Grunbeck FS-B Operation Manuals

8 Spare parts
Spare filter elements appli­cable for filter type
FS-B
1”-1¼“
FS-B
1½“- 2“
Ord. no. Ord. no.
Filter elements 80 µm (2 pcs.)
103 075 103 077
Filter elements 50 µm (2 pcs.)
103 068 103 070
Filter elements
20 µm (2 pcs.)
103 071 -
Filter elements 5 µm (2 pcs.)
103 081 103 083
Consumables and spare parts may be ordered from authorised sanitary compa­nies or Grünbeck’s customer ser­vice/authorised service company.
When inquiring, please indicate filter type, filter size and serial number (indicated on the type designation plate).
Note: Seals are wearing parts.
Although these parts are wearing parts, we grant a limited warranty period of 6 months for them.
9 Accessories
Designation Order no.
Differential pressure moni­toring of filter
upon request
Inse r t with n o n - retur n v a l v e 1 " 101 644e
Inserts to convert an older Grünbeck filter to an FS-B
Inser t for Order no.
FS 1“/Ultra 99 R 101 647e FS 1¼“ 101 852 FS 1½“ 101 651e FS 2“ 101 652e
Connection flange A + D (V.2, V.3)
¾“ 101 862 1“ 101 646e
1¼“ 101 864 Connection flange D (V1) delivered until year of con­struction 06/99
1“ 101 865
1¼“ 101 866
Pressure loss curve
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1,0
1,1
1,2
1,3
1,4
1,5
0,0 2,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 22,0 24,0 26,0 28,0 30,0
Durchfluss [m³/h]
Differenzdruck [bar]
FS-B DN 32FS-B DN 25
FS-B DN 40
FS-B DN 50
Operation Manual
Fine filter FS-B
Edition 05/2013 Order no. 076 101 196-inter
Differential pressure [bar]
Flow [m³/h]
General notes
Our systems have to be installed by an approved sanitary or heating company.
Prior to installation, check the compo­nents for shipping damage.
The devices must be protected against frost and must not be installed near heat sources which radiate a lot of heat.
Attention: Do not clean the filter with cleaning agents that contain alcohol or solvents!
In case of drinking water that contains a
lot of coarse dirt, a coarse filter must be installed upstream.
1 Application
The FS-B filters are designed for the filtration of drinking water. The filters are not suited for circulation water that has been treated with chemicals. Further­more, it is neither suited for oils, greas­es, solvents, soaps and other lubricating media nor for the separation of water­soluble materials. The filters may be used in the pressure and negative pres­sure range.
2 Technical specifications
Fine filter FS-B
Connection diameter 1“ 1¼“ 1½“ 2“ Nominal connection diameter [DN] 25 32 40 50 Nominal flow at
p 0.2(0.5) bar
[m³/h] 3.7(6,0) 4.0(6,2) 11.1(19,9) 13.9(23,3)
Filter fineness [µm] 80 Diameter of upper/ lower
outlet
[µm] 140/80
Nominal pressure PN 16 Total height [mm] 265 508 Replacement height for
filter element
[mm] 150 390
Length with/without screw connections
[mm] 182/100 191/100 283/160 277/160
Empty weight [kg] 1.2 1.4 3.7 4.4 DVGW registration mark
NW-9301BT0200
Max. water / ambient temperature
[°C] 30/40
Order no.
101 170 101 175 101 180 101 185
3 Installation
requirements
Please observe local installation guidelines and general regulations as well as tech­nical specifications.
The installation site must be frost-proof and must ensure the protection of the filter against chemicals, dyes, solvents, vapours and direct sunlight.
Observe flow direction ( indicated on the housing)! Install voltage-free. The installation site must be frost-proof.
The filter should be installed in equally dimensioned pipes according to its nominal diameter.
4 Scope of
delivery
Filter with protective cover and built-
in maintenance indicator.
Screw connections with seals made
of LD-PE.
Filter element 80 µm Operation manual
5 Installation
As per DIN EN 806-2 and DIN 1988-200 the FS-B filter has to be installed in the cold water pipe downstream of the water meter and upstream of the distribution pipes respectively upstream of the de­vices to be protected. Install shut-off valves upstream and downstream of the filter (refer to fig. 1). The filter is suited for horizontal installation only.
Fig. 1: Installation drawing FS-B front view
1
Union nut
2
Insert
3
Flat seal
Fig. 2: View FS-B
6 Start-up
After completion of the installation, put the filter into operation by opening the shut-off valves. Then de-aerate the piping via the nearest screw connection.
Leakage test
A leakage test must be performed on the filter directly after installation and after each time maintenance work was per­formed. In order to check the filter for tightness, the highest pressure admissi­ble must be applied.
7 Inspection / Maintenance
According to the DIN Standard EN 806­5, the operator must inspect the filters every two months (functional inspection). During the inspection, the filter element must be checked for contamination and be replaced, if necessary (contamination and/or increased differential pressure). Check for tightness.
Furthermore, maintenance has to be performed by the operator or the installa­tion company every six months.
Warning! According to DIN EN 806-5 the filter element must be replaced for hygienic reasons every 6 months. Fur­thermore, we recommend replacing the seal of the protective cylinder every 2 years using a set of seals.
Replacement of filter element
Fig.3: Replacement of filter element
How to proceed
Place a bucket beneath the filter. Close the shut-off valves. Depressurize the pipe. Manually unscrew the filter cylinder. Remove the dirty filter element from
the supporting fabric and replace by new filter element. For hygienic rea­sons, do not touch the new filter ele­ment with bare hands. Hygienic filter replacement: Open the foil and push the filter ele­ment including the foil over the support­ing fabric, pull off the foil without touch­ing the filter element. (see fig. 3)
Check that the sealing surfaces as
well as the O-ring are clean and manually screw on the filter cylinder to the stop.
Start up as described in point 6.
Edited by: KONS-fger-mrie G:\BA-101196-INTER_FS-B.DOC
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