GrowSpan 106363 User Manual

GROWSPAN COLD FRAMES & GREENHOUSES
GrowSpan Heavy-Duty
Commercial Cold Frame
©2018 GrowSpan All Rights Reserved. Reproduction is prohibited without permission.
Revision date: 05.08.18
Photo may show a different but similar model.
STK# DIMENSIONS
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GROWSPAN™ COLD FRAMES & GREENHOUSES
YOU MUST READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE THE SHELTER.
Thank you for purchasing this Commercial cold frame. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the cold frame. Please read these instructions before you begin.
If you have any questions during the assembly, contact Customer Service at 1-800-245-9881 for assistance.
SAFETY PRECAUTIONS
LOCATION
Choosing the proper location is an important step before you begin to assemble the cold frame.
The following suggestions and precautions will help you determine whether your selected location is the best location.
This cold frame has a metal frame. Never erect the
cold frame under power lines or near fuse boxes or sources of electricity.
Identify whether underground cables and pipes are present before preparing the site or anchoring the cold frame.
Location should be away from structures that could cause snow to drift on or around the cold frame.
Do not position the cold frame in a place where large loads such as snow and ice, large tree branches, or other overhead obstacles could fall.
Wear eye protection.
Wear gloves when handling panels and frame parts.
Use a portable GFCI when working with power tools and cords.
Do not climb on the cold frame during or after construction.
Provide adequate ventilation if the structure is enclosed.
Do not store hazardous materials in the cold frame.
ANCHORING INSTRUCTIONS
Prior to assembling this cold frame, please read the MUST READ document included with the shipment.
WARNING: Strong winds can cause the cold frame to shift if it is not adequately secured to the site.
The site on which the cold frame is constructed will determine the anchoring method that is required.
Consult a professional contractor to determine the best and safest way to anchor the frame.
Contact your sales representative at 1-800-245-9881 for anchoring suggestions.
SITE
After choosing a location, proper preparation of the site is essential. The following site characteristics will help ensure the integrity of the cold frame.
For best results, the site must be level to properly and safely erect and anchor the cold frame.
Drainage: Water draining off the cold frame and from areas surrounding the site should drain away from the site to prevent damage to the site, the cold frame, and contents of the cold frame.
WARNING: The individuals assembling this cold frame are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process (if applicable). For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the
help of a qualified contractor.
WARNING: To prevent property damage and serious personal injury, the assembled cold frame must be anchored to the site.
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Revision date: 05.08.18
ASSEMBLY PROCEDURE
GROWSPAN™ COLD FRAMES & GREENHOUSES
UNPACK AND IDENTIFY PARTS
Following the instructions as presented will help ensure the proper assembly of your cold frame. Failing to follow these steps may result in an improperly assembled and anchored cold frame and will void all warranty and protection the owner is entitled.
The steps outlining the assembly process are as follows:
1. Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns.
2. Read these instructions and all additional documentation included with the shipment before you begin assembling the cold frame.
3. Gather the tools and assistants needed to assemble the cold frame.
4. Re-evaluate the location and site based on the information and precautions presented in the documentation included with the shipment.
5. Assemble the frame components in the order they are presented in these instructions.
6. Read the Safety and the Cold Frame Care and Maintenance information at the end of these instructions.
The following steps will ensure that you have all the necessary parts before you begin to assemble the cold frame.
1. Unpack the contents of the box or boxes and place them where you can easily inventory the shipment. Refer to the Bill of Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide for clarification, or contact Customer Service.
SAFETY INFORMATION
The cover of your cold frame is heavy. Use caution when opening and closing the cold frame cover.
ATTENTION: When open, the cover must remain secured
at all times using the support arm and wing nuts.
Wing nuts must be tight to lock the support arm is in place.
7. Complete and return all warranty information as instructed.
REQUIRED TOOLS
The following list identifies the main tools needed to assemble the cold frame. Additional tools and supports may be needed depending on the location and application.
Tape measure or measuring device
Variable speed drill and sockets (cordless with extra batteries works best)
Hammers and gloves
Blade or power tool to cut polycarbonate panels
Metal cutting saw to cut aluminum profile
ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force.
Do not use an impact driver to install Tek screws!
WARNING! DO NOT prop the cover open! Serious
injury may occur if the prop slips out of position. Damage to the polycarbonate panel may occur if a prop is used.
TO PREVENT DAMAGE OR INJURY OR BOTH, DO NOT CLIMB OR STORE ANYTHING ON THE COLD FRAME.
ALWAYS USE THE HANDLE WHEN RAISING OR LOWERING THE COVER.
WARNING: THIS COLD FRAME IS NOT A TOY!
NEVER ALLOW CHILDREN TO PLAY IN OR AROUND THE COLD FRAME. TEMPERATURES INSIDE THE COLD FRAME CAN BECOME EXTREMELY HIGH WHEN THE COVER IS CLOSED AND THE FRAME IS IN DIRECT SUNLIGHT.
NEVER USE THE COLD FRAME AS A SHELTER FOR SMALL ANIMALS AND PETS.
Revision date: 05.08.18
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GROWSPAN™ COLD FRAMES & GREENHOUSES
The following graphics and photos will help you identify the different parts and show you how they are used. (Some parts are not shown.)
ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force.
Do not use an impact driver to install Tek screws!
FA4472B Tek Screw
104548 End Cap Profile Doors/Fans/Vents
102921B & FA4474B Tek Screws and Neo-bonded washers
113236z096 Aluminum H-Channel Profile
NOTE: Install center bolt channel to the outside.
104625 2-Way Fitting
102947 D-ring Strap
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105240 Cover Bracket
QH1330 Angle Bracket
Revision date: 05.08.18
GROWSPAN™ COLD FRAMES & GREENHOUSES
H-CHANNEL INSTALLATION INSTRUCTIONS
The new H-channel design requires installation of the at side facing out with channel side toward
the building. Some diagrams and photos in this document show installation of original H-channel with channel side facing out. Design of new H-channel does not allow channel-side out installation.
Use the diagrams on this page to install H-channel with at side facing out.
ATTENTION: Use only 1-1/2" Tek screws to attach H-channel to building frame. Do not use shorter screws. They will not hold. Do not use washers on Tek screws when installing H-channel.
Flat
Side
Channel
UV-protected side
toward sun.
Flat side toward the sun.
Install 1-1/2" Tek screws through H-channel into building frame.
Center Groove
ATTENTION: Install all twin-wall poly carbonate panels with UV-protected side toward the sun.
Revision date: 05.08.18
H-Channel
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GROWSPAN™ COLD FRAMES & GREENHOUSES
ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force.
Do not use an impact driver to install Tek screws!
OVERVIEW
This section describes the process for assembling your commercial cold frame. See the illustration below to identify main parts of cold frame.
1. Locate the required parts for each assembly procedure.
2. Assemble and anchor the frame.
3. Cut and assemble the polycarbonate panels.
4. Assemble and install sliding cover panels.
5. Install safety straps and cover hardware.
S15P045
104625
GrowSpan Heavy-Duty
Commercial Cold Frame
S15P018
QH1330
S15P092
Assembled View
S15P012
S15P092
102923*
* A second 102923 is used for the cold frame cover.
NOTE: Use FA4472B Tek screws to secure the parts above during the assembly.
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QH1330
104625
S15P012
S15P045
S15P018
QH1330
Revision date: 05.08.18
FRAME ASSEMBLY INSTRUCTIONS
After all parts are identified, assemble the frame.
NOTE: Consult the exploded frame diagram on the previous page for part identification and clarification.
Gather the parts:
Main frame (#102923)
Square tubes (#S15P092 and #S15P045)
Square tubes (#S15P018 and #S15P012)
2-way fittings (#104625)
Angle brackets (#QH1330)
Corner stakes (#105232) and hinges (#FA5030)
Tek screws (#FA4472) and screws (#105116)
GROWSPAN™ COLD FRAMES & GREENHOUSES
3. After all four corner tubes are in place, slide the four (4) 2-Way fittings (#104625) onto the corner frame tubes as shown and secure with Tek screws.
Complete these steps:
1. Locate one (1) main frame component (102923), assemble (if needed), and place it where you want to assemble the cold frame.
2. Using the Tek screws (#FA4472) and the angle brackets (#QH1330), attach the sidewall corner tubes.
NOTE: The 18" lengths are positioned to the back and the 12" lengths are positioned to the front.
#S15P018
NOTE: The open end of the 2-Way fitting faces to the outside/inside of the frame.
Install all Tek screws so that their heads do not interfere with the installation of the polycarbonate panels. See the following diagram.
Opening
Tek Screw
4. Locate the two (2) tubes (#S15P092) for the front and back wall upper supports and slide these through the openings in the 2-way fittings shown below.
#S15P012
#S15P012
#S15P018
HINT: Attach the two (2) brackets first to the square tube and then attach the brackets and tube to the frame.
Revision date: 05.08.18
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GROWSPAN™ COLD FRAMES & GREENHOUSES
FRAME ASSEMBLY INSTRUCTIONS (CONTINUED)
5. With the ends of the tubes flush to the outside of each of the 2-Way fittings, secure the tubes in the fittings using the Tek screws (#FA4472B).
6. Locate one (1) square tube (#S15P045) for the upper end sidewall frame and attach it as shown below.
Set Flush
NOTE: The upper sidewall tube is flush with the top of the longer front and back frame tubes. See dashed line in previous diagram.
Diagram shows the assembled frame without the cover.
8. Locate the four (4) angle iron corner ground stakes (#105232) and the remaining frame assembly (#102923) to use as a guide for driving the stakes.
NOTE: If you are positioning the cold frame on a surface such as concrete that will not allow you to drive ground stakes, skip this step and read the suggestions for anchoring the cold frame.
If you plan to use the ground stakes, continue with the next step to drive and attach the ground stakes to the assembled frame.
# S15P045
HINT: Adjust the QH1330 brackets to fit the angle of the sidewall. It is easiest to attach the brackets first to the 45" square tube and then to the corner tubes already attached to the frame.
7. Repeat the steps to attach the remaining sidewall upper support tube.
9. Position the remaining frame, which will be ultimately used for the cold frame cover, in the location you want the assembled cold frame.
NOTE: This frame (#102923) is used as a pattern to position the ground stakes. It is removed after setting the stakes.
10. Take one (1) corner stake (#105232) and drive it into the ground as shown below. Allow a few inches of the stake to remain above the frame.
Ground Level
ATTENTION: Position the stake to the inside of the frame as shown above. The dashed line in the insert
diagram shows the inside edge of the frame.
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Revision date: 05.08.18
FRAME ASSEMBLY INSTRUCTIONS (CONTINUED)
11. Repeat the steps to drive the remaining corner stakes into the ground.
Stakes are positioned to the inside of the frame.
Small Side
GROWSPAN™ COLD FRAMES & GREENHOUSES
16. Once the lower frame is secured to the stakes (if used), set and center the remaining frame (#102923) on top of the assembled cold frame.
Small square of the cover frame
Dashed line shows the ground level.
12. After all stakes are partially driven into the ground, return to each stake and drive it flush to the top of the frame.
Flush at top
Ground Level
Diagram shows the inside view and how to attach the ground stake. Dashed line shows the ground level.
13. Once all stakes are flush as shown above, lift the frame up and off the driven stakes.
14. With help, lift and move the assembled frame and position the frame over the ground posts.
Front or low side of the frame
NOTE: The cross brace of the cover frame is slightly off center. While standing in front of the cold frame, position the small square of the cover frame on the left. This helps when the sliding cover panels are assembled and installed.
17. Attach the hinges to the cover frame and the assembled cold frame.
ATTENTION: Space hinges evenly along the cover frame and secure using wafer-head screws (#105116). Consult the photo below to properly position the hinges.
Photos below show the frame from the back.
Cover
Hinge (#FA5030)
Cover Frame
15. Secure each stake to the frame using two (2) Tek screws in each corner. See the diagram below.
Tek Screws
NOTE: Tek screws can be driven through the ground stake and into the frame if there are no pre-drilled holes in the stakes or the holes do not line up with the frame.
Revision date: 05.08.18
Main Frame
Frame shown may differ slightly from actual frame.
NOTE: The above photo shows the assembled cold frame from the back with an attached cover. As shown, the aluminum profile regarding the back panel of the cold frame is installed over the secured lower portion of the hinge.
Panels are installed after the cover frame is attached and the cold frame is anchored to the site.
18. Continue with anchoring information and the panel installation instructions.
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