GrowSpan Gothic Premium Greenhouses Instructions Manual

GROWSPAN GOTHIC PREMIUM GREENHOUSES
GrowSpan
Gothic Premium Greenhouses
©2018 Growers Supply All Rights Reserved. Reproduction is prohibited without permission.
Revision date: 06.26.18
Photo may show a different but similar model.
STK# DIMENSIONS
106213 18' W x 12' H x 20' L 106214 18' W x 12' H x 24' L 106215 18' W x 12' H x 28' L 106216 18' W x 12' H x 32' L
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GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
LOCATION
Choosing the proper location is an important step before you begin to assemble the structure.
The following suggestions and precautions will help you determine whether your selected location is the best location.
Never erect the structure under power lines.
READ THIS DOCUMENT BEFORE YOU BEGIN.
Thank you for purchasing this GrowSpan™ greenhouse. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the greenhouse. Please read these instructions before you begin.
If you have any questions during the assembly, contact Customer Service at 1-800-245-9881 for assistance.
SAFETY PRECAUTIONS
Wear eye protection.
Wear head protection.
Wear gloves when handling metal tubes.
Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords.
Do not climb on the greenhouse or framing during or after construction.
Do not occupy the greenhouse during high winds, tornadoes, or hurricanes.
Provide adequate ventilation if the structure is enclosed.
Do not store hazardous materials in the greenhouse.
Provide proper ingress and egress to prevent entrapment.
ANCHORING INSTRUCTIONS
Prior to assembling this greenhouse, please read the MUST READ document included with the shipment.
Identify whether underground cables and pipes are present before preparing the site or anchoring the structure.
Location should be away from structures that could cause snow to drift on or around the building.
Do not position the greenhouse where large loads such as snow and ice, large tree branches, or other overhead obstacles could fall.
Always check local building codes before you begin.
SITE
After choosing a location, proper preparation of the site is essential. The following site characteristics will help ensure the integrity of the structure.
A level site is required. The site must be level to properly and safely erect and anchor the structure.
If the site is not level, use footings to provide a secure base to assemble the structure. Pre-cast concrete blocks, pressure-treated wood posts, or poured footings are all acceptable when properly used. (Some shelters use ground posts or rafter feet.)
Drainage: Water draining off the structure and from areas surrounding the site should drain away from the site to prevent damage to the site, the structure, and contents of the structure.
WARNING: The individuals assembling this structure are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process. For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified
contractor.
WARNING: The anchor assembly is an integral part of the greenhouse construction. Improper anchoring may cause greenhouse instability and failure of the structure. Failing to anchor the greenhouse properly will void the manufacturer’s warranty and may cause serious injury and damage.
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ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force.
Do not use an impact driver to install Tek screws!
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ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure proper assembly of your greenhouse. Failing to follow these steps may result in an improperly assembled and anchored greenhouse and will void all warranty and protection owner is entitled.
Steps outlining the assembly process are as follows:
1. Verify all parts are included in shipment. Notify Customer Service for questions or concerns.
2. Read these instructions, the Must Read document, and all additional documentation included with shipment before you begin assembling.
3. Gather the tools, bracing, ladders (and lifts), and assistants needed to assemble greenhouse.
4. Check weather before you install roof and polycarbonate panels. Do not install panels on windy or stormy days.
5. Re-evaluate location and site based on information and precautions presented in documentation.
GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
PANEL AND RIDGE CAP INSTALLATION NOTE
Depending on available equipment, it may be necessary to construct a support structure to allow a person to reach top of greenhouse from outside.
If a support structure has to be used, design structure to support both the weight of structure and the person using it.
Use of a lift is strongly recommended.
CAUTION: Under no circumstances should support structure allow any force or weight to be applied directly to polycarbonate sheets! All supports must span
from rafter-to-rafter.
Consult a contractor if needed for additional information. Take the necessary steps to protect polycarbonate panels.
POLYCARBONATE PANELS ARE NOT DESIGNED TO SUPPORT WEIGHT.
NOTE: Position supports so they span from rafter-to-rafter to protect panels. DO NOT use materials that will damage or scratch panels. Cover panels to protect panel surface.
6. Prepare site (if applicable).
7. Assemble frame components in the order they are presented.
8. Assemble frame including struts (if equipped).
9. Consult MUST READ document and properly anchor assembled frame.
10. Install end wall framing.
11. Install, tighten, and secure end panels and doors.
12. Install main roof panels.
13. Read the care and maintenance information in next column.
CAUTION: DO NOT place support structure directly on polycarbonate panels; serious injury may occur. Polycarbonate panels are not designed to support excess weight.
POLYCARBONATE PANELS
Do not allow panels to remain in direct sunlight with protective film in place. Doing so will cause protective film to become difficult if not impossible to remove before installation.
Store panels indoors or cover with a light-colored tarp until you are ready to install.
Revision date: 06.26.18 106213_14_15_16
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GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
REQUIRED TOOLS
The following list identifies the main tools needed to assemble the shelter. Additional tools and supports may be needed depending on the structure, location, and application.
SPECIAL NOTE: Baseboards for Frame
These instructions describe installing a baseboard (recommended) at ground level along each side of the frame. The baseboard runs from the front to the back of the frame.
Tape measure or measuring device
Marker to mark locations on the pipes
Variable speed drill and power driver (cordless with extra batteries works best)
Metal-cutting saw
Wrenches and impact socket set, or an adjustable wrench
Scissors, utility knife, or tin snips
Flat bar or putty knife
Drill and drill bits
Chalk line
Caulk gun to apply sealant
Hammers and gloves
Adjustable pliers and self-locking pliers
Ladders, work platforms, and other machinery for lifting designed to work safely at the height of the building
Rope/cable for cover installation
This baseboard is not included with the shipment and must be supplied by the customer. Treated or recycled plastic lumber works well for a baseboard.
The baseboard, when installed properly, helps prevent the ground posts from sinking into the ground when anchored. Depending on the building, it also provides a surface to attach struts (if equipped) or other building components.
If used, the baseboard is installed after the roof panels.
Suggested baseboard dimensions: 2" x 6" (minimum). Length determined by greenhouse. See page 32 for additional baseboard comments.
QUICK START GUIDE
For a quick overview of the building and its components, consult the information and diagrams in the Quick Start section near the back of these instructions.
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter frame.
1. Unpack the contents of the shipment and place where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide and all diagrams for clarification, or contact Customer Service.
NOTE: At this time, you do not need to open the plastic bags containing smaller parts such as fasteners or washers (if equipped).
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The following graphics and photos will help you identify the different parts and show you how they are used. (Some parts are not shown.)
GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force.
Do not use an impact driver to install Tek screws!
FA4482B Tek Screw
QH1330 Angle Bracket
Aluminum 8' H-Channel Profile
FAH320B & FALB32B Carriage Bolt & Hex Nut
102856
End Clamp
104548 End Cap Profile Doors/Fans/Vents
FAH009B & FALB01B Carriage Bolt & Hex Nut
102548
Cross Connector
104213 Aluminum U-Channel Profile
102921B & FA4484B Neo-bonded Galvanized Washers and Long Tek Screws
104074 Square-to-Round Tube Connect Bracket
111929 H-Channel - Clear
104624 Square Tube Fitting
Revision date: 06.26.18 106213_14_15_16
QH1073
Post Driver
Band Clamps
QH1402
Plain
Swaged
Swaged and Plain Rafter Sections
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GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
H-CHANNEL INSTALLATION INSTRUCTIONS
The new H-channel design requires installation of the at side facing out with channel side toward
the building. Some diagrams and photos in this document show installation of original H-channel with channel side facing out. Design of new H-channel does not allow channel-side out installation.
Use the diagrams on this page to install H-channel with at side facing out.
ATTENTION: Use only 1-1/2" Tek screws to attach H-channel to building frame. Do not use shorter screws. They will not hold. Do not use washers on Tek screws when installing H-channel.
Flat
Side
Channel
UV-protected side
toward sun.
Flat side toward the sun.
Install 1-1/2" Tek screws through H-channel into building frame.
Center Groove
H-Channel
ATTENTION: Install all twin-wall polycarbonate panels with UV-protected side toward the sun.
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OVERVIEW
See illustration below to identify main parts of greenhouse.
1. Locate required parts for each assembly procedure.
GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
GrowSpan Gothic
Premium Greenhouses
2. Assemble rafters and frame.
3. Anchor frame.
4. Assemble and install end walls.
5. Install door.
6. Prepare and attach end panels.
7. Prepare and attach roof panels.
ATTENTION: Position purlins evenly during the frame assembly. Use the rafter pipe joints as guides when installing the end clamps, cross connectors, and purlins.
End Rafter
Ridge Cap
Interior Rafter
Purlins
Frame length may differ from actual frame.
Revision date: 06.26.18 106213_14_15_16
Ground Level
Ground Post
Baseboard is supplied by customer.
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GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
LAY OUT THE BUILDING SITE
After the site is prepared, lay out the building site.
Taking these steps before assembling the shelter saves time and ensures that the structure is positioned as desired.
Ground posts must be driven to the proper depth. Width of the shelter is measured from the center of one ground post to the center of the remaining ground post.
SQUARE THE SITE
Gather the Parts:
Ground Posts
5/16" x 2-1/2" Machine Bolts
5/16" Nuts
1. Identify a corner where a ground post will be positioned and drive the first ground post into the ground.
NOTE: Insert the ground post driver into the top of the ground post to protect the post and drive the post into the ground. The top of the post will be one (1) foot above the finished grade when properly driven.
Ground Post
3. Use a transit or line level to drive the second corner post to the same depth as the first ground post.
4. String a line at least as long as the building from the first stake at 90°.
NOTE: A transit can be used to ensure an accurate 90° angle, or the 3-4-5 rule can be used. Refer to diagram. Using multiples of 3-4-5 such as 6-8-10 or 12-16-20 helps to maintain an accurate 90° angle.
5. After squaring the position of the building, measure the length (center-to-center) and drive the next corner ground post.
Outside of Shelter
Inside of Shelter
ATTENTION: Position the pre-drilled holes facing to the inside/outside of the shelter so they can be aligned with the bolt holes in the rafter legs.
To align the bolt holes in the ground posts with those in the rafter after driving the ground posts, insert a tapered rod or pry bar into a ground post bolt hole and turn the post using the rod or pry bar.
2. After the first corner ground post is in place, string a line the width of the building (center-to-center) and drive the second ground post into the ground just enough to hold it in place.
6. Repeat the same step for the last corner post.
NOTE: The distance measured diagonally between corner posts must be equal for the building to be square.
7. Check all dimensions (and adjust if needed) before driving the remaining posts to the required height.
8. After all corner posts are accurately installed, tie a string line between the tops of the corner ground posts on the same side of the shelter. The string is used to identify the tops of all remaining ground posts. The string must remain tight and level.
9. Use a tape measure to mark the 48" on-center locations of the remaining ground posts.
10. Drive the remaining ground posts into the ground at the required 48" on-center width and the height identified by the string.
NOTE: Verify that the holes in the ground posts are in the proper position and that each post is plumb and driven to the correct depth.
11. Continue with the Rafter Assembly steps that follow.
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ASSEMBLING THE GOTHIC PREMIUM GREENHOUSE FRAME COMPONENTS
After the site is prepared and an inventory of parts is complete, continue with the rafter assembly.
NOTE: All rafter assemblies consist of rafter tubes and purlin clamps. Consult the rafter diagram in the Quick Start section of these instructions before and during the rafter assembly process.
Assistance is required to assemble the greenhouse frame.
RAFTER ASSEMBLY
Gather the Parts:
Rafter Pipe (#18G166SS401D)
Rafter Pipe (#18G166SS403)
GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
2. Slide four (4) end purlin clamps (two on each side of the peak) over the rafter pipes. Position all end clamps at the rafter pipe joints. Position the end clamps as shown.
Rafter Pipe (#166S051)
End Clamps (#102856)
Tek Screws (# FA4482B)
Nut Setter 3/8'' x 2-9/16 Magnetic
END RAFTER ASSEMBLY
The end rafters include purlin end clamps and band clamps. Install the purlin end clamps before the different pipes of the rafters are connected. The band clamps for the side struts are installed when the two (2) end rafters are set onto the ground posts.
1. Select the five (5) pipes needed to assemble the first end rafter and arrange on a level surface.
(#18G166SS403)
(#166S051)
End clamp as seen from inside the assembled frame.
NOTE: Position all purlin clamps at the rafter pipe joints. Consult the Quick Start section for additional information.
3. After slipping the clamps over the rafter pipes, insert the swaged end of the rafter pipes into the plain ends of the pipes to assemble the rafter.
4. Once the rafter is assembled, reposition the purlin clamps over the pipe joints and install a Tek screw through the rafter pipes to secure each joint.
(#18G166SS401D)
Revision date: 06.26.18 106213_14_15_16
End clamp as seen from inside the assembled frame.
IMPORTANT: To prevent damage to the cover and end panels (if equipped), position the Tek screws so the heads do not contact the cover when it is installed.
5. Repeat steps for to assemble the remaining end rafter and set both end rafters aside.
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GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
RAFTER ASSEMBLY (continued)
INTERIOR RAFTER ASSEMBLY
Complete the following steps for the interior rafters.
FRAME ASSEMBLY
After all ground posts are driven in place and rafters are assembled, assemble the frame.
1. Select the pipes for the first interior rafter assembly and position these on the ground as shown.
(#18G166SS403)
(#166S051)
(#18G166SS401D)
IMPORTANT: Interior rafters do not use end clamps. Instead, cross connectors are attached during the frame assembly.
2. Insert the swaged ends of the rafter pipes into the plain ends of the pipes and secure each joint with a Tek screw.
NOTE: The baseboards (strongly recommended) shown in the diagrams throughout these instructions are not included and must be supplied by the customer.
Contact Customer service at 1-800-245-9881 to purchase baseboards, or for additional information.
ASSEMBLE AND PRE-MARK THE PURLINS The following steps describe one way to speed the assembly process and eliminate the need to measure each purlin as it is installed. Pre-marking the purlins ensures that an accurate spacing of the rafter assemblies is achieved and maintained during assembly.
Gather the Parts:
Pipe 1.315'' x 75'' swaged (#131S075)
Pipe 1.315'' x XX'' plain (#131P0XX)
Marker and tape measure
NOTE: The purlins are part of the assembled frame and run perpendicular to the rafter assemblies. Each purlin consists of 1.315" x 75" (#131S075) swaged pipes (number is determined by shelter length) and one (1) 1.315" x XX" (#131P0XX) plain pipe.
ATTENTION: The XX" represents the remaining length required to reach the end of the shelter. Consult the Spec Sheet for part identification.
NOTE: For longer frames, it may be easier to assemble a few rafters at a time and then begin to assemble the frame. Position Tek screws so they will not contact the cover when the frame is assembled.
3. Once rafters are assembled, assemble the frame.
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1. Select the required pipe sections for one purlin and connect these by inserting the swaged ends of the pipes into the plain ends until the entire purlin is assembled.
NOTE: Assemble the purlins in a location that is accessible during the assembly of the frame, but will not interfere with the process of lifting and setting the rafters.
2. Verify that each pipe joint is properly seated.
NOTE: These pipes must be separated during the assembly procedure. Do not fasten them together at this time.
3. For the 48" rafter spacing, measure forty-eight and three-quarters inches (48-3/4") from one end of the assembled purlin and mark the distance on the pipe.
NOTE: This first measurement is three-quarters (3/4) of an inch longer than the on-center rafter spacing to account for the length of purlin pipe that extends through the end purlin clamp of the first end rafter.
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FRAME ASSEMBLY (continued)
4. From the location marked in the previous step, measure forty-eight inches (48") and make another mark on the assembled purlin.
GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
2. Secure the leg pipes to the ground posts using the 5/16" x 2 1/2" machine bolts and nuts.
Rafter
5. Continue to mark the purlin in 48" intervals until all locations are marked. These marks help to maintain the 48" on-center rafter spacing of the shelter during assembly.
6. Repeat this procedure until all assembled purlins are marked.
7. After assembling all rafters and pre-marking the purlins, assemble the frame.
ASSEMBLE THE FRAME
After all ground posts are driven in place, rafters are assembled and purlins pre-marked, assemble the frame.
Gather the parts:
All rafter assemblies and pre-marked purlins
Band clamps (#QH1402)
Cross connector (#102548)
5/16" x 2-1/2" machine bolts and 5/16" nuts
Lifts, ladders, and assistants
Band Clamp
Inside of
Shelter
Outside of
Shelter
Ground Post
Baseboards are installed later.
3. Use rope or cable to keep the rafter in position.
Rope or cable
1. Carefully stand the first end rafter, slide a band clamp onto each rafter leg, and place the leg pipes in the first set of ground posts.
Brace the rafter in place to keep it straight. Depending on the frame size, a lift and additional assistants may be needed. Consult Quick Start section for details.
Rafter shown differs in design.
4. Slide a band clamp onto each leg of the first interior rafter. Carefully position the first interior rafter in place and secure the leg pipes to the ground posts.
End Rafter
1st Interior Rafter
Rafter shown differs in design.
ATTENTION: Stand the rafter so the nuts and bolts of the end clamps are to the inside of the frame.
Revision date: 06.26.18 106213_14_15_16
Rafter shown differs in design.
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GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
FRAME ASSEMBLY (continued)
5. As the second rafter is steadied, remove one section of pipe from one assembled purlin.
NOTE: Work from the end of the purlin where the first measurement was taken during the pre-marking procedure.
6. Insert the purlin pipe through an upper end clamp of the end rafter and through a cross connector placed in the same position on the interior rafter. Consult Quick Start section for purlin location per frame.
Interior Rafter
End Rafter
7. Align the plain end of the purlin with the center of the end rafter and rotate the purlin pipe so that the first mark is visible (near the clamp of the interior rafter).
10. Move to the interior rafter and align the mark on the purlin with the center of the rafter to maintain the proper spacing.
Interior Rafter
Purlin
Align mark with center of rafter.
11. Verify that the rafter spacing is forty-eight inches (48") on-center (adjust as needed) and tighten the cross connector.
12. Secure the cross connector to the rafter using a Tek screw. See Quick Start section if needed.
13. Repeat Steps 6-12 to install the first section of each purlin assembly for the first two rafters.
Do not allow the purlin to extend beyond the end
rafter.
End rafter view
Interior rafter view
8. Tighten the end clamp and secure it to the rafter with a Tek screw.
9. Install Tek screw through end clamp and into the purlin pipe.
End Rafter
Dashed line shows ground level.
Baseboards are installed later.
18' wide center-to-center
Frame shown may differ slightly from actual frame.
14. Choose another interior rafter assembly and set it in position. DO NOT USE THE REMAINING END RAFTER.
15. Secure the rafter legs to the ground posts as previously described and steady the rafter.
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Purlin
16. Remove another section of purlin pipe from each pre­marked purlin assembly and attach these to the rafter.
17. Verify that the distance between the rafters is 48" center-to-center. Adjust the rafter forward or backward
as needed to maintain this dimension.
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FRAME ASSEMBLY (continued)
GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
18. Secure the purlin pipe joint with a Tek screw.
19. Repeat the above steps as needed to stand and secure the remaining interior rafters and purlins to complete the frame assembly.
NOTE: Verify a band clamp is on each rafter leg of the first and last interior rafter.
20. Slide a band clamp onto each leg of the remaining end rafter, secure the rafter to the ground posts, and attach the purlins to it. Verify that the end clamps are positioned with the nut and bolt to the inside of the assembled frame. Refer to the Quick Start section and previous diagrams if needed.
Complete these steps to install the four (4) side struts:
1. Locate one strut and secure to the previously attached band clamps as shown in the diagrams below.
Interior Rafter
B
Customer-supplied baseboard—installed after roof cladding installation.
B
Strut
Band Clamp
A
Band Clamp
A
QH1304
Strut
End Rafter
Ground Level
End Rafter
Strut
Dashed line shows ground level.
Frame shown may differ slightly from actual frame.
NOTE: If the last end rafter is plumb and the purlin extends beyond the end of the rafter, cut the last section of purlin pipe to the required length.
21. Once all rafters are set and all purlins are in place and secure, return to each pipe splice of each purlin and verify that a Tek screw is installed. Install a Tek screw if needed.
22. Remove any temporary bracing (if needed), read the following information, and install side struts.
SIDE STRUT INSTALLATION
There are four (4) side struts (#QH1304) for shelter. Struts are positioned at first rafter space at each end.
Gather parts:
5' Struts (#QH1304)
Interior Rafter
NOTE: Heads of bolts on band clamps to face toward outside of shelter.
2. Repeat above step to attach remaining side struts.
3. After securing struts, verify all clamps are secured with a Tek screw to rafter.
4. Complete the following to anchor greenhouse frame.
ANCHOR THE ASSEMBLED FRAME
At this point, anchor the greenhouse frame. Consult the MUST READ document for anchoring information and suggestions. Please call customer service at 1-800-245­9881 for additional anchoring information.
CAUTION: The anchor assembly is an integral part of the greenhouse construction. Improper anchoring may cause instability and failure of the structure to perform as designed. Failing to anchor the shelter properly will void the manufacturer’s warranty and may cause serious injury and damage.
Short Tek screws (#FA4482B)
Revision date: 06.26.18 106213_14_15_16
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GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
END WALL INSTALLATION
The steps to install the greenhouse end walls (front and back) are identical and include the following:
1. Install end wall framing. (See the diagrams in the Quick Start section at the back of these instructions. Read the installing accessories note below.)
2. Prepare polycarbonate end panels and attach.
3. Assemble doors and attach.
INSTALL END WALL FRAMING (Front and Back)
DO NOT REPOSITION THE END WALL VERTICALS USED AT THE SEAM OF TWO (2) POLYCARBONATE PANELS.
Always consult the installation guides that shipped with the accessory for additional precautions, recommendations, and safety requirements.
Before installing any electrical accessory, consult a professional electrician for precautions and additional assistance.
For gas heaters, a professional, qualified service technician must install the unit.
Site variations and different methods for anchoring the greenhouse may require slight changes to be made to these instructions. It is the responsibility of the owner/
builder to adapt these instructions as needed to adjust for these and other differences.
A NOTE ABOUT INSTALLING THE END WALL FRAMING FOR OPTIONAL HEATERS, VENT FANS, AND MOTORIZED SHUTTERS (if equipped):
Optional accessories such as heaters, vent fans and motorized shutter units are typically installed in the end walls of this greenhouse. Additional horizontal framing (included) is installed between the vertical end wall frame tubes to mount these accessories. The spacing shown for the end wall supports on the end frame diagrams may be too narrow for the installation of some larger accessories.
When framing the end wall, consult the installation instructions for the accessories (if equipped), or measure the width of the accessory to accurately space and position the end frame tubes.
Consult the panel installation diagrams in the Quick Start section to identify the verticals that can be moved.
MOVE ONLY THE VERTICAL SUPPORTS LABELED AS NON-CRITICAL.
Before installing any greenhouse accessory, adhere to the following:
Consult the end frame diagrams before installing the accessory horizontal framing.
Move only those verticals labeled as "NON-CRITICAL" on the end frame diagrams when deciding where to install the additional horizontal framing for accessories.
Complete these steps to install the accessory framing:
1. Based on the installation requirements and precautions of the accessory, choose a location in the end wall to mount the accessory, and cut a 1.5" x 1.5" frame tube to the required length for framing.
2. Attach these horizontal frame tubes between the vertical frame tubes of the end wall (at the required height determined by the installation instructions included with that accessory) using angle brackets.
INSTALL THE END WALL FRAME
Refer to the end frame diagrams (Quick Start section).
The materials and parts needed to assemble the end wall frame include:
Square Tube (#102897)
Angle Brackets (#QH1330) & Band Clamp (#QH1402)
Square Tube Fitting (#104624)
Square-to-Round Tube Connect Bracket (#104074)
Carriage Bolt (#FAH320) and Nut (#FALB32B)
Tek Screws (#FA4482B)
1. Locate the square metal tubing for the base tube of the end wall. The base tube consists of 99" swaged tubes and one (1) short section cut from a length of square pipe. See Quick Start section for clarification.
2. Insert the swaged ends of the tubing into the plain ends to connect the pieces, measure, and cut to length.
Consult the diagrams in the Quick Start section showing the polycarbonate panel locations and the locations of the aluminum trim and profile before repositioning any end wall vertical.
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3. Position this assembled base tube on the ground between the legs of the end rafter at the front of the greenhouse and anchor it in place. This base tube will be directly below and in line with the end rafter.
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INSTALL THE END WALL FRAME (continued)
4. Secure the base tube between the legs of the end rafter using an angle bracket and Tek screws.
The bracket shown in this diagram can be installed with either its short section (as shown) or
Ground Post
Base Tube
the long section attached to the ground post.
5. On the base tube surface facing the inside of the greenhouse, install a short Tek screw at each joint and then locate and mark the center of the base tube.
GROWSPAN™ GOTHIC PREMIUM GREENHOUSES
9. Measure the distance between the top of the base tube and band clamp (Step 7) to determine the length of the
first door jamb.
NOTE: If the measured length is longer than 99", an additional section of square tubing is required (see Step 10). If the distance is 99" or shorter, skip to Step
11.
10. Choose one (1) square tube (#102897), insert the swaged end of the long tube into the plain end of another tube and tap with a hammer to properly seat the tubes at the joint.
11. On the door jamb, mark the length determined in Step 9 (above) and subtract the amount needed to account for the square-to-round tube connect bracket, which is attached to the top of the door jamb. See the diagram that follows.
End Rafter
6. Consult the End frame diagram (Quick Start section) and mark the rough opening for the width of the door assembly.
7. Place the band clamps on the end rafter above the door as shown below. DO NOT TIGHTEN THE BOLTS
AT THIS TIME.
ATTENTION: The frame shown below may differ from
the end wall frame. Consult the diagrams in the Quick Start section to view the frame for this shelter.
8. Select the tubing for the two vertical frame supports for the sides (jambs) of the door. Each support includes:
One (1) long 99" section of square tubing (#102897
swaged end)
One (1) short section of square tubing (if needed).
This is cut from a swaged end tube (#102897).
One (1) square-to-round tube bracket (#104074)
Front (or outside) of the greenhouse
Square-to­Round Tube Connect Bracket
Door jamb
12. Select a square-to-round tube connect bracket and attach the bracket to one end of the door jamb. Use a 5/16" drill bit to drill a hole through the tube and attach the bracket to the tube using a nut and carriage bolt.
13. Repeat Steps 9-12 for the remaining door jamb.
14. With the square-to-round tube connect bracket attached to the top of each door jamb, use the bolt in the band clamp to attach the bracket to the band clamp. DO NOT TIGHTEN AT THIS TIME.
NOTE: The heads of the bolts for each clamp are to the outside (or front/back) of the greenhouse. At this point, the two door jambs should be loosely attached to the end rafter assembly.
Revision date: 06.26.18 106213_14_15_16
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