Grundfos 5SQE03A-90-NE, 5SQE05B-250-NE, 5SQE03A-120-NE, 5SQE07B-290-NE, 5SQE10C-340-NE Installation And Operating Instructions Manual

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Installation and
Operating Instructions
Please leave these instructions with the pump for future reference
Efficient Permanent Magnet Motor
High Starting Torque
Soft Start
(2 seconds to reach maximum rpm, and maximum pressure)
Built-in "Smart" Motor Protection with automatic restart
Communication Through the Redi-Flo3 Status Box
Integrated Protection Against Adverse Conditions
Environmental Materials of Construction
SQE-NE
Environmental Pumps
Grundfos Pumps Corporation • 3131 N. Business Park Ave., Fresno, CA 93727
Customer Service Centers: Allentown, PA • Fresno, CA
Phone: (800) 333-1366 • Fax: (800) 333-1363
Canada: Oakville, Ontario • Mexico: Apodaca, N.L.
Products manufactured by GRUNDFOS are warranted to the original user only to be free of defects in material and workmanship for a period of 18 months from date of installation, but not more than 24 months from date of manufacture. GRUNDFOS' liability under this warranty shall be limited to repairing or replacing at GRUNDFOS' option, without charge, F.O.B. GRUNDFOS factory or authorized service station, any product of GRUNDFOS manufacture. GRUNDFOS will not be liable for any costs of removal, installation, transportation, or any other charges which may arise in connection with a warranty claim. Products which are sold but not manufactured by GRUNDFOS are subject to the warranty provided by the manufacturer of said products and not by GRUNDFOS' warranty. GRUNDFOS will not be liable for damage or wear to products caused by abnormal operating conditions, accident, abuse, misuse, unauthorized alteration or repair, or if the product was not installed in accordance with GRUNDFOS printed installation and operating instructions.
To obtain service under this warranty, the defective product must be returned to the distributor or dealer of GRUNDFOS products from which it was purchased together with proof of purchase and installation date, failure date, and supporting installation data. Unless otherwise provided, the distributor or dealer will contact GRUNDFOS or an authorized service station for instructions. Any defective product to be returned to GRUNDFOS or a service station must be sent freight prepaid; documentation supporting the warranty claim and/or a Return Material Authorization must be included if so instructed.
MANUFACTURER WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES ARISING FROM INSTALLATION, USE, OR ANY OTHER CAUSES. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR REFERRED TO ABOVE. EXCEPT AS EXPRESSLY HEREIN PROVIDED THE GOODS ARE SOLD "AS IS", THE ENTIRE RISK AS TO QUALITY AND FITNESS FOR A PARTICULAR PURPOSE, AND PERFORMANCE OF THE GOODS IS WITH THE BUYER, AND SHOULD THE GOODS PROVE DEFECTIVE FOLLOWING THEIR PURCHASE, THE BUYER AND NOT THE MANUFACTURER, DISTRIBUTOR, OR RETAILER ASSUMES THE ENTIRE RISK OF ALL NECESSARY SERVICING OR REPAIR.
Some jurisdictions do not allow the exclusion or limitation of implied warranties of merchantability and fitness for a particular purpose, of incidental or consequential damages and some jurisdictions do not allow limitations on how long implied warranties may last or require you to pay certain expenses as set forth above. Therefore, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction.
The telephone number of our service and repair facilities central directory, from which you can obtain the locations of our service and repair facilities is, 1-800-333-1366.
LIMITED WARRANTY
Federal Communications Commission Notice:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
L-RF-IO-008 Rev.2/00 PRINTED IN USA
SAFETY WARNING
Pre-Installation Checklist
1. Well Preparation
If the pump is to be installed in a new well then the well should be fully developed and bailed or blown free of cuttings and sand. The construction of the GRUNDFOS Redi-Flo3 submersibles makes it resistant to abrasion; however, no pump made of any material can forever withstand the destructive wear that occurs when constantly pumping sandy water.
2. Make Sure You Have the Right Pump
Determine the maximum depth of the well, and the drawdown level at the pump's maximum capacity. Pump selection and setting depth should be made based on this data.
3. Pumped Fluid Requirements
Submersible well pumps are designed for pumping turbid free, cool water; free of air or gases. Possible decreased pump performance and life expectancy can occur when operating in conditions outside of this chemistry. Water temperature ideally should not exceed 104°F. Extended pump life and optimal performance can best be obtained through proper well development and in the case of higher fluid temperatures use a cooling shroud.
A check should be made to ensure that the installation depth of the pump will always be at least three feet below the maximum drawdown level of the well (Fig.1). The bottom of the motor should never be installed lower than the bottom of the screen.
4. Motor Cooling Requirements
To ensure proper motor cooling refer to the table below for minimum flow requirements:
Electrical Work
WARNING:To reduce the risk of electric shock during operation of this pump requires the provision of acceptable grounding. If the means of connection to the supply connected box is other than grounded metal conduit, ground the pump back to the service by connecting a copper conductor (at least the size of the circuit supplying the pump) to the grounding screw provided within the wiring compartment.
5. Applications
Typical applications: Environmental applications such as:
- Remediation pumping.
- Leachate recovery.
- Pollution recovery.
- Dewatering
6. Motor Preparation
GRUNDFOS MSE3-NE submersible motors have water-lubricated slide bearings. No additional lubrication is required.
The submersible motors are factory-filled with a special GRUNDFOS motor liquid (type SML 2), which will protect the motor fluid down to
-4°F(20°C) and to prevent the growth of bacteria. The level of motor fluid is important for the operating life of the bearings and consequently the life of the motor.
Refilling of motor liquid
It is recommended to check and if needed, refill the motor with GRUNDFOS motor fluid SML 2.
If the pump is to be installed horizontally, e.g. in a tank, and there is a risk that the pump might be covered by mud, it must be installed in a flow sleeve.
Liquid temperatures/cooling
Figure 2 shows an operating Redi-Flo3 pump installed in a well. Figure 2 illustrates the following:
- Well diameter.
- Pump diameter.
- Temperature of pumped liquid.
- Flow past the motor to the pump
strainer. Note: The well diameter must be at least 3”. If there is a risk that the motor will be covered with sediment or the pumped fluid is at an elevated temperature then it is recommended the pump be placed in a Flow Sleeve. The motor should always be installed above the well screen.
Maximum
liquid temperature
0.0 f/s
(free convection)
Min. 0.5 f/s
Flow velocity
past the motor
86° F(30°C)
104°F (40°C)
I.D.
Fig. 1
Page 2Page 1
5. Applications
Typical applications: Environmental applications such as:
- Remediation pumping.
- Leachate recovery.
- Pollution recovery.
- Dewatering
6. Motor Preparation
GRUNDFOS MSE3-NE submersible motors have water-lubricated slide bearings. No additional lubrication is required.
The submersible motors are factory-filled with a special GRUNDFOS motor liquid (type SML 2), which will protect the motor fluid down to
-4°F(20°C) and to prevent the growth of bacteria. The level of motor fluid is important for the operating life of the bearings and consequently the life of the motor.
Refilling of motor liquid
It is recommended to check and if needed, refill the motor with GRUNDFOS motor fluid SML 2.
If the pump is to be installed horizontally, e.g. in a tank, and there is a risk that the pump might be covered by mud, it must be installed in a flow sleeve.
Liquid temperatures/cooling
Figure 2 shows an operating Redi-Flo3 pump installed in a well. Figure 2 illustrates the following:
- Well diameter.
- Pump diameter.
- Temperature of pumped liquid.
- Flow past the motor to the pump
strainer. Note: The well diameter must be at least 3”. If there is a risk that the motor will be covered with sediment or the pumped fluid is at an elevated temperature then it is recommended the pump be placed in a Flow Sleeve. The motor should always be installed above the well screen.
Pre-Installation Checklist
Well Dia.
Pump dia.
Fig. 2
Installation Procedures
Page 3
7. Installation Postions
Positional requirements
The pump is suitable for vertical as well as horizontal installation, however, the pump shaft must never fall below the horizontal plane, see fig. 4.
To refill the motor, proceed as follows:
1. Remove the cable guard and separate the pump end from the motor.
2. Place the motor in vertical position with an inclination of approx. 10°.
3. Remove the filling plug using a screwdriver or a similar tool.
4. Inject motor liquid into the motor with a filling syringe or similar tool,see fig. 3.
5. To allow possible air to escape, move the motor from side to side. And turn the shaft.
6. Replace the filling plug and make sure it is tight.
7. Assemble pump end and motor.
8. Install the cable guard.
The pump is now ready for installation.
8. Electrical connection
General
The electrical connection should be carried out by an authorized electrician in accordance with local regulations.
Before starting work on the pump, make sure the electricity supply has been switched off and that it cannot be accidentally switched on. The pump must be grounded. The pump must be connected to an external mains switch.
The supply voltage, rated maximum current and power factor (PF) appear on the motor nameplate. The required voltage for GRUNDFOS submersible MSE3-NE motors, measured at the motor terminals, is +6%/– 10% of the nominal voltage during continuous operation (including variation in the supply voltage and losses in cables).
If the pump is connected to an installation where a Ground Fault circuit breaker (GFI) is used as additional protection, this circuit breaker must trip out when ground fault currents with DC content (pulsating DC) occur.
Supply voltage:1 x 100-115V or 1 x 200-240 V +6%/–10%, 50/60 Hz. The current consumption can only accurately be measured by means of a
true RMS instrument. If other instruments are used, the value measured will differ from the actual value. The Redi-Flo3 pumps can be connected to a Redi-Flo3 status box.
Note: The pump must never be connected to a capacitor or to another type of control box other than a Redi-Flo3 status box. The pump must never be connected to an external frequency converter.
Motor protection
The motor has built-in automatic thermal overload protection and requires no additional motor protection.
Connection of motor
The motor can be connected directly to the main circuit breaker.
Fig. 3
Fig. 4
Filling plug
Pre-Installation Checklist
Installation Procedures
Page 4
8. Electrical connection
General
The electrical connection should be carried out by an authorized electrician in accordance with local regulations.
Before starting work on the pump, make sure the electricity supply has been switched off and that it cannot be accidentally switched on. The pump must be grounded. The pump must be connected to an external mains switch.
The supply voltage, rated maximum current and power factor (PF) appear on the motor nameplate. The required voltage for GRUNDFOS submersible MSE3-NE motors, measured at the motor terminals, is +6%/– 10% of the nominal voltage during continuous operation (including variation in the supply voltage and losses in cables).
If the pump is connected to an installation where a Ground Fault circuit breaker (GFI) is used as additional protection, this circuit breaker must trip out when ground fault currents with DC content (pulsating DC) occur.
Supply voltage:1 x 100-115V or 1 x 200-240 V +6%/–10%, 50/60 Hz. The current consumption can only accurately be measured by means of a
true RMS instrument. If other instruments are used, the value measured will differ from the actual value. The Redi-Flo3 pumps can be connected to a Redi-Flo3 status box.
Note: The pump must never be connected to a capacitor or to another type of control box other than a Redi-Flo3 status box. The pump must never be connected to an external frequency converter.
Motor protection
The motor has built-in automatic thermal overload protection and requires no additional motor protection.
Connection of motor
The motor can be connected directly to the main circuit breaker.
Installation Procedures
Page 5 Page 6
Installation Procedures
9. Making the Wiring Connections
Single-Phase 2-wire
Wiring Diagram
for GRUNDFOS Motors
Black
Black
Pressure
Switch
Pump & Motor
Quick Disconnect
Green
10 2- Wire Pump
with Ground
A capacitor or control box should NEVER be connected to a Redi-Flo3 submersible pump.
WARNING!
To reduce the risk of electric shock during operation of this pump
requires the provision of acceptable grounding. If the means of connection to the supply connected box is other than grounded metal conduit, ground the pump back to the service by connecting a copper
conductor, at least the size of the circuit supplying the pump.
SINGLE-PHASE 60 HZ Maximum Cable Length Motor Service to Entrance
Motor Rating Copper Wire Size
VOLTS HP 14 12 10 8 6 4 2 0 00
115 230
10. Cable Sizing
Fig. 5
11. Motor Cable
Redi-Flo3 pumps are specifically designed to be used with Grundfos SQE- NE Tefzel motor leads. Standard SQE-NE Tefzel motor leads are available between 25 and 300 foot lengths in 5 foot increments. Custom lengths longer than 300 feet are available in 10 foot increments up to 600 feet from the factory.
Installation Procedures
SINGLE-PHASE 60 HZ Maximum Cable Length Motor Service to Entrance
Motor Rating Copper Wire Size
VOLTS HP 14 12 10 8 6 4 2 0 00
115
1
/
3
130 210 340 540 840 1300 1960 2910
1
/
2
100 160 250 390 620 960 1460 2160
230
1
/
3
550 880 1390 2190 3400 5250 7960
1
/
2
400 650 1020 1610 2510 3880 5880
3
/
4
300 480 760 1200 1870 2890 4370 6470
1 250 400 630 990 1540 2380 3610 5360 6520
1
1
/
2
190 310 480 770 1200 1870 2850 4280 5240
10. Cable Sizing
11. Motor Cable
Redi-Flo3 pumps are specifically designed to be used with Grundfos SQE­NE Tefzel motor leads. Standard SQE-NE Tefzel motor leads are available between 25 and 300 foot lengths in 5 foot increments. Custom lengths longer than 300 feet are available in 10 foot increments up to 600 feet from the factory.
Installation Procedures
Installation Procedures
General
Note: Do not lower or lift the pump by means of the motor cable. The loose data plate supplied with the pump should be placed close to the
installation site.
12. Installing the cable plug to the motor
To install the cable plug, proceed as follows:
1.Check that the cable is of the correct type, cross-section and length.
2.Check that the mains on the location has correct connection to ground.
3.Check that the motor socket is clean and dry.
4.Press the cable plug into the motor socket. The plug will only fit one way, see fig. 6.
5.Install and tighten the four nuts, see fig. 6. When the plug has been installed, there must not be a clearance between the motor and the cable plug.
13. Installing the cable guard
To fit the cable guard, proceed as follows:
1. Make sure that the motor lead lies flat in the cable guard.
2. The two flaps of the cable guard must engage with the upper edge of the pump sleeve, see fig. 7.
3. Fasten the cable guard to the cable plug with the four screws supplied, see fig. 8.
Fig. 7
Fig. 8
Fig. 6
A
B
C
D
E
14. Piping
The pump should only be gripped by the two flats at the top of the pump, as shown in fig. 9.
The pump can be installed vertically or horizontally. During operation, the pump must always be completely submerged in water.
When plastic pipe is used, a stainless steel safety wire is recommended for lowering and lifting the pump. Fasten the wire to the eyelet on the pump, as shown in fig. 10.
The threaded joints must be well cut and fit together tightly to ensure that they do not work loose.
15. Installing the Pump
Installation Depth
The dynamic water level should always be above the pump see fig. 11.
A = Dynamic water level B = Static Water Level C = Minimum 3" well diameter D = Drawdown E = Installation depth below static
water level. Maximum 500 feet
Procedures
To install the pump, follow these steps:
1. Install the enclosed data plate sticker at
the well head.
2. Check the well for proper clearance the
well must be at least 3" in diameter. It is a good idea to check the well for clearance using a plumb ring (2.95 ø x 10 in.).
3. Attach the first section of riser pipe to the
pump.
Page 7
Installation Procedures
Page 8
A
B
C
D
E
14. Piping
The pump should only be gripped by the two flats at the top of the pump, as shown in fig. 9.
The pump can be installed vertically or horizontally. During operation, the pump must always be completely submerged in water.
When plastic pipe is used, a stainless steel safety wire is recommended for lowering and lifting the pump. Fasten the wire to the eyelet on the pump, as shown in fig. 10.
The threaded joints must be well cut and fit together tightly to ensure that they do not work loose.
15. Installing the Pump
Installation Depth
The dynamic water level should always be above the pump see fig. 11.
A = Dynamic water level B = Static Water Level C = Minimum 3" well diameter D = Drawdown E = Installation depth below static
water level. Maximum 500 feet
Procedures
To install the pump, follow these steps:
1. Install the enclosed data plate sticker at
the well head.
2. Check the well for proper clearance the
well must be at least 3" in diameter. It is a good idea to check the well for clearance using a plumb ring (2.95 ø x 10 in.).
3. Attach the first section of riser pipe to the
pump.
Fig. 9
Fig. 10
Fig. 11
Page 9
Installation Procedures
Installation depths
Maximum installation depth: below the static water level: 500 feet, Minimum installation depths: 1.75' below the dynamic water level:
Vertical installation:
During start-up and operation, the pump must always be completely submerged in water.
Horizontal installation:
The pump must be installed at least 1.75 ft. below the dynamic water level. If there is a risk that the pump might be covered by mud, the pump must always be placed in a flow sleeve.
17. Generator Operation
It is OK to operate the Redi-Flo3 with a generator. The generator must be sized 10% above the pumps P1
(Input Power) values. Use the table to select the correct size generator for the motor HP.
16. Installing the Pump(cont.)
4. Lower the pump into the well. Make sure the motor cable is not damaged when the pump is lifted or lowered into the well especially in 3" wells.
NOTE
: Do not lower or lift the pump
using the motor cable.
5. When the pump has been installed to the required depth, the installation should be finished by means of a well seal. Note that the dynamic water level should always be above the pump.
6. Loosen the safety wire so that it becomes unloaded and lock it to the well seal using a cable clamp.
7. Attach the supplemental information label at the electrical installation site.
8. Complete the electrical connections. Remember that a
capacitor or a control box should NEVER be connected to a Redi-Flo3 submersible pump.
18. Starting the Pump for the First Time
When the pump has been connected correctly, the pump should be started with the discharge valve closed approximately one-third. Due to the soft start feature, the pump takes approximately 2 seconds to develop full pressure.
Motor Cooling and Other Considerations
Make sure the well is capable of yielding a minimum quantity
of water corresponding to the pump capacity.
Do not start the pump until it is completely submerged in the liquid.
As the valve is being opened, the drawdown should be checked to ensure that the pump always remains submerged.
To ensure the necessary cooling of the motor, the pump should never be set so low that it gives no water. If the flow rate suddenly falls, the reason might be that the pump is pumping more water than the well can yield.
Water Impurities
If there are impurities in the water, the valve should be opened gradually as the water becomes clearer. The pump should not be stopped until the water is clean, otherwise the pump parts and the check valve may become clogged.
When the water is clean the valve should be fully opened.
Minimum flow rate
To ensure the necessary cooling of the motor, the pump flow rate should never be set to a value lower than .2 gpm. If the flow rate suddenly falls, the reason might be that the pump is pumping more water than the well can yield.
Note: The pump's dry-running protection is effective only within
the recommended duty range of the pump.
Note: Do not let the pump run against a closed discharge valve for
more than 5 minutes. When the discharge valve is closed, there is no cooling flow and there is a risk of overheating in motor and pump.
Motor HP Min. Generator Size (Watts)
1/3 - 1/2 A 1000 1/2 - 3/4 B 1700 1- 11/2 C 2000
Operating the Pump
Page 10
18. Starting the Pump for the First Time
When the pump has been connected correctly, the pump should be started with the discharge valve closed approximately one-third. Due to the soft start feature, the pump takes approximately 2 seconds to develop full pressure.
Motor Cooling and Other Considerations
Make sure the well is capable of yielding a minimum quantity
of water corresponding to the pump capacity.
Do not start the pump until it is completely submerged in the liquid.
As the valve is being opened, the drawdown should be checked to ensure that the pump always remains submerged.
To ensure the necessary cooling of the motor, the pump should never be set so low that it gives no water. If the flow rate suddenly falls, the reason might be that the pump is pumping more water than the well can yield.
Water Impurities
If there are impurities in the water, the valve should be opened gradually as the water becomes clearer. The pump should not be stopped until the water is clean, otherwise the pump parts and the check valve may become clogged.
When the water is clean the valve should be fully opened.
Minimum flow rate
To ensure the necessary cooling of the motor, the pump flow rate should never be set to a value lower than .2 gpm. If the flow rate suddenly falls, the reason might be that the pump is pumping more water than the well can yield.
Note: The pump's dry-running protection is effective only within
the recommended duty range of the pump.
Note: Do not let the pump run against a closed discharge valve for
more than 5 minutes. When the discharge valve is closed, there is no cooling flow and there is a risk of overheating in motor and pump.
Operating the Pump
Built-in protection
The motor incorporates an electronic unit which protects the motor in various damaging situations.
In case of overload, the built-in overload protection will stop the pump for 5 minutes. After 5 minutes, the pump will attempt to restart. If the pump is started and the well has not recovered, the pump will stop after 30 seconds.
If the pump has been stopped as a result of dry running, it will start automatically after 5 minutes or the reset time set by the R100.
Resetting the pump:
Switch off the electricity supply for 1 minute. The motor is protected against the following conditions:
- dry running,
- voltage surges (up to 5000 V),
- overvoltage,
- undervoltage,
- overload
- overtemperature.
MSE 3NE Motors:
Note: To set Dry-Run limit in the MSE-NE pumps, you need to connect the pump to a Redi-Flo3 status box. Refer to Redi-Flo3 status box I&O for proper connections.
To set Dry-Run protection, follow these steps:
1. Start the pump against closed discharge.
2. Rapidly read the power consumption value (W) in the R100 display 2.5.
3. Multiply this value by 0.9.
4. Within the R100, go to display 4.6 and enter the new value (minimum power limit).
5. Go to display 4.7 and change the setting to Active”.
For further information on dry-running, refer to RediFlo3 Status Box I&O.
Maintenance and service:
The pumps are normally maintenance-free. Deposits and wear may occur. For that purpose, service kits and service tools are available from GRUNDFOS. The GRUNDFOS Service Manual is available on request. The pumps can be serviced at a GRUNDFOS service center.
19. Assembly of Pump and Motor
To assemble pump end and motor, proceed as follows:
1. Place the motor horizontally in a vice and tighten it, see fig. 12.
2. Grease the motor shaft end with a vegetable based grease.
3. Screw the pump end on the motor. A spanner may be used on the clamping faces of the pump part, see fig.12.
4. Install cable guard as described on page 7.
When pump end and motor have been assembled correctly, there must not be a clearance between pump end and motor.
To disassemble reverse procedure.
Fig. 12
Page 11
Assembly/Disassembly
19. Assembly of Pump and Motor
To assemble pump end and motor, proceed as follows:
1. Place the motor horizontally in a vice and tighten it, see fig. 12.
2. Grease the motor shaft end with a vegetable based grease.
3. Screw the pump end on the motor. A spanner may be used on the clamping faces of the pump part, see fig.12.
4. Install cable guard as described on page 7.
When pump end and motor have been assembled correctly, there must not be a clearance between pump end and motor.
To disassemble reverse procedure.
Fig. 12
Page 12
70 mm
30 mm
2.91"
1.2"
Use pump vise here.
Troubleshooting
Page 13
Fault Cause Remedy
1. The pump does not run a. The fuses are blown Replace the blown fuses. If the new fuses blow b. The GFI circuit breaker has tripped. Reset the circuit breaker.
c. No electricity supply. Contact the Electricity provider. d. The motor protection has cut off the Check for motor/pump blockage.
electricity supply due to overload. e. The drop cable is defective. Repair/replace the pump/cable. f. Overvoltage has occurred. Check the electricity supply
2. The pump runs but gives a. The discharge is closed. Open the valve no water. b. No water or too low water level in well. See item 3a.
c. Check valve is stuck in it’s closed position. Pull the pump and clean or replace the valve. d. The suction strainer is closed. Pull the pump and clean the strainer. e. The pump is defective. Repair/replace the pump.
3. The pump runs at reduced a. The drawdown is larger than anticipated. Increase the installation depth of the pump, throttle the pump capacity. or replace it with a smaller capacity model.
b. The valve s in the discharge pipe are partly Check and clean/replace the valves as necessary.
closed/blocked. c. The discharge pipe is partly chocked by Clean/replace the discharge pipe.
impurities (Iron bacteria). d. The non- return valve of the pump is blocked. Pull the pump and check/replace the valve. e. The pump and the riser pipe are partly choked Pull out the pump. Check and clean or replace the pump, if
by impurities (Iron bacteria). necessary. Clean the pipes. f. The pump is defective. Repair/replace the pump. g. Hole in discharge pipe. Check and repair the piping. h. The riser pipe is defective. Replace. i. Undervoltage has occurred. Check the electricity supply.
4. Frequent starts and stops. a. The differential of the pressure switch Increase the differential. However, the stop pressure must between the start and stop pressures is too not exceed the operating pressure of the pressure tank, and small. the start pressure should be high enough to ensure sufficient
b. The water level electrodes or level switches Adjust the intervals of the electrodes/level switches to ensure
in the reservior have not been installed suitable time between the cutting-in and cutting-out of the correctly pump. See installation and operating instructions for the
c. Checkvalve is leaking or stuck half-open. Pull the pump and clean/replace the non-return valve. d. The supply voltage is unstable. Check the electrical supply. e. The motor temperature is too high. Check the water temperature.
Troubleshooting
Page 14
too, check the electrical installation and the drop cable.
water supply.
automatic devices used. If the intervals between start/stop cannot be changed via the automatics, the pump capacity may be reduced by throttling the discharge valve.
Instruments not allowed:
Note: The use of the following instruments is not allowed during fault finding:
Note: When measuring, use RMS-instruments.
Checking the motor and cable:
Environment
During handling, operation, storage and transport, all environment regulations dealing with the handling of hazardous materials must be observed.
When the pump is taken out of operation, it must be ensured that no hazardous material is left in the pump and in the riser pipe, which can be injurous to persons and the environment.
Disposal
Disposal of this product or parts of it must be carried out according to the following guidelines:
1. Use the local public or private waste collection service.
2. If such waste collection service does not exist or cannot handle the materials used in the product, please deliver the product or any hazardous materials from it to your nearest GRUNDFOS company or service center.
Insulation
Test
Resistance
Test
High-voltage
Test
Measure the voltage L1 (RMS) between phase and L2. Connect the voltmeter to the terminals at the connections.
The voltage should, when the motor is loaded, be within the range specified on Page 4, large variations in supply voltage indicate poor electricity supply, and the pump should be stopped until the problem has been corrected.
Measure the current (RMS) while the pump is operating at a constant discharge head(if possible, at capacity where the motor is heavily loaded). For maximum current, see motor nameplate.
If the current exceeds the full load current, there are the following possible faults: Poor connection in the leads, possibly in the cable joint. Too low supply voltage, see item 1 on Page 13.
Page 15
supply Voltage: 1x200-240V +6%/-10%, 50/60 Hz, PE
Operation via Generator: As a minimum, the generator output Starting Current: The motor starting current is equal to the Starting: Soft starting
Run-up Time: Maximum : 2 seconds Motor Protection: The motor is protected against:
Power Factor: PF= 1 Service Factor: 0.33-0.50A[HP]-1.75 at 230V
Motor Cable: 3 Wire, 12 AWG TEFZEL
Length Available in 5 ft. increments from 25ft.- 300ft.
Motor Liquid: Type SML 2 pH Values: Redi-Flo3: 5 to 9 Liquid Temperature: The temperature of the pumped liquid must
Note: if liquids with a viscosity higher than that of water are to be pumped, please contact GRUNDFOS
Discharge Port: 5SQE-NE- 1"NPT
STORAGE CONDITIONS
Minimum Ambient Temperature: -4°F Maximum Ambient Temperature: +140°F Freeze Protection: If the pump has to be stored after use, it
OPERATING CONDITIONS
Minimum Ambient Fluid Temperature: 34°F Maximum Ambient Fluid Temperature: +104°F
APPROXIMATE DIMENSIONS AND WEIGHT
Motor Dimensions (MSE3-NE):
0.33-0.50A[hp] 20.9" length x 2.68" diameter
0.50-0.75B[hp] 20.9" length x 2.68" diameter
1.0-1.5C[hp] 22.3" length x 2.68" diameter
Motor Weights (MSE3-NE):
0.33-0.50A[hp] 6.0 Lbs
0.50-0.75B[hp] 7.1 Lbs
1.0-1.5C[hp] 8.2 Lbs
Pump End Dimensions:
Pump Diameter: 2.68" Pump Diameter, incl. cable guard: 2.91"
Pump End Dimensions(min. and max.):
5SQE-NE 8.1" to 13.6" 10SQE-NE 8.1" to 14.5" 15SQE-NE 8.1" to 14.5" 22SQE-NE 8.1" to 14.5" 30SQE-NE 8.1" to 11.3"
Pump End Weights(min. and max.):
All Redi-Flo3 Models 2.2 lbs to 3.5 lbs Well Diameter (minimum): 3" Installation Depth (Maximum): 500 feet, below static water level.
Troubleshooting
Technical Data
Page 16
supply Voltage: 1x200-240V +6%/-10%, 50/60 Hz, PE
Operation via Generator: As a minimum, the generator output
must be equal to the motor P1[KW] +10%
Starting Current: The motor starting current is equal to the
highest value stated on the motor nameplate
Starting: Soft starting Run-up Time: Maximum : 2 seconds Motor Protection: The motor is protected against:
Dry running, overvoltage, undervoltage, overload, overtemperature
Power Factor: PF= 1 Service Factor: 0.33-0.50A[HP]-1.75 at 230V
0.50-0.75A[HP]-1.4 at 230V
1.0 -1.5C[HP] -1.15 at 230V Motor Cable: 3 Wire, 12 AWG TEFZEL Length Available in 5 ft. increments from 25ft.- 300ft.
Motor Liquid: Type SML 2 pH Values: Redi-Flo3: 5 to 9 Liquid Temperature: The temperature of the pumped liquid must
not exceed 104°F.
Note: if liquids with a viscosity higher than that of water are to be pumped, please contact GRUNDFOS
Discharge Port: 5SQE-NE- 1"NPT
10-15SQE-NE- 1 1/4" NPT 22-30SQE-NE- 1 1/2" NPT
STORAGE CONDITIONS
Minimum Ambient Temperature: -4°F Maximum Ambient Temperature: +140°F Freeze Protection: If the pump has to be stored after use, it
must be stored on a frost-free location or it must be ensured that the motor liquid is frost-proof. (The motor must be stored
without being filled with motor liquid.)
OPERATING CONDITIONS
Minimum Ambient Fluid Temperature: 34°F Maximum Ambient Fluid Temperature: +104°F
APPROXIMATE DIMENSIONS AND WEIGHT
Motor Dimensions (MSE3-NE):
0.33-0.50A[hp] 20.9" length x 2.68" diameter
0.50-0.75B[hp] 20.9" length x 2.68" diameter
1.0-1.5C[hp] 22.3" length x 2.68" diameter
Motor Weights (MSE3-NE):
0.33-0.50A[hp] 6.0 Lbs
0.50-0.75B[hp] 7.1 Lbs
1.0-1.5C[hp] 8.2 Lbs
Pump End Dimensions:
Pump Diameter: 2.68" Pump Diameter, incl. cable guard: 2.91"
Pump End Dimensions(min. and max.):
5SQE-NE 8.1" to 13.6" 10SQE-NE 8.1" to 14.5" 15SQE-NE 8.1" to 14.5" 22SQE-NE 8.1" to 14.5" 30SQE-NE 8.1" to 11.3"
Pump End Weights(min. and max.):
All Redi-Flo3 Models 2.2 lbs to 3.5 lbs Well Diameter (minimum): 3" Installation Depth (Maximum): 500 feet, below static water level.
Technical Data
Page 17
PUMP TYPE HP VOLTAGE MAX. AMPS
5SQE03A-90-NE 1/3 A 230V/115V 3.9/7.8 5SQE03A-120-NE 1/3 A 230V/115V 3.9/7.8 5SQE05A-170-NE 1/2 A 230V/115V 4.9/9.8 5SQE05B-210-NE 1/2 B 230V 4.9 5SQE05B-250-NE 1/2 B 230V 4.9 5SQE07B-290-NE 3/4 B 230V 7.6 5SQE10C-340-NE 1 C 230V 7.6 5SQE10C-380-NE 1 C 230V 7.6 5SQE10C-420-NE 1 C 230V 7.6
10SQE03A-100-NE 1/3 A 230V/115V 3.9/7.8 10SQE05A-140-NE 1/2 A 230V/115V 4.9/9.8 10SQE05B-180-NE 1/2 B 230V 4.9 10SQE07B-220-NE 3/4 B 230V 7.6 10SQE10C-260-NE 1 C 230V 7.6 10SQE10C-300-NE 1 C 230V 7.6 10SQE15C-340-NE 1 1/2 C 230V 11.1
15SQE03A-70-NE 1/3 A 230V/115V 3.9/7.8 15SQE05A-110-NE 1/2 A 230V/115V 4.9/9.8 15SQE05B-130-NE 1/2 B 230V 4.9 15SQE07B-170-NE 3/4 B 230V 7.6 15SQE10C-200-NE 1 C 230V 7.6 15SQE10C-230-NE 1 C 230V 7.6 15SQE15C-270-NE 1 1/2 C 230V 11.1
22SQE03A-40-NE 1/3 A 230V/115V 3.9/7.8 22SQE05A-80-NE 1/2 A 230V/115V 4.9/9.8 22SQE05B-110-NE 1/2 B 230V 4.9 22SQE07B-140-NE 3/4 B 230V 7.6 22SQE10C-180-NE 1 C 230V 7.6 22SQE15C-210-NE 1 1/2 C 230V 11.1
30SQE05A-40-NE 1/2 A 230V/115V 4.9/9.8 30SQE05B-80-NE 1/2 B 230V 7.6 30SQE10C-120-NE 1 C 230V 7.6 30SQE15C-160-NE 1 1/2 C 230V 11.1
PRODUCT PART NUMBER
CU 300 96422776 Flow Sleeve 96037505 Grease 96037562 Grundfos SPP1 Pote ntiometer 625468 RediFlo3 Motor Leads - available in 5ft. increments See price list
R100 Infrared Remote 625333 HP Infrared Printer 822408 620480
Technical Data
Page 18
ACCESSORIES
PRODUCT PART NUMBER
CU 300 96422776 Flow Sleeve 96037505 Grease 96037562 Grundfos SPP1 Pote ntiometer 625468 RediFlo3 Motor Leads - available in 5ft. increments See price list
25ft 96037428 50ft 96037429
75ft 96037430 100ft 96037431 125ft 96037432 150ft 96037433 175ft 96037434 200ft 96037435 225ft 96037436 250ft 96037437 300ft 96037438
R100 Infrared Remote 625333 HP Infrared Printer 822408 620480
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