GrowSpan Gothic Pro 106314R, Gothic Pro 106316R, Gothic Pro 106315R, Gothic Pro 106317R Instructions Manual

GROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS
GrowSpan
Gothic Pro Greenhouses and Systems
Revision date: 05.29.19
Photo may show a different but similar model.
STK# DIMENSIONS
106314R 34' W x 12' H x 40' L 106315R 34' W x 12' H x 48' L 106316R 34' W x 12' H x 72' L 106317R 34' W x 12' H x 96' L
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GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
LOCATION
Choosing the proper location is an important step before you begin to assemble the structure.
The following suggestions and precautions will help you determine whether your selected location is the best location.
Never erect the structure under power lines.
READ THIS DOCUMENT BEFORE YOU BEGIN.
Thank you for purchasing this GrowSpan™ greenhouse. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the greenhouse. Please read these instructions before you begin.
If you have any questions during the assembly, contact Customer Service at 1-800-245-9881 for assistance.
SAFETY PRECAUTIONS
Wear eye protection.
Wear head protection.
Wear gloves when handling metal tubes.
Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords.
Do not climb on the greenhouse or framing during or after construction.
Do not occupy the greenhouse during high winds, tornadoes, or hurricanes.
Provide adequate ventilation if the structure is enclosed.
Do not store hazardous materials in the greenhouse.
Provide proper ingress and egress to prevent entrapment.
ANCHORING INSTRUCTIONS
Prior to assembling this greenhouse, please read the MUST READ document included with the shipment.
Identify whether underground cables and pipes are present before preparing the site or anchoring the structure.
Location should be away from structures that could cause snow to drift on or around the building.
Do not position the greenhouse where large loads such as snow and ice, large tree branches, or other overhead obstacles could fall.
Always check local building codes before you begin.
SITE
After choosing a location, proper preparation of the site is essential. The following site characteristics will help ensure the integrity of the structure.
A level site is required. The site must be level to properly and safely erect and anchor the structure.
If the site is not level, use footings to provide a secure base to assemble the structure. Pre-cast concrete blocks, pressure-treated wood posts, or poured footings are all acceptable when properly used. (Some shelters use ground posts or rafter feet.)
Drainage: Water draining off the structure and from areas surrounding the site should drain away from the site to prevent damage to the site, the structure, and contents of the structure.
WARNING: The individuals assembling this structure are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process. For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified
contractor.
WARNING: The anchor assembly is an integral part of the greenhouse construction. Improper anchoring may cause greenhouse instability and failure of the structure. Failing to anchor the greenhouse properly will void the manufacturer’s warranty and may cause serious injury and damage.
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ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force.
Do not use an impact driver to install Tek screws!
SQUARE TUBING INSTALLATION
Use the 102897 square tubing for all end wall framing. Use the 104779 square tubing (plain ends) to secure overlap seam between roof panels.
Revision date: 05.29.19
GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure proper assembly of your greenhouse. Failing to follow these steps may result in an improperly assembled and anchored greenhouse and will void all warranty and protection owner is entitled.
Steps outlining the assembly process are as follows:
1. Verify all parts are included in shipment. Notify Customer Service for questions or concerns.
2. Read these instructions, the Must Read document, and all additional documentation included with shipment before you begin assembling.
3. Gather the tools, bracing, ladders (and lifts), and assistants needed to assemble greenhouse.
4. Check weather before you install roof and polycarbonate panels. Do not install panels on windy or stormy days.
5. Re-evaluate location and site based on information and precautions presented in documentation.
PANEL AND RIDGE CAP INSTALLATION NOTE
Depending on available equipment, it may be necessary to construct a support structure to allow a person to reach top of greenhouse from outside.
If a support structure has to be used, design structure to support both the weight of structure and the person using it.
Use of a lift is strongly recommended.
CAUTION: Under no circumstances should support structure allow any force or weight to be applied directly to polycarbonate sheets! All supports must span
from rafter-to-rafter.
Consult a contractor if needed for additional information. Take the necessary steps to protect polycarbonate panels.
POLYCARBONATE PANELS ARE NOT DESIGNED TO SUPPORT WEIGHT.
NOTE: Position supports so they span from rafter-to-rafter to protect panels. DO NOT use materials that will damage or scratch panels. Cover panels to protect panel surface.
6. Prepare site (if applicable).
7. Assemble frame components in the order they are presented.
8. Assemble frame including struts (if equipped).
9. Consult MUST READ document and properly anchor assembled frame.
10. Install end wall framing.
11. Install, tighten, and secure end panels and doors.
12. Install main roof panels.
13. Read the care and maintenance information in next column.
CAUTION: DO NOT place support structure directly on polycarbonate panels; serious injury may occur. Polycarbonate panels are not designed to support excess weight.
POLYCARBONATE PANELS
Do not allow panels to remain in direct sunlight with protective film in place. Doing so will cause protective film to become difficult if not impossible to remove before installation.
Store panels indoors or cover with a light-colored tarp until you are ready to install.
Revision date: 05.29.19
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GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
REQUIRED TOOLS
BASEBOARDS FOR FRAME — RECOMMENDED
The following list identifies main tools needed to assemble shelter. Additional tools and supports may also be required.
Tape measure or measuring device; marker to mark locations on the pipes
Variable speed drill and power driver (cordless with extra batteries works best)
Metal-cutting saw; drill and drill bits
Wrenches and socket set, or adjustable wrenches
Scissors, utility knife, or tin snips; flat bar or putty knife
Chalk line & caulk gun to apply sealant
Hammers and gloves; adjustable and self-locking pliers
Ladders, work platforms, and other machinery for lifting designed to work safely at height of building
Rope/cable for cover installation
UNPACK AND IDENTIFY PARTS
The following steps will ensure you have the necessary parts before you begin.
1. Unpack the contents of the shipment and place where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets.
These instructions describe installing a baseboard (recommended) at ground level along each side of the frame. Baseboard runs from front to back of frame.
This baseboard is not included and is customer supplied. When installed properly the baseboard helps prevent ground posts from sinking when anchored. Depending on building, it also provides a surface to attach struts or other building components. Secure baseboard using the
supplied FAH009B (1/4" x 4") bolts and FALB01B (1/4") nuts.
Consult these instructions, or contact Customer Service for additional information regarding baseboards.
ANTI-BILLOW ROPE INSTALLATION
TO PREVENT DAMAGE AND POSSIBLE INJURY, INSTALL THE ANTI-BILLOW ROPES IN SHORT LENGTHS ALONG EACH SIDE OF THE FRAME.
DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END OF THE BUILDING. DOING SO WILL RESULT IN A LOOSE SIDE PANEL IF THE SINGLE ROPE BREAKS DURING STRONG WINDS.
2. Verify that all parts listed on the Bill of Materials/Spec Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide and all diagrams for clarification, or contact Customer Service.
NOTE: At this time, you do not need to open the plastic bags containing smaller parts such as fasteners or washers (if equipped).
Rope
#1
Rope
#2
Dotted line represents the anti-billow rope. Example: Circles identify the ends of Rope #1.
Rope
#3
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Revision date: 05.29.19
GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
The following graphics and photos will help you identify the different parts and show you how they are used. (Not all parts are shown.)
ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force.
Do not use an impact driver to install Tek screws!
FA4482B Tek Screw
102570 Aluminum Channel
104213 Aluminum U-Channel Profile
CC6212 Fabric Clip
103544 Mounting Plate
Aluminum 8' H-Channel Profile
104548 End Cap Profile Doors/Fans/Vents
111928 and 111929 H-Channel ­Clear
104211 Double U-Channel
102569 Bearing
102717 Gearbox Drive
QH1402 & QH1404 Band Clamps
FAH009B & FALB01B Carriage Bolt & Hex Nut
102547 Cross Connector
102921 & FA4484B Neo-bonded Galvanized Washers and Long Tek Screws
FAH320B & FALB32B Carriage Bolt & Hex Nut
102857 End Clamp
104074 Square-to-Round Tube Connect Bracket
103496 Gear Box
102198 U-Channel Spring
Revision date: 05.29.19
QH1330 Angle Bracket
104624 Square Tube Fitting
Unswaged
Swaged
Swaged and Unswaged Rafter Sections (not all pieces are shown)
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GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
H-CHANNEL INSTALLATION INSTRUCTIONS
The new H-channel design requires installation of the at side facing out with channel side toward
the building. Some diagrams and photos in this document show installation of original H-channel with channel side facing out. Design of new H-channel does not allow channel-side out installation.
Use the diagrams on this page to install H-channel with at side facing out.
ATTENTION: Use only 1-1/2" Tek screws to attach H-channel to building frame. Do not use shorter screws. They will not hold. Do not use washers on Tek screws when installing H-channel.
Flat
Side
Channel
UV-protected side
toward sun.
Flat side toward the sun.
Install 1-1/2" Tek screws through H-channel into building frame.
Center Groove
H-Channel
ATTENTION: Install all twin-wall polycarbonate panels with UV-protected side toward the sun.
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Revision date: 05.29.19
GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
OVERVIEW
See illustration below to identify main parts of greenhouse.
1. Locate required parts for each assembly procedure.
2. Assemble rafters and frame. Anchor frame.
3. Assemble and install end walls.
GrowSpan
Gothic Pro Greenhouses
and Systems
4. Prepare and attach end panels.
5. Prepare and attach roof panels.
6. Attach roll-up side panels and anti-billow ropes.
7. Install doors.
Chord
ATTENTION: Position purlins evenly during the frame assembly. Use the rafter pipe joints as guides when installing the end clamps, cross connectors, and purlins.
End Rafter
Interior Rafter
Purlins
Revision date: 05.29.19
Ground Post
Baseboard is supplied by customer.
Ground Level
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GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
LAY OUT THE BUILDING SITE
After the site is prepared, lay out the building site.
Taking these steps before assembling the shelter saves time and ensures that the structure is positioned as desired.
Ground posts must be driven to the proper depth. Width of the shelter is measured from the center of one ground post to the center of the remaining ground post.
SQUARE THE SITE
Gather the Parts:
Ground Posts
5/16" x 2-1/2" Machine Bolts
5/16" Nuts
1. Identify a corner where a ground post will be positioned and drive the first ground post into the ground.
NOTE: Insert the ground post driver into the top of the ground post to protect the post and drive the post into the ground. The top of the post will be one (1) foot above the finished grade when properly driven.
Ground Post
3. Use a transit or line level to drive the second corner
4. Sting a line at least as long as the building from the first
5. After squaring the position of the building, measure
post to the same depth as the first ground post.
stake at 90°.
NOTE: A transit can be used to ensure an accurate 90° angle, or the 3-4-5 rule can be used. Refer to diagram. Using multiples of 3-4-5 such as 6-8-10 or 12-16-20 helps to maintain an accurate 90° angle.
the length (center-to-center) and drive the next corner ground post.
Outside of Shelter
Inside of Shelter
ATTENTION: Position the pre-drilled holes facing to the inside/outside of the shelter so they can be aligned with the bolt holes in the rafter legs.
To align the bolt holes in the ground posts with those in the rafter after driving the ground posts, insert a tapered rod or pry bar into a ground post bolt hole and turn the post using the rod or pry bar.
2. After the first corner ground post is in place, string a line the width of the building (center-to-center) and drive the second ground post into the ground just enough to hold it in place.
6. Repeat the same step for the last corner post.
NOTE: The distance measured diagonally between corner posts must be equal for the building to be square.
7. Check all dimensions (and adjust if needed) before driving the remaining posts to the required height.
8. After all corner posts are accurately installed, tie a string line between the tops of the corner ground posts on the same side of the shelter. The string is used to identify the tops of all remaining ground posts. The string must remain tight and level.
9. Use a tape measure to mark the 48" on-center locations of the remaining ground posts.
10. Drive the remaining ground posts into the ground at the required 48" on-center width and the height identified by the string.
NOTE: Verify that the holes in the ground posts are in the proper position and that each post is plumb and driven to the correct depth.
11. Continue with the Rafter Assembly steps that follow.
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Revision date: 05.29.19
GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
ASSEMBLING THE GOTHIC PRO GREENHOUSE FRAME COMPONENTS
After the site is prepared and an inventory of parts is complete, continue with the rafter assembly.
NOTE: All rafter assemblies consist of rafter tubes and purlin clamps. Consult the rafter diagram in the Quick Start section of these instructions before and during the rafter assembly process.
Assistance is required to assemble the greenhouse frame.
RAFTER ASSEMBLY
Gather the Parts:
2. Slide six (6) end purlin clamps (three on each side of the peak) over the rafter pipes. Position all end clamps at the rafter pipe joints. Position the end clamps as shown.
Rafter pipe (#34G190SS403)
Rafter pipe (#34G190SS401D)
Rafter pipe (#190S081)
Chord pipe (#166P120)
Band clamps (#QH1402 & #QH1404)
End clamps (#102857)
Tek screws (# FA4482B)
Nut setter 3/8'' x 2-9/16 magnetic
END RAFTER ASSEMBLY
The end rafters include purlin end clamps and band clamps. Install the purlin end clamps before the different pipes of the rafters are connected. The band clamps for the side struts are installed when the two (2) end rafters are set onto the ground posts.
1. Select the seven (7) pipes needed to assemble the first end rafter and arrange on a level surface.
End clamp as seen from inside the assembled frame.
NOTE: Position all purlin clamps at the rafter pipe joints. Consult the Quick Start section for additional information.
3. After slipping the clamps over the rafter pipes, insert the swaged end of the rafter pipes into the plain ends of the pipes to assemble the rafter.
4. Once the rafter is assembled, reposition the purlin clamps over the pipe joints and install a Tek screw through the rafter pipes to secure each joint.
Revision date: 05.29.19
(#34G190SS403)
(#190S081)
(#34G190SS401D)
End clamp as seen from inside the assembled frame.
IMPORTANT: To prevent damage to the cover and end panels (if equipped), position the Tek screws so the heads do not contact the cover when it is installed.
5. Repeat steps for to assemble the remaining end rafter and set both end rafters aside.
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GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
RAFTER ASSEMBLY (continued)
FRAME ASSEMBLY
INTERIOR RAFTER ASSEMBLY
IMPORTANT: If rafter support kits were purchased for all or some of the interior rafters, do not install the 116P120 chord pipe at the peak (see below) during the assembly of the interior rafters. These
are not used when support kits are installed. Review the support kit instructions to install those components during rafter assembly.
Complete the following steps for the interior rafters.
1. Select the pipes for the first interior rafter assembly.
(#34G190SS403)
(#166P120)
(#190S081)
(#34G190SS401D)
IMPORTANT: Install cross connectors during the frame assembly. End clamps are not used for interior rafters.
2. Slide one (1) band clamp (#QH1404) onto each of the upper straight pipes on both sides of the peak pipe.
3. Connect rafter pipes and secure each joint with a Tek screw.
4. Center the chord at the peak of the assembled rafter, add a band clamp (#QH1402) to each end, and attach these band clamps to the band clamps on the rafter. Secure the band clamps to the pipes using a Tek screw when the chord is in position.
Band Clamp (#QH1404)
166P120
Interior Rafter
Band Clamp (#QH1402)
ATTENTION: ATTACH CHORD TO INTERIOR RAFTER ONLY. Do not install chords on end rafters.
5. Once rafters are assembled, assemble the frame.
After all ground posts are driven in place and rafters are assembled, assemble the frame.
NOTE: The baseboards (strongly recommended) shown in the diagrams throughout these instructions are not included and must be supplied by the customer. Contact Customer service at 1-800-245-9881 to purchase baseboards, or for additional information.
ASSEMBLE AND PRE-MARK THE PURLINS
The following steps describe one way to speed the assembly process and eliminate the need to measure each purlin as it is installed. Pre-marking the purlins ensures that an accurate spacing of the rafter assemblies is achieved and maintained during assembly.
Gather the Parts:
Pipe 1.315'' x 75'' swaged (#131S075)
Pipe 1.315'' x XX'' plain (#131P0XX)
Marker and tape measure
NOTE: The purlins are part of the assembled frame and run perpendicular to the rafter assemblies. Each purlin consists of 1.315" x 75" (#131S075) swaged pipes (number is determined by shelter length) and one (1) 1.315" x XX" (#131P0XX) plain pipe.
ATTENTION: The XX" represents the remaining length required to reach the end of the shelter. Consult the Spec Sheet for part identification.
1. Select the required pipe sections for one purlin and connect these by inserting the swaged ends of the pipes into the plain ends until the entire purlin is assembled.
NOTE: Assemble the purlins in a location that is accessible during the assembly of the frame, but will not interfere with the process of lifting and setting the rafters.
2. Verify that each pipe joint is properly seated.
NOTE: These pipes must be separated during the assembly procedure. Do not fasten them together at this time.
3. For the 48" rafter spacing, measure forty-eight and three-quarters inches (48-3/4") from one end of the assembled purlin and mark the distance on the pipe.
NOTE: This first measurement is three-quarters (3/4) of an inch longer than the on-center rafter spacing to account for the length of purlin pipe that extends through the end purlin clamp of the first end rafter.
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Revision date: 05.29.19
GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
FRAME ASSEMBLY (continued)
1. From the location marked in the previous step, measure forty-eight inches (48") and make another mark on the assembled purlin.
2. Continue to mark the purlin in 48" intervals until all locations are marked. These marks help to maintain the 48" on-center rafter spacing of the shelter during assembly.
3. Repeat this procedure until all assembled purlins are marked.
4. After assembling all rafters and pre-marking the purlins, assemble the frame.
ASSEMBLE THE FRAME
After all ground posts are driven in place, rafters are assembled and purlins pre-marked, assemble the frame.
Gather the Parts:
All rafter assemblies and pre-marked purlins
Band clamps (#QH1404)
2. Secure the leg pipes to the ground posts using the 5/16" x 2 1/2" machine bolts and nuts.
Rafter
Band Clamp
Outside of
Shelter
Ground Post
Inside of
Shelter
3. Use rope or cable to keep the rafter in position.
Cross connector (#102548)
5/16" x 2-1/2" Machine bolts and 5/16" nuts
Lifts, ladders, and assistants
Rope or cable
1. Carefully stand the first end rafter, slide a band clamp onto each rafter leg, and place the leg pipes on the first set of ground posts.
Brace the rafter in place to keep it straight. Depending on the frame size, a lift and additional assistants may be needed. Consult Quick Start section for details.
Rafter shown differs in design.
4. Carefully position the first interior rafter in place and secure the leg pipes to the ground posts.
End Rafter
1st Interior Rafter
Rafter shown differs in design.
ATTENTION: Stand the rafter so the nuts and bolts of the end clamps are to the inside of the frame.
Revision date: 05.29.19
Rafter shown differs in design.
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GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
FRAME ASSEMBLY (continued)
5. As the second rafter is steadied, remove one section of pipe from one assembled purlin.
NOTE: Work from the end of the purlin where the first measurement was taken during the pre-marking procedure.
6. Insert the purlin pipe through an upper end clamp of the end rafter and through a cross connector placed in the same position on the interior rafter. Consult Quick Start section for purlin location per frame.
Interior Rafter
End Rafter
7. Align the plain end of the purlin with the center of the end rafter and rotate the purlin pipe so that the first mark is visible (near the clamp of the interior rafter).
Do not allow the purlin to extend beyond the end
rafter.
10. Move to the interior rafter and align the mark on the
11. Verify that the rafter spacing is forty-eight inches (48")
12. Secure the cross connector to the rafter using a Tek
13. Repeat Steps 6-12 to install the first section of each
purlin with the center of the rafter to maintain the proper spacing.
Interior Rafter
Purlin
Align mark with center of rafter.
on-center (adjust as needed) and tighten the cross connector.
screw. See Quick Start section if needed.
purlin assembly for the first two rafters.
End rafter view
Interior rafter view
8. Tighten the end clamp and secure it to the rafter with a Tek screw.
9. Install Tek screw through end clamp and into the purlin pipe.
End Rafter
Purlin
12
34' wide (center-to-center)
14. Choose another interior rafter assembly and set it in position. DO NOT USE THE REMAINING END RAFTER.
15. Secure the rafter legs to the ground posts as previously described and steady the rafter.
16. Remove another section of purlin pipe from each pre­marked purlin assembly and attach these to the rafter.
17. Verify that the distance between the rafters is 48" center-to-center. Adjust the rafter forward or backward
as needed to maintain this dimension.
Revision date: 05.29.19
FRAME ASSEMBLY (continued)
GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
BASEBOARD INSTALLATION (RECOMMENDED )
18. Secure the purlin pipe joint with a Tek screw.
19. Repeat the above steps as needed to stand and secure the remaining interior rafters and purlins to complete the frame assembly.
20. Slide a band clamp onto each leg of the remaining end rafter, secure the rafter to the ground posts, and attach the purlins to it. Verify that the end clamps are positioned with the nut and bolt to the inside of the assembled frame. Refer to the Quick Start section and previous diagrams if needed.
NOTE: If the last end rafter is plumb and the purlin extends beyond the end of the rafter, cut the last section of purlin pipe to the required length.
Gather parts:
2" x 6" (minimum) treated or recycled plastic lumber (supplied by customer).
1/4" x 4" Carriage bolts and 1/4" Nuts (included)
The following procedure describes one way to install the baseboards. Size and type of baseboard may require additional installation steps.
General installation steps:
1. Position baseboard as shown and clamp or hold in place against ground posts.
Inside of
Shelter
Dashed line shows ground level.
Frame length may differ from actual frame.
21. Once all rafters are set and all purlins are in place and secure, return to each pipe splice of each purlin and verify that a Tek screw is installed. Install a Tek screw if needed.
22. Remove any temporary bracing (if needed) and install the baseboards and the side struts.
BASEBOARD INSTALLATION — RECOMMENDED
After installing all panels, installing a baseboard is recommended. Minimum size is 2" x 6". Length
determined by building length. Materials for baseboards are supplied by the customer.
Fasteners to secure baseboards to frame are included with building.
Outside of Shelter
Ground Level
ATTENTION: Never attach two boards to the same ground post. All baseboard splices should be between rafters as
shown above.
Use a short section of baseboard to secure separate baseboards at a splice. Customer supplies all materials
to secure all baseboard splices.
2. From inside the greenhouse, drill 5/16" holes through ground posts, panels, and baseboard. (Ground posts may come pre-drilled.)
3. Secure with 1/4" x 4" carriage bolts and nuts. Insert from outside.
Depending on baseboard dimensions, countersink bolt holes in baseboard as needed to allow bolts to reach through all components.
A baseboard (2" x 6" minimum) helps keep ground posts properly seated after anchors are installed.
Revision date: 05.29.19
4. Continue by installing side struts. See next page.
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GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
SIDE STRUT INSTALLATION
There are four (4) side struts for the shelter. These struts are positioned between the end rafters and the first interior rafter on each side of the shelter.
Complete these steps to install the four (4) side struts:
3. Attach the remaining end of the strut to the baseboard using a lag screw or nut and bolt (not included). See the diagram that follows for location.
Photo shows the strut attached to the inside of the customer­supplied baseboard.
End Rafter
Gather the Parts
Struts
Band clamps (#QH1404)
Lag screw or nut and bolt (supplied by customer)
1. Locate one strut and position it between one end rafter leg and the leg of the first interior rafter as shown below.
Strut
End Rafter
Baseboard is required for this procedure.
Customer supplies the baseboard.
Ground Level
Interior Rafter
2. Attach one end of the strut to the band clamp as shown in the diagram below.
Attach strut as shown.
Baseboard
Ground Level
NOTE: A baseboard provides a place to attach each strut and helps keep the ground posts at the required depth. The customer is responsible for providing a baseboard for this frame. If no baseboard is present, attach the strut to the ground post using a Tek screw or other customer supplied fasteners.
4. Repeat the above steps to attach the remaining side struts to the shelter.
5. After securing the struts, verify that all clamps are secured with a Tek screw to the rafters.
6. Verify that each pipe splice (purlin and rafter) is secured with a Tek screw.
7. Complete the next procedure to anchor the assembled frame.
End Rafter
Band Clamp
Strut
NOTE: Head of bolt on the band clamp must face the toward the outside of the shelter.
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ANCHOR THE ASSEMBLED FRAME
At this point, anchor the greenhouse frame. Consult the MUST READ document for anchoring information and suggestions. Please call customer service at 1-800-245­9881 for additional anchoring information.
CAUTION: The anchor assembly is an integral part of the greenhouse construction. Improper anchoring may cause instability and failure of the structure to perform as designed. Failing to anchor the shelter properly will void the manufacturer’s warranty and may cause serious injury and damage.
Revision date: 05.29.19
GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
END WALL INSTALLATION
The steps to install the end walls for the greenhouse include the following:
1. Install end wall framing. (See the diagrams in the Quick Start section at the back of these instructions. Read the installing accessories note below.)
2. Prepare polycarbonate end panels and attach.
3. Assemble doors and attach.
INSTALL END WALL FRAMING (Front and Back)
DO NOT REPOSITION THE END WALL VERTICALS USED AT THE SEAM OF TWO (2) POLYCARBONATE PANELS.
Always consult the installation guides that shipped with the accessory for additional precautions, recommendations, and safety requirements.
Before installing any electrical accessory, consult a professional electrician for precautions and additional assistance.
For gas heaters, a professional, qualified service technician must install the unit.
Site variations and different methods for anchoring the greenhouse may require slight changes to be made to these instructions. It is the responsibility of the owner/
builder to adapt these instructions as needed to adjust for these and other differences.
A NOTE ABOUT INSTALLING THE END WALL FRAMING FOR OPTIONAL HEATERS, VENT FANS, AND MOTORIZED SHUTTERS (if equipped):
Optional accessories such as heaters, vent fans and motorized shutter units are typically installed in the end walls of this greenhouse. Additional horizontal framing (included) is installed between the vertical end wall frame tubes to mount these accessories. The spacing shown for the end wall supports on the end frame diagrams may be too narrow for the installation of some larger accessories.
Diagrams do not show framing for the accessories.
When framing the end wall, consult the installation instructions for the accessories (if equipped), or measure the width of the accessory to accurately space and position the end frame tubes.
Consult the panel installation diagrams in the Quick Start section to identify the verticals that can be moved.
MOVE ONLY THE VERTICAL SUPPORTS LABELED AS NON-CRITICAL.
Before installing any greenhouse accessory, adhere to the following:
Consult the end frame diagrams before installing the accessory horizontal framing.
Complete these steps to install the accessory framing:
1. Based on the installation requirements and precautions of the accessory, choose a location in the end wall to mount the accessory, and cut a 1.5" x 1.5" frame tube to the required length for framing.
2. Attach these horizontal frame tubes between the vertical frame tubes of the end wall (at the required height determined by the installation instructions included with that accessory) using angle brackets.
INSTALL THE END WALL FRAME
Refer to the end frame diagrams (Quick Start section).
The materials and parts needed to assemble the end wall frame include:
Square tube (#102897): Full and cut-to-length.
Angle brackets (#QH1330) & Band clamp (#QH1404)
Square tube fitting (#104624)
Square-to-round tube connect bracket (#104074)
Carriage bolt (#FAH320) and Nut (#FALB32B)
Tek screws (#FA4482B)
1. Locate the square metal tubing for the base tube of the end wall. The base tube consists of 99" swaged tubes and one (1) short section cut from a 102897square tube. See Quick Start section for clarification.
2. Insert the swaged ends of the tubing into the plain ends to connect the pieces, measure, and cut to length.
Move only those verticals labeled as "NON-CRITICAL" on the end frame diagrams when deciding where to install the additional horizontal framing for accessories.
Consult the diagrams in the Quick Start section showing the polycarbonate panel locations and the locations of the aluminum trim and profile before repositioning any end wall vertical.
Revision date: 05.29.19
3. Position this assembled base tube on the ground between the legs of the end rafter at the front of the greenhouse and anchor it in place. This base tube will be directly below and in line with the end rafter.
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GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
INSTALL THE END WALL FRAME (continued)
4. Secure the base tube between the legs of the end rafter using an angle bracket and Tek screws.
The bracket shown in this diagram can be installed with either its short section (as shown) or
Ground Post
Base Tube
the long section attached to the ground post.
9. Measure the distance between the top of the base tube
10. Choose one (1) square tube (#102897), insert the
11. On this assembled frame member, mark the length
and band clamp (Step 7) to determine the length of the first vertical section of the door frame tube.
swaged end of the long tube into the plain end of another tube and tap with a hammer to properly seat the tubes at the joint.
determined in Step 9 (above) and subtract the amount
needed to account for the square-to-round tube connect bracket, which is attached to the top of the
frame tube. See the diagram that follows.
End Rafter
5. On the base tube surface facing the inside of the greenhouse, install a short Tek screw at each joint and then locate and mark the center of the base tube.
6. Consult the End frame diagram (Quick Start section) and mark the rough opening for the width of the double door assembly.
7. Place the band clamps on the end rafter above the door as shown below. DO NOT TIGHTEN THE BOLTS
AT THIS TIME.
ATTENTION: The frame shown below may differ from
the end wall frame. Consult the diagrams in the Quick Start section to view the frame for this shelter.
8. Select the tubing for the two vertical frame supports for the sides of the double door. Each support includes:
One (1) long 99" section of square tubing (#102897
swaged end)
One (1) short section of square tubing. This is cut
from a swaged end tube (#102897).
Front (or outside) of the greenhouse
Square-to­Round Tube Connect Bracket
Vertical Door Frame Tube
12. Select a square-to-round tube connect bracket and attach the bracket to one end of the vertical frame member. Use a 5/16" drill bit to drill a hole through the tube and attach the bracket to the tube using a nut and carriage bolt.
13. Repeat Steps 9-12 for the remaining vertical frame member for the door.
14. With the square-to-round tube connect bracket attached to the top of each vertical door frame tube, use the bolt in the band clamp to attach the bracket to the band clamp. DO NOT TIGHTEN AT THIS TIME.
NOTE: The heads of the bolts for each clamp are to the outside (or front/back) of the greenhouse. At this point, the two vertical door frame members should be loosely attached to the end rafter assembly.
One (1) square-to-round tube bracket (#104074)
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Revision date: 05.29.19
INSTALL THE END WALL FRAME (continued)
15. Using the marks on the base tube for the rough opening for the door, attach the bottom of each vertical frame member to the base tube using an angle bracket. Consult the end frame diagram.
Center of Door Frame Tube
Door Opening
Angle Bracket
Base Tube
Mark
GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
17. Using a level (or other means), verify that one vertical door frame tube is plumb and tighten the band clamp bolt to lock the first door frame member in place.
18. Choose the square tube for the door frame header and cut the swaged end to the proper length for the width of the rough door opening.
19. Using two angle brackets, attach the header tube to the end wall assembly between the vertical door frame tubes as shown.
Header
16. With the vertical door frame tubes attached at the bottom and loose at the top, measure each frame member to locate the height of the rough door opening and mark the location on the inside of the door frame.
Consult the End Frame Diagrams Quick Start section located at the back of these instructions.
Mark Here
92-1/4"
Height of rough door opening
92-1/4"
92-1/4"
Height of rough door opening
96-3/4"
Width
Inside dimensions are shown. Diagrams may show a different frame used for illustration purposes only.
20. Verify that both door frame verticals are plumb and recheck the width of the rough door opening at the top and bottom. Adjust if needed.
21. Cut the metal tube for the short, end wall supports (positioned between the header and the end rafter) and attach as shown in the following diagram.
Frame shown may differ from actual frame.
Revision date: 05.29.19
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GROWSPAN™ GOTHIC PRO GREENHOUSES AND SYSTEMS
INSTALL THE END WALL FRAME (continued)
22. Use the end frame diagram to determine the number of remaining vertical end frame supports and place one band clamp on the end rafter for each of the remaining vertical supports. Use the diagram for the location of these clamps.
23. Using the end frame diagrams (Quick Start section), measure and mark (on the base tube) the locations of the remaining vertical end wall supports.
24. Choose the parts for each remaining vertical support for the end wall framing. Each vertical support consists of the following parts:
Square tube: Longer verticals may require an
additional shorter length cut from a longer tube.
One (1) square tube fitting (#104624) to attach the
support to the base tube of the end wall assembly.
One (1) square-to-round tube connect bracket
(#104074) to attach the tubing to the band clamp on the end rafter.
25. Use the steps presented earlier in these instructions and the end frame diagrams to measure and cut each section of square tubing for the remaining vertical frame members.
ATTENTION: Remember to subtract the amount needed to account for the square-to-round tube connect bracket that will be attached to the top of each remaining frame member.
27. With the square-to-round tube connect bracket
28. Align the center of the assembled frame member with
29. Verify that the vertical end wall frame member is plumb
30. Tighten the top band clamp and install a short Tek
attached to the top of the frame member, place a square tube fitting on the bottom of the frame member.
the center mark on the base tube and attach the top of the frame member to the band clamp on the rafter. Do not tighten.
and use the short Tek screws to secure the square tube fitting to the base tube.
Center Mark
screw through the clamp and into the rafter.
26. Choose a square-to-round tube connect bracket and attach the bracket to one end of the vertical frame member. Use a 5/16" drill bit to drill a hole through the tube and attach the bracket to the tube using a nut and carriage bolt.
Position all screws, bolts and clamps so they will not damage the end wall panels when panels are attached to the end wall frame.
Band Clamp
Square-to­Round Tube
Connect Bracket
End Rafter
Front (or outside) of the greenhouse
Inside view of end rafter
31. Repeat the procedure as needed to assemble and install the remaining vertical end wall supports.
32. Return to the bottom of each frame member and install a short Tek screw through the backside of each tube fitting to secure the end frame support to the tube fitting.
33. Once each end wall is assembled, return to each band clamp and pipe splice of each base tube and verify that a Tek screw is installed. Install a Tek screw if needed.
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Revision date: 05.29.19
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