353-1-2954739
Italy
GRUNDFOS Pompe Italia S.r.l.
Via Gran Sasso 4
I-20060 Truccazzano (Milano)
Tel.: +39-02-95838112
Telefax: +39-02-95309290/95838461