Grundfos 5SQE03A-90-NE, 5SQE05B-250-NE, 5SQE03A-120-NE, 5SQE07B-290-NE, 5SQE10C-340-NE Installation And Operating Instructions Manual

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Installation and
Operating Instructions
Please leave these instructions with the pump for future reference
Efficient Permanent Magnet Motor
High Starting Torque
Soft Start
(2 seconds to reach maximum rpm, and maximum pressure)
Built-in "Smart" Motor Protection with automatic restart
Communication Through the Redi-Flo3 Status Box
Integrated Protection Against Adverse Conditions
Environmental Materials of Construction
SQE-NE
Environmental Pumps
Grundfos Pumps Corporation • 3131 N. Business Park Ave., Fresno, CA 93727
Customer Service Centers: Allentown, PA • Fresno, CA
Phone: (800) 333-1366 • Fax: (800) 333-1363
Canada: Oakville, Ontario • Mexico: Apodaca, N.L.
Products manufactured by GRUNDFOS are warranted to the original user only to be free of defects in material and workmanship for a period of 18 months from date of installation, but not more than 24 months from date of manufacture. GRUNDFOS' liability under this warranty shall be limited to repairing or replacing at GRUNDFOS' option, without charge, F.O.B. GRUNDFOS factory or authorized service station, any product of GRUNDFOS manufacture. GRUNDFOS will not be liable for any costs of removal, installation, transportation, or any other charges which may arise in connection with a warranty claim. Products which are sold but not manufactured by GRUNDFOS are subject to the warranty provided by the manufacturer of said products and not by GRUNDFOS' warranty. GRUNDFOS will not be liable for damage or wear to products caused by abnormal operating conditions, accident, abuse, misuse, unauthorized alteration or repair, or if the product was not installed in accordance with GRUNDFOS printed installation and operating instructions.
To obtain service under this warranty, the defective product must be returned to the distributor or dealer of GRUNDFOS products from which it was purchased together with proof of purchase and installation date, failure date, and supporting installation data. Unless otherwise provided, the distributor or dealer will contact GRUNDFOS or an authorized service station for instructions. Any defective product to be returned to GRUNDFOS or a service station must be sent freight prepaid; documentation supporting the warranty claim and/or a Return Material Authorization must be included if so instructed.
MANUFACTURER WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES ARISING FROM INSTALLATION, USE, OR ANY OTHER CAUSES. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR REFERRED TO ABOVE. EXCEPT AS EXPRESSLY HEREIN PROVIDED THE GOODS ARE SOLD "AS IS", THE ENTIRE RISK AS TO QUALITY AND FITNESS FOR A PARTICULAR PURPOSE, AND PERFORMANCE OF THE GOODS IS WITH THE BUYER, AND SHOULD THE GOODS PROVE DEFECTIVE FOLLOWING THEIR PURCHASE, THE BUYER AND NOT THE MANUFACTURER, DISTRIBUTOR, OR RETAILER ASSUMES THE ENTIRE RISK OF ALL NECESSARY SERVICING OR REPAIR.
Some jurisdictions do not allow the exclusion or limitation of implied warranties of merchantability and fitness for a particular purpose, of incidental or consequential damages and some jurisdictions do not allow limitations on how long implied warranties may last or require you to pay certain expenses as set forth above. Therefore, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction.
The telephone number of our service and repair facilities central directory, from which you can obtain the locations of our service and repair facilities is, 1-800-333-1366.
LIMITED WARRANTY
Federal Communications Commission Notice:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
L-RF-IO-008 Rev.2/00 PRINTED IN USA
SAFETY WARNING
Pre-Installation Checklist
1. Well Preparation
If the pump is to be installed in a new well then the well should be fully developed and bailed or blown free of cuttings and sand. The construction of the GRUNDFOS Redi-Flo3 submersibles makes it resistant to abrasion; however, no pump made of any material can forever withstand the destructive wear that occurs when constantly pumping sandy water.
2. Make Sure You Have the Right Pump
Determine the maximum depth of the well, and the drawdown level at the pump's maximum capacity. Pump selection and setting depth should be made based on this data.
3. Pumped Fluid Requirements
Submersible well pumps are designed for pumping turbid free, cool water; free of air or gases. Possible decreased pump performance and life expectancy can occur when operating in conditions outside of this chemistry. Water temperature ideally should not exceed 104°F. Extended pump life and optimal performance can best be obtained through proper well development and in the case of higher fluid temperatures use a cooling shroud.
A check should be made to ensure that the installation depth of the pump will always be at least three feet below the maximum drawdown level of the well (Fig.1). The bottom of the motor should never be installed lower than the bottom of the screen.
4. Motor Cooling Requirements
To ensure proper motor cooling refer to the table below for minimum flow requirements:
Electrical Work
WARNING:To reduce the risk of electric shock during operation of this pump requires the provision of acceptable grounding. If the means of connection to the supply connected box is other than grounded metal conduit, ground the pump back to the service by connecting a copper conductor (at least the size of the circuit supplying the pump) to the grounding screw provided within the wiring compartment.
5. Applications
Typical applications: Environmental applications such as:
- Remediation pumping.
- Leachate recovery.
- Pollution recovery.
- Dewatering
6. Motor Preparation
GRUNDFOS MSE3-NE submersible motors have water-lubricated slide bearings. No additional lubrication is required.
The submersible motors are factory-filled with a special GRUNDFOS motor liquid (type SML 2), which will protect the motor fluid down to
-4°F(20°C) and to prevent the growth of bacteria. The level of motor fluid is important for the operating life of the bearings and consequently the life of the motor.
Refilling of motor liquid
It is recommended to check and if needed, refill the motor with GRUNDFOS motor fluid SML 2.
If the pump is to be installed horizontally, e.g. in a tank, and there is a risk that the pump might be covered by mud, it must be installed in a flow sleeve.
Liquid temperatures/cooling
Figure 2 shows an operating Redi-Flo3 pump installed in a well. Figure 2 illustrates the following:
- Well diameter.
- Pump diameter.
- Temperature of pumped liquid.
- Flow past the motor to the pump
strainer. Note: The well diameter must be at least 3”. If there is a risk that the motor will be covered with sediment or the pumped fluid is at an elevated temperature then it is recommended the pump be placed in a Flow Sleeve. The motor should always be installed above the well screen.
Maximum
liquid temperature
0.0 f/s
(free convection)
Min. 0.5 f/s
Flow velocity
past the motor
86° F(30°C)
104°F (40°C)
I.D.
Fig. 1
Page 2Page 1
5. Applications
Typical applications: Environmental applications such as:
- Remediation pumping.
- Leachate recovery.
- Pollution recovery.
- Dewatering
6. Motor Preparation
GRUNDFOS MSE3-NE submersible motors have water-lubricated slide bearings. No additional lubrication is required.
The submersible motors are factory-filled with a special GRUNDFOS motor liquid (type SML 2), which will protect the motor fluid down to
-4°F(20°C) and to prevent the growth of bacteria. The level of motor fluid is important for the operating life of the bearings and consequently the life of the motor.
Refilling of motor liquid
It is recommended to check and if needed, refill the motor with GRUNDFOS motor fluid SML 2.
If the pump is to be installed horizontally, e.g. in a tank, and there is a risk that the pump might be covered by mud, it must be installed in a flow sleeve.
Liquid temperatures/cooling
Figure 2 shows an operating Redi-Flo3 pump installed in a well. Figure 2 illustrates the following:
- Well diameter.
- Pump diameter.
- Temperature of pumped liquid.
- Flow past the motor to the pump
strainer. Note: The well diameter must be at least 3”. If there is a risk that the motor will be covered with sediment or the pumped fluid is at an elevated temperature then it is recommended the pump be placed in a Flow Sleeve. The motor should always be installed above the well screen.
Pre-Installation Checklist
Well Dia.
Pump dia.
Fig. 2
Installation Procedures
Page 3
7. Installation Postions
Positional requirements
The pump is suitable for vertical as well as horizontal installation, however, the pump shaft must never fall below the horizontal plane, see fig. 4.
To refill the motor, proceed as follows:
1. Remove the cable guard and separate the pump end from the motor.
2. Place the motor in vertical position with an inclination of approx. 10°.
3. Remove the filling plug using a screwdriver or a similar tool.
4. Inject motor liquid into the motor with a filling syringe or similar tool,see fig. 3.
5. To allow possible air to escape, move the motor from side to side. And turn the shaft.
6. Replace the filling plug and make sure it is tight.
7. Assemble pump end and motor.
8. Install the cable guard.
The pump is now ready for installation.
8. Electrical connection
General
The electrical connection should be carried out by an authorized electrician in accordance with local regulations.
Before starting work on the pump, make sure the electricity supply has been switched off and that it cannot be accidentally switched on. The pump must be grounded. The pump must be connected to an external mains switch.
The supply voltage, rated maximum current and power factor (PF) appear on the motor nameplate. The required voltage for GRUNDFOS submersible MSE3-NE motors, measured at the motor terminals, is +6%/– 10% of the nominal voltage during continuous operation (including variation in the supply voltage and losses in cables).
If the pump is connected to an installation where a Ground Fault circuit breaker (GFI) is used as additional protection, this circuit breaker must trip out when ground fault currents with DC content (pulsating DC) occur.
Supply voltage:1 x 100-115V or 1 x 200-240 V +6%/–10%, 50/60 Hz. The current consumption can only accurately be measured by means of a
true RMS instrument. If other instruments are used, the value measured will differ from the actual value. The Redi-Flo3 pumps can be connected to a Redi-Flo3 status box.
Note: The pump must never be connected to a capacitor or to another type of control box other than a Redi-Flo3 status box. The pump must never be connected to an external frequency converter.
Motor protection
The motor has built-in automatic thermal overload protection and requires no additional motor protection.
Connection of motor
The motor can be connected directly to the main circuit breaker.
Fig. 3
Fig. 4
Filling plug
Pre-Installation Checklist
Installation Procedures
Page 4
8. Electrical connection
General
The electrical connection should be carried out by an authorized electrician in accordance with local regulations.
Before starting work on the pump, make sure the electricity supply has been switched off and that it cannot be accidentally switched on. The pump must be grounded. The pump must be connected to an external mains switch.
The supply voltage, rated maximum current and power factor (PF) appear on the motor nameplate. The required voltage for GRUNDFOS submersible MSE3-NE motors, measured at the motor terminals, is +6%/– 10% of the nominal voltage during continuous operation (including variation in the supply voltage and losses in cables).
If the pump is connected to an installation where a Ground Fault circuit breaker (GFI) is used as additional protection, this circuit breaker must trip out when ground fault currents with DC content (pulsating DC) occur.
Supply voltage:1 x 100-115V or 1 x 200-240 V +6%/–10%, 50/60 Hz. The current consumption can only accurately be measured by means of a
true RMS instrument. If other instruments are used, the value measured will differ from the actual value. The Redi-Flo3 pumps can be connected to a Redi-Flo3 status box.
Note: The pump must never be connected to a capacitor or to another type of control box other than a Redi-Flo3 status box. The pump must never be connected to an external frequency converter.
Motor protection
The motor has built-in automatic thermal overload protection and requires no additional motor protection.
Connection of motor
The motor can be connected directly to the main circuit breaker.
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