Grunbeck GENO-OSMO-X Operation Manual

Download

Operation manual

Reverse osmosis system GENO-OSMO-X

with GENO-tronic operating element

and GENO-OSMO-X controller

starting from software version V1.11

Edition: April 2018 Order no. 124 750 927-inter

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Table of contents

AGENERAL ............................................................................................................................................................................................ 4



1 | P

REFACE

..................................................................................................................................................................................................... 4



2 | H

OW TO USE THIS OPERATION MANUAL

............................................................................................................................................................ 4



3 | G

ENERAL SAFETY INFORMATION

..................................................................................................................................................................... 5



3.1Symbols and notes .............................................................................................................................................................................. 5



3.2Operating personnel ............................................................................................................................................................................ 5



3.3Appropriate application ........................................................................................................................................................................ 5



3.4Protection from water damage ............................................................................................................................................................. 6



3.5Indication of specific dangers ............................................................................................................................................................... 6



4 | S

HIPPING AND STORAGE

................................................................................................................................................................................ 6



5 | D

ISPOSAL OF USED PARTS AND MATERIALS

...................................................................................................................................................... 6



BBASIC INFORMATION ........................................................................................................................................................................ 7



1 | L

AWS, REGULATIONS, STANDARDS

.................................................................................................................................................................. 7



2 | W

ATER

........................................................................................................................................................................................................ 7



3 | F

UNCTIONAL PRINCIPLE OF REVERSE OSMOSIS

................................................................................................................................................. 8



CPRODUCT DESCRIPTION .................................................................................................................................................................. 9



1 | T

YPE DESIGNATION PLATE

.............................................................................................................................................................................. 9



2 | F

UNCTIONAL DESCRIPTION

........................................................................................................................................................................... 10



3 | T

ECHNICAL SPECIFICATIONS

......................................................................................................................................................................... 15



4 | A

PPROPRIATE APPLICATION

......................................................................................................................................................................... 16



4.1System idle time ................................................................................................................................................................................. 16



5 | A

PPLICATION LIMITS

.................................................................................................................................................................................... 17



6 | S

COPE OF SUPPLY

...................................................................................................................................................................................... 18



6.1Standard equipment ........................................................................................................................................................................... 18



6.2Optional accessories .......................................................................................................................................................................... 19



6.3Consumables ..................................................................................................................................................................................... 22



6.4Wearing parts .................................................................................................................................................................................... 23



DINSTALLATION ................................................................................................................................................................................. 24



1 | G

ENERAL INSTALLATION INSTRUCTIONS

........................................................................................................................................................ 24



1.1Preliminary work ................................................................................................................................................................................ 24



2 | W

ATER INSTAL LATION

.................................................................................................................................................................................. 24



3 | H

OW TO CONNECT THE SYSTEM

.................................................................................................................................................................... 25



4 | E

LECTRICAL INSTALLATION

........................................................................................................................................................................... 26



4.1Circuit diagram of power distribution .................................................................................................................................................. 26



4.2Connections within the GENO-OSMO-X control unit and the GENO-tronic operating element: ........................................................ 28



4.3Connections within the GENO-OSMO-X reverse osmosis system .................................................................................................... 29



4.4Connections to other subsystems - system output ............................................................................................................................. 30



4.5Connections to other subsystems – Residual hardness monitoring system NX1CQ1 for pre-treatment by water softener ................. 30



4.6Connections to other subsystems – Dosing pump RO1 P2 for antiscalant pre-treatment ....................................................................... 31



4.7Connections within the OSMO-X reverse osmosis system – AVRO pre-treatment RO1B5 ................................................................ 31



4.9Subsystems water softener and/or pressure booster interconnected via RS485 data line – Connection of terminating resistors ...... 32



4.10 Connections to other subsystems – Pre-treatment by water softener ................................................................................................. 32



4.11Connections to other sub-systems – Pressure booster installed downstream .................................................................................... 32



4.12Connections to other subsystems – Optional signals or accessories ................................................................................................. 33



ESTART-UP ......................................................................................................................................................................................... 34



1 | H

OW TO FLUSH THE SYSTEM

........................................................................................................................................................................ 34



1.1How to flush off the preservation agent .............................................................................................................................................. 34



FOPERATION ...................................................................................................................................................................................... 36



1 | I

NTRODUCTION

........................................................................................................................................................................................... 36



2 | S

CREEN LAYOUT OF THE

GENO-

TRONIC OPERATING ELEMENT

........................................................................................................................ 36



2.1Home screen ..................................................................................................................................................................................... 36



2.2Info level of GENO-OSMO-X.............................................................................................................................................................. 37



2.3Change, save, reject parameters ....................................................................................................................................................... 38



2.4Acknowledgement of errors/signals ................................................................................................................................................... 39



2.5Screen saver ...................................................................................................................................................................................... 40



3 | S

YSTEM RANGE

.......................................................................................................................................................................................... 40



3.1System menu I ................................................................................................................................................................................... 40



3.2Data logging on an SD card ............................................................................................................................................................... 42



3.2System menu II .................................................................................................................................................................................. 45



3.3Software version ................................................................................................................................................................................ 45



4 | SUB-

SYSTEM

GENO-OSMO-X

REVERSE OSMOSIS SYSTEM

........................................................................................................................... 45



4.1 User programming level ..................................................................................................................................................................... 46



4.2Installer level (Code 113) ................................................................................................................................................................... 48



4.3Customer service level ....................................................................................................................................................................... 54



4.4Extended customer service level I ...................................................................................................................................................... 54



4.5Extended customer service level II ..................................................................................................................................................... 54



4.6Counter readings, error memory ........................................................................................................................................................ 55



4.7Key operation ..................................................................................................................................................................................... 56



4.8Reset of counter readings .................................................................................................................................................................. 56



4.9Memory of operating parameters ....................................................................................................................................................... 56



5 | P

ERMEATE TANK

......................................................................................................................................................................................... 57



6 | PRE-

TREATMENT BY MEANS OF ANTISCALANT DOSING

..................................................................................................................................... 58



6.1Operator menu ................................................................................................................................................................................... 59



6.2Customer Service level ...................................................................................................................................................................... 5 9



GTROUBLESHOOTING ....................................................................................................................................................................... 60



1 | B

ASIC INFORMATION

.................................................................................................................................................................................... 60



2 | H

OW TO REMEDY WARNINGS

........................................................................................................................................................................ 61



3 | T

ROUBLESHOOTING

.................................................................................................................................................................................... 64



HMAINTENANCE ................................................................................................................................................................................. 7 0



1 | B

ASIC INFORMATION

.................................................................................................................................................................................... 70



2 | I

NSPECTION (FUNCTIONAL CHECK

) ................................................................................................................................................................ 70



3 | M

AINTENANCE

............................................................................................................................................................................................ 7 1



4 | O

PERATION LOG

......................................................................................................................................................................................... 72



Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Publisher's information

 Copyright by Grünbeck Wasseraufbereitung GmbH

Printed in Germany Effective with the date of edition indicated on the cover sheet.

-We reserve the right to modifications, especially with regard to technical progress-

Reprints, translations into foreign languages, electronic storage or copying of this operation manual only with explicit written approval of Grünbeck Wasseraufbereitung GmbH.

Any type of duplication not authorised by Grünbeck Wasseraufbereitung is a copyright violation and subject to legal action.

Responsible for contents: Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1, 89420 Hoechstaedt/Germany Phone +49 9074 41-0  Fax +49 9074 41-100 www.gruenbeck.de  service@gruenbeck.de

Print: Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1, 89420 Hoechstaedt/Germany

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

EU Declaration of Conformity

This is to certify that the system designated below meets the safety and health requirements of the applicable European guidelines in terms of its design, construction and execution.

If the system is modified in a way not approved by us, this certificate is void.

Manufacturer: Grünbeck Wasseraufbereitung GmbH

Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany

Responsible for documentation:

Markus Pöpperl

System designation: Reverse osmosis system GENO-OSMO-X

System size: 200, 400, 800, 1200, 1600, 2200, 3000

Serial number: refer to type designation plate

Applicable guidelines: Machinery Directive (2006/42/EC)

EMC Directive (2014/30/EU)

Applied harmonised standards, in particular:

DIN EN ISO 12100: 2011-03 DIN EN 61000-6-2: 2006-03 DIN EN 61000-6-3: 2011-09

Applied national standards and technical specifications, in particular:

City, date and signature: Hoechstaedt, 30.04.2018 p.p.

M. Pöpperl Dipl.-Ing. (FH)

Function of signatory: Head of Department for Technical Product Design

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

A General

1 | Preface

Thank you for opting for a Grünbeck product. Backed by decades

of experience in the area of water treatment, we provide solutions for all kind of processes.

All Grünbeck systems and devices are made of high-quality materials. This ensures reliable operation over many years, provided you treat your water treatment systems with the required care. This operation manual assists you with important information. Therefore, please read the entire operation manual before installing, operating or maintaining the system.

Customer satisfaction is our prime objective and providing customers with qualified advice is crucial. If you have any questions concerning this device, possible extensions or general water and waste water treatment, our field staff, as well as the experts at our headquarters in Hoechstaedt, are available to help you.

Advice and assistance

For advice and assistance please contact your local representative (see www.gruenbeck.de) or get in touch with our service centre which can be reached during office hours:

Phone: +49 9074 41-333

Fax: +49 9074 41-120

Email: service@gruenbeck.de

We can connect you with the appropriate expert more quickly if you provide the required system data.

2 | How to use this operation manual

This operation manual is intended for the operators of our sys-

tems. It is divided into several chapters and a letter is assigned to each of them in alphabetical order. In order to find the specific information you are looking for, check for the corresponding chapter on page 3.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

3 | General safety information

3.1 Symbols and notes

Important information in this operation manual is characterised by symbols. Please pay particular attention to this information to ensure the hazard-free, safe and efficient handling of the system.

Danger! Failure to adhere to this information will cause serious or life-threatening injuries, extreme damage to property or inadmissible contamination of the drinking water.

Warning! Failure to adhere to this information may cause injuries, damage to property or contamination of the drinking water.

Attention! Failure to adhere to this information may result in damage to the system or other objects.





Note: This symbol characterises information and tips to make your work easier.

Tasks with this symbol may only be performed by Grünbeck's technical service/authorised service company or by persons expressly authorised by Grünbeck.

Tasks with this symbol may only be performed by qualified electrical experts according to the VDE guidelines or according to the guidelines of a similar local institution.

Tasks with this symbol may only be performed by water companies or approved installation companies. In Germany, the installation company must be registered in a water company installation directory as per §12(2) AVBWasserV (German Ordinance on General Conditions for the Supply of Water).

3.2 Operating personnel

Only persons who have read and understood this operation manual are permitted to work with the system. The safety guidelines are to be strictly adhered to.

3.3 Appropriate application

The system may only be used for the purpose outlined in the product description (chapter C). The guidelines in this operation manual as well as the applicable local guidelines concerning the drinking water protection, accident prevention and occupational safety must be adhered to.

In addition, appropriate application also implies that the system may only be operated when it is in proper working order. Any malfunctions must be repaired at once.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

3.4 Protection from water damage

Warning! In order to properly protect the installation site against

water damage:

 a sufficient floor drain system must be available or

 a safety device (see chapter C Accessories) must be in-

stalled.



Warning! In case of a power failure, floor drains with a discharge to a lifting system will be out of operation.

3.5 Indication of specific dangers

Danger due to electrical energy!  Do not touch electrical parts with wet hands! Disconnect the system from mains before starting work on electrical parts of the system. Have qualified experts replace damaged cables immediately.

Danger due to mechanical energy! System parts may be subject to overpressure. Danger of injury and damage to property due to escaping water and unexpected movement of system parts.  Check pressure pipes regularly. Depressurise the system before starting repair or maintenance work on the system.

Hazardous to health due to contaminated drinking water!  The system may only be installed by a specialist company. The operation manual must be strictly adhered to! Ensure that there is sufficient flow. The pertinent guidelines must be followed for starting-up after extended periods of standstill. Inspections and maintenance must be performed at the intervals specified!



Note: By concluding a maintenance contract, you ensure that all of the required tasks are performed on time. You may perform the interim inspections yourself.

4 | Shipping and storage

Attention! The system may be damaged by frost or high tem-

peratures. In order to avoid damage of this kind:

Protect from frost during transportation and storage! Do not install or store system next to objects which radiate a lot of heat.

The system may only be transported and stored in its original

packing. Ensure that it is handled with care and placed the right side up (as indicated on the packing).

5 | Disposal of used parts and materials

Used parts and materials are to be disposed of, or made availa-

ble for recycling purposes, according to the applicable local guidelines.

If a material is subject to specific regulations, adhere to the instructions indicated on the packing.

If in doubt, contact your local waste disposal authority or the manufacturer for more information.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

B Basic information

1 | Laws, regulations, standards

In the interest of good health, rules cannot be ignored when it

comes to the processing of drinking water. This operation manual takes into consideration the current regulations and stipulates information that you will need for the safe operation of your water treatment system.

Among other things, the regulations stipulate that

 only approved companies are permitted to make major modi-

fications to water supply facilities

 and that tests, inspections and maintenance on installed de-

vices are to be performed at regular intervals.

2 | Water

Due to dynamic substance and water cycles, harmful elements,

which are only partly and only slowly biodegradable are increasingly released into nature. Over time, these elements therefore accumulate in ground and surface water. Removing them again from natural water bodies represents a particular challenge. Grünbeck rises to this challenge and aims at generating unpolluted drinking and process water.

The water works provide us with pure drinking water that is suit-

able for consumption. However, if the water is to be used for technical purposes, further treatment is frequently required.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

3 | Functional principle of reverse osmosis

Principle:

Pre-treated feed water

Concentrate:

Permeate

Fig. B-1: Functional principle

Osmosis Osmotic pressure Reversed osmosis

Solution of high concentration

Solution of low concentration

Solution of high concentration

Solution of low concentration

Solution of high concentration (concentrate)

Solution of low concentration (permeate)

Fig. B-2: Reverse osmosis principle

In the osmosis process, watery solutions of different concentrations are separated by a semi-permeable membrane. In keeping with the law of nature, the concentrations try to equalise. On the side of the higher original concentration, the so-called "osmotic" pressure is generated.

In case of reverse osmosis, this osmotic pressure is countered by a higher pressure. The consequence: the process proceeds in the reverse direction. A particular advantage of the reverse osmosis technology compared to other water treatment processes is the fact that - apart from the removal of dissolved salts

- bacteria, germs and dissolved organic substances are also reduced.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

C Product description

1 | Type designation

plate

Please specify the data shown on the type designation plate of your GENO-OSMO-X reverse osmosis system in order to speed up the processing of enquiries or orders. Please copy the indicated information to the table below in order to have it handy whenever necessary.

Reverse osmosis system GENO-OSMO-X:      Serial number:      

Order no.:

     

Fig. C-1: Type designation plate of the reverse osmosis system GENO-OSMO-X

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

2 | Functional description

Feed water

Concentrate to drain

Permeate

Fig. C-2: System design of the reverse osmosis system GENO-OSMO-X

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Feed water inlet BL1

Connection 1“ or 1¼ (male thread), flat sealing, for feed water connection by others on site





Note: Provide connection by means of water meter screw connection.

Solenoid valve for feed water RO1V1

During the permeate production, this valve is always open. Following the system stop (tank full), the valve remains open for the programmed flushing volume of the membrane(s).

Fine filter RO1F1

Pre-filtration of the feed water incl. pressure reducer (pre-set)

4.0 bar and integrated pressure gauge for feed water pressure.

Flow sensor feed RO1CF2

Via pulse signal to the control unit. Feed = Concentrate recirculation + Permeate + Concentrate to drain.

Pressure switch for minimum pressure RO1CP1

To prevent the high-pressure pump from running dry. Switches time-delayed after opening the solenoid valve for feed water.

Flow sensor feed water RO1CF1

Via pulse signal to the control unit. Feed water = Permeate + Concentrate to drain.

Adjusting valve concentrate to drain with drive RO1V3

To automatically adjust the volume flow concentrate to drain (recovery). During the permeate production, this portion of the water flow permanently flows to the drain. The volume flow is subject to the system size. In case of tank "full" as well as in case of a system failure, the valve always opens the entire cross section in combination with the solenoid valve for feed water.

Pressure reducer concentrate RO1H4

To improve the regulation accuracy of the adjusting valves (set to 6 bar)

Adjusting valve concentrate recirculation with drive RO1V2

For automatic adjustment of the volume flow concentrate recirculation. The volume flow is subject to the system size.

Sampling valve concentrate RO1H1

Allows manual quality determination via sampling valve.

Connection concentrate to drain BL2

1“ male thread, flat sealing





Note: Provide for connection via water meter screw connection.

Permeate connection BL3

1“ male thread, flat sealing





Note: Provide for connection via water meter screw connection.

High-pressure pump RO1P1

Centrifugal pump system (frequency-controlled) that generates the operating pressure required for the membrane. Pump operates upon permeate demand from the level control located in the permeate tank. By means of the frequency converter, the pump's revolution speed is adapted in a way that the nominal permeate capacity is achieved.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Pressure switch maximum pressure RO1CP3

Prevents the system's operating pressure from exceeding 16 bar.

Membrane RO1B1

Reverse osmosis membrane to generate the permeate.

Flow sensor permeate RO1CF3

Via pulse signal at the control unit.

Sampling valve permeate RO1H5

Allows manual quality determination via sampling valve.

Conductivity measurement RO1CQ1

Conductivity sensor according to the 2-electrode principle (temperature-compensated (RO1CT1)) for the continuous measurement of the permeate conductivity. The measuring results are indicated in the control unit.

Fig. C-3: Reverse osmosis system GENO-OSMO-X hydro module for feed water

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Fig. C-4: Reverse osmosis system GENO-OSMO-X hydro module for concentrate

Fig. C-5: Reverse osmosis system GENO-OSMO-X hydro module for permeate

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Fig. C-6: Reverse osmosis system GENO-OSMO-X 3000 with fine filter, hydraulic connections, membrane and high-pressure pump

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

3 | Technical specifications

Table C-1: Technical specifications Reverse osmosis system GENO-OSMO-X

200 400 800 1200 1600 2200 3000

Connection data

Nominal connection diameter (male thread) of feed water inlet

1“

1“ 1“ 1“ 1“

1 ¼“ 1 ¼“

Nominal connection diameter (male thread) of permeate outlet

1“

1“ 1“ 1“ 1“ 1“ 1“

Nominal connection diameter (male thread) of concentrate outlet

1“

1“ 1“ 1“ 1“ 1“ 1“

Min. drain connection Without optional AVRO DN 50 DN 50 DN 50 DN 50 DN 50 DN 50 DN 50

With optional AVRO DN 50 DN 50 DN 50 DN 100 DN 100 - -

Power supply [V/Hz] 3/N/PE, 400 V/50...60 Hz

Min. power outlet provided on site 5.5 kW / C 20 A / 2.5 mm²

Protection/protection class

IP 54/

Power input in case of unpressurised delivery of the permeate into a tank at a switching frequency of the frequency converter of 8 kHz and an inlet pressure of 4 bar in the feed water

Recovery of 80 % [kW] 0.53 0.87 0.94 1.40 1.74 2.10 2.30

Recovery of 50 % [kW] 0.53 0.88 0.94 1.30 1.60 - -

Power input if the permeate is delivered directly to the consumers with a supply pressure of 3.8 bar at a switching frequency of the frequency converter of 8 kHz and an inlet pressure of 4 bar in the feed water.

Recovery of 80 % [kW] 0.86 1.44 1.60 2.00 2.31 2.30 2.80

Recovery of 50 % [kW] 0.81 1.20 1.41 1.90 2.11 - -

Performance data

Permeate capacity at a Feed water temperature of 10 °C [l/h] 170 340 680 1020 1360 1870 2550

Feed water temperature of 15 °C [l/h] 200 400 800 1200 1600 2200 3000

Feed water temperature of 15 °C [m³/d] 4.8 9.6 19.2 28.8 38.4 52.8 72.0

Min. inlet flow pressure of feed water [bar] 2.5

Min. outlet pressure of permeate [bar] 0.5

Nominal pressure PN 16

Salt rejection 95 – 99 %

Total salt concentration in the feed water as NaCl, max.

[ppm] 1000

Recovery min./max. [%] 50-80 (adjustable) 65-80 (adjustable)

Volume flow concentrate to drain at a recovery of 80%. (at 15°C)

[l/h] 50 100 200 300 400 550 750

Feed water volume flow (15 °C) drain at a recovery of 80%.

[l/h] 250 500 1000 1500 2000 2750 3750

Filling volumes and consumption data

Number of modules (size 4") [pcs.] ½ 1 2 3 4 6 8

Dimensions and weights

System width [mm] 900 900 1035 1035 1170 1170 1170

System height [mm] 1700 1700 1700 1700 1700 1700 1700

System depth [mm] 675 675 675 675 675 675 675

Room height/installation height, min. [mm] 1800 1800 1800 1800 1800 1800 1800

Operating weight, approx. [kg] 100 115 145 170 195 240 290

General

Feed water temperature, min./max. [°C] 10/301)

Ambient temperature, min./max. [°C] 5/35

Order no. 750 200 750 210 750 220 750 230 750 240 750 250 750 260

For temperatures of feed water > 20 °C a separate configuration of the system is required.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4 | Appropriate application

The reserve osmosis system is designed for the demineralisa-

tion of drinking water according to the German Drinking Water Ordinance (TrinkwV). The generated water is primarily used for industrial applications.

A corresponding pre-treatment is required and the application limits (paragraph 5) must be adhered to.





Note: In case of water that does not comply with the stipulations of the German Drinking Water Ordinance (TrinkwV), a water analysis is required beforehand.

The continuous permeate capacity is subject to the temperature

and was defined at 15°C. The permeate capacity decreases by up to 3 % per degree centigrade of the feed water temperature .





Note: This reverse osmosis system adjusts the permeate capacity automatically subject to the temperature. The recovery (concentrate to drain) as well as the concentrate recirculation are adapted to the modified permeate capacity.

The system is adjusted to the permeate requirements to be ex-

pected at the installation site, it is not suitable for major deviations.

The system may only be operated if all components are installed

properly. Safety devices and equipment must NEVER be removed, bridged or tampered with.

Appropriate application of the device also implies that the information contained in this operation manual and all safety guidelines applying at the installation site be observed. Furthermore, the maintenance and inspection intervals have to be observed.

4.1 System idle time

If the system is out of operation for more than 14 days, it must

be preserved by Grünbeck's technical customer service/authorised service company. The maximum time, the system can remain in the preserved condition is 6 months.

In case the down time is longer, the system must be preserved again in regular intervals by Grünbeck's technical customer service/authorised service company. Prior to resuming operation, the preserving agent must be flushed from the system.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

5 | Application limits

For the application of the reverse osmosis system, the limit val-

ues stipulated in the German Drinking Water Ordinance represent the upper limits for the admissible substances contained in the water.

 Total hardness < 0.1 °dH

(0.18 °f; 0.018 mmol/l)

 Free chlorine not detectable

 Iron < 0.10 mg/l

 Manganese < 0.05 mg/l

 Silicate < 15 mg/l

 Chlorine dioxide not detectable

 Turbidity < 1 FTU

 Colloid index (SDI) < 3

 pH range 3-9

Different application limits for the total hardness do apply for

the optional pre-treatment AVRO resp. antiscalant.





Note: The permeate originating from the reverse osmosis system is not potable but requires additional treatment (blending, hardening) if it is to be used as drinking water.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

6 | Scope of supply

6.1 Standard equipment

 Control unit with 4.3" graphics touch panel to indicate the op-

erating state and system values. Voltage-free contacts to relay advance warnings and safety shut-downs. Digital input for priority permeate production in times when electricity tariffs are low (smart metering). Fully automatic monitoring and control of the system parameters permeate flow, monitoring of the permeate conductivity by means of limit value default settings in the control unit, recovery, concentrate recirculation and pump frequency (subject to the water temperature). Recording of measured data on integrated SD card. Possibility to interconnect systems installed upstream or downstream (water softener, dosing system, permeate tank, pressure booster) and to operate them by remote control.

 Power distribution with mains switch and automatic circuit

breakers as feeding point for power supply provided by others on site.

 High-pressure centrifugal pump made of stainless steel

1.4401 to supply the reverse osmosis membrane(s).

 Ultra-low pressure reverse osmosis membrane(s), installed in

pressure pipe made of high-strength PE.

 Three-part hydro module made of red bronze, chemically

nickel-plated, featuring pressure gauges, adjusting resp. solenoid valves and sampling valves. Flow sensors integrated in the hydro module, volume measurement of the system flows permeate, concentrate and concentrate recirculation. The permeate hydro module features a conductivity measuring cell (temperature-compensated).

 Pipework between pump and reverse osmosis membrane

made of high-pressure resistant PE pipes and PP compression fittings.

 High-quality system rack made of anodised aluminium to

house all system components.

 A ventilation device to be mounted onto the concentrate pipe

provided by others on site.

 Fine filter incl. pressure reducer, completely preassembled in

system inlet.

 Installation and operation manual.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

6.2 Optional accessories



Note: It is possible to retrofit existing systems with optional components. Please contact your local Grünbeck representative or Grünbeck’s headquarters in Hoechstaedt for details.

BOXER K 1" drinking water filter

Filter cartridge for pre-filtration

101 210

Euro system separator GENO-DK 2

To secure devices and systems endangering the drinking water according to DIN 1988, part 4

GENO-DK 2 DN 15 GENO-DK 2 DN 20

132 510 132 520

GENO-mat duo WE-X water softener

Fully automatic double water softener based on the ion exchange principle for the generation of fully softened water with volume-controlled regeneration.

-For larger systems, please inquire-

186 100

Delta-p water softener

Fully automatic triple water softener based on the ion exchange principle for the generation of fully/ partially softened water with volume-controlled regeneration.

- For larger systems, please inquire -

185 100

GENO-softwatch Komfort

For automatic monitoring of the limit value for residual/total hardness (water hardness).

172 500

GENO-activated carbon filter AKF 600

To reduce the chlorine concentration contained in the water.

- For larger filters, please inquire -

109 160

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Communication module Profibus DP

For connection to a Profibus DP „Master“

750 160

Communication module BACnet IP

For connection to a BACnet IP „Master“

750 170

Communication module Modbus RTU

For connection to a Modbus RTU „Master“

750 175

Voltage-free signals

For connection to a BMS/CMS

750 180

Analogue signals 4-20 mA

For connection to a BMS/CMS

750 185

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Safety device protectliQ:A20

Product for protection against water damage in one and two-family homes.

- For additional versions, please inquire -

126 400

Pure water tank for intermediate storage of permeate flowing unpressurised from GENO-reverse osmosis systems Tank design:

All tanks are pre-assembled, with PVC overflow pipe as well as connections for the permeate inlet and the suction line of the pressure booster system. Grey PE. Hand hole with removable screw cap.

Basic pure water tank RT-X 1000 with sterile air filter and level sensor 

Useful capacity approx. 850 litres l 780 / w 990 / total height 2000 mm

712 480

Additional tank RT for basic pure water tank

Useful capacity approx. 850 litres l 780 / w 780 / total height 2100 mm

712 405

Basic pure water tank RT-X 1000

with level sensor

Useful capacity approx. 850 litres l 780 / w 1000 / total height 2050 mm

712 490

Tank height incl. connecting pieces.

For larger tanks, please inquire

No sterile overflow as siphon

- overflow as down pipe

Additional tank without overflow loop, incl. 2 connecting lines, id=36 mm.





Note: A maximum of four supply tanks can be combined.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Pressure booster system GENO FU-X 2/40-1 N

Compact, pressure-controlled pump aggregate consisting of a centrifugal pump completely made of stainless steel as well as an integrated pressure and contact water meter. Control electronics with increase in capacity, backlit graphical display. Operating switch, operating log via SD card, voltage-free signal / fault contact, non-return valve, shut-off valve for every pump (suction and pressure side) and membrane pressure expansion vessel with forced flow. Delivery rate: max. 1.2-4.2 m³/h Delivery height max. 18.2 - 45.6 m Power supply: 230 V / 50 Hz Power input 1 kW Connections: DN 25 / DN 32 Protection: IP 55

730 640

Pressure booster system GENO FU-X 2/40-2 N

Description as for single pressure booster system, however, with the possibility for time-/load switchover.

- For additional pressure booster systems, please inquire -

730 641

6.3 Consumables

Only use genuine consumables in order to ensure the reliable operation of the system.

GENO-replacement filter element, with protective cylinder

Packing unit: 2 pcs

103 061

RO-membrane with seal 4“ x 40“

Reverse osmosis system GENO-OSMO-X 400 - GENO-OSMO-X 3000 Packing unit: 1 pc

750 261

RO-membrane with seal 4“ x 21“

Reverse osmosis system GENO

OSMO-X 200

Packing unit: 1 pc

750 293

Activated carbon filter element MKCA

Reverse osmosis system GENO

OSMO-X 200

Packing unit: 1 pc

109 615

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

6.4 Wearing parts

Seals and valves are subject to a certain wear and tear. Wearing parts are listed below.





Note: Although these are wearing parts, we grant a limited warranty period of 6 months.

Solenoid valves, adjusting valves, water meters, seals

Fig. C-7: Hydro module

Face seal of high-pressure pump

Fig. C-8: High-pressure pump

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

D Installation

1 | General Installation Instructions

The installation site must provide adequate space. Only the left

side (pressure pipes) of the system may be placed flush to the wall. In front, behind and on the right side of the system, adequate clearance for installation and service work must be provided (> 50 cm). A foundation of a sufficient size and adequate load carrying capacity must be provided. The required connections must be provided prior to the installation. For dimensions and connection data, please refer to table C-1.

1.1 Preliminary work

Unpack all system components.

Check for completeness and soundness.

Place the reverse osmosis system at the designated location.





Note: Also observe the operation manuals that have been supplied with the optional accessories (see chapter C-6.2) for your system (if applicable).

2 | Water installation

Certain binding rules must always be observed when installing a reverse osmosis system. Additional recommendations are given in order to facilitate the handling of the system. The installation instructions described below are also illustrated in fig. D-1.

Binding rules

The installation of a reverse osmosis system represents a major interference with the drinking water system. Therefore, only authorised experts may install such systems.

 Please observe the local installation guidelines and the gen-

eral regulations.

 Install a drinking water filter upstream of the system (e.g.

BOXER K).

 A system separator must be installed upstream as well.

 Install a water softener upstream.

 Mount an activated carbon filter, if necessary (take water

analysis into consideration).

 Provide a drain connection (minimum DN 50) to discharge

the concentrate.





Note: If the concentrate is directed to a lifting system, the delivery rate of the lifting system should at least have the concentrate volume flow indicated in table C-1.

Warning! The installation site must have a floor drain. If no floor drain is available, an adequate safety device needs to be installed (refer to option C-9).



Warning! In case of a power failure, floor drains with a discharge to a lifting system will be out of operation.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

3 | How to connect the system

 Remove the protective caps at the feed water, permeate and

concentrate to drain connections of the system.

 Connect the feed water.

 Connect the concentrate to drain according to DIN 1988 and

install the pipe aeration above system level.

 Make the connection between permeate outlet and supply

tanks.

BOXER K 1" drinking water filter

Reverse osmosis system GENO-OSMO-X

System separator GENO-DK 2

Permeate tank with sterile air filter and level sensor

Delta-p water softener

Pressure booster system GENO FU-X 2/40-1 N

GENO-softwatch Komfort

Activated carbon filter AKF

Fig. D-1: Installation drawing





Note: The feed, concentrate resp. permeate pipe provided by others on site must feature a provision to separate the pipes (e. g. a screw connection).





Note: The permeate and concentrate pipes have to be made of corrosion-proof material.

1 6

2 7

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4 | Electrical installation

As the reverse osmosis system GENO-OSMO-X features a frequency converter for the high-pressure pump, problems with the residual current circuit breaker installed in the feeder may occur. We therefore recommend:

 Use of an AC/DC sensitive RCCB with a response threshold

of 300 mA.

For the power supply of the system, a power outlet 3 x 400 V / 50 Hz/L/N/PE with a fuse protection of 20 A has to be provided by others on site.

The aluminium system rack must be connected to the equipotential bonding on-site. The earth wire must have a minimum cross section of 6 mm² Cu or 10 mm² Al.

The necessary connecting materials (screw, hammer nuts, washers, etc.) are located in a bag in the system power distributor (see Chapter F-4.1).

The connection to the equipotential bonding is required because the speed-controlled high-pressure pump has a ground leakage current of > 10 mA during its designated operation.

4.1 Circuit diagram of power distribution

The power distribution features the mains switch of the GENO OSMO-X system and is accessible if the GENO-OSMO-X control unit is flipped downwards. If required, the entire "production line" (softening + residual hardness monitoring or antiscalant dosing, reverse osmosis, pressure booster system) can be supplied by the power distribution.

The power line of an antiscalant dosing pump is plugged into the mains socket of the power distribution in order to be able to quickly replace it during servicing.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.2 Connections within the GENO-OSMO-X control unit and the GENO-tronic operating element:

The following connections are pre-set at the factory and must

not be modified: Linux operating element

Power supply of programming board

From terminal of circuit board to terminal of programming board

91 +24 V= 8

92 mass 7

Serial connection RS 485

88 RS 485 A 11

89 RS 485 B 10

90 RS 485 GND 9

Fuses of circuit board

F1 T2A Main fuse of power input

F2 T0.63 A 24 V = solenoid valves, step motors

F3 T0.5A Programming board 24 V=

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.3 Connections within the GENO-OSMO-X reverse osmosis system

The following connections are preset internally at the factory and

must not be modified:

From GENO-OSMO-X control unit

to component Line Signal

1 Mains switch housing lid H05VV-F 5G1.5 mm² L From mains

switch

2 N

3 L To mains

switch

4 N

PE PE

5 230 V~ feed from

power distribution RO1E2

38 H05VV-F 3G0.75 mm² L

6 39 N

PE 40 PE

12 Frequency converter

of high-pressure pump

RO1P1A1

1 LiYcY 7x0.25 mm² + 24 V= WH Release FU

13 2 IN BN

56 10 + 24 V= GY Fault signal

FU (

57 11 DI 6 PK

40 6 4-20 mA YE Desired value

41 7 GND GN

PE Shield

20 Feed water solenoid valve

RO1V1

H05VV-F 2x0.5 mm² + 24 V= (clocked for power reduction

21 GND

28 Regulating valve concentrate

to drain RO1V3

(step motor)

LiYY 7x0.25 mm² (blue strand is not used)

Ph1 GN

29 Ph1 WH

30 Com1 BN

31 Ph2 PK

32 Ph2 YE

33 Com2 GY

34 Regulating valve concentrate

recirculation KR RO1V2 (step motor)

LiYY 7x0.25 mm² (white strand is not used)

Ph1 GN

35 Ph1 BU

36 Com1 BN

37 Ph2 PK

38 Ph2 YE

39 Com2 GY

42 Temperature measurement

RO1CT1

LiYcY 4x0.25 mm² Pt 100 BN

43 GN

PE Conductivity measuring cell

RO1CQ1 cell constant 0,1

K= 0.1 1/cm Shield

44 WH

45 YE

46 Conductivity measuring cell

RO1CQ1 cell constant 0,1

LiYcY 4x0,25 mm² K= 0,1 1/cm

47 WH

54 Pressure switch for minimum

pressure RO1CP1

LiYY 2x0.5 mm² + 24 V= WH

55 DI 5 BN

58 Pressure switch for maximum

pressure RO1CP3

LiYY 2x0.5 mm² + 24 V= WH

59 DI 10 BN

73 Feed water flow sensor

RO1CF1

LiYY 3x0.25 mm² +12 V= WH

74 [pulse] GN

75 GND BN

76 Flow sensor Feed

RO1CF2

LiYY 3x0.25 mm² +12 V= WH

77 [pulse] GN

78 GND BN

79 Flow sensor ermeate

RO1CF3

LiYY 3x0.25 mm² +12 V= WH

80 [pulse] GN

81 GND BN

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.4 Connections to other subsystems - system output

From GENO-OSMO-X control unit

to component Line Signal Colour

System output Tank

68 Digital signals BB1 for regis-

tration of filling level of pure water tank BB1CL1

LiYY 5x0.25 mm² +24 V=

69 System OFF BB1CL1

70 System ON / bypass closed BB1CL2

71 Bypass closed / dry run pro-

tection of pressure booster OFF

BB1CL3

72 Dry-run protection of pressure

booster ON

BB1CL4

Or alternatively

86 Analogue signals BB1 for

registration of filling level of pure water tank BB1CL1

LiYY 3x0.34 mm² + 24 V= WH

87 IN BN

PE Shield YE-GN

24 RO1 V4 (first permeate)

or RO1 V7 (blending valve)

H05VV-F 2x0.5 mm² 24 V= BN

25 GND BU

System output Online

84 Pressure measuring transducer

RO1 CP2 0…6 bar

LiYcY 2x0.25 mm² + 24 V= WH

85 In BN

PE Shield

4.5 Connections to other subsystems – Residual hardness monitoring system NX1CQ1 for pre-treatment by water softener

From GENO-OSMO-X control unit

to component Line Signal

14 GENO-softwatch Komfort ter-

minals 16/17

LiYY 4x0.25 mm² Com

15 N.O.

66 GENO-softwatch Komfort ter-

minals 8/10 and wire jumper between 7/12

+24 V=

67 DI9

4.5.1 Connections to other subsystems – Residual hardness monitoring system NX1CQ1 for pre-treatment by water softener (GENO-Softwatch Komfort, from serial no.

40342)

From GENO-OSMO-X control unit

to component Line Signal

14 GENO-softwatch Komfort ter-

minals 18/19

LiYY 4x0.25 mm² Com

15 N.O.

66 GENO-softwatch Komfort ter-

minals 10/12 and wire jumper between 9/14

+24 V=

67 DI9

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.6 Connections to other subsystems – Dosing pump RO1 P2 for antiscalant pre-treatment

From GENO-OSMO-X control unit

to component Line Signal Colour Connector

16 Pulse input LiYY 2x0.25 mm² + WH 4

17 - BN 1

63 Signal/fault signal output LiYY 4x0.25 mm² +24 V= WH, BN 1.2

64 Empty/fault signal RO1CL2 YE 3

65 Pre-warning RO1CL1 GN 4

4.7 Connections within the OSMO-X reverse osmosis system – AVRO pre-treatment RO1B5

From GENO-OSMO-X control unit

to component Line Signal

82 AVRO treatment module(s) H05VV-F 2x0.5 mm² + 1

83 - 2

4.8 Connection to other subsystems – Dosing pump RO1P3 in case of pre-treatment by

means of antiscalant

From GENO-OSMO-X control unit

to component Line Signal Colour Connector

18 Pulse input LiYY 2x0.25 mm² + WH 4

19 - BN 1

50 Signal/fault signal output LiYY 4x0.25 mm² +24 V= WH, BN 1,2

51 Pre-warning RO1CL3 GN 4

62 Empty/fault signal RO1CL4 YE 3

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.9 Subsystems water softener and/or pressure booster interconnected via RS485 data line – Connection of terminating resistors

If more than two subsystems are interconnected or if the length

of the line between the two is > approx. 20 m, the so-called terminating resistors have to be connected to the "endpoints". This is done by means of dip switches. If required as per the following table, both dip switches have to be set to "ON".

RS485 interconnection between Connection of terminating resistors for

GENO-mat duo WE + GENO-OSMO-X GENO-mat duo WE and GENO-OSMO-X (*) GENO-OSMO-X + pressure booster GENO-OSMO-X + pressure booster (*) GENO-mat duo WE-X + GENO-OSMO-X +

pressure booster GENO-FU (HR)-x

GENO-mat duo WE

pressure booster

(*) for line length RS485 > approx. 20 m

OSMO-X:

The terminating resistors are aligned below the sheet covering of the circuit board

 Close to terminal 43 (connection to

GENO-mat duo WE water softener)

 Close to terminal 47 (connection to the pressure booster)

IONO-matic WE controller resp. PBS controller:

 Close to terminal 36

4.10 Connections to other subsystems – Pre-treatment by water softener

From GENO-OSMO-X control unit

to component Line Signal

93 IONO-matic WE

control unit

36 LiYcY 3x0.25 mm² (*)

RS485 A

94 37 RS485 B

95 GND2 GND

4.11 Connections to other sub-systems – Pressure booster installed downstream

From GENO-OSMO-X control unit

to component Line Signal

96 Control unit Pres-

sure booster system GENO-FU (HR)-X

38 LiYcY 3x0.25 mm² (*) RS485 A

97 39 RS485 B

98 GND2 GND

(*) A shielded line is required in case of line lengths of > 20 m. The shield has to be connected on one side to a free PE terminal.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.12 Connections to other subsystems – Optional signals or accessories

From GENO-OSMO-X control unit

to component Line Signal

7 The signals "collective fault sig-

nal" and "signal with joint control common" open in case of power failure or in case of error/signal

Voltage-free each, max. 230 V~/1 A

Error

8 Signal

9 Joint control

common

10 Programmable output

(volt.-free, max. 230 V~/1 A)

max. 1.5 mm²

22 RO1V5 (blending valve)

or RO1V6 (bypass valve)

RO1V8 (membrane degassing)

Oilflex-O 2x0.5 mm² 24 V= BN

23 GND BU

26 RO1V4 (first permeate)

RO1V7 (blending valve)

PE Reserve ----- -------- --------

52 Release - input max. 1.5 mm² + 24 V

53 DI4

60 Programmable fault signal input max. 1.5 mm² + 24 V

61 DI1

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

E Start-up

The work described below may only be performed by trained experts. For safety reasons, the start-up must be performed by Grünbeck's trained and authorised technical customer service/ authorised service company.



Note: Incorrect parameter settings or still missing signal connections may cause malfunctions due to which the flushing of the preserving agent cannot be started.

1 | How to flush the system

1.1 How to flush off the preservation agent

For the duration of storage and transport, the membrane(s) is (are) protected by means of a preserving agent. First of all, this preserving agent must be flushed off.

After switching on the power supply for the first time, select

the subsystem menu GENO-OSMO-X.

The following pop-up window will appear in the touch display

of the GENO-tronic control unit:

Tap on it.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

By tapping on "START", the feed water solenoid valve, the con-

trol valve concentrate to drain and sporadically the control valve concentrate recirculation open. The preservation agent is washed out to the drain.

Attention! While the preserving agent is being flushed off, the system is deaerated at the same time. When skipping or prematurely aborting the step "flushing" and putting the system in operation, there are the following two risks

 High-pressure pump is running dry.

 The preserving agent gets into the permeate tank or into the

permeate line provided by others on site - these can only be cleaned/flushed with difficulty.



Note: The flushing of the system can be restarted manually. Refer to chapter F-4.1: To do so, select the operating mode "flushing".

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

F Operation

1 | Introduction



Note: Instructions in bold are absolutely essential to ensure that work can continue. All other instructions can be ignored if the value shown on the display remains unchanged.

Settings in the technical service programming level may only be performed by Grünbeck's technical customer service/authorised service company or by persons expressly authorised by Grünbeck.

Warning! Incorrect settings may lead to hazardous operating conditions which cause injury, illness or damage to property.

The operation manual must be strictly adhered to! Only make the settings described in there!

2 | Screen layout of the GENO-tronic operating element

2.1 Home screen

The home screen is the superordinate screen for all subsystems connected to/interconnected with the control unit of the GENOOSMO-X: Here, it is set out from left to right how the water flows through the individual treatment steps. On the far left, the system range (cogwheels) for fundamental settings is located.

Lightly tapping on a subsystem provokes a switch-over to the Info level of the respective subsystem.

Statusline,coloursignalsthe systemstatus

Systemrange

Subsystemrange

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

2.2 Info level of GENO-OSMO-X

If the subsystem features an ON/OFF function such as the re-

verse osmosis system OSMO-X, the Info level has an ON/OFF button, too: Green = subsystem ON, Red = subsystem OFF. With the Home button, you may return to the Home screen. By pressing on the illustration, you may access the submenu.

The following information is stored in the Info level of the OSMO-X

(can be accessed via arrow keys ^/v):

 Operating mode

(locked / flushing / manual operation / automatic)

 Permeate flow [l/h]

 Current set value for permeate capacity [l/h]

 Permeate conductivity [µS/cm]

 Permeate recovery [%]

 Water temperature [°C]

 Service in [d]

 AVRO RO1 B5 (only in case of AVRO pre-treatment) [h]

 Concentrate to drain [l/h]

 Concentrate recirculation [l/h]

 Permeate pressure (only for Online version) [bar]

 AVRO RO1B5 treatment current

(only in case of AVRO pre-treatment) [mA]

 Output of regulating valve RO1V3 [%]

 Output of regulating valve RO1V2 [%]

 Conductivity of inlet and concentrate (only if optional conduc-

tivity measurement is available) [µS/cm]

 Feed water flow [l/h]

 Feed flow [l/h]

 Analogue signal output to frequency converter [%]

Home button

Operating mode, current measuring values

Access to the GENO-OSMO X menu

ON/OFF button

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

2.3 Change, save, reject parameters

In a menu with permanently stored selections, any choice (line) can be selected by tapping on it. The middle line is in slightly larger print, however.

Save your selection with this button.

Quit the menu with this button without changing the prior selection.

The numerical and the alpha-numerical menu each feature the same operating logic:

Save your selection with this button.

Quit the menu with this button without changing the prior selection.

Save your selection with this button.

Quit the menu with this button without changing the prior selection.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

2.4 Acknowledgement of errors/signals

In case of a pending signal or malfunction, the sta-

tus line changes its colour and on the home screen, the subsystem concerned has a coloured frame.

Yellow = signal

Red = error

Tap on the status line >> Switch to error list

The error list may show one or several entries.

Tap on the entry you are interested in >> switch to the acknowledgement window

Button to return to the Home screen

The acknowledgement window will show an illustration of the subsystem concerned.

Acknowledgement button of the signal/error

Button to call up a help text including the telephone number of the technical customer service.

Button to return to the error list

The error can either be acknowledged or left pending. In any case, you will get back to the error list.

Acknowledge signal/error

Leave signal/error pending

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

2.5 Screen saver

The screen saver is displayed automatically if the screen is not touched for 5 minutes (or after an adjustable period of time).

As soon as the touch screen is tapped on or a signal or an error occurs, the display returns to the basic display.

3 | System range

3.1 System menu I

System menu I can be accessed without entering a Code. The parameters stored apply to all systems in case more subsystems than just the GENO-OSMO-X are present and are operated via the GENO-tronic operating element.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx





Note: Prior to removing the SD card, make sure that the data logging was terminated with "Nein/No"!



Note: The SD card used must be formatted FAT32. We recommend proper formatting instead of quick formatting.



Note: The SD card socket is integrated in the operating element of the GENO-tronic - to insert the card, the control unit of the GENO-OSMO-X must be opened.

Parameters Factory

setting

Setting

range

Comment

Operating language German German

English

French

Dutch

Italian Russian Spanish

System designation 18 digits, alphanumerical,

text will appear in the upper left corner of the Home screen

Date, time Incl. automatic switch-over

from daylight saving time to standard time

Data logging Start Start/

Stop

All measured values of all subsystems (Info level) are logged on the SD card.

Interval [min] 1 ... 999 Indicates the frequency of

how often the measured values are stored on the SD card

Load parameters Before doing so, load the pa-

rameter record stored on the SD card

Attention: Do not execute during permeate production!

Save parameters Save current parameter

record on the SD card

Screensaver [min] 1 0…99

Lock screensaver [sec] 30 10…99



Note: The protective foil over the touch screen may only be wiped with a damp cloth and a mild soapsuds solution at the most! Never use cleaning agents for plastics or stronger cleaning agents! Otherwise there is a risk that the foil will assume a milky colour and therefore be difficult to read!

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

3.2 Data logging on an SD card

The measured values on the SD card theoretically comprise an

entire "production line", from the softening or anti-scaling dosing) to the reverse osmosis (electrodeionisation is still not possible at present) and via the pure water tanks up to the pressure booster.

The log files are not yet very clear when viewed with a text editor:

It is recommended to open the file with a spreadsheet program

(e.g. MS Excel) so that the structuring is easier to identify.

The system serial number is included in cell B1. The assignment

of all other information can be found in the following table. Unavailable sub-systems should be ignored.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Table F-1: GENO-tronic data logging

Softening NX1 Residual hardness mon-

itoring system NX1CQ1

Dosing 1 P2/P3 Reverse osmosis 1

duo WE (refer to specifications) or Delta-p

Softwatch Komfort or Softwatch Premium

Grundfos OSMO-X

 Remaining capacity

exchanger* C XX,XX [m³]

 Remaining capacity

exchanger** C XX,XX [m³] (Delta-p only)

 Flow rate

Q XX,XX [m³/h]

 Time since last regen-

eration T XXX [h]



Current regeneration step

R (0/1…5)



Time until service is due

S XXX [d]

 Regeneration counter

R XXXXXX

 Soft water meter

V XXXXXX m³ without data logging on SD card:

 Software version

Softwatch Premium only

 Current residual hardness

H XXX,XXXX hardness unit [°dH, °e, °f, mmol/l, ppm, mval/l]

 Set limit value 1

HL XXX,XXXX

 Remaining range of indi-

cator C XXX (Premium only)

 Status (analysis running),

see document „transmission range Softwatch Premium“

 Number of analyses until

service is due S XXX

Softwatch Komfort only



Status (ok/malfunction

)

RO1P2

 Estimated range

of dosing chemical V XXXX [m³]

RO1P3

 Estimated range

of dosing chemical V XXXX [m³]

 Permeate flow

Q XXXX [l/h]

 Permeate conductivity

C XX,X [µS/cm]

 Recovery

A XX [%]

 Water temperature

T XX [°C]

 Permeate pressure

p X,XX [bar] (only for Online system outlet)

 Operating mode

(off/operation/flushing/ forced operation/ forced stop/rejection of first permeate) Z (0…6)

 Flow concentrate to

drain QKK XXXX [l/h]

 Flow concentrate re-

circulation QKR XXXX [l/h]

 AVRO treatment

current AVR XXX [mA] (only for AVRO pretreatment, AVRO+DOS)

 Inlet conductivity

CR XXXX [µS/cm] and concentrate conductivity CK XXXX [µS/cm] (only if conductivity meter in inlet + concentrate active)

 Time until service is

due S XXX [d]

 Time until AVRO ser-

vice is due SAVR XXXX [h] (only for AVRO pretreatment, AVRO+DOS)

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Continuation of table F-1: GENO-tronic data logging

Electrodeionisation EDI1

Pure water tank BB1

Pressure booster DEA1P1/P2

Reverse osmosis 1 Permeate stage

EDI – deferred until EDI receives the hardware of the OSMO-X

Single or twin pres-

sure booster (see specifications)

OSMO-X

 Diluate flow

Q XXXX [l/h]

 Diluate conductivity

C X,XX [µS/cm] or R X,XX [MΩ*cm]

 Diluate temperature

T XX [°C]

 Recovery

A XX [%]

 Pressure diluate inlet

p X,XX [bar]

 Pressure diluate outlet

p X,XX [bar]

 Pressure concentrate inlet

p X,XX [bar]

 Pressure concentrate out-

let p X,XX [bar]

 Voltage of power supply

unit U XXX [V]

 Current of power supply

unit I XXX [A]

 Operating mode (off/oper-

ation/forced operation/permeate rejection/diluate rejection Z (0…5)

 Flow concentrate to drain

QKK XXXX [l/h]

 Inlet conductivity

CR X,XX [µS/cm] and concentrate conductivity CK XXXX [µS/cm] (not for all models)



Time until service is due

S XXX [d]

 Filling level

L XXX [%]

 Operating mode

DEA1 P1 (off/manual P1/manual P2/automatic)

 Flow rate

Q XX,XX [m³/h]

 Operating hours

DEA1 P1 XXXXX [h]

 Operating hours

DEA1 P1 XXXXX [h] (twin pressure booster only)

 Water volume

V XXXXX [m³]



Time until service is due

S XXX [d]

 Permeate flow

Q XXXX [l/h]

 Permeate

conductivity C XX,X [µS/cm]

 Recovery

A XX [%]

 Permeate

pressure p X,XX [bar] (of stage 1)

 Flow concentrate

to stage 1 QKK XXXX [l/h]

 Flow concentrate

recirculation internally QKR XXXX [l/h]

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

3.2 System menu II

The purpose of the system menu II is to log on all existing components of the "production line" that are to be displayed in the GENO-tronic.

3.3 Software version

Not Code protected: Indication of the software version of the GENO-OSMO-X control unit and the GENO-tronic operating element.

4 | Sub-system GENO-OSMO-X reverse osmosis system

The menu of the reverse osmosis system GENO-OSMO-X is structured as follows:

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.1 User programming level

The user programming level can be accessed without entering a

Code.

Parameters Factory

setting

Setting

range

Comment

Operating mode Locked Locked/

Flushing/

Manual operation/

Automatic

The desired operating mode (except for Locked) has to be started in the Info level by means of the I/O button (the colour of the button changes from red to green):

Locked = delivery state, no system operation possible

Flushing = flushing volume stored in the system size will be flushed to the drain once

Manual operation (not possible in case of system output Online) = permeate production continues as long as the system stays switched on via the I/O button. No switch-off command via tank full detection will be processed.

Automatic operation = permeate is produced subject to the level in the permeate tank or the permeate pressure

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Parameters Factory set-

ting

Setting

range

Comment

Switch-on pressure (only in case of system output Online)

[bar] 3.0 1.0 ... 5.0 In automatic operation, the

system starts the permeate production if the switch-on pressure is undershot.

Switch-off pressure (only in case of system output Online)

[bar] 4.0 1.0 ... 4.0 In automatic operation, the

system terminates the permeate production if the switch-off pressure is exceeded.

Note: The systems are designed for 4.0 bar.

Automatic restart

No No/Yes What to do after a power

failure

No = after return of power, the system signals "Error power failure“; automatic resp. manual operation remains stored but is blanked.

YES = after return of power, the system continues running in the operating mode set previously and does not indicate an error.

Forced operation Operation Operation/

flushing

Behaviour in case of a longer period without permeate production (also refer to the customer service level):

Operation = permeate production, switch-off command tank full is ignored (tank with overflow required)

Flushing = Factory setting in case of system output Online: Flushing to the drain, highpressure pump is not running.

Conductivity monitoring RO1CQ1

Signal Signal/

error

Monitoring of permeate conductivity:

If the programmed conductivity limit value is exceeded for the set delay time, the following options can be programmed:

Signal: The system continues running although the limit value was exceeded.

Error: The system switches off.

Conductivity limit value RO1CQ1 Cell constant 0.1

[µS/cm] 30 0 ... 99

Conductivity limit value RO1CQ1 Cell constant 1.0

[µS/cm] 30 0 ... 999

Delay conductivity error/signal RO1CQ1

[min.] 30 0 ... 999

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.2 Installer level (Code 113)

The installer level contains parameters that might have to be

adapted to the conditions on site during the start-up. Access to the menu is protected by Code 113.



Note: The parameters marked with (*) must not be modified in the reverse osmosis system series GENO-OSMO-X!

Parameters Factory

setting

Setting

range

Comment

Output logic Release FU pump RO1P1A1

NOC NOC/

NCC

The GENO-OSMO-X control unit has to establish a connection between its voltagefree contact terminals 12/13 and the frequency converter terminals 1/2 for the pump to work

Dosing Function RO1P2 and RO1P3 (*)

Pulse Pulse/

N.C./N.O.

Only Pulse is admissible as output signal to activate the dosing pump(s)!

Function Pulse outputs regulating valves(*)

Step Step/relay Only Step is admissible as

output signal to activate the regulating valves!

Function RO1V5/V6/V8

RO1V6 RO1V5

RO1V6 RO1V8

Connection terminals 22/23 are switchable:

RO1V6 = bypass (opens if level BB1CL3 is undershot, closes if level BB1CL2) is exceeded

RO1V5 = blending is always open when the high-pressure pump is running

RO1V8 = Membrane degassing (actuated when system in operation)

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Parameters Factory

setting

Setting

range

Comment

Function RO1V4/V7 RO1V4 RO1V4

RO1V7

constant

RO1V4 = First permeate

RO1V7 = Draining of bypass

Constant = output continu-

ously produces 24 V DC. Switching capacity max. 5 W

Function programmable output

Operation Operation/

dry-run pro-

tection

Operation = contact closes upon start of RO1P1

Dry-run protection = contact opens if BB1CL4 is undershot and closes if BB1CL3 is exceeded.

Redundancy RO1P2/RO1P3 (*)

No No/Yes If two dosing pumps are

present

No = the pumps have different dosing purposes

Yes = the pumps have the same dosing purpose and work redundantly

Operating duration in case of redundancy

6 h 1…9 h

Dosing, operation + flushing (*)

If dosing is se-

lected as pre-

treatment P2

No/P2/P3/

both

The dosing pump either only runs during the permeate production or in addition during the flushing at the end of production:

No = dosing only during permeate production (one or two dosing pumps)

RO1P2 = two dosing pumps are present and P2 also runs during flushing

RO1P3 = two dosing pumps are present and P3 also runs during flushing

Both = two dosing pumps are present and both also run during flushing

Pulse division RO1P2/RO1P3

1 1 ... 99 Settings for antiscalant

(valid for both pulse outputs) MT 4010: 1 MT 4000: 10

Output logic Volt.-free contact Warning

NOC NOC/

NCC

Switching behaviour of signal contact terminals 8/9:

NCC = contact opens in case of Mains Off or in case a signal occurs

NOC= contact closes if a signal occurs

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Parameters Factory

setting

Setting

range

Comment

Output logic Volt.-free contact Error

NOC NOC/

NCC

Switching behaviour of fault signal contact terminals 7/9:

NCC = contact opens in case of Mains Off or in case a signal occurs

NOC= contact closes if an error occurs

Output logic Release NX1Q1

NOC NOC/

NCC

Switching behaviour Release NX1Q1 terminal 14/15:

NOC = contact closes in case of release.

NCC = contact opens in case of release.

Input logic Minimum pressure switch RO1CP1(*)

NOC NOC/

NCC

Switching behaviour of low pressure switch terminals 54/55:

NOC = contact is closed by means of sufficient pressure in the inlet

NCC = contact is opened by means of sufficient pressure in the inlet

Input logic Fault signal RO1A1 (*)

NCC NOC/

NCC

If the frequency converter works properly, it has to establish a connection between its voltage-free contact terminals 10/11 and terminals 56/57 of the GENO-OSMO-X control unit

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Parameters Factory

setting

Setting

range

Comment

Function Programmable input

Signal Signal/

error/

forced stop

Forced stop

with signal +

delay of mem-

brane degas-

sing

Input function terminals 60/61:

Signal = signal contact terminals 8/9 switches and a programmable text appears, the system continues running

Error = signal contact terminals 7/9 switches and a programmable text appears, the system switches off

Forced stop = system switches off without prior warning or error and does not flush. If the input signal is removed again, the system starts running again.

Forced stop with signal and delay = interrupts forced op-

eration (overfill protection) and opens MV V4.

Membrane degassing = system switches off and text displayed for prog. input is indicated.

Function Release input

0 0/1/2

Bus signal

Input terminals 52/53 reacts to NOC:

0 = no function stored

1 = function „Smart Metering“

for systems with large permeate tank and measurement of filling level with 4-20 mA signal: In case of „favourable electricity tariffs“, the input/output level is increased, so that preferably permeate for stocks can be produced.

2 = „standard“ start / stop command (analogue button Info level) via release input.

Bus signal = „standard“ start / stop com-mand (analogue button Info level) via release from bus system on site (Master).

Text displayed for prog. input

alphanumeric

digits

If the programmed input is programmed to Signal or Error, the text will be displayed if a signal occurs at terminals 60/61

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Parameters Factory

setting

Setting

range

Comment

Input logic Error empty signal RO1CL.2 (*)

NOC NOC/

NCC

Contact type suction lance dosing pump RO1 P2 terminals 63/64 (empty signal) resp. 63/65 (pre-warning):

NOC = open contact means level has been undershot

NCC = closed contact means level has been undershot

Input logic Pre-warning RO1CL1 (*)

NOC NOC/

NCC

Input logic Residual hardness NX1CQ1(*)

NOC NOC/

NCC

Contact type alarm + limit value terminals 66/67 from monitoring device for residual hardness:

NOC = Contact opens in case of power failure, malfunction or if the limit value is exceeded

NCC = Contact is closed in case of alarm or if the limit value is exceeded.

Input logic Level BB1CL1 … CL4

CL1: NCC

CL2…4:

NOC

NOC/

NCC

The topmost level is declared as NCC by the factory, so that an error in the filling level measurement can be detected.

NOC = contact open means level has been undershot

NCC = contact closed means level has been undershot

Input logic Programmable fault signal input

NOC NOC/

NCC

Input logic terminals 60/61:

Input logic Error empty signal RO1CL4 (*)

NOC NOC/

NCC

Contact type suction lance dosing pump RO1P3 terminals 50/62 (empty signal) resp. 50/51 (pre-warning):

NOC = contact open means level has been undershot

NCC = contact closed means level has been undershot

Input logic Signal pre-warning RO1CL3(*)

NOC NOC/

NCC

Input logic Overpressure switch RO1 CP3

NCC NOC/

NCC

Contact type terminals 58/59:

NOC = too high system pressure closes contact

NCC = too high system pressure opens contact

Solenoid valve outputs

intermittend intermittend/

constant

Applies to all valve outputs.

Intermittend = valve output with timed pulses.

Constant = valve output with constant pulses.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Parameters Factory

setting

Setting

range

Comment

Source Switch on/off pressure

Internal Internal/

HMS/modbus

Internal = takes the values of the OSMO-X controller.

HMS = takes the values of the Profibus/BACnet Master controller.

Modbus = takes the values of the Modbus Master controller.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.3 Customer service level

The customer service level contains parameters that might have

to be adapted to the conditions on site during the start-up. Access to this level is protected by a Code.

4.4 Extended customer service level I

In the extended customer service level I, fundamental parameters

are stored that in general only have to be programmed in Grünbeck's manufacturing department but rarely on site. Access to this level is protected by a Code.

4.5 Extended customer service level II

In the extended customer service level II, fundamental parame-

ters are stored that in general only have to be programmed in Grünbeck's manufacturing department but rarely on site. Access to this level is protected by a Code.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.6 Counter readings, error memory

Here, the system's history is documented. Access to this level is

protected by Code 245.

Parameters Display Comment

Operating hours [h] Time during which the system

has been connected to the power supply

Sum permeate [m³] Permeate volume produced to

date

Sum concentrate to drain

[m³] Waste water volume pro-

duced to date

Run time of HP pump RO1P1

[h] Time during which permeate

has been produced

Run time of HP pump

2. stage RO1P4

[h]

Operating hours of AVRO RO1B1

[h]

Limit value for recovery exceeded

[h] Time during which the recov-

ery was > than the limit value (e. g. while the system was started)

Counter operating phases < 30 minutes

XXXXXX Three counters register how

often the system produced permeate between the switchon and switch-off command. This helps the technical customer service to optimise the system parameters

Counter operating phases 30 ... 90 minutes

XXXXXX

Counter operating phases > 90 minutes

XXXXXX

1 Exxx … 20 Exxx

Error

date, time

Error memory containing the 20 most recent events

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4.7 Key operation

Key operation is required during start-up and for service pur-

poses, if components need to be replaced. Access to this level is protected by a Code.

4.8 Reset of counter readings

After the completion of the maintenance work or the replacement

of a component, the respective counter reading can be deleted. Access to the menu is protected by a Code.

4.9 Memory of operating parameters

In the operating parameter memory, the last 30 parameter modi-

fications are documented. Access to the menu is not protected by a Code.

No. = consecutive number 1…30 of the operating parameter

memory

Code = affected Code level

Idx = index no. of the parameter within the Code level (0…)

Pre = former setting value

Post = new setting value

Time = time/date of the modification

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

5 | Permeate tank

As the permeate tank does not have any functions of its own,

only its Info level is displayed if the system output Tank is programmed at the GENO-OSMO-X . Access is not limited via Code.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

6 | Pre-treatment by means of antiscalant dosing

If a pre-treatment by antiscalant dosing is used, its Info level can

be accessed via the dosing pump screen.

The estimated range of the dosing container’s content for the

permeate to be produced can be called up within the Info level:

By pressing on the illustration, the submenu may be accessed. It

is divided as follows:

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

6.1 Operator menu

The Operator menu can be accessed without a code query.

Parameter Factory

setting

Area Comment

Container size [l] 10 10 / 20 Dosing container content:

10 l: OSMO-X 200 … 1200 20 l: OSMO-X 1600 … 3000

Change dosing container P2

No No/yes This parameter must be repro-

grammed to "yes" if a full dosing container is used. This restarts the calculation of the estimated amount in the Info level.

6.2 Customer Service level

The Customer Service level contains parameters, which must be adapted to the conditions on-site if possible during the start-up procedure. Access to the level is protected by a code.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

G Troubleshooting

1 | Basic information

There is a difference between warnings and errors:

 Warning = the status line in the GENO-tronic operating ele-

ment is high-lighted in yellow and the signal contact of the OSMO-X control unit (terminals 8/9) opens

 Error = the status line in the GENO-tronic operating element

is high-lighted in red and the fault signal contact of the OSMO-X control unit (terminals 7/9) opens

As long as the power supply is on and no warnings/errors are pending, the signal contact and the fault signal contact are closed.

For troubleshooting in general, also refer to chapter F-2.4.





Note: A malfunction at one of the subsystems installed upstream, in general causes the shut-off of the subsystems installed downstream. Eliminating and acknowledging the malfunctions generally provokes the disconnected subsystems to restart automatically.



Even carefully designed and manufactured technical systems

that are operated properly, may experience malfunctions. Table G-1 provides an overview of possible problems that may occur during the operation of the systems and indicates the causes and their elimination.





Note: Grünbeck's technical customer service/authorised service company definitely must be notified in case of warnings or malfunctions that cannot be remedied with the information given in tables G-1 and G-2! When contacting the technical customer service, please indicate the system designation, serial number and the error message displayed.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

2 | How to remedy warnings

Table G-1: Warnings

This is what you observe This is the cause This is what to do

W006 Malfunction of parameter adjustment EH (water softener)

Malfunction of parameter adjustment EH (water softener).

Different software versions of OSMO-X and water softener. Perform an update.

Incorrect water softener selected. W007 Firmware of water softener outof-date

Firmware of water softener out-ofdate.

Software version of operating ele-

ment not compatible with basic cir-

cuit board. Update basic circuit

board. W008 Malfunction of parameter adjustment DH (pressure booster)

Malfunction of parameter adjustment DH (pressure booster).

Different software versions of

OSMO-X and pressure booster sys-

tem.

Perform an update.

Incorrect pressure booster system

selected. W009 Firmware of pressure booster out-of-date

Firmware of pressure booster outof-date.

Software version of operating ele-

ment not compatible with basic cir-

cuit board. Update basic circuit

board. W010 HMS bus module not supported.

HMS bus module not supported. Module not recognized properly or a

module type that is not yet being

supported was plugged in. W021 LF permeate conductivity RO1CQ1

The conductivity monitoring of the permeate is programmed to “signal“ and the conductivity continuously exceeded the threshold value for longer than the programmed delay time.

Typical system behaviour: Following the start of the permeate production, the permeate conductivity quickly and within minutes drops (first permeate) until a more or less constant value is reached. A non-functioning pre-treatment, adversely affects (scaling) this constant value.

Also refer to chapter F-4.1:

Conductivity limit value too low or

delay conductivity signal/error pro-

grammed too short.

If necessary notify Grünbeck’s tech-

nical customer service/authorised

service.

W022 DOS low RO1CL1

Only in case of DOS pre-treatment: Dosing agent will be used up soon.

Insert new tank with dosing agent

and confirm in subsystem menu, so

that the range estimate is restarted.

W023 DOS low RO1CL3

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Continuation table G-1: Warnings

This is what you observe This is the cause This is what to do

W024 Text displayed for prog. fault signal input

Signal is pending at the programmed fault signal input. As response “warning” is programmed.

Remedy the cause of the pending signal.

W025 Battery

Buffer battery on basic circuit board (stage 1) defective.

Notify Grünbeck’s technical customer service/authorised service

company. W026 Warning preserving agent

Indication during start-up. Refer to chapter E.

W027 Battery 2

Battery on basic circuit board (stage 2) defective.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. W028 Service due W029 Service AVRO

Only in case of AVRO pre-treatment: AVRO treatment modules have to be replaced soon.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

W030 Minimum pressure

Pressure switch for minimum pressure 1 CP1 has detected low water pressure in the inlet.

Subsystem GENO-OSMO-X was stopped and automatically restarts after a short period of time (>> here, an acknowledgement is not required but feasible).

Following the last, unsuccessful start attempt, the GENO-OSMO-X stops and indicates the error "low pressure" (here, an acknowledgement is required).

Release water supply for

GENO-OSMO-X.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

W031 Time for first permeate exceeded

The quality of the first permeate is still too bad after expiration of the set time for first permeate.

Check in the customer service menu

whether the limit value for the con-

ductivity of the first permeate is too

high or whether the time for the first

permeate was set too short. W033 Communication error softening

The bus connection to the interconnected subsystems water softener WE-X resp. pressure booster system DEA-X is disturbed.

If necessary, restore the power sup-

ply of the respective subsystems.

Check bus wiring and restore, if nec-

essary.

W034 Communication error residual hardness W035 Communication error EDI W036 Communication error pressure booster

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Continuation table G-1: Warnings

This is what you observe This is the cause This is what to do

W037 Stop filter sys. or overfill safety BB1

Tank has reached max. filling level.

Check filling level in tank and regulate, if necessary.

W038 Comm. error MK200 12RA

Bus connection to MK200 12RA module disturbed.

Check bus cabling and restore, if

necessary. W039 Error KK200 12RA defective

MK200 12RA module disturbed. Check setting at the module, check

parametrisation. W040 Comm. error MK200 4AA

Bus connection to MK200 4AA module disturbed.

Check bus cabling and restore, if

necessary. W041 Error MK200 4AA defective

MK200 4AA module disturbed. Check setting at the module, check

parametrisation. W053 Communication error basic circuit board

Faulty connection between touch panel GENO-tronic and basic circuit board.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

W055 Firmware basic circuit board out of date

Firmware basic circuit board out of date

Software version of operating ele-

ment does not match with the basic

circuit board W056 SD card removed

SD card missing, defective. Insert/replace SD card.

W057 SD card full

Memory of SD card full. Replace SD card.

W058 SD card E/A error

SD card defective. Replace SD card.

W060 EH (water softener) lack of salt

Not enough salt in brine tank. Check salt level in brine tank and re-

fill salt tablets as per DIN EN 973 A,

if necessary. W061 EH (water softener) service interval

Maintenance interval of water softener has expired.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. W062 DEA (pressure booster system) service interval

Maintenance interval of pressure booster system has expired.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. W063 DEA ext. release signal lacking

Release signal selected incorrectly.

Check parameter settings.

W064 DEA dry-run protection

Not enough water in the supply tank.

Signal acknowledges itself as soon

as sufficient water is available again. W065 DEA power failure

Power failure >1 minute. Check parameter setting in operator

menu. Ensure power supply.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

3 | Troubleshooting

Table G-2: Troubleshooting

This is what you observe This is the cause This is what to do

E080: Error OSMO-X

Control unit defective. Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E081: Error power failure

Power failure has occurred, system is not set to automatic restart. Whether this affects other subsystems as well, has to be checked on site.

Ensure reliable power supply of

GENO-OSMO-X

Refer to chapter F-4.1:

If necessary, reprogram the param-

eter "automatic system restart".

E082 EEPROM

EEPROM defective. Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E083 Comm. error stage 1

Communication with data line RS485 to control unit installed upstream/downstream is interrupted.

Check the lines for proper connec-

tion. Check whether the terminating

resistors (DIP switches) are set

properly.

E084 Comm. error stage 2 E085 Sensor error pressure

Malfunction at the sensor signal 4-20 mA of the pressure sensor.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E086 Sensor error level probe

Malfunction at the sensor signal 4-20 mA of the permeate tank’s level probe.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E087 Sensor error conductivity 1

Malfunction at the sensor signal LF/PT100 of the conductivity probe.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E090: Error recovery

For more than 30 minutes, the GENO-OSMO-X control unit incessantly was not able to regulate the system to the correct recovery (index value exceeded by more than 5 %).

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

E091: Error WZ permeate water meter defective

No signal is transferred from the permeate water meter to the GENO-OSMO-X control unit.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E092: Error flow over membrane

For more than 30 minutes, the GENO-OSMO-X control unit incessantly had not been able to regulate the system to correctly flowing over the membrane (window +/- 5 % of the index value exceeded/undershot).

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Continuation table G-2: Troubleshooting

This is what you observe This is the cause This is what to do

E093: Error LF permeate conductivity RO1CQ1

The monitoring of the permeate conductivity is programmed to "error" and the conductivity continuously exceeded the threshold value for longer than the programmed delay time (also refer to "warning permeate conductivity RO1CQ1).

Also refer to chapter F-4.1: Conductivity limit value too low or delay time for conductivity signal/error programmed too short?

Notify Grünbeck’s technical customer service/authorised service

company. E094: Error AVRO current

Only in case of AVRO pretreatment: The current in the AVRO treatment module is too low, the pre-treatment does not function any longer.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

E095: Error HP pump RO1P1

Frequency converter of highpressure pump signals an error.

Flip the GENO-OSMO-X control

unit towards the front. Report

the error message of the fre-

quency converter to Grünbeck’s

technical customer service/au-

thorised service company. E096: Error DOS empty RO1P2

Only in case of DOS pretreatment: Dosing agent is used up.

Insert new tank with dosing

agent and confirm in subsystem

menu dosing, so that the range

estimate is restarted.

E097 Error DOS empty RO1P3 E098: Error residual hardness NX1CQ1

Only in case of a water softener as pre-treatment: The residual hardness monitoring system has detected hardness breaking through at the water softener.

If necessary, release a manual

regeneration at the water sof-

tener and perform a manual

analysis at the monitoring device

for residual hardness 5 minutes

later. E099: Error tank filling level BB1CL

Only in case the system outlet is a tank: An invalid signal was received from the level monitoring of the permeate tank.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

E100: Error overpressure RO1CP3

The pressure switch for maximum pressure has reacted within the system.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E101: Error minimum pressure RO1P1

Also refer to „ low pressure warning“: The last automatic restart attempt was unsuccessful.

Release water supply for

GENO-OSMO-X.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company, if necessary. E102: Error permeate pressure RO1CP2

Only in case of Online system outlet: Permeate pressure continuously did not get beyond an alarm limit value for longer than the programmed time (possibly due to line breakage).

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

Delay time and alarm limit value

can be adapted to conditions

prevailing on site.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Continuation table G-2: Troubleshooting

This is what you observe This is the cause This is what to do

E103: Text displayed at prog. fault signal input

Signal is pending at the programmable fault signal input. The reaction is programmed to "error".

Remedy the cause of the pending signal.

Correct the programming of the system reaction, if necessary

(refer to chapter F-4.2). E104: Error GENO-tronic

Operating element of the control unit defective.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E107. Error temperature sensor

Temperature sensor of the permeate conductivity measuring cell defective or shortcircuit at the conductivity measuring cell

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

E108: Error HP pump RO1P2

Frequency converter of highpressure pump signals an error.

Flip the GENO-OSMO-X control

unit towards the front. Report

the error message of the fre-

quency converter to Grünbeck’s

technical customer service/au-

thorised service company. E110: R01V1 does not close

V1 does not close, probably due to impurities or a defective valve.

Clean R01V1. Replace solenoid

valve.

E111: Membrane degassing

Air flow is too low. Check compressed air supply.

E113: EH (water softener) Error power failure

Power failure > 5 minutes. If the power failure took longer,

start a manual regeneration to

be on the safe side. The water

flowing through the system in

the meantime, was not regis-

tered and the exchanger in oper-

ation might be overrun. E114: EH (water softener) Error valve motor

The next step positon at the control valve was not reached within the required time.

If the error occurs again within 5

minutes after it was

acknowledged, notify

Grünbeck’s technical customer

service/authorised service com-

pany. E116: Error hard water

While one exchanger tank has not yet been regenerated, the other is already exhausted.

The error will acknowledge itself

as soon as a regenerated ex-

changer tank is available again.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Continuation table G-2: Troubleshooting

This is what you observe This is the cause This is what to do

E120: Error micro-switch

Outside of the regeneration, the signal of micro-switch S2 is pending at terminal 14.

Check wiring and function of the switch and notify Grünbeck’s technical customer service/authorised service company, if

necessary. E124: Error motor current

Monitoring of the step motor current has reacted.

If the error occurs again within 5

minutes after it was acknowl-

edged, notify Grünbeck’s tech-

nical customer service/ author-

ised service company. E127: Bus error RO1 - DEA1

Communication with data line RS485 to control unit of the pressure booster installed downstream is interrupted.

Check the lines for proper con-

nection. Check whether the ter-

minating resistors (DIP

switches) are set properly. E150: Stage 2 Error OSMO-X

Control unit defective. Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E151: Stage 2 Error power failure

Power failure has occurred, system is not set to automatic restart. Whether this affects other subsystems as well, has to be checked on site.

Ensure reliable power supply of

GENO-OSMO-X

Refer to chapter F-4.1:

If necessary, reprogram the pa-

rameter "automatic system re-

start".

E152: Stage 2 EEPROM

EEPROM defective. Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E153: Stage 2 Comm. error stage 1

Communication with data line RS485 to control unit installed upstream/downstream is interrupted.

Check the lines for proper con-

nection. Check whether the ter-

minating resistors (DIP

switches) are set properly.

E154: Comm. error stage 2 E155 Stage 2 sensor error pressure

Malfunction at the sensor signal 4-20 mA of the pressure sensor.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E156 Stage 2 sensor error level probe

Malfunction at the sensor signal 4-20 mA of the permeate tank’s level probe.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E157 Stage 2 sensor error RO1CQ2

Malfunction at the sensor signal LF/PT100 of the conductivity probe.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Continuation table G-2: Troubleshooting

This is what you observe This is the cause This is what to do

E160: Stage 2 Error recovery

For more than 30 minutes, the GENO-OSMO-X control unit incessantly was not able to regulate the system to the correct recovery (index value exceeded by more than 5 %).

Notify Grünbeck’s technical customer service/authorised service company.

E161: Stage 2 Error WZ permeate water meter defective

No signal is transferred from the permeate water meter to the GENO-OSMO-X control unit.

Notify Grünbeck’s technical customer service/authorised service

company. E162: Stage 2 Error flow over the membrane

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

E163: Stage 2 Error LF permeate conductivity RO1CQ1

The conductivity monitoring of the permeate is programmed to “error“ and the conductivity continuously exceeded the threshold value for longer than the programmed delay time. (Also refer to „warning LF permeate conductivity RO1CQ1“)

Also refer to chapter F-4.1:

Conductivity limit value too low or

delay conductivity signal/malfunc-

tion programmed too short.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E095: Stage 2 Error HP pump RO1P4

Frequency converter of highpressure pump signals an error.

Flip the GENO-OSMO-X control unit

towards the front. Report the error

message of the frequency converter

to Grünbeck’s technical customer

service/authorised service com-

pany. E170: Stage 2 Error low pressure RO1CP5

The pressure switch for maximum pressure has reacted within the system.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E172: Stage 2 Error permeate pressure RO1CP5

Only in case of Online system outlet: Permeate pressure continuously did not get beyond an alarm limit value for longer than the programmed time (possibly due to line breakage).

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

Delay time and alarm limit value can

be adapted to conditions prevailing

on site. E173: Stage 2 Text displayed at prog. fault signal input

Signal is pending at the programmable fault signal input. The reaction is programmed to "error".

Remedy the cause of the pending

signal.

Correct the programming of the sys-

tem reaction, if necessary (refer to

chapter F-4.2) E174: Stage 2 Error GENO-tronic

Operating element of the control unit defective.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Continuation table G-2: Troubleshooting

This is what you observe This is the cause This is what to do

E177. Error 2 Error temperature sensor

Temperature sensor of the permeate conductivity measuring cell defective or short-circuit at the conductivity measuring cell.

Notify Grünbeck’s technical customer service/authorised service company.

E178: Stage 2 Error HP pump RO1P4

Frequency converter of high-pressure pump signals an error.

Flip the GENO-OSMO-X control unit towards the front. Report the error message of the frequency converter to Grünbeck’s technical customer service/authorised ser-

vice company. E182 Tripped fuse 24V MV

Short-circuit/overload at the solenoid valves.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E183 Short-circuit limit switch voltage

Short-circuit/overload at the input signals.

Notify Grünbeck’s technical cus-

tomer service/authorised service

company. E184 Communication error water softener

Communication with data line RS485 to control unit of the water softener installed upstream is interrupted.

Check the lines for proper connec-

tion. Check whether the terminating

resistors (DIP switches) are set

properly.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

H Maintenance

1 | Basic information

In order to guarantee the reliable function of the systems over a

long period of time, some maintenance work has to be performed at regular intervals. All regulations and guidelines which apply at the installation site must be strictly adhered to.

 Check the quality and the system volume flows every day.

 Maintenance has to be performed by Grünbeck’s technical

customer service/authorised service company or a specialist company. Maintenance is subject to the load but at the latest has to be performed once a year.

 An operation log and the corresponding test log must be kept

in order to document the maintenance work performed.





Note: A maintenance contract ensures that all the required maintenance work will be performed in due time.

The maintenance work performed must be documented in the checklist, refer to appendix "Operation log".

2 | Inspection (functional check)

You may perform the daily inspections yourself.

Please refer to the following summary for the tasks to be performed within the framework of an inspection.

Summary: Inspection work

 Determine the feed water hardness (inlet).

(Water test kit "Total hardness“)

 Determine the permeate quality. Either at the display if a con-

ductivity monitoring device is installed or by means of a manual conductivity meter

 Read the recovery

 Take the remaining time of the service interval into account

Chapter F-2.2 Read operating state. In case the remaining time of the service interval is < 30 days, notify Grünbeck's technical customer service about the impending service.





Note: Minor deviations are normal and cannot be prevented technically. In case of considerable deviations from the standard, notify Grünbeck's technical customer service/authorised service company.

 Make sure that there are no leakages from the system to the

drain; the feed water solenoid valve is not tightened; visible at the display (fig. F-2). In this state, no water must creep to the drain.

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

3 | Maintenance

According to DIN 1988 part 8 / A 12, maintenance work at the systems may only be performed by Grünbeck’s technical customer service/authorised service company or an approved specialist company.

For this kind of systems, an operation log - a checklist has to be

kept. In this operation log, the customer service technician records all maintenance and repair work performed. In case of malfunctions, this log helps to identify possible sources of error. In addition the log documents the proper system maintenance.





Note: Make sure that all maintenance work is recorded in the operation log as well as in the corresponding test report.

Summary: Maintenance work

 Replace the filter elements.

 If necessary, replace the filter cartridge of the activated car-

bon filter.

 Check the permeate quality; flush or replace the membrane,

if required. So-called flushing instructions (order no. 700 950) are available for authorised service personnel.

 Clean the solenoid valves - check their function.

 Check the flow volumes and recalibrate the conductivity

measurement.

 Check the state of the entire system and check for tightness.

 Mechanical resp. electrical functional and performance check

of all aggregates (pumps, valves).

 Prepare a written maintenance log on the state and function

of the system and the maintenance work performed, incl. evaluation and assessment of the operating values and water analysis results.





Note: The maintenance work performed must be documented in the checklist, refer to appendix "Operation log".

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

4 | Operation log

Customer

Name: ....................................................................

Address: .................................................................

...............................................................................

Reverse osmosis GENO-OSMO-X

(please check appropriate box)

Serial number

....................................................................................................

Installed by

....................................................................................................

Drinking water filter:

Make/Type ....................................................... /

.........................................................................

System separator:

Make/Type ....................................................... /

.........................................................................

Water softener:

Make/Type ....................................................... /

.........................................................................

Activated carbon filter:

Make/Type ....................................................... /

.........................................................................

Fine filter:

Make/Type ....................................................... /

.........................................................................

200 400

800 1200 1600 2200 3000

Others ............................................

Connection data Drain connection DIN 1988

yes no

(please check appropriate box)

Floor drain available

yes no

Line upstream of reverse

osmosis

Galvanised

Copper

Plastic

Height of drain

. . . . cm from bottom edge of the

system

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Reverse osmosis system GENO-OSMO-X

Checklist, start-up, maintenance

Please enter measured values. Confirm checks with OK or enter repair work performed.

Maintenance performed without re- placement of the module

Maintenance performed with re- placement of the module

Start-up Date

Module no. ................. Module

no.

.................................

Measured values

Water volumes and water qualities prior to or during start-up resp. / after replacement of the modules

Conductivity

(µS/cm)

Total

hardness

[dH]

Temperature

[C]

Volume flow

[l/h]

Recovery

[%]

before / after before / after before / after before / after before / after Feed water

/ / / /

Permeate / / / /

Concentrate to drain

/ / / / . . . . % / . . . . %

Confirmation Remarks

Water meter reading upstream of the system [m³]

Inlet water pressure (1-4 bar) checked

Drinking water filter upstream of the system checked Filter elements replaced

Controller settings checked: In particular pre-treatment, recovery, system outlet

Operating hours

Run time of high-pressure pump [h]

Concentrate volume accrued [m³]

Feed water volume [m³]

Permeate volume produced [m³]

Check all electrical lines for external damage

Check all hydraulic connections for external damage

Solenoid valve for feed water and flushing water cleaned and checked for tightness

Reverse osmosis system

GENO-OSMO-X

Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx

Confirmation Remarks

Pressure switch for minimum pressure checked for function

Conductivity sensor checked/cleaned

Visual check of electronics board

System checked for tightness

Only in case of installation of an electronic ballast for small-scale deferrisation

Miscellaneous

Notes

Customer service technician

Company

Work time certificate (no.)

Signature

Grunbeck GENO-OSMO-X Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual