Grovhac 200 SERIES Owner's Manual

SERIES 200 MIXER OWNER'S MANUAL
4310 N. 126th Street, Brookfield, WI 53005
Phone (262) 781-5020 Fax (262) 781-8120
About this Manual.......................................................................................................... 2
Read this Owner's Manual Prior to Using Your Grovhac Mixer..............................2
Important Safety Terminology.................................................................................. 2
Mixer Installation............................................................................................................. 3
Handling...................................................................................................................... 3
Mounting..................................................................................................................... 3
Set-up.......................................................................................................................... 4
Mixers with Air Motors....................................................................................................... 4
Mixers with Electric Motors............................................................................................... 4
Before Operating Your Grovhac Mixer....................................................................... 5
Operating Your Grovhac Mixer.................................................................................... 6
Mixers with Air Motors....................................................................................................... 6
Mixers with Electric Motors............................................................................................... 6
Mixer Maintenance....................................................................................................... 7
Motor Maintenance & Service................................................................................. 7
Air Motors.......................................................................................................................... 7
Electric Motors.................................................................................................................. 8
Removing the Mixer's Motor..................................................................................... 9
Direct Drive Mixers............................................................................................................ 9
Tools and Materials Required................................................................................................... 9
To Remove the Motor............................................................................................................... 9
To Replace the Motor............................................................................................................... 9
Gear Drive Mixers........................................................................................................... 10
Tools and Materials Required................................................................................................. 10
To Remove the Motor............................................................................................................. 10
To Replace the Motor............................................................................................................. 10
Gear Box Maintenance & Service......................................................................... 10
Removing the Mixer's Gear Box..............................................................................11
Tools and Materials Required................................................................................................. 11
To Remove the Gear Box....................................................................................................... 11
To Replace the Gear Box....................................................................................................... 11
Notes............................................................................................................................. 13
1 www.grovhac.com
4310 N. 126th Street, Brookfield, WI 53005
Phone (262) 781-5020 Fax (262) 781-8120
ABOUT THIS MANUAL
Read this Owner's Manual Prior to Using Your Grovhac Mixer
Read all instructions prior to operating mixer. Injury to personnel, damage to property, or premature equipment failure may occur if mixer is improperly installed or operated. Do not discard this manual; keep this owner's manual for future reference.
Important Safety Terminology
Please see the following table regarding safety terminology used throughout this owner's manual. When referring to this manual, read the information following each safety term carefully before proceeding. Failure to follow the recommendations in this manual can result in personal injury or damage to property.
SAFETY TERMS
Result if recommendations are ignored
DANGER Severe personal injury or death will occur if hazard is ignored.
Warning Severe personal injury or death can occur if hazard is ignored.
Caution Minor injury or property damage can occur if hazard is ignored.
2 www.grovhac.com
4310 N. 126th Street, Brookfield, WI 53005
Phone (262) 781-5020 Fax (262) 781-8120
MIXER INSTALLATION
Handling
Never lift a mixer by its shaft. Grovhac mixers & agitators should be handled by lifting only on the gearbox or drive unit, while also carefully supporting the mixer shaft & blades.
Mounting
Mount your mixer on a level tank surface and fasten securely; your mixer may fasten using bolts, threaded bung, or clamps. For C-Clamp mixers, never use tools to tighten clamp; hand tighten only.
The following illustrations show recommendations for mounting mixers and number of propellers required.
For proper mixing action in tanks without baffles, mixer
shafts should be mounted 10º to 20º off vertical and 10º to 20º off the tank center line, as shown in Illustrations A & B.
If the depth of the liquid (y) is approximately equal to the
diameter of the tank (x), a single propeller may be used, as shown in Illustration C. Dual propellers are usually specified when the liquid depth (y) is 1.5 times (or greater) the diameter of the tank (x), as shown in Illustration D. The bottom propeller should be placed 1 to 2 propeller diameters from the bottom of the tank.
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4310 N. 126th Street, Brookfield, WI 53005
Phone (262) 781-5020 Fax (262) 781-8120
Set-up
Mixers with Air Motors
Install your air motor using air lines the same size or the next size larger than the intake port of the motor.
It is recommended that you install a moisture trap and filter/lubricator in the air line ahead of the motor. Excessive moisture in the air line can cause rust formation in the motor and might also cause ice to form on the muffler (due to expansion of air through the motor). Lubrication is necessary for the bearings, shaft seals, and to prevent rust formation.
Note: allowing excess moisture or foreign particles from the air line to enter the motor will nullify any warranties.
If operating the motor intermittently without automatic air line oiler, place motor in accessible position for easy lubrication.
A non-reversing motor will operate properly in one direction only; a reversible motor will work equally well in both directions; all Grovhac mixers are designed to run clockwise when viewed from the top of the motor.
When coupling or connecting the motor to a driven member, avoid any end or side thrust and never
hammer on the shaft.
Mixers with Electric Motors
For electric motors without electrical plugs, check local codes for wiring instructions.
Before making electrical power connections, check for proper grounding of motor and application. All electrical contacts and connections must be properly insulated and enclosed. Prior to connecting to the power line, check nameplate for proper voltage and rotation connection. All Grovhac mixers are designed to run clockwise when viewed from the top of the motor.
Caution: Your electric motor should be installed in compliance with the National Electric Code, OSHA, and any other applicable codes, Voltage at motor not to exceed + or – 10% of nameplate voltage. Authorized person should make all electrical connections.
Motor should be located in a clean and dry area with adequate ventilation. Motor must be protected from the weather, if installed outdoors.
Warning: use only explosion-proof motors for applications with explosive gases or materials present.
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