GrowSpan Estate Elite Attached Greenhouses Instructions Manual

GROWSPAN ESTATE ELITE ATTACHED GREENHOUSES
GrowSpan
Estate Elite Attached Greenhouses
©2016 Growers Supply All Rights Reserved. Reproduction is prohibited without permission.
Revision date: 01.01.16
Photo may show a different but similar model.
STK# DIMENSIONS
104711 6'-4" W x 8'-3" H x 8'-6" L 104713 6'-4" W x 8'-3" H x 12'-6" L 104715 6'-4" W x 8'-3" H x 16'-6" L
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GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
YOU MUST READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE THE SHELTER.
LOCATION
Choosing the proper location is an important step before you begin to assemble the structure.
The following suggestions and precautions will help you determine whether your selected location is the best location.
Never erect the structure under power lines.
Thank you for purchasing this GrowSpan™ greenhouse. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the greenhouse. Please read these instructions before you begin.
If you have any questions during the assembly, contact Customer Service at 1-800-245-9881 for assistance.
SAFETY PRECAUTIONS
Wear eye protection.
Wear gloves when handling panels and frame parts.
Use a portable GFCI when working with power tools and cords.
Do not climb on the greenhouse or framing during or after construction.
Do not occupy the greenhouse during high winds, tornadoes, or hurricanes.
Provide adequate ventilation if the structure is enclosed.
Do not store hazardous materials in the greenhouse without proper ventilation.
Provide proper ingress and egress to prevent entrapment.
Identify whether underground cables and pipes are present before preparing the site or anchoring the structure.
Location should be away from structures that could cause snow to drift on or around the building.
Do not position the greenhouse where large loads such as snow and ice, large tree branches, or other overhead obstacles could fall.
Always check local building codes before you begin.
SITE
After choosing a location, proper preparation of the site is essential. The following site characteristics will help ensure the integrity of the structure.
A level site is required. The site must be level to properly and safely erect and anchor the structure.
Drainage: Water draining off the structure and from areas surrounding the site should drain away from the site to prevent damage to the site, the structure, and contents of the structure.
WARNING: The individuals assembling this structure are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process. For safety reasons, those who are not familiar with recognized construction methods
must seek the help of a qualified contractor.
ANCHORING INSTRUCTIONS
Prior to assembling this greenhouse, please read the MUST READ document included with the shipment.
WARNING: The anchor assembly is an integral part of the greenhouse construction. Improper anchoring may cause greenhouse instability and failure of the structure. Failing to anchor the greenhouse properly will void the manufacturer’s warranty and may cause serious injury and damage.
See additional anchoring information beginning on page 24.
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ASSEMBLY NOTE
The assembly of this greenhouse is not complex; however, it does take time and additional assistance. For best results
and an overview of the entire assembly, read through these instructions before you begin. Then, follow these
instructions as presented.
Examine all diagrams and photos and verify that you have selected the proper parts from the correct box or boxes. Do not mix parts from different boxes. When checking parts, place the parts back into the same box they were removed from and continue with the next box.
Cover the assembly surface with cardboard or similar material to protect the greenhouse finish during assembly.
Revision date: 01.01.16
ASSEMBLY PROCEDURE
GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
GREENHOUSE PARTS
Following the instructions as presented will help ensure the proper assembly of your greenhouse. Failing to follow these steps may result in an improperly assembled and anchored greenhouse and will void all warranty and protection the owner is entitled.
The steps outlining the assembly process are as follows:
1. Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns.
2. Read these instructions and all additional documentation included with the shipment before you begin assembling the greenhouse.
Use these instructions and the bill of materials list inside each box when assembling the greenhouse.
3. Gather the tools, bracing, ladders (and lifts if applicable), and assistance needed to assemble the greenhouse.
4. Re-evaluate the location and site based on the information and precautions presented in the documentation included with the shipment.
5. Lay out the site (if this has not been completed).
All greenhouse sections (e.g., roof, sides, end walls, etc.) ship individually in numbered boxes. The quantity of boxes may differ depending on the greenhouse.
To prevent mixing the parts while assembling the greenhouse, select the boxes as instructed and open that box only and assemble its contents.
OPEN BOXES AS INSTRUCTED TO PREVENT MIXING OF THE CONTENTS.
NOTE: Some photos and diagrams throughout these
instructions may show a greenhouse with slightly different dimensions, color, or design. The assembly procedures are identical regardless of these differences. Notable differences are addressed.
For a quick overview of this greenhouse, consult the diagrams in the Quick Start section near the back of these instructions.
Those not familiar with the assembly of similar structures and the use of common hand tools must seek the assistance of someone with such experience.
6. Assemble the base frame and greenhouse components in the order they are presented in these instructions.
7. Anchor the greenhouse as instructed. See information beginning on page 24.
8. Read the Greenhouse Care and Maintenance information near the end of these instructions.
9. Complete and return all warranty information as instructed.
REQUIRED TOOLS
The following list identifies the main tools needed to assemble the shelter. Additional tools and supports may be needed depending on the structure, location, and application.
Tape measure or measuring device
Marker to mark UV-side of panels during assembly
Variable speed drill and sockets (cordless with extra batteries works best)
Small hammer and gloves
Adjustable pliers and wrench (or ratchet)
WARNING: Do not allow the polycarbonate panels to remain in direct sunlight until they are installed. Doing so will cause the protective film to become difficult if not impossible to remove.
Consult Page 32 for additional polycarbonate information. And, Step 10 on that page, for "how to use vent tape" (additional purchase required) information before installing any polycarbonate panel.
PART IDENTIFICATION NUMBERS
All main parts include a stamped ID number. Use this number when selecting the required parts during the assembly.
17
17
Phillips screwdriver
Ladders and/or work platforms
Caulk gun for silicone application
Revision date: 01.01.16
NOTE: The locations of the part numbers on the components may vary. Refer to the Bill of Materials shipped within each box for a description of each part.
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GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
Estate Elite Attached Greenhouses
OVERVIEW
GrowSpan
This section describes assembling your Elite greenhouse. See illustration below to identify main parts of greenhouse.
1. Locate the required parts for each assembly procedure.
2. Preassemble the base frame, end walls and sidewalls.
3. Assemble the frame and install the ridge beam, rafters and vents.
4. Square and anchor the greenhouse.
5. Assemble and install door.
6. Attach gutter rails ends.
7. Install the side, end and roof polycarbonate panels.
8. Assemble and attach door, door stops, down spouts, and ridge beam end covers.
ATTENTION: TO AVOID TWISTING OFF OR DAMAGING THE FASTENERS, DO NOT OVERTIGHTEN.
FOR YOUR CONVENIENCE, ADDITIONAL FASTENERS CAN BE FOUND IN THE "EXTRA PARTS" BAG OR BOX. REFER TO THE BILL OF MATERIALS FOR A LIST OF THE FASTENERS CONTAINED IN THAT BAG OR BOX.
Ridge Beam
Rafters
Gutter Rail
Vertical Support: Sidewall
Actual strut position may differ from what is shown in this example.
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Diagonal Strut
Base Rail
Revision date: 01.01.16
BASE FRAME ASSEMBLY (ADDITIONAL PURCHASE)
The optional base frame provides a level, square surface on which to set the greenhouse frame. It is strongly
recommended that you use this base.
The optional base is assembled and squared and set into the ground. It is then anchored in place using ground posts or other approved anchoring methods described in these instructions.
This base is an additional purchase. Contact your sales consultant for additional information and to purchase.
NOTE: The frame in the following instructions may differ from the actual frame in size and/or color. The assembly procedures are the same.
CONSULT THE BASE DIAGRAM NEAR THE BACK OF THIS PACKET BEFORE YOU BEGIN.
The following steps describe how to assemble the optional base frame for the greenhouse.
GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
Cut these only if you plan to place the frame, and ultimately the greenhouse, on a concrete slab.
Leg portion of
IMPORTANT:
Dashed line shows where to cut when removing the leg for use on
concrete only.
4. Insert two bolts through the pre-drilled holes in the post and one base channel and add the nuts.
frame support post
1. Unpack the base kit to identify the parts.
NOTE: The base is assembled upside down and then is flipped when it is positioned on the site.
2. Identify the base channel lengths used for the ends (width) and the sides (length).
3. Select the first frame support post and the required nuts and bolts and place these at one corner of the base.
Support Post
Base
Channels
NOTE: Do not tighten the bolts at this time.
5. Select the remaining bolts and repeat the previous step to attach the remaining base channel to the support post.
ATTENTION: If you plan to place the base on a concrete slab or patio, you must remove the "leg" portion of the frame support posts. Before you assemble the base as shown below, cut the frame support posts so they are the same length as the base channel is wide.
Revision date: 01.01.16
Support Post
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GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
BASE FRAME ASSEMBLY (CONTINUED)
SQUARE THE BASE
6. Verify that the post is straight and tighten the bolts.
7. Repeat the procedure to attach the remaining support posts to the base channels.
Dotted line shows an optional location for the support post depending on the site.
8. After the frame is assembled and all bolts are tight, flip the base over and set it on the site.
Top of base
Before the support posts of the base are driven into the ground and before the assembled greenhouse frame is set on and secured to the base, you must square the base assembly and anchor the base to the site.
This base and greenhouse require a level site. Before setting the base or greenhouse frame (or both) in place, you must level the site.
The easiest way to square the base is to measure diagonally from corner to corner.
Complete these steps:
NOTE: The following procedure describes how to square the base on a prepared site and drive the base support posts into the ground.
1. Position the assembled base on the site as shown in the diagram below.
2. Measure diagonally from corner-to-corner.
Insert shows how the support post is attached to the base channel.
9. Continue with the next procedure.
IMPORTANT: Customer must determine how to attach the assembled greenhouse to the permanent structure. Fasteners for this procedure are not included due to the variety of exterior finishes.
All silicone, fasteners, and weather stripping included with this greenhouse are used during the construction of the greenhouse.
Consult the services of a qualified contractor for suggestions to secure and seal the greenhouse to the permanent structure.
Greenhouse Base Frame
Permanent
Structure
NOTE: The frame is square when both measurements are the same. Dashed line shows the structure that the greenhouse is attached to.
3. When the frame is square, tap the support posts into the ground to set the frame in place and recheck the measurements.
NOTE: Place a block of wood on top of the base channel and support post and hammer on the wood to protect the frame when driving the posts into place.
4. Continue to drive the posts to the desired depth.
NOTE: Use a level (or string a line) to verify that the base remains level when set into the ground. Secure base frame ends to the permanent structure if desired.
5. After setting the base on the site, continue with the greenhouse assembly.
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Revision date: 01.01.16
GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
ASSEMBLE THE GABLE END WALL FRAMES
The greenhouse has two end walls: one with a door and one without a door. The end walls are packaged separately.
Each package includes all the parts required for that end wall. For the best results and to prevent mixing parts, assemble each end wall separately as described below.
NOTE: All bolt tracks in the frame members are installed to the inside of the greenhouse. All diagrams and individual
photos shown in these end wall instructions show the inside surface of the frame unless otherwise noted.
Bolt Track
Photo shows vertical frame member for end walls. The bolt track is installed to the inside of the greenhouse.
IMPORTANT: To prevent loosing parts, assemble all frame components on a flat surface. A concrete driveway or a garage floor works best. Cover surface to protect greenhouse finish. As you assemble the frame sections, the inside of the frame will face up as shown in the photos that follow.
3. Locate the two supports for the end wall.
15
14A
17
The upper support includes pre-drilled holes and a beveled edge. The long, lower support is attached to the upper support by the top bracket. The long, lower support is the support at the back of the greenhouse and is used to attach the greenhouse to another structure.
4. With the upper supports positioned as shown below, secure the 17 bracket to the supports.
Complete the following steps to assemble the first end wall frame. Consult the End Frame Diagrams near the back of these instructions before you begin.
1. Open the package that includes the parts to assemble the gable end frame that includes the door frame parts. Consult the End Frame Diagram – Door End in the Quick Start section (back) for part identification. Parts
may be packed in different poly bags.
2. Locate the top bracket used to join the upper supports to long, lower support at the peak of the end wall.
17
14A
17
15
View shows the supports as seen from the inside of the greenhouse.
ATTENTION: TO AVOID TWISTING OFF OR DAMAGING THE FASTENERS, DO NOT OVERTIGHTEN.
Use the fasteners in the extra parts bag or box to replace lost or damaged fasteners.
Search the items in the extra parts bag or box before you call Customer Service to request replacement parts.
Revision date: 01.01.16
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GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
ASSEMBLE THE END WALL FRAMES (CONTINUED)
5. Locate the remaining angled bracket and attach it to the end of the upper support. Do not tighten bolts at this time.
Upper Support (15)
18
ATTENTION: Some upper supports may include a bolt track instead of the pre-drilled holes as shown in the photo. If so, slide bolts into the track and attach bracket.
7. Attach the lower support to the angled bracket using nuts and the bolts in the track. Insert bolts through drilled holes of the bracket. Do not tighten bolts at this
time.
Upper Support (15)
18
Attach Strut Here
Lower Support (14)
8. Verify that the four bolts are loose and place the template into position as shown in the photos below.
6. Select the short, lower support, slide two bolts into the bolt track, and attach the lower support to the angled bracket as shown below.
Slide bolt head through here.
18
Lower Support (14)
REMINDER: Brackets are installed on the inside of the shelter.
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template
ATTENTION: The template is used to set the proper clearance for the gutter rail. The template slides into the slots in each frame member.
15
Template
18
14
9. With the template in position, tighten the upper bolts to secure the bracket to the upper frame member (15) of the end wall. See the arrows above.
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ASSEMBLE THE END WALL FRAMES (CONTINUED)
10. Slightly tighten the lower two bolts and remove the template.
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GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
12. Locate the two vertical supports (marked with an X's below) that run between the upper support and the base rail and slide seven (7) bolts into the track of the
12-2 support and four (4) bolts into the track of the shorter 12-1 support.
Clearance set using the template.
18
14
11. Locate the first diagonal strut, loosen the lower bolt identified by the arrow in the photo below and attach one end of the diagonal strut to the bolt.
Bolt Track
Vertical Support
12-1
X
X
12-2
These bolts are used to attach the vertical supports to the upper support and the base rail. The remaining bolts are used to secure brackets and the horizontal braces of the end frame. See the End Frame Diagram
for clarification.
13. Take the header (65), bracket (65-2), and support (12-1). Insert the top bolt of the support through the pre-drilled hole in the upper support (15). Insert four (4) bolts into track of header (65-1). Bracket fits over two (2) bolts in the header and one bolt the 12-1 support. Secure as shown below.
Lower Bolt
Diagonal Strut (13)
Consult the End Frame Diagram for clarification.
NOTE: Do not tighten the two bolts that secure the lower support to the angled bracket at this time. The diagonal strut must be allowed to move to align it with the base rail of the end wall frame in a later step.
Gable end frame should resemble the photo below.
17
14
13
Inside View
15
Header (65)
65-2
Short, Vertical Support (12-1)
Base Rail Location
Revision date: 01.01.16
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GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
ASSEMBLE THE END WALL FRAMES (CONTINUED)
14. Take the longer (12-2) support and the two brackets (110 & 65-1). Insert the top bolt of the 12-2 support through the pre-drilled hole in the upper support. Insert the next 3 bolts into the pre-drilled holes of the 110 bracket. Position the angle of the bracket along the lower edge of 12-2 support. See photo below.
Brackets
110
16. Locate a remaining bolt in the bolt track of the short 12-1 support and attach one horizontal brace (19) to the bolt. Do not tighten the bolt at this time.
12-1
Bolt
19
65-1
15. Select the next bolt in the 12-2 support and insert the bolt into the pre-drilled hole of the 65-1 rectangular bracket. Insert the remaining two (2) bolts in the header (65) track into the remaining holes of the 65-1 bracket. Align Bracket 65-1 with the edge of the 110 bracket.
110
65-1
65
12-2
Horizontal Brace
17. Move to the angled bracket (18) and attach the brace using the bolt as shown.
Upper Support
(15)
19
Diagonal Strut
18. Repeat steps to attach the remaining horizontal brace (19) to the 12-2 support and the 14A end frame support.
To this point the end frame should resemble the photo below.
Base Rail Location
10
12-2
14A
19
19. Attach the remaining diagonal strut (19).
Revision date: 01.01.16
GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
ASSEMBLE THE END WALL FRAMES (CONTINUED)
Up to this point, all end wall frame members are attached except for the base rail. The dotted line shows the position of the base rail. See photo below.
14A
20. With the end wall assembled as shown, locate the base rail (10) and position it at the ends of the lower supports and vertical supports.
22. Take the free end of the diagonal strut and insert the bolt of the door support through the pre-drilled hole in the diagonal strut and install the nut.
ATTENTION: Verify that the bottom of the door support is tightly seated against the top of the base rail before you tighten the bolt and nut.
Vertical Support
14A
Notch toward the inside of the greenhouse.
Base Rail (10)
NOTE: The slot used to attach the base rail to the lower support is positioned to the inside of the greenhouse. The view above is an end view of the base rail. Actual rail may differ slightly in design.
21. With the base rail in position, insert the bolt of one (1) door support through the pre-drilled hole in the base rail and hold the bolt in place. Do not install the nut on the bolt at this time.
Vertical Support
Flush to the top of the base rail.
View is from the outside of the greenhouse looking at the top of the base rail where the door support is attached.
23. With the support tight against the top of the base rail, tighten the nut and repeat the steps to attach the remaining door support and diagonal strut to the end wall base rail.
24. After attaching both struts and door supports to the base rail, move to one end of the base rail and attach the lower end of the vertical support.
Vertical Support
14A
Base Rail (10)
Revision date: 01.01.16
To the top of the end wall frame.
Base Rail (10)
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GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
ASSEMBLE THE END WALL FRAMES (CONTINUED)
25. Verify that the vertical support is seated flush with the top of the base rail and tighten the bolt.
14A
26. Repeat the steps to attach the base rail to the remaining lower support.
NOTE: Verify that the horizontal braces are parallel to the base rail. Use a carpenter's square to verify that the assembled frame is square before tightening all bolts.
If it appears that the assembled end frame is in a bind or is twisted, loosen a few of the bolts in the angled brackets or vertical supports and allow the frame to settle and shape itself. Retighten the bolts as needed.
27. Repeat the procedure to assemble the remaining gable end wall.
ATTENTION: The remaining end wall frame does not include the header. In addition, the small horizontal braces (19) of the first end wall have been replaced by a single, longer horizontal brace (29). Keep these changes in mind as you complete the assembly of the remaining end wall frame.
Consult the End Frame Diagram: No Door when assembling the frame if needed.
28. After assembling the last end wall frame, continue with the Sidewall Assembly procedure that follows.
EXTRA PARTS PROVIDED FOR GREENHOUSE
ATTENTION: TO AVOID TWISTING OFF OR DAMAGING THE FASTENERS, DO NOT OVERTIGHTEN.
FOR YOUR CONVENIENCE, ADDITIONAL FASTENERS AND PLASTIC MOLDING CAN BE FOUND IN THE "EXTRA PARTS" BAG OR BOX.
REFER TO THE BILL OF MATERIALS FOR A LIST OF THE FASTENERS AND MOLDING CONTAINED IN THAT BAG OR BOX.
The plastic profile can be trimmed to the required length if a piece is misplaced or damaged during installation.
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SIDEWALL ASSEMBLY
After both gable end wall frames are assembled, locate the box labeled with the roof and sidewall parts. Remove the plastic and assemble its contents as described below.
ATTENTION: Consult the Sidewall Frame Diagram for a description of parts. All vertical supports are installed with the bolt track to the inside of the greenhouse. Photos may show a frame of a different color or length.
Greenhouse 104715: Consult the EXPLODED FRAME COMPONENTS diagram near the back of these
instructions for important information regarding the assembly of the gutter rail and base rail.
Complete these steps:
1. Unpack the sidewall parts and position them on a flat surface for assembly. Place gutter rail at the top of the sidewall and the base rail at the bottom.
Gutter Rail
Gable End Frame
Photo shows the gutter rail as seen from the outside of the sidewall assembly. The dashed line shows where the end wall frame assembly is attached.
2. Select the vertical supports for the sidewall and slide two bolts into the bolt track of each support.
NOTE: One bolt is used to attach the vertical support to the gutter rail and the other is used to attach the support to the base rail.
For some vertical supports of the sidewall, the bolts are also used to attach the diagonal strut to the frame.
IMPORTANT: The longer, red-headed bolts are used to secure the sidewall diagonal struts only. Consult
the Roof/Sidewall Frame diagram for bolt and strut locations.
Additionally, greenhouse models 104713 and 104715 include a vertical support that has two (2) bolt tracks. Bolts for the sidewall assembly are placed in the track that does not include a slot next to it. See the photo on the next page for additional details.
IMPORTANT: Consult the "extra parts" for items you need before contacting customer service to request a replacement for damaged or missing parts or fasteners.
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SIDEWALL ASSEMBLY (CONTINUED)
3. Attach each vertical support (31) to the gutter rail by inserting the bolt through the pre-drilled hole in the gutter rail. Do not tighten at this time.
ATTENTION: For the sidewall support (14) with two bolt tracks, the gutter rail (and base rail) will seat into the slot of the support. Insert the bolt through the pre­drilled hole in the frame member. Do not tighten.
GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
4. Insert the remaining bolts, located in the bolt tracks of the vertical supports (31), into the pre-drilled holes of the base rail. Remember to attach diagonals where applicable.
Gutter Rail
Applies to 104713 and 104715 frames only.
14
X
Slot is next to bolt track identified by X.
Photo shows the double-bolt track support (14) with the base rail seated into its slot. Top of the support is attached to the gutter rail in a similar fashion.
NOTE: The slotted hole at each end of the gutter rail is used to attach the end wall frame assembly to the sidewall. Use the diagram to position the first vertical support (31) in the correct location.
NOTE: Pictures may not reflect actual length. Consult the Roof/Sidewall Frame diagrams near the end of these documents for each length layout.
5. Attach the struts (33) to the gutter rail as shown below. Do not fully tighten the bolts at this time.
6. Once all vertical supports are attached to the gutter rail and the base rail, tighten all bolts. Use a carpenter's square or similar tool to square the frame as bolts are tightened.
Use red-headed bolts to attach struts.
The photo above shows the vertical support (31) and diagonal strut (33) as attached to the gutter rail of the sidewall. View shows the inside of the frame.
Revision date: 01.01.16
7. After the final sidewall is assembled, continue with the frame assembly procedure that follows.
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GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
FRAME ASSEMBLY
After assembling both gable end frames and sidewall frames, the assemblies are attached to each other to construct the greenhouse frame.
NOTE: The greenhouse frame must be assembled on a clean, flat surface such as a driveway or patio. An uneven surface will not allow the sides and ends to join properly. In many instances, the greenhouse frame can be moved (with assistance) to the site after it is assembled or onto the optional base if that was purchased.
The frame in the following photos may be of a different model. The assembly process is the same. Consult diagrams in the Quick Start section for details.
Complete the following steps.
1. Position the assembled frame sections as shown below.
3. Slide a red-headed bolt into the bolt track of the end wall frame support (14). See inside view below.
Slide red bolt into the track.
Gutter Rail
NOTE: Use a small piece of tape to keep the bolt near the top of the bolt track if desired. Place the tape in the same position as the finger in the photo (above) to keep the bolt from sliding down the track.
All inside surfaces are facing up in the above photo.
2. Lift the first end wall and sidewall frames into position.
4. Once the bolt is in the track, seat the gutter rail of the sidewall into the corner of the end wall frame as shown.
View is from the outside of the greenhouse frame and shows the gutter rail as seated into the corner.
Photos above and the following photos may be of a similar model. The assembly process is the same for your greenhouse.
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FRAME ASSEMBLY (CONTINUED)
NOTE: If you are unable to seat the gutter rail
completely into the end wall frame as shown, loosen the angle bracket bolts. This will allow the frame components to move when the rail is seated in position.
Angle Bracket Bolts
5. After seating the gutter rail in position, retighten the angle bracket bolts (if needed) and slide the bolt shown in the next photo into position and tighten.
GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
6. With assistance, place a bolt into the end wall upper support bolt track and slide it down to the gutter rail of
the sidewall.
Peak
Slide bolt into end wall support track.
Photo shows sliding the bolt into the track at the peak of the end wall frame where the upper support connects to the top bracket.
7. With the bolt in place, add a nut and tighten all bolts in the location shown below.
Gutter Rail
Use bolt with a red head.
To attach a strut, detach the horizontal brace of the end wall frame if needed. After the strut and bolt are secured, reattach the end wall horizontal brace.
Gutter Rail
Horizontal Brace
Strut (33)
Gutter Rail
8. Move to the lower corner of the two assembled frame sections (the end and sidewall). See photo below.
End Frame Base Rail (10)
Sidewall Base Rail
Revision date: 01.01.16
Photo above shows the end frame to sidewall as seen from the inside of the greenhouse frame assembly.
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GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
FRAME ASSEMBLY (CONTINUED)
RIDGE BEAM INSTALLATION
Photo below shows the corner of the greenhouse as seen from the outside. End wall support is tight to the top of the sidewall base rail.
End Wall Base Rail
Sidewall
End Wall Lower Support
Base Rail
9. Verify that the end wall lower support is seated to the top of the sidewall base rail.
10. Tighten the bolt to secure the sidewall base rail to the end frame lower support.
11. Recheck all bolts to verify they are tight.
12. Repeat the procedure to connect the remaining gutter rail ends to the end wall frame of the greenhouse to complete the assembly of the greenhouse lower frame.
IMPORTANT: See the Exploded Frame diagram in the Quick Start section if you are assembling the 104715 home-attached greenhouse. The 104715 frame
includes a 2-piece base rail for the sidewall, a 2-piece gutter rail, and a 2-piece ridge beam.
The ridge beam connects the two end wall frame assemblies at the peak. Because it is the main support of the roof framing, the ridge beam is installed before the roof rafters.
For the 104715 greenhouse, consult the EXPLODED
FRAME COMPONENTS diagram in the Quick Start section for important information before you continue.
Complete the following steps to install the ridge beam:
1. Choose a bolt and slide it into the bolt track of the upper support for one end wall.
NOTE: Bolt will slide to the bottom of the track. Use a small piece of tape to keep it near the peak where it is used.
2. Locate roof parts and unwrap them.
3. Select the ridge beam (this will be the longest frame member in the package) and position it between the end wall frames at the peak. Assemble the beam for
the 104715 frame. See Exploded Frame diagram.
REMEMBER: Photos show the inside of the greenhouse unless otherwise noted. All bolt tracks are positioned to the inside of the greenhouse.
Photo above may be of a similar but different model.
13. To this point, all gutter rails are secured to the end wall frame assemblies and all angle bracket bolts are tight.
14. Continue with installing the ridge beam of the roof.
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View shows the ridge beam as seen from the outside looking at the end wall frame.
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RIDGE BEAM INSTALLATION (CONTINUED)
GROWSPAN™ ESTATE ELITE ATTACHED GREENHOUSES
INSTALL THE ROOF RAFTERS
View below shows the ridge beam as seen from the inside looking at the peak of the end wall frame. Bolts are slid into the pre-punched mounting slots in the ridge beam.
Ridge Beam
The roof rafters are installed with the bolt tracks to the inside of the greenhouse. Longer greenhouses (104713 and 104715) include a support (52) with double bolt tracks.
ATTENTION: Greenhouses 104713 and 104715 include a main support (52) with a double track (see photo below); begin with Step 1 and install this support (52) first.
For greenhouse 104711: If you are assembling the roof for the 104711 greenhouse, begin with Step 11.
Complete the following steps as instructed:
1. Move the double track support (52) to the inside of the assembled frame and locate the required bolts and nuts.
NOTE: The double track support (52) is installed in line with the double bolt track vertical support (14) of the sidewall. The double track support (52) is installed so it is attached to the sidewall vertical support (14) as shown below. See Special Note on the Roof/Sidewall
Frame diagram in the Quick Start section if you are assembling the 104713 greenhouse.
4. Add a nut to the bolt installed in Step 1 and slide the bolt toward the peak and into the mounting slot of the ridge beam.
5. Verify that the ridge beam is seated properly and tighten the bolt.
6. Repeat the procedure to secure the remaining end of the ridge beam.
2. Count the number of bolts needed to mount the 94, 100, and 101 brackets, and slide these into the bolt track of roof support 52 and sidewall support 14.
Upper Bracket (101)
Double-Track Roof Support (52)
Angled Bracket (94)
Horizontal Support (103)
Double-Track Sidewall Support (14)
Lower Bracket (100)
Diagonal Brace (102)
7. With the ridge beam in place, install the roof rafters.
Revision date: 01.01.16
3. Add mounting bolts and one additional bolt to the double-track sidewall support (14) for the horizontal brace (103). Use tape to keep bolts from sliding out of the track.
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