Grove Crane GMK 5175 Operating Manual

Custom Service Crane, Inc.
www.CustomServiceCrane.com | t: 217-897-1700 | Randy@customservicecrane.com
Ra, ra = Radius all wheels steered
4"
(105)
5"
(125)
V
H
Ra 33' 4" (R 10 150)
Ra 18' 8" (Ra 5700)
Ra 24' 7" (R 7500)
V
H
Ra 38' 6" (Ra 11 750)
R 46' 2" (R 14 050)
Ra 37' 8" (Ra 11 500)
R 45' 3" (R 13 800)
42' 8"
(13 000)
8' 8"
(2650)
7' 2"
(2185)
18°
5' 5"
(1650)
12' 11" (3950)
+ 6-1/2" (+ 170)
- 5-1/2" (- 130)
22°
5' 1"
(1550)
5' 5"
(1650)
44' 0"
(13 420)
50' 8"
(15 460)
8' 0"
(2450)
5' 5"
(1650)
4' 2"
(1275)
5' 6"
(1675)
8' 1"
(2460)
4' 0"
(1240)
28' 2" (8575)
17' 9" (5424)
10' 5"
(3151)
26' 10"
(8200)
17' 9" (5420)
13' 2" (4020)
10' 1" (3000)
18' 7"
(5077)
11' 7"
(3498)
9' 0"
(2750)
R 36' 8" (R 11 200)
R 47' 8" (R 14 550)
Ra 40' 2" (R 12 250)
R 16' 3" (R 4950)
4"
(105)
5"
(125)
42' 8"
(13 000)
8' 8"
(2650)
7' 2"
(2185)
18°
5' 5"
(1650)
12' 11" (3950)
+ 6-1/2" (+ 170)
- 5-1/2" (- 130)
22°
5' 1"
(1550)
5' 5"
(1650)
44' 0"
(13 420)
50' 8"
(15 460)
8' 0"
(2450)
5' 5"
(1650)
4' 2"
(1275)
5' 6"
(1675)
8' 1"
(2460)
4' 0"
(1240)
Dimensions
1. Outrigger Floats Stowed
2. Brackets for Lattice Ext. to Stow on Base Boom
3. Lattice Ext. -33 ft.
4. Lattice Ext. -33/59 ft.
5. 10 x 6 x 10 Drive Steer in lieu of standard
6. 16.00 R25 Tires in lieu of 14.00 R25
7. 14.00 R25 Tires in lieu of 20.5 R25
8. Bracket for Spare Tire
9. Spare Tire - 14.00R25
10. Spare Tire - 16.00R25
11. Spare Tire - 20.5R25
12. Non Supply of Auxiliary Hoist
13. Remove Rear Outrigger Beams/Jacks
14. Remove Front Outrigger Beams/Jacks
15. Hook block 50 ton carrier
78,940 lbs. 54,290 lbs. 133,230 lbs. (3 x 26,313) (2 x 27,145)
+ 140 + 260 + 400 + 490 - 50 + 440
+ 5,380 - 970 + 4,410
- 135 - 735 - 870 + 790 + 530 + 1,320
- 1,340 - 890 - 2,230
- 30 + 85 + 55
- 300 + 830 + 530
- 370 + 1,030 + 660
- 420 + 1,170 + 750 + 1,280 - 3,280 - 2,000 + 2,395 - 7,795 - 5,400
- 5,165 + 705 - 4,460 + 960 + 530 + 1,490
+ 4,600 - 1,180 + 3,420
3 x Front Axles 2 x Rear Axles Total
Note: ( ) Reference dimensions in mm
Model GMK 5175 equipped with:
10 x 8 x 10 Drive/Steer 20.5 R25 Tires, Hydraulic Oil Cooler, Main & Auxiliary Hoists with cable. (LESS all counterweight, hook block, outrigger floats and lattice extension).
NOTE: Auxiliary hoist is fixed installation/ non-removable.
Weights for accessory equipment:
2
GMK 5175
10
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
FEET
FEET
AXIS OF
ROTATION
290
300
310
320
330
280 270 260 250 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100
90 80 70 60 50 40 30 20 10
30°
+108 ft.
+125 ft.
+141 ft.
+76 ft.
+92 ft.
+59 ft.
+33 ft.
161 ft.
131 ft.
102 ft.
72 ft.
43 ft.
15°
0°
43 - 161 ft.
(13.0 - 49.0 m)
33 - 141 ft.
(10.0 - 43.0 m)
9'-7"7'-0" 9'-7"
DIMENSIONS ARE FOR LARGEST GROVE FURNISHED HOOK BLOCK AND HEADACHE BALL, WITH ANTI-TWO  BLOCK ACTIVATED.
360°
GMK 51753
Working Range
Superstructure specifications
Boom
43 ft.to 161 ft.(13.0 m to 49.0 m) five-section full power boom. Maximum tip height:171 ft.(52 m).
Lattice Extension
33 ft.to 59 ft.(10.0 m to 18.0 m) lattice swingaway extension offsettable at 0°,15° and 30°. Maximum tip height: 230 ft. (70 m).
*Optional Lattice Jib Extension
Five 16 ft.(5.0 m) inserts for use with lattice swingaway extension to increase length up to 141 ft. (43.0 m). 0°,15° and 30° offset.
Boom Elevation
Single cylinder with integral holding valve provides elevation from -1.5° to 85°.
Load Moment & Anti-Two Block System
Load moment and anti-two block system with audio­visual warning and control lever lock-out. These systems provide electronic display of boom angle, length,radius,tip height,relative load moment, maximum permissible load, load indication and warning of impending two-block condition.
Fuel Tank Capacity
52.8 gallons (200 L).
Hydraulic System
Three separate circuits with 2 axial piston variable displacement pumps in open circuit with electronic engine speed related pump control and 2 gear pumps for slewing.Thermostatically controlled oil cooler.
396 gallon (1500 L) reservoir capacity. All crane movements are infinitely variable through
armrest-mounted multi-directional joystick control levers that return to neutral when released.
Electrical System
Two batteries 12 V/170 Ah each. Generator: 28 V/55 A.
HOIST SPECIFICATIONS Main Hoist
Axial piston motor with planetary gear and automatic multiple disk brake. Rope drum with special grooving,and special wire rope.
Single line pull: 15,400 lbs.
(70 kN)
Cab
Full vision aluminum cab,safety glass windows, hinged windscreen with windshield wiper,door with sliding windows,sun visor and roller blind,engine hot water heating, fan and defroster nozzle. Adjustable operator's seat with hydraulic suspension, armrest integrated crane controls and neck support. Ergonomically arranged instrumentation and operating controls for crane and engine.
Swing
Axial piston motor with planetary gear and holding brake.Swing speed variable from 0 - 1.5 RPM.
Counterweight
99,200 lbs.(45 000 kg) total,split into seven sections for separate transportation. Hydraulically installed and removed.
Engine
Mercedes Benz OM 366 A diesel,6 cylinders, water-cooled,139 hp (104 kW) @ 1800 RPM. Maximum torque:413 ft.lbs.at 1500 to 1600 RPM.
*Optional Engine
Cummins 6 BTA 5.9-C diesel,6 cylinders, water-cooled,168 hp (125 kW) @ 2000 RPM. Maximum torque:483 ft.lbs.at 1600 RPM.
Single line speed: 394 FPM
(120 m/min) Rope diameter: 19 mm Rope length: 984 ft.
(300 m)
Auxiliary Hoist
Axial piston motor with planetary gear and automatic multiple disk brake.Rope drum with special grooving,and special wire rope.
Single line pull: 15,400 lbs.
(70 kN) Single line speed: 394 FPM
(120 m/min) Rope diameter: 19 mm Rope length: 787 ft.
(240 m)
*Denotes optional equipment.
4
GMK 5175
Carrier specifications
Chassis
Five-axle,all-welded torsion-resistant box-type construction of high strength steel.
Outriggers
Four hydraulically telescoping beam outriggers with vertical cylinders and outrigger pads. Independent horizontal and vertical movement control on each side of chassis.Crane level indicators at each control station.
Engine
Mercedes Benz OM 442 LA diesel,8 cylinders, water-cooled,with turbocharger and supercharger intercooler,503 hp (370 kW) @ 2100 RPM. Maximum torque:1,475 ft.lbs.at 1100 to 1600 RPM.
*Optional Engine
Cummins N525 E20 diesel,6 cylinders, water-cooled,with turbocharger and supercharger intercooler,518 hp (386 kW) @ 2100 RPM. Maximum torque:1,843 ft.lbs.at 1200 to 1400 RPM.
Fuel Tank Capacity
105 gallons (400 L).
Transmission
Allison automatic powershift transmission with 5 forward and 1 reverse gears.Two speed Kessler transfer case with longitudinal differential lock.
Brakes
Service brake: pneumatic dual circuit acting on all wheels. Air dryer. Parking brake: pneumatically operated spring-loaded brake acting on 2nd, 3rd,4th and 5th axle lines. Auxiliary brake: hydraulic retarder integrated with automatic transmission.
Cab
Aluminum,two-man design,safety glass,laminated front windshield,windshield wiper/washer,driver's seat with hydraulic suspension,engine hot water heater,defroster nozzle,lockable doors with sliding windows,heated rearview mirrors. Complete instrumentation and driving controls. Stereo radio/ cassette. Cab can be tilted forward by 60° for easy access to engine,transmission,hydraulic pumps, heater and batteries.
Electrical System
24 V lighting system and signals. Generator: 28 V/55 A. Two batteries: 12 V/170 Ah each.
Maximum Speed
Mercedes Engine - 20.5R25 Tires:46 mph (74 km/h) *Cummins Engine - 20.5R25 Tires:55 mph (89 km/h)
Gradeability (Theoretical)
Mercedes Engine - 20.5R25 Tires:50% *Cummins Engine - 20.5R25 Tires:52.9%
Drive/Steer
10 x 8 x 10
Axles
1st axle line - steer. 2nd axle line - drive/steer. 3rd axle line - drive/steer. 4th axle line - steer (off road only)/drive. 5th axle line - drive/steer. Drive axles with planetary hub reduction and center mounted gearing.
Suspension
Exclusive "MEGATRAK™" independent hydropneumatic suspension and hydraulic axle lock-out. Level regulation. Suspension range: +6.7 in.(170 mm) to -5.1 in.(-130 mm). Automatic suspension level control.
Tires
10 - 20.5R25 radials.
Steering
Dual circuit hydraulic power-assisted steering. Automatic switch-in of standby steering pump in case of main pump failure.
Gross Vehicle Weight (approximate)
133,230 lbs.(60 433 kg) see page 2.
Miscellaneous Standard Equipment
Hydraulic oil cooler;spare tire and wheel - 20.5R25 with carry bracket;spare parts/service manuals; flashing amber warning light on car rier cab;working light;tool kit,wheel chocks,fire extinguisher;rooster sheave.
Special Equipment to Dismantle Crane for Travel
Boom float kit for boom dolly operation including electric and air line plugs at rear of carrier frame (less dolly). Hydraulic quick disconnect fittings for removal of outrigger beams and jacks. Hydraulic quick disconnect fittings for removal of complete boom.
Optional Equipment
* 10 x 6 x 10 drive * Hookblocks and headache balls * 14.00R25 tires * 16.00R25 tires
*Denotes optional equipment
5GMK 5175
43 - 161 ft.
(13.0 - 49.0 m)
99,200 lbs. (45 000 kg)
360°
Pounds
T2T1 T3 T4
%
*
28' 2" X 26' 10"/17' 9" ± 90° over rear.
10 350,000** 268,000 155,000 194,000 155,000 110,000 15 278,000 232,000 155,000 190,000 155,000 110,000 80,000
20 226,000 189,000 144,000 164,000 145,000 110,000 80,000 61,000 46,000
25 185,000 159,000 124,000 141,000 127,000 110,000 80,000 61,000 46,000
30 137,000 136,000 108,000 123,000 111,000 100,000 80,000 61,000 46,000
35 96,000 108,000 97,000 89,000 76,000 59,000 46,000
40 85,000 96,000 86,000 78,000 70,000 55,000 46,000 45 77,000 81,000 77,000 70,000 64,000 52,000 46,000
50 71,000 68,000 63,000 58,000 49,000 46,000
55 62,000 58,000 57,000 53,000 46,000 43,200
60 50,000 51,000 49,000 43,600 40,400 65 42,800 44,000 45,000 41,400 37,800
70 37,000 38,200 41,400 39,200 35,800
75 32,200 33,200 37,800 36,800 33,800
80 29,000 33,600 34,600 31,600
85 25,400 30,000 30,800 30,000
90 21,000 26,800 27,600 28,400 95 23,800 24,800 26,400
100 21,400 22,200 24,000 105 19,600 20,000 21,600 110 18,600 18,000 19,600
115 17,600 16,200 17,800
120 16,800 14,400 16,000
125 13,000 14,600
130 11,600 13,200
135 11,800
140 10,600
145 9,600
(Feet)
43* 43 57 72 87 102 131 146 161
T1 0 0 0 100/0/0 100 100/0 100/0 100 100
T2 0 0 50 0/100/0 50 100/0 100/100 100 100
T3 0 0 0 0/0/50 0 0/100 50/100 75 100
T4 0 0 0 0/0/50 0 0/100 50/100 75 100
100%
Lifting capacities greater then 269,000 lbs. require additional heavy lift equipment.
NOTE: All main boom charts available with 50% outriggers.
**Only ± 0° over rear.
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane's load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.
GMK 51756
43 - 161 ft.
(13.0 - 49.0 m)
66,100 lbs. (30 000 kg)
360°
Pounds
* 28' 2" X 26' 10"/17' 9" ± 90° over rear.
T1 0 0 0 100/0/0 100 100/0 100/0 100 100
T2 0 0 50 0/100/0 50 100/0 100/100 100 100
T3 0 0 0 0/0/50 0 0/100 50/100 75 100
T4 0 0 0 0/0/50 0 0/100 50/100 75 100
(Feet) 43* 43 57 72 87 102 131 146 161
10 337,000 268,000 155,000 194,000 155,000 110,000
15 276,000 228,000 155,000 190,000 155,000 110,000
20 220,000 186,000 144,000 164,000 145,000 110,000 80,000 61,000 46,000
25 148,000 157,000 124,000 141,000 127,000 110,000 80,000
80,000
61,000 46,000
30 103,000 132,000 108,000 123,000 111,000 100,000 80,000 61,000 46,000
35 96,000 96,000 97,000 89,000 76,000 59,000 46,000
40 81,000 81,000 76,000 78,000 70,000 55,000 46,000
45 67,000 67,000 62,000 63,000 64,000 52,000 46,000
50 56,000 51,000 52,000 57,000 49,000 46,000 55 47,000 42,400 43,600 49,000 46,000 43,200
60 35,400 36,600 41,600 42,600 40,400
65 29,800 31,000 35,800 36,800 37,800
70 25,200 26,800 31,000 32,000 33,800
75 21,200 25,200 28,600 28,000 29,600
80 23,600 26,400 24,400 26,200
85 22,200 24,800 21,400 23,200
90 21,000 23,400 18,800 20,400
95 21,400 16,400 18,200
100 19,200 14,400 16,000
105 17,400 12,600 14,200
110 15,600 11,000 12,600
115 14,200
12,800
9,400 11,000
120 8,000 9,600
125 6,800 8,400
130 5,600 7,200 135 6,200
140 5,200
145 4,400
T2T1 T3 T4
%
100%
Lifting capacities greater then 269,000 lbs. require additional heavy lift equipment.
NOTE: All main boom charts available with 50% outriggers.
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane's load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.
GMK 5175
7
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